Tunnel maintenance apparatus and process method

By designing tunnel maintenance equipment with automatic spraying and slag collection mechanisms, the problem of cleaning impurities during spraying was solved, achieving efficient mechanized maintenance of tunnel construction, shortening the construction cycle and accelerating the progress.

CN116044444BActive Publication Date: 2026-01-06GUANGXI SHUANGXIANG GEOTECHNICAL ENG CO LTD
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Patent Information

Application Number
CN202211397504.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-09
Publication Date
2026-01-06
Estimated Expiration
2042-11-09

AI Technical Summary

Technical Problem

Existing spraying and maintenance equipment cannot automatically clean impurities from the tunnel surface during the spraying process, causing delays in tunnel construction.

Method used

A tunnel maintenance device was designed, equipped with an automatic spraying mechanism and a slag collection mechanism. The automatic spraying mechanism enables large-area, no-dead-angle water spraying, while the slag collection mechanism can clean up impurities during the spraying process. The device integrates spraying and cleaning functions.

Benefits of technology

It has enabled mechanized and automated water spraying and cleaning inside the tunnel, improving work efficiency, shortening the tunnel construction cycle, and accelerating the hardening speed of concrete.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116044444B_ABST
Patent Text Reader

Abstract

The application discloses a tunnel maintenance equipment and a process method. The equipment comprises a bottom plate, a water storage tank is fixedly arranged at the middle of the top end of the bottom plate, an automatic spraying mechanism is arranged at one end of the water storage tank, the automatic spraying mechanism is communicated with the water storage tank, the automatic spraying mechanism is fixedly connected with the bottom plate, a slag collecting groove is arranged at the other end of the water storage tank, the slag collecting groove is fixedly connected with the top end of the bottom plate, and a slag collecting mechanism is movably arranged on the side wall of the slag collecting groove. The maintenance equipment cooperated with the process method can realize large-area dead-angle-free water spraying in the tunnel, realizes mechanized automatic water spraying, saves time and effort, greatly improves the working efficiency of tunnel maintenance, integrates the cleaning work and the maintenance process, improves the working efficiency, greatly shortens the construction period of the tunnel, and speeds up the construction progress of the tunnel.
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Description

Technical Field

[0001] This invention belongs to the field of maintenance equipment technology, and in particular relates to tunnel maintenance equipment and processes. Background Technology

[0002] Concrete is a gel material made from cement. It is made by mixing cement with water, sand and gravel in an appropriate ratio and stirring it repeatedly until it is evenly mixed. While waiting for the concrete to harden, people often sprinkle water on it to maintain a certain humidity and temperature, which can accelerate the hardening of the concrete. The presence of a curing agent in the water can make the concrete perform better after it has hardened.

[0003] Existing spraying and curing equipment cannot clean impurities on the tunnel surface during the spraying and curing process. Instead, additional manpower is required for cleaning, which delays the tunnel construction progress. Therefore, it is necessary to design tunnel curing equipment and processes to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide tunnel maintenance equipment and processes to solve the above-mentioned problems, thereby improving the efficiency and effectiveness of tunnel maintenance and shortening the tunnel construction period.

[0005] To achieve the above objectives, the present invention provides the following solution: a tunnel maintenance device, including a base plate, a water storage tank fixedly installed at the top center of the base plate, an automatic spraying mechanism installed at one end of the water storage tank, the automatic spraying mechanism being connected to the water storage tank and fixedly connected to the base plate, a slag collection trough installed at the other end of the water storage tank, the slag collection trough being fixedly connected to the top of the base plate, and a slag collection mechanism movably installed on the side wall of the slag collection trough.

[0006] Preferably, the slag collection mechanism includes two parallel lifting rods. A connecting shaft is rotatably connected to the top of each lifting rod, and the connecting shaft is fixedly connected to the top of the side wall of the slag collection trough. Several teeth are fixedly connected to the side wall of the lifting rod near the slag collection trough. An upper limit plate is fixedly connected to the top of both lifting rods. A fixed connecting rod is fixedly connected to the middle of both lifting rods. A lower limit plate is fixedly connected to the bottom of both lifting rods. A lifting part is slidably arranged on both lifting rods. A rotating part is rotatably connected to the side of the lifting part away from the slag collection trough. A slag collection bucket is fixedly connected to the rotating part. A lifting part is provided between the fixed connecting rod and the side wall of the slag collection trough.

[0007] Preferably, the lifting part includes a lifting seat, which is slidably sleeved on the two lifting rods. A lifting motor is fixedly installed inside the lifting seat, and the output shaft of the lifting motor is fixedly connected to a lifting drive gear. The lifting drive gear meshes with the teeth of the lifting rod. The rotating part is located on the side of the lifting seat away from the slag collection trough.

[0008] Preferably, the rotating part includes a rotating frustum, which is rotatably disposed within the lifting seat. An annular gear ring is fixedly connected to the outer wall of the rotating frustum inside the lifting seat. A rotary motor is also fixedly disposed within the lifting seat. A rotary drive gear is fixedly connected to the output shaft of the rotary motor. The rotary drive gear meshes with the annular gear ring. One end of the rotating frustum away from the annular gear ring is fixedly connected to the slag collection bucket.

[0009] Preferably, the lifting part includes a first hinge seat, one end of which is fixedly connected to the outer wall of the slag collection trough, and the other end of which is hinged to one end of a telescopic cylinder via a first hinge shaft. The piston end of the telescopic cylinder is hinged to one end of a second hinge seat via a second hinge shaft, and the other end of the second hinge seat is fixedly connected to the fixed connecting rod.

[0010] Preferably, the automatic spraying mechanism includes a support rod, the bottom end of which is fixedly connected to the side wall of the base plate, and a support frame is fixedly connected to the top end of the support rod. A vertical spraying part is fixedly connected to the support frame, the vertical spraying part is connected to the water storage tank, and the vertical spraying part is also connected to two horizontal spraying parts. An adjustment part is provided between the horizontal spraying parts and the side wall of the base plate.

[0011] Preferably, the vertical spraying unit includes a lift pump located inside the water storage tank. The outlet end of the lift pump is connected to one end of a main water outlet pipe, and the other end of the main water outlet pipe passes through the side wall of the water storage tank and is connected to one end of a four-way connector. The other two ends of the four-way connector are respectively connected to two horizontal spraying units. The third end of the four-way connector is connected to one end of a second water outlet pipe, and the other end of the second water outlet pipe is connected to a second three-way connector. The other two ends of the second three-way connector are respectively connected to a main arc-shaped support and an extension pipe. The outer wall of the main arc-shaped support is connected to several main nozzles, the extension pipe is connected to a secondary arc-shaped support, and the outer wall of the secondary arc-shaped support is connected to several secondary nozzles. The main arc-shaped support and the secondary arc-shaped support are respectively fixedly connected to the side wall of the support frame through several short connecting rods, and the second water outlet pipe is fixedly connected to the support rod through a long connecting rod.

[0012] Preferably, there are two horizontal spray sections, symmetrically arranged on both sides of the base plate. Each horizontal spray section includes a first water outlet pipe. One end of the first water outlet pipe is connected to the four-way connector, and the other end of the first water outlet pipe is connected to a first three-way connector. The other two ends of the first three-way connector are respectively connected to a connecting hose and a second water outlet branch pipe. The other end of the connecting hose is connected to the first water outlet branch pipe. A plurality of first nozzles are connected to the side wall of the first water outlet branch pipe. The adjustment part is fixedly connected to the outer side wall of the first water outlet branch pipe. A plurality of second nozzles are connected to the side wall of the second water outlet branch pipe. The other ends of the two second water outlet branch pipes are connected. A fixing rod is fixedly connected between the second water outlet branch pipe and the side wall of the base plate.

[0013] Preferably, the adjusting part includes a first connecting seat, which is fixedly connected to the outer wall of the first outlet branch pipe. One end of the first connecting seat is rotatably connected to a connecting rod, and the other end of the connecting rod is rotatably connected to a second connecting seat. There are several second connecting seats, and all of the several second connecting seats are fixedly connected to the side wall of the bottom plate.

[0014] A process method for tunnel maintenance equipment includes the following steps;

[0015] S1. Fill the water storage tank with water and empty the slag collection trough, then transfer the maintenance equipment to the starting end of the tunnel that needs maintenance;

[0016] S2. Adjust the unfolding angle of the first water outlet branch pipe so that the spray range of the first nozzle is adapted to the tunnel size.

[0017] S3. The maintenance equipment is driven forward by the power equipment to begin the maintenance of the tunnel;

[0018] S4. Collect the impurities generated during the maintenance process, and then continue forward to complete the maintenance work of the entire tunnel.

[0019] The present invention has the following technical effects:

[0020] This invention enables large-area, seamless water spraying within tunnels by incorporating an automatic spraying mechanism. This mechanized and automated spraying saves time and labor, significantly improving tunnel maintenance efficiency and accelerating concrete hardening. The included slag collection mechanism simultaneously cleans the tunnel floor during the spraying process, eliminating the need for additional workers. This integration of cleaning and maintenance processes enhances efficiency, significantly shortens the tunnel construction cycle, and accelerates the tunnel's progress. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of the device of the present invention;

[0023] Figure 2 This is a side view of the slag collection mechanism of the present invention;

[0024] Figure 3 This is a top sectional view of the slag collection mechanism of the present invention;

[0025] Figure 4 This is a schematic diagram of the automatic spraying mechanism of the present invention;

[0026] Figure 5 This is a top view of the horizontal spraying section of the present invention;

[0027] Figure 6 This is a side view of the main arc-shaped support of the present invention;

[0028] Figure 7 This is a schematic diagram of the structure of Embodiment 2 of the present invention;

[0029] Figure 8 This is a schematic diagram of the lifting part structure in Embodiment 2 of the present invention.

[0030] The components include: 1. Base plate; 2. Water storage tank; 3. Slag collection trough; 4. Lifting rod; 5. Lifting seat; 6. Slag collection bucket; 7. Fixed connecting rod; 8. Upper limit plate; 9. Lower limit plate; 10. Connecting shaft; 11. First hinge seat; 12. First hinge shaft; 13. Telescopic cylinder; 14. Second hinge seat; 15. Second hinge shaft; 16. Lifting motor; 17. Lifting drive gear; 18. Rotating frustum; 19. Rotating motor; 20. Rotating drive gear; 21. Lifting pump; 22. Main outlet pipe; 23. Four-way connector; 24. First outlet branch pipe; 25. First tee connector; 26. Connecting hose; 27. First outlet branch pipe; 28. First nozzle; 29. ​​First connecting seat. 30. Connecting rod; 31. Second connecting seat; 32. Second water outlet branch pipe; 33. Second nozzle; 34. Fixing rod; 35. Support rod; 36. Support frame; 37. Second water outlet pipe; 38. Second tee connector; 39. Main arc bracket; 40. Main nozzle; 41. Extension pipe; 42. Secondary arc bracket; 43. Secondary nozzle; 44. Long connecting rod; 45. Short connecting rod; 46. Casters; 47. Traveling wheels; 48. Sealing cover; 49. Tooth; 50. Lifting plate; 51. Lifting cylinder; 52. Lower slide rail; 53. Upper slide rail; 54. Lower strip hole; 55. Upper strip hole; 56. First lifting rod; 57. Second lifting rod; 58. Central connecting shaft; 59. Rotating shaft. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0033] Example 1:

[0034] Reference Figure 1-6 This embodiment provides tunnel maintenance equipment, including a base plate 1. A water storage tank 2 is fixedly installed at the top center of the base plate 1. An automatic spraying mechanism is installed at one end of the water storage tank 2. The automatic spraying mechanism is connected to the water storage tank 2 and fixedly connected to the base plate 1. A slag collection trough 3 is installed at the other end of the water storage tank 2. The slag collection trough 3 is fixedly connected to the top of the base plate 1. A slag collection mechanism is movably installed on the side wall of the slag collection trough 3.

[0035] Furthermore, the water storage tank 2 is detachably equipped with a sealing cover 48, the bottom front end of the base plate 1 is equipped with casters 46, and the bottom rear end is equipped with wheels 47.

[0036] By setting up an automatic spraying mechanism, large-area, all-around water spraying can be achieved inside the tunnel, and mechanized automatic spraying can be realized, saving time and labor, greatly improving the efficiency of tunnel maintenance, and increasing the hardening speed of concrete. The set-up slag collection mechanism can simultaneously collect slag and clean the tunnel ground during the spraying and maintenance process, eliminating the need for additional workers to clean the ground. This integrates cleaning and maintenance processes, improving work efficiency, greatly shortening the tunnel construction cycle, and accelerating the tunnel construction progress.

[0037] The scheme is further optimized. The slag collection mechanism includes two parallel lifting rods 4. The top of the lifting rods 4 is rotatably connected to a connecting shaft 10. The connecting shaft 10 is fixedly connected to the top of the side wall of the slag collection trough 3. Several teeth 49 are fixedly connected to the side wall of the lifting rods 4 near the slag collection trough 3. An upper limit plate 8 is fixedly connected to the top of the two lifting rods 4. A fixed connecting rod 7 is fixedly connected to the middle of the two lifting rods 4. A lower limit plate 9 is fixedly connected to the bottom of the two lifting rods 4. A lifting part is slidably arranged on the two lifting rods 4. A rotating part is rotatably connected to the side of the lifting part away from the slag collection trough 3. A slag collection bucket 6 is fixedly connected to the rotating part. A lifting part is arranged between the fixed connecting rod 7 and the side wall of the slag collection trough 3.

[0038] The scheme is further optimized. The lifting part includes a lifting seat 5, which is slidably sleeved on two lifting rods 4. A lifting motor 16 is fixedly installed inside the lifting seat 5. The output shaft of the lifting motor 16 is fixedly connected to a lifting drive gear 17. The lifting drive gear 17 meshes with teeth 49. The rotating part is located on the side of the lifting seat 5 away from the slag collection trough 3.

[0039] The design is further optimized so that the rotating part includes a rotating frustum 18, which is rotatably mounted inside the lifting seat 5. An annular gear ring is fixedly connected to the outer wall of the rotating frustum 18 inside the lifting seat 5. A rotary motor 19 is also fixedly mounted inside the lifting seat 5. A rotary drive gear 20 is fixedly connected to the output shaft of the rotary motor 19. The rotary drive gear 20 meshes with the annular gear ring. The end of the rotating frustum 18 away from the annular gear ring is fixedly connected to the slag collection bucket 6.

[0040] The design is further optimized so that the lifting part includes a first hinge seat 11. One end of the first hinge seat 11 is fixedly connected to the outer wall of the slag collection trough 3. The other end of the first hinge seat 11 is hinged to one end of a telescopic cylinder 13 through a first hinge shaft 12. The piston end of the telescopic cylinder 13 is hinged to one end of a second hinge seat 14 through a second hinge shaft 15. The other end of the second hinge seat 14 is fixedly connected to a fixed connecting rod 7.

[0041] During the spraying and maintenance process, the lifting motor 16 drives the lifting drive gear 17 to rotate, thereby lowering the lifting seat 5 to the bottom of the lifting rod 4. Then, the rotary motor 19 drives the rotary drive gear 20 to rotate, which in turn drives the slag collection bucket 6 to rotate via the rotating platform 18, making the opening of the slag collection bucket 6 horizontally facing the direction of equipment movement. As the equipment moves forward, the slag collection bucket 6 gradually collects impurities from the tunnel floor. When a certain amount of impurities has been collected in the slag collection bucket 6, the equipment stops moving forward. At this time, the lifting motor 16 reverses, and the slag collection bucket 6 rises a certain distance via the lifting seat 5. Then, the rotary motor 19 reverses, adjusting the slag collection bucket 6 from a horizontal to a vertical position. Then, the lifting motor 16 continues to reverse, raising the slag collection bucket 6 to its highest position. Then, the lifting motor 16 stops working, and then the telescopic cylinder 13 extends, controlling the lifting rod 4 to rotate around the connecting shaft 10, causing the slag collection bucket 6 to tilt and pour the impurities collected in the slag collection bucket 6 into the slag collection trough 3. Then, the telescopic cylinder 13 shortens, and the lifting rod 4 returns to a vertical position. Then, by controlling the lifting motor 16 and the rotary motor 19 to rotate forward, the slag collection bucket 6 returns to the bottom to collect impurities again, and so on, repeating the cycle.

[0042] The scheme is further optimized. The automatic spraying mechanism includes a support rod 35. The bottom end of the support rod 35 is fixedly connected to the side wall of the base plate 1. The top end of the support rod 35 is fixedly connected to a support frame 36. The support frame 36 is fixedly connected to a vertical spraying part. The vertical spraying part is connected to the water storage tank 2. The vertical spraying part is also connected to two horizontal spraying parts. An adjustment part is provided between the horizontal spraying part and the side wall of the base plate 1.

[0043] The scheme is further optimized. The vertical spraying unit includes a lift pump 21, which is located inside the water storage tank 2. The outlet end of the lift pump 21 is connected to one end of the main water outlet pipe 22. The other end of the main water outlet pipe passes through the side wall of the water storage tank 2 and is connected to one end of a four-way connector 23. The other two ends of the four-way connector 23 are respectively connected to two horizontal spraying units. The third end of the four-way connector 23 is connected to one end of a second water outlet pipe 37. The other end of the second water outlet pipe 37 is connected to a second three-way connector 38. The other two ends of the second three-way connector 38 are respectively connected to a main arc-shaped support 39 and an extension pipe 41. The outer wall of the main arc-shaped support 39 is connected to several main nozzles 40. The extension pipe 41 is connected to a secondary arc-shaped support 42. The outer wall of the secondary arc-shaped support 42 is connected to several secondary nozzles 43. The main arc-shaped support 39 and the secondary arc-shaped support 42 are respectively fixedly connected to the side wall of the support frame 36 through several short connecting rods 45. The second water outlet pipe 37 is fixedly connected to the support rod 35 through a long connecting rod 44.

[0044] The scheme is further optimized by having two horizontal spray units symmetrically arranged on both sides of the base plate 1. Each horizontal spray unit includes a first water outlet pipe 24. One end of the first water outlet pipe 24 is connected to a four-way connector 23, and the other end of the first water outlet pipe 24 is connected to a first three-way connector 25. The other two ends of the first three-way connector 25 are respectively connected to a connecting hose 26 and a second water outlet branch pipe 32. The other end of the connecting hose 26 is connected to a first water outlet branch pipe 27. Several first nozzles 28 are connected to the side wall of the first water outlet branch pipe 27. An adjustment unit is fixedly connected to the outer side wall of the first water outlet branch pipe 27. Several second nozzles 33 are connected to the side wall of the second water outlet branch pipe 32. The other ends of the two second water outlet branch pipes 32 are connected. A fixing rod 34 is fixedly connected between the second water outlet branch pipe 32 and the side wall of the base plate 1.

[0045] The scheme is further optimized. The adjustment part includes a first connecting seat 29, which is fixedly connected to the outer wall of the first water outlet branch pipe 27. One end of the connecting rod 30 is rotatably connected to the first connecting seat 29, and the other end of the connecting rod 30 is rotatably connected to a second connecting seat 31. There are several second connecting seats 31, and all of the several second connecting seats 31 are fixedly connected to the side wall of the bottom plate 1.

[0046] The support frame 36, the main arc-shaped support 39, and the secondary arc-shaped support 42 are all the same shape.

[0047] When starting the spraying and curing process, first fill the water tank 2 with water, then extend the first outlet branch pipe 27 to an angle suitable for the tunnel dimensions, and insert the connecting rod 30 into the corresponding second connecting seat 31 to fix the first outlet branch pipe 27. Then, the spraying and curing work begins. The lift pump 21 pumps the water from the water tank 2 into the main outlet pipe 22, and then through the four-way connector 23, a portion of the water reaches the second outlet branch pipe 37, and through the second three-way connector 38, it enters the main arc support 39 and the secondary arc support 42 respectively. Water is sprayed from the main nozzle 40 and the auxiliary nozzle 43. The second tee joint 38 and the auxiliary arc bracket 42 are equipped with switch valves. When the water consumption is high, the valves are opened to allow the main nozzle 40 and the auxiliary nozzle 43 to spray water. When the water consumption is low, the valves are closed, and only the main nozzle 40 sprays water for curing. The other part of the water enters the first water outlet branch pipe 27 and the second water outlet branch pipe 32 respectively, and is sprayed out through the first nozzle 28 and the second nozzle 33. The sprayed water cures the tunnel ground on the one hand, and washes impurities to both sides of the equipment on the other hand, so that the slag collection bucket 6 can collect the impurities.

[0048] The movement mode of the entire equipment is determined according to the actual working conditions. It can be driven forward by a tractor or by the equipment itself with its own drive system.

[0049] A process method for tunnel maintenance equipment includes the following steps;

[0050] S1. Fill the water storage tank 2 with water and empty the slag collection trough 3. Then transfer the maintenance equipment to the starting end of the tunnel that needs maintenance.

[0051] S2. Adjust the unfolding angle of the first water outlet branch pipe 27 so that the spray range of the first nozzle 28 is adapted to the tunnel size;

[0052] S3. The maintenance equipment is driven forward by the power equipment to begin the maintenance of the tunnel;

[0053] S4. Collect the impurities generated during the maintenance process, and then continue forward to complete the maintenance work of the entire tunnel.

[0054] Example 2:

[0055] Reference Figure 7-8 The difference between this embodiment and Embodiment 1 is that the bottom end of the lifting part is fixedly connected to the top of the base plate 1, and the top of the lifting part is fixedly connected to the lifting plate 50. The water storage tank 2, the slag collection trough 3, and the automatic spraying mechanism are fixedly installed on the top of the lifting plate 50. The lifting part includes two parallel lower slide rails 52 and two parallel upper slide rails 53. Several hinges are movably arranged between the lower slide rails 52 and the upper slide rails 53. Each hinge includes a first lifting rod 56 and a second lifting rod 57 rotatably connected in the middle by a central connecting shaft 58. There are two first lifting rods 56 and two second lifting rods 57. Both ends of the first lifting rod 56 and the second lifting rod 57 are rotatably connected to the rotating shaft 59. The bottom end of the first lifting rod 56 is slidably set in the lower strip hole 54 through the rotating shaft 59. The bottom second lifting rod 57 is rotatably connected to the lower slide rail 52 through the rotating shaft 59. The top end of the first lifting rod 56 is rotatably connected to the upper slide rail 53 through the rotating shaft 59. The top end of the second lifting rod 57 is slidably set in the upper strip hole 55 through the rotating shaft 59. The top end of the lifting plate 50 is also fixedly set with a lifting cylinder 51. The piston end of the lifting cylinder 51 is fixedly connected to the rotating shaft 59 at the bottom end of the first lifting rod 56.

[0056] Furthermore, the support rod 35 is a telescopic structure, and the lifting rod 4 is a connecting extension structure.

[0057] In this embodiment, the equipment can spray and maintain tunnels with high ceilings. When maintaining the top of the tunnel, the lifting cylinder 51 is extended, causing the bottom end of the first lifting rod 56 to slide within the lower strip hole 54. During the sliding process, the angle between the first lifting rod 56 and the second lifting rod 57 decreases, thereby increasing the spraying height of the equipment.

[0058] In the description of this invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.

[0059] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

Claims

1. A tunnel maintenance apparatus characterized by, The utility model relates to a kind of automatic slag collecting device, including bottom plate (1), the middle part of the top end of the bottom plate (1) is fixedly provided with water storage tank (2), one end of the water storage tank (2) is provided with automatic spraying mechanism, the automatic spraying mechanism is communicated with the water storage tank (2), the automatic spraying mechanism is fixedly connected with the bottom plate (1), the other end of the water storage tank (2) is provided with collection channel (3), the collection channel (3) is fixedly connected with the top end of the bottom plate (1), the side wall of the collection channel (3) is movably provided with collection mechanism; The collection mechanism includes two lifting rods (4) arranged in parallel, a connecting shaft (10) is rotatably connected to the top end of the lifting rod (4), the connecting shaft (10) is fixedly connected to the top end of the side wall of the collection channel (3), a plurality of teeth (49) are fixedly connected to the side wall of the collection channel (3) near the lifting rod (4), an upper limiting plate (8) is fixedly connected to the top of the two lifting rods (4), a fixed connecting rod (7) is fixedly connected to the middle of the two lifting rods (4), a lower limiting plate (9) is fixedly connected to the bottom of the two lifting rods (4), a lifting part is slidably arranged on the two lifting rods (4), a rotating part is rotatably connected to the side of the lifting part away from the collection channel (3), the rotating part is fixedly connected to a slag collecting barrel (6), and a lifting part is arranged between the fixed connecting rod (7) and the side wall of the collection channel (3). The lifting part includes a lifting seat (5), the lifting seat (5) is slidably arranged on the two lifting rods (4), a lifting motor (16) is fixedly arranged in the lifting seat (5), a lifting driving gear (17) is fixedly connected to the output shaft of the lifting motor (16), the lifting driving gear (17) is engaged with the teeth (49), and the rotating part is arranged on the side of the lifting seat (5) away from the collection channel (3). The rotating part includes a rotating circular table (18), the rotating circular table (18) is rotatably arranged in the lifting seat (5), an annular gear ring is fixedly connected to the outer side wall of the lifting seat (5) inside the rotating circular table (18), a rotating motor (19) is fixedly arranged in the lifting seat (5), a rotating driving gear (20) is fixedly connected to the output shaft of the rotating motor (19), the rotating driving gear (20) is engaged with the annular gear ring, and one end of the rotating circular table (18) away from the annular gear ring is fixedly connected to the slag collecting barrel (6). The lifting part includes a first hinged seat (11), one end of the first hinged seat (11) is fixedly connected to the outer side wall of the collection channel (3), one end of the first hinged seat (11) is hingedly connected to one end of a telescopic cylinder (13) through a first hinged shaft (12), the piston end of the telescopic cylinder (13) is hingedly connected to one end of a second hinged seat (14) through a second hinged shaft (15), and the other end of the second hinged seat (14) is fixedly connected to the fixed connecting rod (7). The automatic spraying mechanism comprises a supporting rod (35), the bottom end of which is fixedly connected with the side wall of the bottom plate (1), and the top end of which is fixedly connected with a supporting frame (36), the supporting frame (36) is fixedly connected with a vertical spraying part, the vertical spraying part is communicated with the water storage tank (2), and the vertical spraying part is further communicated with two horizontal spraying parts, and an adjusting part is arranged between the horizontal spraying part and the side wall of the bottom plate (1); The vertical spraying part comprises a lifting pump (21), which is located in the water storage tank (2), and the water outlet end of the lifting pump (21) is communicated with one end of a water outlet main pipe (22), the other end of the water outlet main pipe is communicated with one end of a four-way joint (23) penetrating through the side wall of the water storage tank (2), the other two ends of the four-way joint (23) are respectively communicated with two horizontal spraying parts, the third end of the four-way joint (23) is communicated with one end of a second water outlet branch pipe (37), the other end of the second water outlet branch pipe (37) is communicated with a second three-way joint (38), the other two ends of the second three-way joint (38) are respectively communicated with a main arc-shaped support (39) and an extension pipe (41), the outer side wall of the main arc-shaped support (39) is communicated with a plurality of main spray heads (40), the extension pipe (41) is communicated with a vice arc-shaped support (42), the outer side wall of the vice arc-shaped support (42) is communicated with a plurality of vice spray heads (43), and the main arc-shaped support (39) and the vice arc-shaped support (42) are respectively fixedly connected with the side wall of the supporting frame (36) through a plurality of short connecting rods (45), and the second water outlet branch pipe (37) is fixedly connected with the supporting rod (35) through a long connecting rod (44). The number of the horizontal spraying parts is two, which are symmetrically arranged on both sides of the bottom plate (1), each horizontal spraying part comprises a first water outlet branch pipe (24), one end of the first water outlet branch pipe (24) is communicated with the four-way joint (23), the other end of the first water outlet branch pipe (24) is communicated with a first three-way joint (25), the other two ends of the first three-way joint (25) are respectively communicated with a connecting hose (26) and a second water outlet branch pipe (32), the other end of the connecting hose (26) is communicated with a first water outlet branch pipe (27), the side wall of the first water outlet branch pipe (27) is communicated with a plurality of first spray heads (28), the adjusting part is fixedly connected with the outer side wall of the first water outlet branch pipe (27), the side wall of the second water outlet branch pipe (32) is communicated with a plurality of second spray heads (33), and the other ends of the two second water outlet branch pipes (32) are communicated, and the second water outlet branch pipe (32) and the side wall of the bottom plate (1) are fixedly connected with a fixing rod (34).

2. The tunnel maintenance apparatus according to claim 1, characterized by The adjusting part comprises a first connecting seat (29) fixedly connected with the outer side wall of the first water outlet branch pipe (27), one end of a connecting rod (30) is rotationally connected with the first connecting seat (29), the other end of the connecting rod (30) is rotationally connected with a second connecting seat (31), the number of the second connecting seat (31) is several, and the several second connecting seats (31) are fixedly connected with the side wall of the bottom plate (1).

3. A process for the use of the tunneling maintenance device according to any one of claims 1-2, characterized in that, The method comprises the following steps: S1, filling the water storage tank (2) with water and emptying the residue collection groove (3), and then transferring the curing equipment to the starting end of the tunnel that needs to be cured; S2, adjusting the unfolding angle of the first water outlet branch pipe (27) so that the spraying range of the first spray head (28) is adapted to the size of the tunnel; S3, driving the curing equipment forward by the power equipment to start curing the tunnel; S4, collecting impurities generated during the curing process, and then continuing to advance to complete the curing work of the whole tunnel.

Citation Information

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