An automatic flipping device for point light source PCBA processing

Abstract

The present invention relates to the technical field of point light source PCBA processing, and discloses an automatic flipping device for point light source PCBA processing, comprising a workbench mounting plate and a processing device, wherein the processing device is configured as a mold taking device, the processing device being mounted on the upper side of the workbench mounting plate, an electrical control chassis being mounted on the bottom of the workbench mounting plate, a first station and a second station being disposed on the upper side of the workbench mounting plate, a slotted PCBA board placement plate being mounted on the first station and the second station, and a slotted PCBA board placement plate being mounted on the first station and the second station, and the first station and the second station being configured to differentiate areas according to functions, the flipping axis being disposed in the middle of the second station, the slotted PCBA board placement plate being movably plugged into the flipping axis, which means that when the slotted PCBA board placement plate is connected to the flipping axis, the flipping axis can drive the slotted PCBA board placement plate to flip, and then the two can be separated, and when the slotted PCBA board placement plate enters the first station, the processing device can work on the flipped slotted PCBA board placement plate, thereby directly taking out the PCBA board.

Description

Technical Field

[0001] The present invention relates to the technical field of point light source PCBA processing, and in particular to an automatic flipping device for point light source PCBA processing. Background Art

[0002] In today's rapidly developing society, as people continue to pursue a higher quality of life, automobiles, as a means of transportation, are also undergoing continuous development and innovation. Traditional halogen lamps focus their light effectively because the tungsten filament is lit, and the light originates from a central point, commonly referred to as "point lighting." This point light source is gathered together through refraction and evenly distributed on the road surface to ensure sufficient field brightness ahead. This demonstrates the crucial importance of automotive point light sources in automotive lighting processing.

[0003] The digital factory is an integration of multiple systems. The existing automotive point light source U-line assembly processes include board loading machine, burning machine, board separation machine, elevator, stitching machine, PCBA flipping, CCD detection, elevator, cutting machine, elevator, automatic shell loading machine, PCBA installation machine, automatic back cover loading machine, laser engraving machine, product editing machine, product reading machine, material receiving machine and elevator.

[0004] The entire process of PCB blank board through SMT loading or DIP plug-in is referred to as PCBA. PCBA board is an important electronic component, the support body of electronic components, and the carrier of electrical connection of electronic components. The PCBA board production process is roughly divided into SMT patch processing, DIP plug-in processing, PCBA testing and finished product assembly. In the PCBA production process, corresponding conveying equipment is required to realize the loading and unloading operations between each process. The welding processing of components on PCBA board is an important step in PCBA board processing. However, it is generally done manually to insert components, which requires manual pressing of components and manual tinning on the back of PCBA. Soldering components requires plugging in one by one, which is a one-handed operation with a high difficulty coefficient, high welding risk and low efficiency. Therefore, it does not meet the existing needs. In this regard, we propose an automatic flipping device for point light source PCBA processing. Summary of the Invention

[0005] The present invention provides an automatic flipping device for point light source PCBA processing, which has the beneficial effect of solving the problems mentioned in the above background technology, that is, components are generally plugged in manually, the components need to be manually pressed, and then tin is manually added on the back of the PCBA. Soldering components requires plugging in one by one, which is a one-handed operation with a high coefficient of difficulty, high welding risks, and low efficiency.

[0006] The present invention provides the following technical solution: an automatic flipping device for point light source PCBA processing, comprising a workbench mounting plate and a processing device, wherein the processing device is configured as a mold taking device, the processing device is mounted on the upper side of the workbench mounting plate, an electrical control chassis is mounted on the bottom of the workbench mounting plate, a first workstation and a second workstation are arranged on the upper side of the workbench mounting plate, a slotted PCBA board placement plate is mounted on the first workstation and the second workstation, a flipping shaft is arranged in the middle of the second workstation, the slotted PCBA board placement plate is movably engaged with the flipping shaft, and conveyor belts are mounted at both ends of the slotted PCBA board placement plate.

[0007] As an optional solution for the automatic flipping device for point light source PCBA processing described in the present invention, the slotted PCBA board storage plate is configured as a flat plate with a right-angle bracket at one end, and a plurality of placement slots are opened on the upper side of the slotted PCBA board storage plate.

[0008] As an optional solution for the automatic flipping device for point light source PCBA processing described in the present invention, running belts are installed on both sides of the second workstation, the grooved PCBA board storage plate is placed on the upper side of the running belt, and side wheels are rotatably installed on both sides of the running belt, the side wheels are tightly fitted with the running belt, a flip wheel is fitted in the middle of the running belt, and the flip shaft is installed between the flip wheels.

[0009] As an optional solution of the automatic flipping device for point light source PCBA processing described in the present invention, the running belt and the conveyor belt are both configured as electric transmission belts, and the running belt and the conveyor belt are perpendicular to each other.

[0010] As an optional solution for the automatic flipping device for point light source PCBA processing described in the present invention, wherein: the processing device is set on the first workstation, the slotted PCBA board storage plate is opened and operated from the second workstation, and the running track of the slotted PCBA board storage plate is U-shaped.

[0011] As an optional solution for the automatic flipping device for point light source PCBA processing described in the present invention, an electric control board is installed inside the electrical control chassis, and the electric control board is electrically connected to the conveyor belt, the running belt and the processing device.

[0012] As an optional solution to the automatic flipping device for point light source PCBA processing described in the present invention, an auxiliary ejector seat is mounted on the upper side of the workbench mounting plate, and the auxiliary ejector seat includes a base plate, a pad, an articulated seat, an ejector block, and a cylinder ejector rod. The cylinder of the cylinder ejector rod is disposed within the electrical control chassis, the cylinder ejector rod passes through the electrical control chassis and the workbench mounting plate, the base plate is fixedly mounted on the upper side of the workbench mounting plate, one end of the upper side of the base plate is the pad, the articulated seat is located at the other end of the upper side of the base plate, the ejector block is hinged to the articulated seat, and the cylinder ejector rod is located below the ejector block.

[0013] As an optional solution of the automatic flipping device for point light source PCBA processing described in the present invention, a support column is installed on the upper side of the base plate, and the support column is located at the edge of the base plate.

[0014] As an optional solution for the automatic flipping device for point light source PCBA processing described in the present invention, wherein: the PCBA board is placed on the upper side of the slotted PCBA board storage plate, and when the slotted PCBA board storage plate is moved from the second workstation to the first workstation, the processing device removes the PCBA board, one end of the second workstation is set as the feeding end, and one end of the first workstation is set as the unloading end, and the feeding end and the unloading end are located on the same side.

[0015] As an optional solution of the automatic flipping device for point light source PCBA processing described in the present invention, wherein: the slotted PCBA board storage board is configured as a PVC board, and the surface of the slotted PCBA board storage board is a smooth surface.

[0016] The present invention has the following beneficial effects:

[0017] 1. The automatic flipping device for point light source PCBA processing is arranged with a first station and a second station, and the areas are differentiated according to functions. The flipping axis is arranged in the middle of the second station, and the slotted PCBA board placement plate is movably plugged into the flipping axis. When the slotted PCBA board placement plate is connected to the flipping axis, the flipping axis can drive the slotted PCBA board placement plate to flip, and then the two can be separated. When the slotted PCBA board placement plate enters the first station, the processing device can work on the flipped slotted PCBA board placement plate, thereby directly taking out the PCBA board.

[0018] 2. The automatic flipping device for point light source PCBA processing cooperates with the conveyor belt and the running belt. After the slotted PCBA board storage plate is loaded from the second station, it is flipped through the flip axis and then moved to the end of the second station by the running belt. The flipped PCBA board is located above the slotted PCBA board storage plate and moved to the first station by the conveyor belt, forming a U-shaped track, realizing automatic loading and unloading of PCBA boards, and improving the processing efficiency of point light source PCBA boards.

[0019] 3. The automatic flipping device for point light source PCBA processing, through the setting of the auxiliary ejector seat, when the slotted PCBA board storage plate is flipped, the cylinder ejector rod extends to push the ejector block upward, so that the ejector block contacts the slotted PCBA board storage plate, thereby assisting the flipping of the slotted PCBA board storage plate through the lever principle, improving the strength and smoothness of the flipping of the slotted PCBA board storage plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic side view of the three-dimensional structure of the present invention.

[0021] Figure 2 It is a schematic diagram of the main three-dimensional structure of the present invention.

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention without the gate.

[0023] Figure 4 It is a schematic diagram of the top structure of the present invention.

[0024] Figure 5 It is a partial three-dimensional structural schematic diagram of the present invention.

[0025] In the figure: 110, workbench mounting plate; 120, electrical control chassis; 130, support foot; 140, processing device; 150, first workstation; 160, second workstation; 170, slotted PCBA board storage plate; 180, running belt; 190, side turntable; 210, flip shaft; 220, flip wheel; 230, conveyor belt; 240, auxiliary ejector seat; 250, electrical control board; 241, bottom plate; 242, pad; 243, support column; 244, hinged seat; 245, ejector block; 246, cylinder ejector rod. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example 1

[0028] This embodiment is intended to promote the solution of the current problem of manually inserting components, which requires manual pressing of components, and then manually adding tin on the back of the PCBA. Soldering components requires inserting them one by one, which is a one-handed operation with a high degree of difficulty, high soldering risks, and low efficiency. Please refer to Figure 1 -, an automatic flipping device for point light source PCBA processing, including a workbench mounting plate 110 and a processing device 140, the processing device 140 is configured as a mold taking device, the processing device 140 is installed on the upper side of the workbench mounting plate 110, and an electrical control chassis 120 is installed at the bottom of the workbench mounting plate 110.

[0029] The digital factory is the integration of multiple systems. The welding processing of components on the PCBA board is an important step in the PCBA board processing. The first station 150 and the second station 160 are set on the upper side of the workbench mounting plate 110. The first station 150 and the second station 160 are both installed with a slotted PCBA board storage board 170. In the specific setting, the slotted PCBA board storage board 170 is set to a PVC board, and the surface of the slotted PCBA board storage board 170 is a smooth surface.

[0030] A flip shaft 210 is provided in the middle of the second workstation 160, and the slotted PCBA board storage plate 170 is movably engaged with the flip shaft 210. The flip shaft 210 is provided in the middle of the second workstation 160, and the slotted PCBA board storage plate 170 is movably engaged with the flip shaft 210. When the slotted PCBA board storage plate 170 is connected to the flip shaft 210, the flip shaft 210 can drive the slotted PCBA board storage plate 170 to flip, and then the two can be separated.

[0031] The slotted PCBA board storage plate 170 is configured as a flat plate with a right-angle bracket at one end. Multiple storage slots are defined on the upper side of the slotted PCBA board storage plate 170. When the slotted PCBA board storage plate 170 moves from the second station 160 to the first station 150, the processing device 140 removes the PCBA board. When the slotted PCBA board storage plate 170 enters the first station 150, the processing device 140 can operate on the flipped slotted PCBA board storage plate 170, directly removing the PCBA board. One end of the second station 160 is configured as the feed end, and one end of the first station 150 is configured as the discharge end, with the feed and discharge ends located on the same side.

[0032] In this embodiment, a PCBA is placed on top of slotted PCBA board storage plate 170. When slotted PCBA board storage plate 170 moves from second station 160 to first station 150, processing device 140 removes the PCBA. Once slotted PCBA board storage plate 170 enters first station 150, processing device 140 can operate on the flipped slotted PCBA board storage plate 170, directly removing the PCBA. One end of the second station 160 is set as the feeding end, and one end of the first station 150 is set as the unloading end. The feeding end and the unloading end are located on the same side. Through the setting of the first station 150 and the second station 160, the areas are differentiated according to functions. The flip axis 210 is set in the middle of the second station 160, and the slotted PCBA board placement plate 170 is movably plugged into the flip axis 210, which means that when the slotted PCBA board placement plate 170 is connected to the flip axis 210, the flip axis 210 can drive the slotted PCBA board placement plate 170 to flip, and then the two can be separated. When the slotted PCBA board placement plate 170 enters the first station 150, the processing device 140 can work on the flipped slotted PCBA board placement plate 170, thereby directly taking out the PCBA board.

[0033] Example 2

[0034] This embodiment is intended to promote the solution of the current problem that components are generally plugged in manually, which requires manual pressing of components and manual tinning on the back of the PCBA. Soldering components requires plugging in one by one, which is a one-handed operation with a high degree of difficulty, high soldering risks, and low efficiency. It also aims to improve the overall efficiency based on Example 1. This embodiment is an improvement made on Example 1. For details, please refer to Figure 1-Figure 5 Conveyor belts 230 are installed at both ends of the slotted PCBA board storage plate 170.

[0035] Running belts 180 are installed on both sides of the second workstation 160, and the grooved PCBA board storage plate 170 is placed on the upper side of the running belt 180. Side wheels 190 are rotatably installed on both sides of the running belt 180. The side wheels 190 are tightly fitted to the running belt 180, and a flip wheel 220 is fitted in the middle of the running belt 180, and the flip shaft 210 is installed between the flip wheels 220.

[0036] The running belt 180 and the conveyor belt 230 are both configured as electric transmission belts, and the running belt 180 and the conveyor belt 230 are perpendicular to each other.

[0037] The processing device 140 is mounted on the first workstation 150. A slotted PCBA board storage plate 170 is mounted and moved from the second workstation 160. The slotted PCBA board storage plate 170 follows a U-shaped trajectory. After loading from the second workstation 160, the slotted PCBA board storage plate 170 is flipped by a flip shaft 210 and then moved to the end of the second workstation 160 by a running belt 180. The flipped PCBA board is positioned above the slotted PCBA board storage plate 170 and then moved to the first workstation 150 by a conveyor belt 230, forming a U-shaped trajectory.

[0038] An electric control board 250 is installed inside the electrical control box 120, and a PLC control unit and a motor are installed on the electric control board 250. The output shaft of the motor is in contact with the running belt 180, which can drive the running belt 180 to work. The motor is set as a dual-axis motor. The electric control board 250 is electrically connected to the conveyor belt 230, the running belt 180 and the processing device 140.

[0039] In this embodiment: through the cooperation of the conveyor belt 230 and the running belt 180, the slotted PCBA board storage plate 170 is loaded from the second workstation 160 and flipped through the flip shaft 210, and then moved to the end of the second workstation 160 through the running belt 180. The flipped PCBA board is located above the slotted PCBA board storage plate 170 and moved to the first workstation 150 through the conveyor belt 230, forming a U-shaped track, realizing automatic loading and unloading of PCBA boards, and improving the processing efficiency of point light source PCBA boards.

[0040] Example 3

[0041] This embodiment is intended to promote the solution of the problem that the slotted PCBA board storage plate 170 is heavy and is easily damaged when driven by the flip shaft 210. This embodiment is an improvement made on the basis of embodiment 2. For details, please refer to Figure 1-Figure 5 An auxiliary ejector seat 240 is installed on the upper side of the workbench mounting plate 110. The auxiliary ejector seat 240 includes a bottom plate 241. A pad 242, a hinged seat 244, a top block 245 and a cylinder ejector rod 246. The cylinder of the cylinder ejector rod 246 is set inside the electrical control box 120. The cylinder ejector rod 246 passes through the electrical control box 120 and the workbench mounting plate 110. The bottom plate 241 is fixedly mounted on the upper side of the workbench mounting plate 110. One end of the upper side of the bottom plate 241 is a pad 242, which is set as a rubber plate. The hinged seat 244 is located at the other end of the upper side of the bottom plate 241. The ejector block 245 is hinged to the hinged seat 244. The cylinder ejector rod 246 is located below the ejector block 245.

[0042] A support column 243 is installed on the upper side of the bottom plate 241 , and the support column 243 is located at the edge of the bottom plate 241 .

[0043] In this embodiment, by providing the auxiliary ejection seat 240, when the slotted PCBA board storage plate 170 is flipped, the cylinder ejection rod 246 extends to push the ejection block 245 upward, so that the ejection block 245 contacts the slotted PCBA board storage plate 170, thereby assisting the flipping of the slotted PCBA board storage plate 170 through the lever principle, thereby improving the force and smoothness of the flipping of the slotted PCBA board storage plate 170.

[0044] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0045] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. An automatic flipping device for processing a point light source PCBA, comprising a workbench mounting plate (110) and a processing device (140), wherein the processing device (140) is configured as a mold taking device and is mounted on the upper side of the workbench mounting plate (110), characterized in that: An electrical control box (120) is installed at the bottom of the workbench mounting plate (110), a first workstation (150) and a second workstation (160) are provided on the upper side of the workbench mounting plate (110), a slotted PCBA board placement plate (170) is installed on the first workstation (150) and the second workstation (160), a flip shaft (210) is provided in the middle of the second workstation (160), the slotted PCBA board placement plate (170) is movably engaged with the flip shaft (210), and conveyor belts (230) are installed at both ends of the slotted PCBA board placement plate (170). A running belt (180) is installed on both sides of the second workstation (160), and the PCBA board storage plate (170) with a groove is placed on the upper side of the running belt (180). Side wheels (190) are rotatably installed on both sides of the running belt (180), and the side wheels (190) are tightly fitted with the running belt (180). A flip wheel (220) is fitted in the middle of the running belt (180), and the flip shaft (210) is installed between the flip wheels (220). An auxiliary ejection seat (240) is installed on the upper side of the workbench mounting plate (110), and the auxiliary ejection seat (240) includes a base plate (241), a pad (242), a hinge seat (244), a ejection block (245) and a cylinder ejection rod (246). The cylinder of the cylinder ejection rod (246) is arranged inside the electrical control box (120), and the cylinder ejection rod (246) passes through the electrical control box (120) and the workbench mounting plate (110). The base plate (241) is fixedly installed on the upper side of the workbench mounting plate (110), one end of the upper side of the base plate (241) is the pad (242), and the hinge seat (244) is located at the other end of the upper side of the base plate (241). The ejection block (245) is hinged to the hinge seat (244), and the cylinder ejection rod (246) is located below the ejection block (245).

2. The automatic flipping device for point light source PCBA processing according to claim 1, characterized in that: The slotted PCBA board storage plate (170) is configured as a flat plate with a right-angle bracket provided at one end, and a plurality of placement slots are provided on the upper side of the slotted PCBA board storage plate (170).

3. The automatic flipping device for processing a point light source PCBA according to claim 1, characterized in that: The running belt (180) and the conveyor belt (230) are both configured as electric transmission belts, and the running belt (180) and the conveyor belt (230) are perpendicular to each other.

4. The automatic flipping device for processing a point light source PCBA according to claim 1, characterized in that: The processing device (140) is arranged on the first workstation (150), and the slotted PCBA board placement plate (170) is opened and operated from the second workstation (160), and the running track of the slotted PCBA board placement plate (170) is U-shaped.

5. The automatic flipping device for processing a point light source PCBA according to claim 3, characterized in that: An electric control board (250) is installed inside the electric control box (120), and the electric control board (250) is electrically connected to the conveyor belt (230), the running belt (180) and the processing device (140).

6. The automatic flipping device for processing a point light source PCBA according to claim 1, characterized in that: A support column (243) is installed on the upper side of the bottom plate (241), and the support column (243) is located at the edge of the bottom plate (241).

7. The automatic flipping device for processing a point light source PCBA according to claim 1, characterized in that: The PCBA board is placed on the upper side of the slotted PCBA board storage plate (170). When the slotted PCBA board storage plate (170) moves from the second station (160) to the first station (150), the processing device (140) removes the PCBA board. One end of the second station (160) is set as a feeding end, and one end of the first station (150) is set as a unloading end. The feeding end and the unloading end are located on the same side.

8. The automatic flipping device for processing a point light source PCBA according to claim 1, characterized in that: The slotted PCBA board storage plate (170) is configured as a PVC board, and the surface of the slotted PCBA board storage plate (170) is a smooth surface.

Images