Concrete raw material automatic consumption monitoring method, laboratory and mixing station production system
By automating the acceptance of concrete raw materials upon arrival, the commissioning of tests, and the processing of construction batching lists, the high cost and unreliability caused by manual data entry in existing technologies have been solved, and the entire process of raw material consumption has been monitored and managed with ease.
Patent Information
- Application Number
- CN202211571920.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-08
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2042-12-08
AI Technical Summary
The existing method of managing concrete raw material consumption relies on manual data entry, which results in a large workload, high cost, and inability to guarantee accuracy. Furthermore, it lacks real-time monitoring and traceability of raw material consumption.
By inspecting incoming concrete materials, commissioning tests, and recording the test process and results in real time, a construction batching list is generated. When raw materials leave the warehouse, the material consumption data of the silo is automatically updated, production material usage and time are monitored in real time, and risk alarms are handled.
It has achieved full-process monitoring of the automatic consumption of concrete raw materials, improved the intelligence level of the monitoring process, ensured the traceability and authenticity of raw materials, reduced labor costs, and improved management convenience.
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Figure CN116038913B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete production, and in particular to a concrete raw material automatic consumption monitoring method, a laboratory and a mixing station production system. BACKGROUND
[0002] Concrete, which can also be referred to as "concrete" for short, has been a work that is concerned by all parties participating in the construction project, and is manually input at the present stage, which is large in workload and cannot guarantee the authenticity. Specifically, the existing concrete raw material consumption management method is to manually fill in the concrete grade, volume, construction site information after the completion of concrete mixing in the concrete task sheet, and then fill in the raw material detection information and the material proportion information of the batching sheet, and finally calculate the consumption and remaining amount of each raw material.
[0003] However, the existing concrete raw material consumption management method is post-measurement, and the concrete volume cannot be known until the completion of concrete mixing in the concrete task sheet. Meanwhile, the raw material consumption is large in workload, a large amount of information needs to be filled in, and a large amount of labor and time cost is consumed. Moreover, the raw material consumption cannot be guaranteed in authenticity, there is no supervision means for the completion of raw material detection, and the production process of concrete mixing is not collected and monitored, thereby leading to the fact that the consumption of concrete raw materials cannot be guaranteed in authenticity. SUMMARY
[0004] In view of this, the embodiments of the present application provide a concrete raw material automatic consumption monitoring method, a laboratory and a mixing station production system to eliminate or improve one or more defects in the prior art.
[0005] A first aspect of the present application provides a concrete raw material automatic consumption monitoring method, comprising:
[0006] carrying out incoming inspection on the incoming concrete raw material, and after the inspection passes, carrying out test commissioning on the concrete raw material and recording the corresponding test process and result data in real time and automatically; and when the test result qualified concrete raw material is stored, automatically updating the corresponding stockyard increase data;
[0007] receiving a concrete production notice sheet sent by a mixing station production system, and generating a corresponding construction batching sheet based on the concrete production notice sheet, and sending the construction batching sheet to the mixing station production system; and when the target concrete raw material corresponding to the construction batching sheet is discharged, automatically updating the corresponding stockyard consumption data, so that the mixing station production system carries out real-time production material and time monitoring in the process of using the target concrete raw material for concrete production, and carries out risk alarm processing when the production material and / or time does not meet the preset production requirements.
[0008] In some embodiments of the present application, the incoming acceptance of the concrete raw materials to be imported includes:
[0009] Obtaining the incoming acceptance form corresponding to the concrete raw materials to be imported filled by the material department;
[0010] Collecting the position information of the client devices held by the test personnel and the supervisory personnel to determine whether the test personnel and the supervisory personnel are both in the preset area, and if so, sending the incoming acceptance form to the client devices held by the test personnel and the supervisory personnel, respectively;
[0011] Receiving the acceptance results of the incoming acceptance form sent by the client devices held by the test personnel and the supervisory personnel, respectively, and if the acceptance results sent by the client devices, respectively, both show that the incoming acceptance form passes the acceptance, it is determined that the concrete raw materials to be imported currently pass the incoming acceptance.
[0012] In some embodiments of the present application, after the acceptance passes, the concrete raw materials are tested and the corresponding test process and result data are recorded in real time and automatically, including:
[0013] Receiving the test commission form for the concrete raw materials sent by the material department, wherein the information of the concrete raw materials recorded in the test commission form is extracted from the corresponding incoming acceptance form in advance;
[0014] Sending the test commission form to the client device held by the test personnel, so that the test personnel review the information of the test commission form and sign for it;
[0015] During the electronic test of the concrete raw materials by the test personnel based on the test commission form, the corresponding test process video data is obtained and recorded based on the preset video acquisition device, and the corresponding test record is automatically calculated, judged and formed into the corresponding test report.
[0016] In some embodiments of the present application, the concrete production notification form sent by the mixing station production system is received, and the corresponding construction batching sheet is generated based on the concrete production notification form, the construction batching sheet is sent to the mixing station production system; and when the target concrete raw materials corresponding to the construction batching sheet are discharged, the corresponding stock bin consumption data is automatically updated, including:
[0017] Receiving the concrete production notification form sent by the mixing station production system, wherein the mixing station production system receives the concrete production notification form in advance based on the preset engineering entity decomposition system, wherein the pouring site in the concrete production notification form is obtained from the engineering entity decomposition system in advance;
[0018] Based on the preset two-dimensional code or task sheet number on the production notice, the construction mixing ratio, production quantity and construction site information corresponding to the concrete production notice are automatically obtained, and the corresponding construction batching sheet is automatically generated;
[0019] The construction batching sheet is sent to the mixing station production system, and when the target concrete raw material corresponding to the construction batching sheet is monitored to be discharged, the corresponding silo consumption data is automatically updated.
[0020] The second aspect of the present application provides a concrete raw material automatic consumption monitoring method, comprising:
[0021] A concrete production notice is obtained, and the concrete production notice is sent to a laboratory system, so that the laboratory system generates a corresponding construction batching sheet based on the concrete production notice, and when the target concrete raw material corresponding to the construction batching sheet is monitored to be discharged, the corresponding silo consumption data is automatically updated; wherein the laboratory system is also used for incoming inspection of concrete raw materials to be entered, and after the incoming inspection is passed, the concrete raw materials are tested and the corresponding test process and result data are recorded in real time and automatically; and when the test result qualified concrete raw materials are stored, the corresponding silo increase data is automatically updated;
[0022] The construction batching sheet sent by the laboratory system is received, and the production material and time monitoring are performed in real time in the process of concrete production using the target concrete raw material, and when the production material and / or time does not meet the preset production requirement, the risk alarm processing is performed.
[0023] The third aspect of the present application provides a laboratory system, comprising:
[0024] The material adding and test monitoring module is used for incoming inspection of concrete raw materials to be entered, and after the incoming inspection is passed, the concrete raw materials are tested and the corresponding test process and result data are recorded in real time and automatically; and when the test result qualified concrete raw materials are stored, the corresponding silo increase data is automatically updated;
[0025] The batching and consumption monitoring module is used for receiving the concrete production notice sent by the mixing station production system, and generating a corresponding construction batching sheet based on the concrete production notice, sending the construction batching sheet to the mixing station production system; and when the target concrete raw material corresponding to the construction batching sheet is monitored to be discharged, the corresponding silo consumption data is automatically updated, so that the mixing station production system performs production material and time monitoring in real time in the process of concrete production using the target concrete raw material, and when the production material and / or time does not meet the preset production requirement, the risk alarm processing is performed.
[0026] The fourth aspect of the present application provides a mixing station production system, comprising:
[0027] The production risk monitoring module is configured to receive the construction batching sheet sent by the laboratory system, and to perform real-time monitoring of the production material and time during the concrete production using the target concrete raw material, and to perform risk alarm processing when the production material and / or time does not meet the preset production requirements.
[0028] The production risk monitoring module is configured to receive the construction batching sheet sent by the laboratory system, and to perform real-time monitoring of the production material and time during the concrete production using the target concrete raw material, and to perform risk alarm processing when the production material and / or time does not meet the preset production requirements.
[0029] The fifth aspect of the present application provides a concrete raw material automatic consumption monitoring system, comprising:
[0030] The laboratory system and the mixing station production system are deployed in the same data center, wherein the laboratory system is configured to perform the concrete raw material automatic consumption monitoring method provided in the first aspect, and the mixing station production system is configured to perform the concrete raw material automatic consumption monitoring method provided in the second aspect.
[0031] The railway internal network user accesses the laboratory system and the mixing station production system based on the railway internal service network in the data center, and the railway external network user accesses the laboratory system and the mixing station production system after identity verification based on the railway external service in the data center.
[0032] The sixth aspect of the present application provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the concrete raw material automatic consumption monitoring method provided in the first aspect, or to implement the concrete raw material automatic consumption monitoring method provided in the second aspect.
[0033] The seventh aspect of the present application provides a computer readable storage medium having a computer program stored thereon, wherein the computer program is executable by a processor to implement the concrete raw material automatic consumption monitoring method provided in the first aspect, or to implement the concrete raw material automatic consumption monitoring method provided in the second aspect.
[0034] The concrete raw material automatic consumption monitoring method provided by the application can automatically record the concrete raw material warehousing and unwarehousing data, and realize the full-process monitoring of the concrete raw material automatic consumption, and can improve the automation degree and intelligent degree of the monitoring process, can guarantee the traceability and authenticity of the raw materials, and can improve the convenience of the raw material management.
[0035] Additional advantages, objects, and features of the application will be set forth in part in the description which follows, and in part will become apparent to those having ordinary skill in the art upon examination of the following or can be learned from practice of the application. The objects and other advantages of the application can be realized and attained by the structure particularly pointed out in the specification and drawings.
[0036] It will be understood by those skilled in the art that the objects and advantages of the present application can not be limited to the above specifically described, and the above and other objects that can be achieved by the present application will be more clearly understood according to the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0037] The drawings described herein are intended to provide further understanding of the present application, form a part of the present application, and do not constitute a limitation of the present application. The components in the drawings are not drawn to scale, but only to show the principles of the present application. In order to facilitate the illustration and description of some parts of the present application, the corresponding parts in the drawings can be enlarged, that is, they can become larger than other components in the exemplary device actually manufactured according to the present application. In the drawings:
[0038] Figure 1 The first concrete raw material automatic consumption monitoring method in the first embodiment of the present application is a total process schematic diagram.
[0039] Figure 2 The first concrete raw material automatic consumption monitoring method in the first embodiment of the present application is a specific process schematic diagram.
[0040] Figure 3The total flow chart of the second concrete raw material automatic consumption monitoring method in the second embodiment of the present application.
[0041] Figure 4 The structural schematic diagram of the laboratory system in the third embodiment of the present application.
[0042] Figure 5 The structural schematic diagram of the mixing table production system in the fourth embodiment of the present application.
[0043] Figure 6 The example schematic diagram of the concrete raw material automatic consumption monitoring system in the fifth embodiment of the present application.
[0044] Figure 7 The business logic flow chart of the concrete raw material automatic consumption monitoring method provided in the application example of the present application.
[0045] Figure 8 The raw material approach and acceptance flow chart provided in the application example of the present application.
[0046] Figure 9 The example schematic diagram of the approach acceptance form provided in the application example of the present application.
[0047] Figure 10 The example schematic diagram of one page of the mobile phone APP provided in the application example of the present application.
[0048] Figure 11 The example schematic diagram of another page of the mobile phone APP provided in the application example of the present application.
[0049] Figure 12 The example schematic diagram of the cement test entrustment form provided in the application example of the present application.
[0050] Figure 13 The example schematic diagram of the example flow of the test entrustment provided in the application example of the present application.
[0051] Figure 14 The example schematic diagram of the cement test report provided in the application example of the present application.
[0052] Figure 15 The mixing station production flow chart provided in the application example of the present application.
[0053] Figure 16 The example schematic diagram of the concrete production notification form details (temporary construction) provided in the application example of the present application.
[0054] Figure 17 The example schematic diagram of the concrete construction batching notification form provided in the application example of the present application.
[0055] Figure 18 A test flowchart of the concrete raw material automatic consumption monitoring method provided in the application example.
[0056] Figure 19 A laboratory role permission diagram provided in the application example.
[0057] Figure 20 A supervision role permission diagram provided in the application example.
[0058] Figure 21 A detection center role permission diagram provided in the application example. DETAILED DESCRIPTION
[0059] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the embodiments and drawings. Herein, the illustrative embodiments of the present application and the descriptions thereof are used to explain the present application, but not to limit the present application.
[0060] It should be noted that, in order to avoid the present application being obscured by unnecessary details, only the structures and / or processing steps closely related to the solutions according to the present application are shown in the drawings, and other details not closely related to the present application are omitted.
[0061] It should be emphasized that the term “comprises / comprising” as used herein means the presence of the stated features, elements, steps or components, but does not preclude the presence or addition of one or more other features, elements, steps or components.
[0062] It should be noted that, if not specifically stated, the term “connected” as used herein can not only mean direct connection, but also indirect connection with an intermediate object.
[0063] Hereinafter, the embodiments of the present application will be described with reference to the drawings. In the drawings, the same reference numerals represent the same or similar parts or the same or similar steps.
[0064] In order to realize the full-process monitoring of the concrete raw material automatic consumption and ensure the traceability of the raw materials, the present embodiment provides a first concrete raw material automatic consumption monitoring method which can be realized by a laboratory system, as shown in Figure 1 The first concrete raw material automatic consumption monitoring method specifically includes the following contents:
[0065] Step 100: performing incoming inspection on the concrete raw material to be imported, and after the inspection is passed, performing test commissioning on the concrete raw material and recording the corresponding test process and result data in real time and automatically; and when the test result qualified concrete raw material is stored, automatically updating the corresponding bin increase data.
[0066] In one or more embodiments of the present application, the concrete raw materials can include water, fly ash, water reducing agent, gravel, sand, and accelerator, etc. The concrete produced by the concrete raw materials can be divided into fine aggregate, coarse aggregate, and steel bar, etc.
[0067] In step 100, the automatic consumption of the concrete raw materials is based on the controllable and traceable processes of the incoming inspection, material storage, test commissioning, process testing, and test report. Meanwhile, the mixing station stirring process is monitored in real time, the collected concrete pan data is uploaded in real time, and the test laboratory system and the mixing station production system are interacted with each other.
[0068] The laboratory system associates the material department, the engineering department, the laboratory, and the mixing station based on the key data as the core from the business logic. Each data has a source, a terminal point, a control in the process, and a record. The functions of incoming inspection, raw material test account, process test account, parallel test account, and witness test account, and the auxiliary functions of sampling, witness process, camera, test task linkage, mobile phone APP positioning, shooting, and video, etc. comprehensively cover the whole process of test detection.
[0069] Step 200: receiving the concrete production notice sent by the mixing station production system, and generating a corresponding construction batching sheet based on the concrete production notice, sending the construction batching sheet to the mixing station production system; and when the target concrete raw material corresponding to the construction batching sheet is monitored to be discharged, automatically updating the corresponding stockyard consumption data, so that the mixing station production system monitors the production material and time in real time in the process of using the target concrete raw material for concrete production, and performs risk alarm processing when the production material and / or time does not meet the preset production requirements.
[0070] It can be understood that the mixing station interacts with the test laboratory system through the production notice, and performs data collection, display, automatic control, and real-time storage in the mixing station production process, and can transmit the real-time data on site to the management platform, so that the information management is realized, the equipment precision measurement of the mixing station is strengthened, and the accuracy of the raw material weighing is ensured.
[0071] In one or more embodiments of the present application, the mixing table consumption account at least contains the detailed types shown in Table 1.
[0072] Table 1
[0073]
[0074] From the above description, the first concrete raw material automatic consumption monitoring method provided by the embodiment of the application can automatically record the concrete raw material warehouse-in and warehouse-out data, realize the full-process monitoring of the automatic consumption of the concrete raw material, improve the automation and intelligent degree of the monitoring process, guarantee the traceability and authenticity of the raw material, and improve the convenience of the raw material management.
[0075] In order to further improve the automation, reliability and effectiveness of the concrete raw material incoming inspection, in the first concrete raw material automatic consumption monitoring method provided by the embodiment of the application, referring to Figure 2 , the step 100 in the first concrete raw material automatic consumption monitoring method specifically includes the following content:
[0076] Step 110: Obtain the incoming inspection sheet corresponding to the concrete raw material to be brought in filled by the material department.
[0077] Step 120: Collect the position information of the client equipment held by the test personnel and the supervision personnel to determine whether the test personnel and the supervision personnel are both in the preset area, and if so, the incoming inspection sheet is sent to the client equipment held by the test personnel and the supervision personnel respectively.
[0078] Step 130: Receive the acceptance results of the incoming inspection sheet sent by the client equipment held by the test personnel and the supervision personnel respectively, and if the acceptance results sent by the client equipment respectively show that the incoming inspection sheet passes the acceptance, it is determined that the concrete raw material to be brought in currently passes the incoming inspection.
[0079] In order to further improve the automation of the automatic monitoring of the concrete raw material test process, in the first concrete raw material automatic consumption monitoring method provided by the embodiment of the application, referring to Figure 2 , the first concrete raw material automatic consumption monitoring method further includes the following content executed after step 130 in step 100:
[0080] Step 140: Receive the test commission sheet for the concrete raw material sent by the material department, wherein the information of the concrete raw material recorded in the test commission sheet is extracted from the corresponding incoming inspection sheet in advance.
[0081] Step 150: Send the test commission sheet to the client equipment held by the test personnel, so that the test personnel perform information review and sign for the test commission sheet.
[0082] Step 160: In the process that the test personnel perform electronic test on the concrete raw material based on the test commission sheet, based on the preset video acquisition equipment, the corresponding test process video data is acquired and recorded, and the corresponding test record is automatically calculated, judged and formed into a corresponding test report.
[0083] In order to further improve the automation, effectiveness and traceability of the concrete raw material batching single generation and consumption, in the first concrete raw material automatic consumption monitoring method provided by the embodiment of the application, referring to Figure 2 , the step 200 of the first concrete raw material automatic consumption monitoring method specifically includes the following contents:
[0084] Step 210: receiving a concrete production notice sent by a mixing station production system, wherein the mixing station production system receives a concrete production notice based on a preset engineering entity decomposition system, and the pouring site in the concrete production notice is obtained from the engineering entity decomposition system in advance.
[0085] Step 220: based on the preset two-dimensional code or task sheet number on the production notice, automatically obtaining the construction mix proportion, production volume and construction site information corresponding to the concrete production notice, and automatically generating a corresponding construction batching single.
[0086] Step 230: sending the construction batching single to the mixing station production system, and when the target concrete raw material corresponding to the construction batching single is monitored to be discharged, automatically updating the corresponding silo consumption data, so that the mixing station production system monitors the production material and time in real time in the process of using the target concrete raw material for concrete production, and performs risk alarm processing when the production material and / or time does not meet the preset production requirements.
[0087] In order to realize the whole process monitoring of the automatic consumption of concrete raw materials and ensure the traceability of raw materials, the embodiment of the application further provides a second concrete raw material automatic consumption monitoring method which can be realized by a mixing station production system, referring to Figure 3 , the second concrete raw material automatic consumption monitoring method specifically includes the following contents:
[0088] Step 300: obtaining a concrete production notice and sending the concrete production notice to a laboratory system, so that the laboratory system generates a corresponding construction batching single based on the concrete production notice, and automatically updates the corresponding silo consumption data when the target concrete raw material corresponding to the construction batching single is monitored to be discharged; wherein the laboratory system is also used for incoming inspection of concrete raw materials to be brought into the field, and after the inspection is passed, the laboratory system is used for testing commissioning of the concrete raw materials and real-time and automatic recording of the corresponding testing process and result data; and when the test result qualified concrete raw material is stored, the corresponding silo increase data is automatically updated;
[0089] Step 400: receiving the construction batching list sent by the laboratory system, and monitoring the production material and time in real time in the process of producing concrete by using the target concrete raw material, and performing risk warning processing when it is monitored that the production material and / or time does not meet the preset production requirement.
[0090] From the above description, it can be known that the second concrete raw material automatic consumption monitoring method provided by the embodiment of the application can automatically record the concrete raw material warehouse-in and warehouse-out data, and realize the full-process monitoring of the automatic consumption of the concrete raw material, and can improve the automation degree and intelligent degree of the monitoring process, can guarantee the traceability and authenticity of the raw material, and can improve the convenience of the raw material management.
[0091] From the software aspect, the application further provides a laboratory system for executing all or part of the first concrete raw material automatic consumption monitoring method, referring to Figure 4 , the laboratory system specifically includes the following contents:
[0092] The material adding and test monitoring module 10 is used for carrying out incoming acceptance on the concrete raw material to be imported, and after the acceptance passes, carrying out test commissioning on the concrete raw material and automatically recording the corresponding test process and result data in real time; and when the test result qualified concrete raw material is warehoused, automatically updating the corresponding bin increase data;
[0093] The batching and consumption monitoring module 20 is used for receiving the concrete production notice sent by the mixing station production system, and generating the corresponding construction batching list based on the concrete production notice, and sending the construction batching list to the mixing station production system; and when it is monitored that the target concrete raw material corresponding to the construction batching list is warehoused, automatically updating the corresponding bin consumption data, so that the mixing station production system monitors the production material and time in real time in the process of producing concrete by using the target concrete raw material, and performs risk warning processing when it is monitored that the production material and / or time does not meet the preset production requirement.
[0094] The embodiment of the laboratory system provided by the application can be specifically used for executing the processing flow of the embodiment of the first concrete raw material automatic consumption monitoring method in the above embodiment, and the function thereof will not be repeated here, and can be referred to the detailed description of the embodiment of the first concrete raw material automatic consumption monitoring method.
[0095] The part of the laboratory system for automatically monitoring the consumption of the concrete raw materials can be executed in the server, and in another practical application scenario, all operations can be completed in the client device. Specifically, the processing capacity of the client device and the use scenario of the user can be selected. The present application does not limit this. If all operations are completed in the client device, the client device can further include a processor for specific processing of the automatic consumption monitoring of the concrete raw materials.
[0096] The above-mentioned client device can have a communication module (i.e., a communication unit) and can be communicatively connected with a remote server to realize data transmission with the server. The server can include a server of the task scheduling center side, and in other implementation scenarios, it can also include a server of an intermediate platform, such as a server of a third-party server platform communicatively connected with the server of the task scheduling center. The server can include a single computer device, a server cluster composed of multiple servers, or a distributed server structure.
[0097] The server and the client device can use any suitable network protocol to communicate, including a network protocol that has not been developed on the filing date of the present application. The network protocol can include, for example, a TCP / IP protocol, a UDP / IP protocol, an HTTP protocol, an HTTPS protocol, and the like. Of course, the network protocol can also include, for example, a RPC protocol (Remote Procedure Call Protocol) used on the above-mentioned protocols, a REST protocol (Representational State Transfer), and the like.
[0098] As can be seen from the above description, the laboratory system provided by the embodiments of the present application can automatically record the data of the storage and discharge of the concrete raw materials, and realize the full-process monitoring of the automatic consumption of the concrete raw materials, and can improve the automation and intelligent degree of the monitoring process, can guarantee the traceability and authenticity of the raw materials, and can improve the convenience of the raw material management.
[0099] From the software level, the present application further provides a mixing station production system for executing all or part of the second concrete raw material automatic consumption monitoring method, as shown in Figure 5 , the mixing station production system specifically includes the following contents:
[0100] The production order sending module 30 is configured to acquire a concrete production order and send the concrete production order to the laboratory system, so that the laboratory system generates a corresponding construction batching order based on the concrete production order, and automatically updates corresponding silo consumption data when the target concrete raw material corresponding to the construction batching order is monitored to be discharged.
[0101] The production risk monitoring module 40 is configured to receive the construction batching order sent by the laboratory system, and perform real-time production material and time monitoring during the process of producing concrete by using the target concrete raw material, and perform risk alarm processing when the production material and / or time does not meet the preset production requirement.
[0102] The embodiment of the mixing plant production system provided in the present application can be specifically used to execute the processing flow of the embodiment of the second concrete raw material automatic consumption monitoring method in the above-described embodiment, and the function thereof will not be repeated here, and the detailed description of the second concrete raw material automatic consumption monitoring method embodiment can be referred to.
[0103] Based on the above-described embodiments, the present application further provides a concrete raw material automatic consumption monitoring system, which specifically includes the following contents:
[0104] The laboratory system and the mixing plant production system are deployed in the same data center, wherein the laboratory system is configured to execute the first concrete raw material automatic consumption monitoring method; and the mixing plant production system is configured to execute the second concrete raw material automatic consumption monitoring method.
[0105] The railway internal network user accesses the laboratory system and the mixing plant production system based on the railway internal service network in the data center; and the railway external network user accesses the laboratory system and the mixing plant production system after identity verification based on the railway external service in the data center.
[0106] In a specific example, referring to Figure 6 The laboratory system and the mixing plant production system are both deployed in a certain railway main data center.
[0107] For data security, each public network user needs to obtain JWT after authentication by the authentication center if the user needs to access the application. Each subsequent request needs to carry JWT information in the cookie on the request header, otherwise the request cannot execute the corresponding interface operation and jumps to the login verification page.
[0108] Application deployment in the application server can access the public network. All public network requests first enter the application server and then the authentication center server to check the legitimacy before entering the internal network operation data.
[0109] Database is deployed in the database server. The database server cannot directly connect to the public network and can only be accessed through the internal network, thereby further ensuring the security of the data.
[0110] In order to further illustrate the scheme, the application also provides a specific application example of a concrete raw material automatic consumption monitoring method implemented by the concrete raw material automatic consumption monitoring system, which is described in detail in Figure 7 The business logic flow of the concrete raw material automatic consumption monitoring method is as follows:
[0111] Referring to Figure 8 , raw material access: the material department fills in the access acceptance form, the test personnel and the supervision personnel jointly accept it through the mobile phone APP (the mobile phone APP has the functions of positioning and uploading on-site photos to ensure that the acceptance is carried out on site), and the test personnel and the supervision personnel both pass, and the raw material access acceptance process is completed. The example of the access acceptance form is described in Figure 9 .
[0112] The material department user in the laboratory system creates a raw material access acceptance process, fills in the related basic information such as material name, specification and model, manufacturer, representative quantity, batch number, and factory date, and specifies a corresponding warehouse to pre-allocate the storage location of the raw material. After the raw material access acceptance process is submitted, it will be automatically transferred to the laboratory system APP, and the test personnel and the supervision personnel jointly accept it on site through the mobile phone APP. The supervisor can determine the test type: self-check, parallel, and witness, so that the system can create subsequent test commissioning tasks according to the corresponding logic.
[0113] The example of the page of the mobile phone APP is described in Figure 10 and Figure 11 .
[0114] Test commissioning: after the raw material access is completed, the material department creates a test commissioning form based on the access acceptance form. The raw material information on the test commissioning form is automatically extracted from the access acceptance form that has completed the process (the information of the access acceptance form that has completed the approval process cannot be modified because the information content has been approved by the supervisor). The material department needs to check the test detection standard, detection item, and the name of the test room to be commissioned. After the test commissioning form is filled in and submitted, this process is transferred to the test personnel, and the test personnel review the information and sign for it.
[0115] For example, the cement test commissioning form is shown in Figure 12 .
[0116] Test Report: After the testing personnel sign the test request form submitted by the Materials Department, they conduct the tests according to the inspection standards and test item requirements filled in on the form. The system digitizes all tests, automatically rounding and calculating test records to reduce manual calculation errors. The system automatically calculates and rounds based on the test records, automatically evaluates, and automatically generates the test report. After the test report is generated with one click, it is reviewed and approved to complete the approval process. An example of the test request process is as follows: Figure 13 As shown. Cement test report as follows. Figure 14 As shown.
[0117] See Figure 15 Concrete production process: The batching plant manager or on-site technician fills in the system, and through data docking with the engineering entity decomposition system, the pouring location in the concrete production notification form is obtained from the engineering entity decomposition system. The structure and decomposition location are directly selected, and information such as the pouring volume and strength grade are filled in and submitted to complete the task form. After the form is filled in, the laboratory system will automatically obtain it within 5 minutes.
[0118] After the laboratory completes the batching notification, it automatically inputs information such as the construction mix ratio, production volume, and construction location into the industrial control computer software by scanning a QR code or task order number, reducing the error rate of manual data entry. After the production information of each batch of concrete is transmitted to the system in real time, the system dynamically monitors whether the raw material usage and time for each batch of concrete exceed the standards. Once the designed volume of the concrete production notification is reached, the batching plant manager manually adjusts the production notification or terminates the task based on the actual site conditions.
[0119] If a material or time alarm is generated during the production process, the mixing plant manager or technician shall fill in the handling measures and upload photos of the handling (the photos must contain a watermark). After the handling is completed, it shall be reviewed by the resident supervisor. If the review is approved, the alarm handling is completed. If it is not approved, the handling details shall be filled in.
[0120] The batching plant personnel fill in information such as the pouring location, volume, and grade to create a concrete production notification form. Simultaneously, the batching plant's production system pushes this concrete production notification form to the laboratory system. The details of the concrete production notification form (temporary construction) are as follows: Figure 16 As shown.
[0121] Batching Notification Sheet: The tester signs the concrete notification sheet in the laboratory system. The tester can create a concrete batching notification sheet according to the mixing machine number corresponding to the production notification sheet, the raw material testing information of the silo, the theoretical mix proportion information, the inventory status, and the aggregate moisture content. After the concrete batching notification sheet is approved by the supervisor, it can be transmitted back to the batching plant production system, and the batching plant production system can then produce concrete according to the construction mix proportion.
[0122] For example, concrete batching notification sheets.Figure 17 As shown.
[0123] Production process control: the mixing station production system retrieves raw materials from each raw material bin according to the construction batching information to produce. The production is carried out according to the material quality information of the fixed construction batching, and the production data of each plate is uploaded to the system in real time. According to the alarm judgment mechanism, each plate of concrete production is monitored automatically. If there is material deviation and insufficient mixing time, real-time alarm and short message sending are carried out to remind the data collection, display, automatic control and real-time storage in the production process of the mixing station. Real-time data can be transmitted to the railway engineering management platform to facilitate personnel at all levels to browse and analyze the data and print, and to understand and control the site situation in real time.
[0124] In the concrete raw material automatic consumption monitoring system provided in the application example, not only the mechanical values of concrete, steel and cement can be automatically collected, but also the balance mass value and temperature and humidity value can be automatically collected on this basis. The test and production process is clear and the responsibility is clear, such as raw material entry inspection, report approval, supervision parallel witness and other process management. A raw material tracking and tracing prevention system is provided. The test and production can be associated to avoid using before testing, and a mobile phone APP is added to facilitate on-site operation.
[0125] In the application example, the test flow chart of the concrete raw material automatic consumption monitoring method is as shown in Figure 18 , the laboratory role permission diagram is as shown in Figure 19 , the supervision role permission diagram is as shown in Figure 20 , and the detection center role permission diagram is as shown in Figure 21 .
[0126] When using the concrete raw material automatic consumption monitoring system, the laboratory system function uses specifically contains:
[0127] (1) Entry inspection: after opening the preset entry inspection module, first select the material object on the left side, such as fine aggregate, coarse aggregate, steel bar, etc. The right side will display all the entry inspection records of the selected material object and the corresponding work progress.
[0128] 1. Entry inspection sheet
[0129] The material department adds entry, fills in the entry inspection sheet, fills in the specifications, models, quantities, manufacturers, quality certificate numbers and uploads the corresponding pictures, files, selects the corresponding "bin allocation", allocates to the bin, and then fills in the completion and clicks "entry inspection submission".
[0130] 2. Task signing
[0131] First test personnel and then supervision, within the specified time, hold the client app, and go to the site to sign and confirm.
[0132] (II) Test Commission
[0133] When the supervision completes the acceptance of the entrance, the material department returns to the original entrance acceptance table list, clicks on the intelligent test >> entrance acceptance, and clicks on the uncommissioned button to commission the test.
[0134] 1. Test Commission >> Fill in the Commission Form >> Initiate Commission Test
[0135] The material department needs to fill in the corresponding information, select the corresponding specifications, models, and other parameters, and most importantly, commission the test room or commission the detection center. The corresponding commission number will also change. After filling in, click "Submit Test Commission", and the material department's entrance stage ends.
[0136] 2. Accept Commission
[0137] After the test personnel check the commission form, click "Determine to Sign" this test commission will be officially received by the test room and further arranged.
[0138] 3. Test Record
[0139] The test personnel select the "test in progress" test commission task, click the "test record" button from the right taskbar, and the test record form will be opened. Fill in the test data, click the automatic data acquisition symbol, and save the test after completion.
[0140] 4. Test Backtracking
[0141] When the test is commissioned, the "test is completed" state, the reviewer reviews and backtracks, backtracks to the uncommissioned state, and the test data after backtracking still exists. The material department re-commissions, and the test personnel re-sign. When re-commissioning and signing, the commission project can be adjusted, re-tested, reviewed, and approved. (Note: Test backtracking does not apply to the first age test and automatic force value test).
[0142] 5. Test Review and Approval
[0143] After checking the entire test data and process correctly, the reviewer clicks the "review" button to review the entire test content. The approver approves on the basis of the review, and after approval, the test is completed, and the test report is printed.
[0144] 6. Supervision Witness Test
[0145] The supervision sets the witness test, which can be set in the app entrance and signed. The test category can also be based on the test of the construction unit's self-inspection, and the system clicks to generate the witness test.
[0146] The supervisor selects the construction unit test on the laboratory system, "self-checks" the basis, and clicks to generate "witness tasks".
[0147] 7. Mix proportion design
[0148] The test personnel make a simple mix proportion registration form, select the test report number in the silo, fill in the theoretical dosage for the concrete batching notification form, select and call, click "submit", and if the mix proportion is not used, it can be discarded by the supervisor.
[0149] 8. Concrete test piece management
[0150] At the mixing station, scan the code to mix the concrete batching notification form, click to make a concrete test block card, fill in the strength, age, and select the curing room on the test block card, select the test block scanning two-dimensional code by mobile phone App, enter the curing room for curing, and after the curing period, scan the code to exit the warehouse for concrete compression test.
[0151] 9. Test account
[0152] In the test account menu, you can view the raw material test account, process test account, test account, outsourcing test account, unqualified test account, and entrusted test account, but you can export in the test account.
[0153] (Three) Station test
[0154] 1. System function
[0155] The station test menu includes vehicle test, pre-test, and batching notification form functions.
[0156] 2. Moisture content detection record of raw materials
[0157] Among the personnel at the mixing station, set the station test personnel permission, add the moisture content detection record, and according to the record number, call the latest moisture content detection record on the concrete batching form, without manually filling in the moisture content record of the batching form.
[0158] 3. Concrete batching notification form
[0159] The mixing station initiates the mixing station batching form; the test room system test personnel sign the mixing station batching form; the test personnel make the batching form, the reviewer reviews, the supervisor confirms and approves, and after approval, the batching form is scanned by the mixing station for production.
[0160] Among them, the test type at least contains: age test, coarse and fine aggregate test, steel bar raw material test, steel bar mechanical connection test and force value test, etc.; the age test, pay attention to the product test piece, after the age is full, the test is completed on the same day, save, review, and finally approve the last age; the coarse and fine aggregate test, the graded aggregate needs to be done from the beginning to the end in order, so that the value can be obtained in the graded aggregate test item of the test report, so it must be done in order. After other single graded aggregate is done, the last test record must be the graded aggregate test record represented by 4, so that the test report can obtain the correct result. If the graded aggregate contains mud, it needs to be reflected in the record table, if only single graded aggregate is done, only single graded aggregate needs to be done to issue the report; in the steel bar raw material test, the material department needs to pay attention to the selection of the steel bar grade when filling out the test entrustment form, which affects the steel raw material test in the laboratory, pay attention to the steel bar grade with E, and the wrong selection will affect the subsequent test; in the steel bar mechanical connection test, the test report is judged according to the selection of "grade" and "fracture position" description, so the "fracture position" in the test record needs to contain "connector damage" or "steel bar breakage", otherwise it cannot be correctly judged. After the test, if the first age has data, the force value test cannot be rolled back under the condition that the force value is collected.
[0161] The embodiment of the application further provides an electronic device, which can include a processor, a memory, a receiver and a transmitter, the processor is used to execute the first concrete raw material automatic consumption monitoring method or the second concrete raw material automatic consumption monitoring method mentioned in the above embodiment, wherein the processor and the memory can be connected through a bus or other means, taking the bus connection as an example. The receiver can be connected with the processor and the memory through wired or wireless means.
[0162] The processor can be a central processing unit (CPU). The processor can also be other general-purpose processors, digital signal processors (DSP), application specific integrated circuits (ASIC), field programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. chips, or combinations of the above various chips.
[0163] The memory, as a non-transitory computer readable storage medium, can be used to store non-transitory software programs, non-transitory computer executable programs and modules, such as program instructions / modules corresponding to the first concrete raw material automatic consumption monitoring method or the second concrete raw material automatic consumption monitoring method in the embodiments of the present application. The processor executes various functions and data processing of the processor by running the non-transitory software programs, instructions and modules stored in the memory, that is, implements the first concrete raw material automatic consumption monitoring method or the second concrete raw material automatic consumption monitoring method in the above method embodiments.
[0164] The memory can include a program storage area and a data storage area, wherein the program storage area can store an operating system and application programs required by at least one function; and the data storage area can store data created by the processor and the like. In addition, the memory can include a high-speed random access memory, and can also include a non-transitory memory, such as at least one magnetic disk storage device, a flash memory device, or other non-transitory solid-state memory device. In some embodiments, the memory can optionally include a memory remotely arranged with respect to the processor, and these remote memories can be connected to the processor through a network. Examples of the above network include but are not limited to the Internet, an intranet, a local area network, a mobile communication network, and a combination thereof.
[0165] The one or more modules are stored in the memory and, when executed by the processor, perform the first concrete raw material automatic consumption monitoring method or the second concrete raw material automatic consumption monitoring method in the embodiments.
[0166] In some embodiments of the present application, the user equipment can include a processor, a memory and a transceiver unit which can include a receiver and a transmitter, the processor, the memory, the receiver and the transmitter can be connected through a bus system, the memory is used to store computer instructions, and the processor is used to execute the computer instructions stored in the memory to control the transceiver unit to transceive signals.
[0167] As an implementation manner, the functions of the receiver and the transmitter in the present application can be implemented by considering a transceiving circuit or a transceiving dedicated chip, and the processor can be implemented by considering a dedicated processing chip, a processing circuit or a general-purpose chip.
[0168] As another implementation manner, the server provided by the embodiments of the present application can be implemented by considering using a general-purpose computer. That is, program codes for implementing the functions of the processor, the receiver and the transmitter are stored in the memory, and the general-purpose processor implements the functions of the processor, the receiver and the transmitter by executing the codes in the memory.
[0169] The embodiments of the present application further provide a computer readable storage medium, which stores a computer program. The computer program is executed by a processor to implement the steps of the first or second concrete raw material automatic consumption monitoring method. The computer readable storage medium can be a tangible storage medium, such as a random access memory (RAM), a memory, a read only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a floppy disk, a hard disk, a removable memory disk, a CD-ROM, or any other form of storage medium known in the art.
[0170] Those skilled in the art should appreciate that the exemplary components, systems and methods described in connection with the embodiments disclosed herein can be implemented in hardware, software or a combination thereof. The choice of hardware or software implementation is dependent on the particular application and design constraints imposed on the overall system. Skilled persons can use different methods to implement the described functions for each particular application, but such implementation should not be considered beyond the scope of the present application. When implemented in hardware, it can be, for example, an electronic circuit, an application specific integrated circuit (ASIC), appropriate firmware, a plug-in, a functional card, etc. When implemented in software, the elements of the present application are program or code segments used to perform the required tasks. The program or code segments can be stored in a machine readable medium or transmitted through a data signal carried in a carrier wave over a transmission medium or communication link.
[0171] It should be noted that the present application is not limited to the particular configurations and processes described above and illustrated in the drawings. Detailed descriptions of well-known methods are omitted herein for the purpose of brevity. In the above-described embodiments, several specific steps are described and illustrated as examples. However, the method processes of the present application are not limited to the specific steps described and illustrated, and skilled persons can make various changes, modifications and additions, or change the order of the steps, after understanding the spirit of the present application.
[0172] In the present application, the features described and / or illustrated for one embodiment can be used in the same way or in a similar way in one or more other embodiments, and / or in combination with or instead of the features of other embodiments
[0173] The above description is merely the preferred embodiments of the present application, and is not intended to limit the present application. The embodiments of the present application can be variously changed and modified by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the present application.
Claims
1. A method for automatically monitoring consumption of raw materials for concrete, characterized by, Performed by a laboratory system, the method includes: The system performs on-site acceptance of incoming concrete materials, and after acceptance, it commissions tests on the concrete materials and records the corresponding test process and results data in real time and automatically; and automatically updates the corresponding silo addition data when the concrete materials with qualified test results are put into storage. The system receives concrete production notifications from the batching plant production system and generates corresponding construction batching sheets based on these notifications. It then sends these construction batching sheets to the batching plant production system. Upon monitoring the release of the target concrete raw materials corresponding to the construction batching sheets, the system automatically updates the corresponding silo consumption data. This allows the batching plant production system to monitor material usage and time in real time during concrete production using the target concrete raw materials. Furthermore, it triggers risk alarms when material usage and / or time do not meet preset production requirements. The acceptance inspection of the incoming concrete materials includes: Obtain the arrival acceptance form for the concrete raw materials to be delivered, as filled out by the Materials Department; The location information of the client devices held by the test personnel and supervisors is collected to determine whether the test personnel and supervisors are both in the preset area. If so, the entry acceptance form is sent to the client devices held by the test personnel and supervisors respectively. The system receives acceptance results for the incoming inspection form from the client devices held by the testing personnel and the supervisor, respectively. If the acceptance results sent by the client devices both show that the incoming inspection form has passed the acceptance, then it is determined that the concrete raw materials to be delivered have passed the incoming inspection. The step of commissioning tests on the concrete raw materials after acceptance and automatically recording the corresponding test process and result data in real time includes: The system receives a test request form for the concrete raw materials from the materials department, wherein the information of the concrete raw materials recorded in the test request form is extracted in advance from the corresponding arrival acceptance form. The test request form is sent to the client device held by the test personnel so that the test personnel can review and sign for the test request form. During the electronic testing of the concrete raw materials by the testing personnel based on the test order, the corresponding test process video data is acquired and recorded using a preset video acquisition device, and the corresponding test records are automatically calculated, evaluated, and a corresponding test report is generated; the concrete production notification sent by the batching plant production system is received, and a corresponding construction batching list is generated based on the concrete production notification, and the construction batching list is sent to the batching plant production system; and when the target concrete raw materials corresponding to the construction batching list are detected to be released from the warehouse, the corresponding silo consumption data is automatically updated, including: The system receives concrete production notifications from the batching plant production system, wherein the batching plant production system receives the concrete production notifications in advance based on a preset engineering entity decomposition system, and the pouring location in the concrete production notifications is obtained in advance from the engineering entity decomposition system. Based on the preset QR code or task order number on the production notification, the construction mix ratio, production volume and construction location information corresponding to the concrete production notification are automatically obtained, and the corresponding construction batching list is automatically generated. The construction batching list is sent to the mixing plant production system, and the corresponding silo consumption data is automatically updated when the target concrete raw materials corresponding to the construction batching list are detected to be released from the warehouse.
2. A method for automatically monitoring the consumption of concrete raw materials, characterized in that, The method, executed by the mixing plant production system, includes: The system obtains a concrete production notification and sends it to a laboratory system. The laboratory system then generates a corresponding construction batching list based on the notification and automatically updates the corresponding silo consumption data when it detects the release of the target concrete raw materials corresponding to the batching list. The laboratory system also performs on-site acceptance inspection of incoming concrete raw materials, commissions testing upon successful inspection, and automatically records the testing process and results in real time. Furthermore, it automatically updates the corresponding silo replenishment data when qualified concrete raw materials are put back into storage. The system receives the construction batching list sent by the laboratory system, and monitors the production materials and time in real time during the concrete production process using the target concrete raw materials. When the production materials and / or time do not meet the preset production requirements, the system will issue a risk alarm. The acceptance inspection of the incoming concrete materials includes: The laboratory system obtains the on-site acceptance form corresponding to the concrete raw materials to be delivered, which is filled out by the materials department. The laboratory system collects the location information of the client devices held by the test personnel and supervisors to determine whether the test personnel and supervisors are both in the preset area. If so, the entry acceptance form is sent to the client devices held by the test personnel and supervisors respectively. The laboratory system receives the acceptance results of the incoming inspection form sent by the client devices held by the test personnel and the supervisors respectively. If the acceptance results sent by the client devices all show that the incoming inspection form has passed the acceptance, it is determined that the concrete raw materials to be delivered have passed the incoming inspection. The process of commissioning tests on concrete raw materials after acceptance and recording the corresponding test process and results data in real time and automatically includes: The laboratory system receives a test request form for the concrete raw materials sent by the materials department. The information of the concrete raw materials recorded in the test request form is extracted in advance from the corresponding incoming inspection form. The laboratory system sends the test request form to the client device held by the test personnel, so that the test personnel can review and sign for the test request form. During the process of the laboratory system, when the test personnel conduct electronic tests on the concrete raw materials based on the test order, the system acquires and records the corresponding test process video data based on the preset video acquisition equipment, and automatically calculates, evaluates and generates the corresponding test report based on the test record. The process of generating a corresponding construction batching list based on the concrete production notification, and automatically updating the corresponding silo consumption data when the target concrete raw materials corresponding to the construction batching list are detected to be leaving the warehouse, includes: The laboratory system receives a concrete production notification from the mixing plant production system. The mixing plant production system receives the concrete production notification in advance based on a preset engineering entity decomposition system. The pouring location in the concrete production notification is obtained in advance from the engineering entity decomposition system. The laboratory system automatically obtains the construction mix ratio, production volume and construction location information corresponding to the concrete production notification based on the preset QR code or task order number on the production notification, and automatically generates the corresponding construction batching list. The laboratory system sends the construction batching list to the mixing plant production system, and automatically updates the corresponding silo consumption data when it detects the release of the target concrete raw materials corresponding to the construction batching list.
3. A laboratory system, characterized in that, include: The material addition and testing monitoring module is used to inspect incoming concrete materials, and after the inspection is passed, to commission tests on the concrete materials and record the corresponding test process and results data in real time and automatically; and to automatically update the corresponding material silo addition data when the concrete materials with qualified test results are put into storage. The batching and consumption monitoring module is used to receive concrete production notifications sent by the batching plant production system, generate corresponding construction batching lists based on the concrete production notifications, and send the construction batching lists to the batching plant production system; and automatically update the corresponding silo consumption data when the target concrete raw materials corresponding to the construction batching lists are detected to be out of the warehouse, so that the batching plant production system can monitor the production materials and time in real time during the concrete production process using the target concrete raw materials, and perform risk alarm processing when the production materials and / or time do not meet the preset production requirements; The acceptance inspection of the incoming concrete materials includes: Obtain the arrival acceptance form for the concrete raw materials to be delivered, as filled out by the Materials Department; The location information of the client devices held by the test personnel and supervisors is collected to determine whether the test personnel and supervisors are both in the preset area. If so, the entry acceptance form is sent to the client devices held by the test personnel and supervisors respectively. The system receives acceptance results for the incoming inspection form from the client devices held by the testing personnel and the supervisor, respectively. If the acceptance results sent by the client devices both show that the incoming inspection form has passed the acceptance, then it is determined that the concrete raw materials to be delivered have passed the incoming inspection. The step of commissioning tests on the concrete raw materials after acceptance and automatically recording the corresponding test process and result data in real time includes: The system receives a test request form for the concrete raw materials from the materials department, wherein the information of the concrete raw materials recorded in the test request form is extracted in advance from the corresponding arrival acceptance form. The test request form is sent to the client device held by the test personnel so that the test personnel can review and sign for the test request form. During the electronic testing of the concrete raw materials by the testing personnel based on the test order, the corresponding test process video data is acquired and recorded using a preset video acquisition device, and the corresponding test records are automatically calculated, evaluated, and a corresponding test report is generated; the concrete production notification sent by the batching plant production system is received, and a corresponding construction batching list is generated based on the concrete production notification, and the construction batching list is sent to the batching plant production system; and when the target concrete raw materials corresponding to the construction batching list are detected to be released from the warehouse, the corresponding silo consumption data is automatically updated, including: The system receives concrete production notifications from the batching plant production system, wherein the batching plant production system receives the concrete production notifications in advance based on a preset engineering entity decomposition system, and the pouring location in the concrete production notifications is obtained in advance from the engineering entity decomposition system. Based on the preset QR code or task order number on the production notification, the construction mix ratio, production volume and construction location information corresponding to the concrete production notification are automatically obtained, and the corresponding construction batching list is automatically generated. The construction batching list is sent to the mixing plant production system, and the corresponding silo consumption data is automatically updated when the target concrete raw materials corresponding to the construction batching list are detected to be released from the warehouse.
4. A mixing plant production system, characterized in that, include: The production order sending module is used to obtain concrete production notifications and send them to the laboratory system. The laboratory system then generates a corresponding construction batching list based on the notification and automatically updates the corresponding silo consumption data when it detects the outflow of the target concrete raw materials corresponding to the batching list. The laboratory system also performs on-site acceptance inspections of incoming concrete raw materials, commissions tests on the materials after acceptance, and automatically records the test process and results in real time. Furthermore, it automatically updates the corresponding silo replenishment data when qualified concrete raw materials are put back into storage. The production risk monitoring module is used to receive the construction batching list sent by the laboratory system, and to monitor the production materials and time in real time during the concrete production process using the target concrete raw materials. When the production materials and / or time do not meet the preset production requirements, risk alarm processing is performed. The acceptance inspection of the incoming concrete materials includes: The laboratory system obtains the on-site acceptance form corresponding to the concrete raw materials to be delivered, which is filled out by the materials department. The laboratory system collects the location information of the client devices held by the test personnel and supervisors to determine whether the test personnel and supervisors are both in the preset area. If so, the entry acceptance form is sent to the client devices held by the test personnel and supervisors respectively. The laboratory system receives the acceptance results of the incoming inspection form sent by the client devices held by the test personnel and the supervisors respectively. If the acceptance results sent by the client devices all show that the incoming inspection form has passed the acceptance, it is determined that the concrete raw materials to be delivered have passed the incoming inspection. The process of commissioning tests on concrete raw materials after acceptance and recording the corresponding test process and results data in real time and automatically includes: The laboratory system receives a test request form for the concrete raw materials sent by the materials department. The information of the concrete raw materials recorded in the test request form is extracted in advance from the corresponding incoming inspection form. The laboratory system sends the test request form to the client device held by the test personnel, so that the test personnel can review and sign for the test request form. During the process of the laboratory system, when the test personnel conduct electronic tests on the concrete raw materials based on the test order, the system acquires and records the corresponding test process video data based on the preset video acquisition equipment, and automatically calculates, evaluates and generates the corresponding test report based on the test record. The process of generating a corresponding construction batching list based on the concrete production notification, and automatically updating the corresponding silo consumption data when the target concrete raw materials corresponding to the construction batching list are detected to be leaving the warehouse, includes: The laboratory system receives a concrete production notification from the mixing plant production system. The mixing plant production system receives the concrete production notification in advance based on a preset engineering entity decomposition system. The pouring location in the concrete production notification is obtained in advance from the engineering entity decomposition system. The laboratory system automatically obtains the construction mix ratio, production volume and construction location information corresponding to the concrete production notification based on the preset QR code or task order number on the production notification, and automatically generates the corresponding construction batching list. The laboratory system sends the construction batching list to the mixing plant production system, and automatically updates the corresponding silo consumption data when it detects the release of the target concrete raw materials corresponding to the construction batching list.
5. An automatic monitoring system for the consumption of concrete raw materials, characterized in that, include: A laboratory system and a batching plant production system are deployed in the same data center, wherein the laboratory system is used to execute the automatic consumption monitoring method for concrete raw materials as described in claim 1; and the batching plant production system is used to execute the automatic consumption monitoring method for concrete raw materials as described in claim 2. Specifically, users on the railway intranet access the laboratory system and the mixing plant production system through the railway intranet service network in the data center; users on the railway extranet first verify their identity through the railway extranet service in the data center, and then access the laboratory system and the mixing plant production system after passing the identity verification.
6. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the automatic consumption monitoring method for concrete raw materials as described in claim 1, or implements the automatic consumption monitoring method for concrete raw materials as described in claim 2.
7. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by the processor, it implements the automatic consumption monitoring method for concrete raw materials as described in claim 1, or implements the automatic consumption monitoring method for concrete raw materials as described in claim 2.
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