A copper rod wire drawing device

By introducing an extrusion liquid discharge mechanism and oil storage tank into the copper rod wire drawing device, the problems of lubricating oil dripping and diameter adjustment are solved, and the recycling of lubricating oil and the production of multi-special copper wire are realized.

CN116060464BActive Publication Date: 2025-08-12安徽金林科技股份有限公司
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Patent Information

Application Number
CN202310053008.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-03
Publication Date
2025-08-12
Estimated Expiration
2043-02-03

AI Technical Summary

Technical Problem

In the prior art, the amount of lubricating oil spraying is more likely to drip to the outside world, making it difficult to recycle, increase cleaning difficulty and economic cost, and it is difficult to adjust the copper wire diameter specifications according to actual needs.

Method used

The extrusion liquid discharge mechanism and oil storage tank design are adopted to extrude lubricating oil to the surface of the copper rod through an oil-absorbing sponge and collect excess oil. Combined with a multi-spec drawing board, flexible adjustment of the diameter of the copper wire is achieved.

Benefits of technology

The recycling of lubricant oil is realized, the difficulty and economic cost of cleaning are reduced, and the copper wire of various diameters and specifications can be produced to meet different needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a copper rod wire drawing device, which specifically includes the following steps: S1, cleaning: immersing the copper rod in a cleaning solution at 80-90°C for 25-30 minutes to remove surface oil stains; S2, annealing: placing the cleaned copper rod in a vacuum furnace, heating it to 750-850°C, and keeping it warm for 2-3 hours. Copper wire of corresponding diameter specifications can be obtained by drawing it through an external traction device. The present invention relates to the technical field of copper rods. The copper rod wire drawing process, through the provision of a liquid extrusion mechanism, utilizes an extrusion block to squeeze an oil-absorbing sponge when the copper rod passes through a lubricating device, so that lubricating oil stored in the oil-absorbing sponge can be squeezed onto the surface of the copper rod for uniform lubrication. Intermittent or continuous extrusion can be performed according to actual needs, saving a certain amount of lubricating oil, and being able to collect excess lubricating oil that drips, facilitating subsequent recycling of the lubricating oil. It can also prevent excess lubricating oil from dripping to the outside, thereby causing difficulty in cleaning.
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Description

Technical Field

[0001] The invention relates to the technical field of copper rods, in particular to a wire drawing device for copper rods. Background Art

[0002] Copper rod is the raw material for the production of wires and cables.

[0003] According to the patent application number CN201922110686.0, the patent evenly sprays lubricant on the copper rod before entering the wire drawing shaping die, reducing the friction between the wire drawing shaping die and the copper rod wire drawing during the wire drawing process. The wire drawing shaping die is not easy to wear, the replacement frequency is low, and the service life is long, thereby reducing production costs and ensuring the smooth progress of wire drawing and the quality of copper rod wire drawing. The copper rod wire drawing can be cooled and cleaned in time when passing through the cooling mechanism, which improves the quality of copper rod wire drawing and ensures the smooth progress of subsequent processing. The above patent achieves the lubrication effect by adding several lubricant nozzles to spray lubricating oil on the surface of the copper rod. However, due to the large amount of lubricating oil sprayed, it is easy to drip to the outside world, which makes cleaning difficult and wastes lubricating oil. It is difficult to achieve the recycling of lubricating oil, which increases economic costs. Moreover, the device can only meet the production of copper wire of a single specification diameter, and it is difficult to adjust the copper wire diameter according to actual needs. Therefore, in response to the above shortcomings, the present invention makes the following improvements. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the present invention provides a copper rod drawing device, which solves the problem that a large amount of lubricating oil sprayed is prone to dripping to the outside, making it difficult to recycle the lubricating oil, increasing the difficulty of cleaning and economic costs, and making it difficult to adjust the copper wire diameter specifications according to actual needs.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A copper rod drawing device specifically comprises the following steps:

[0008] S1. Cleaning: Soak the copper rod in a cleaning solution at 80-90℃ for 25-30 minutes to remove surface oil stains;

[0009] S2, annealing: Place the cleaned copper rod in a vacuum furnace and heat it to 750-850℃, keep it warm for 2-3 hours to eliminate residual stress on the copper rod;

[0010] S3. Drawing: The copper rod is drawn. During the drawing process, lubricating oil is sprayed onto the surface of the copper rod through a lubrication device. When the copper rod passes through the adjustment mechanism, a copper wire of corresponding diameter can be obtained by drawing it through an external traction device.

[0011] Preferably, the lubricating device includes a top seat, a collection frame, a liquid extrusion mechanism and a liquid inlet mechanism, the front and back sides of the bottom of the inner wall of the collection frame are fixedly connected to the lower support seat through a support frame, and the inner wall of the lower support seat is fixedly provided with an arc-shaped oil absorption pad;

[0012] The liquid extrusion mechanism includes an electric push rod and grooves provided on the front and back sides of the bottom of the top seat. The surface of the support frame is slidably connected to the U-shaped push rod, the inner movability of the groove is connected to the upper movable seat, and the two sides of the top of the upper movable seat are fixedly connected to the bottom of the top seat through a buffer spring. A cross plate is fixedly connected between the two sides of the inner wall of the groove, and an oil-absorbing sponge is fixedly provided on the middle part of the cross plate. Movable grooves are provided on both sides of the bottom of the cross plate, and one side of the inner wall of the movable groove is fixedly connected to a toggle block through a clamping spring. The side of the toggle block located outside the movable groove is fixedly connected to an extrusion block. A through groove is provided on the top of the upper movable seat, and semi-circular spherical blocks adapted to the toggle block are fixedly connected on both sides of the inner wall of the through groove.

[0013] Preferably, the bottom of the oil-absorbing sponge passes through the through groove and extends to the inside of the through groove. There are two electric push rods that are symmetrically arranged at the bottom of the inner wall of the collection frame. The protruding end of the electric push rod is fixedly connected to the bottom of the U-shaped push rod surface.

[0014] Preferably, the liquid inlet mechanism includes a pressure pump fixedly connected to the bottom of the inner wall of the collecting frame, the top of the top seat is fixedly connected to an oil storage tank, and the front and back of the oil storage tank are connected to oil inlet pipes, the bottom end of the oil inlet pipe passes through the top seat and is connected to the top of the groove, an electromagnetic valve is provided inside the oil inlet pipe, the liquid outlet of the pressure pump is connected to an oil outlet pipe passing through the outside of the collecting frame, one end of the oil outlet pipe is connected to one side of the surface of the oil storage tank, and a one-way valve is fixedly provided inside the oil outlet pipe.

[0015] Preferably, the adjustment mechanism includes a fixing frame, and a motor is fixedly connected to the front side of the fixing frame, and a rotating rod is rotatably connected between the front side and the back side of the inner wall of the fixing frame.

[0016] Preferably, one end of the rotating rod located on the front of the fixing frame is fixedly connected to one end of the motor output shaft through a coupling, and a sleeve is fixedly connected to the surface of the rotating rod located inside the fixing frame.

[0017] Preferably, a wire drawing plate is fixedly provided on the surface of the sleeve, and four wire drawing plates are provided.

[0018] Preferably, drawing holes are provided on the surface of the drawing plate.

[0019] (3) Beneficial effects

[0020] The present invention provides a copper rod wire drawing device having the following beneficial effects:

[0021] (1) The wire drawing process of the copper rod is provided with a liquid extrusion mechanism. When the copper rod passes through the lubrication device, the lubricating oil stored in the oil-absorbing sponge is squeezed by the extrusion block to squeeze the oil-absorbing sponge, so as to evenly lubricate the copper rod. The extrusion can be performed intermittently or continuously according to actual needs, saving a certain amount of lubricating oil, and being able to collect the excess dripping lubricating oil, which is convenient for the subsequent recycling of the lubricating oil, reducing the economic cost, and also avoiding the problem of excess lubricating oil dripping to the outside, which makes cleaning difficult.

[0022] (2) The wire drawing process of the copper rod can pre-store lubricating oil through the setting of the oil storage tank. When lubricating, the solenoid valve can be opened to inject an appropriate amount of lubricating oil through the oil inlet pipe, without the need for manual addition by personnel, thus reducing the workload.

[0023] (3) The copper rod drawing process is achieved by setting up four drawing plates, and the diameter specifications of the drawing holes on the four drawing plates are different, so that four diameter specifications of copper wire can be produced in the subsequent traction and drawing process to meet different actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A perspective view of the structure of the present invention;

[0025] Figure 2 It is a structural schematic diagram of the lubrication device of the present invention;

[0026] Figure 3 Schematic diagram of the wire drawing plate structure of the present invention;

[0027] Figure 4 It is a side view of the internal structure of the top seat and the collection frame of the present invention;

[0028] Figure 5 For the present invention Figure 4 A partial enlarged view of point A in the middle.

[0029] In the figure: 1. Adjustment mechanism; 11. Fixing frame; 12. Motor; 13. Rotating rod; 14. Drawing hole; 15. Sleeve; 16. Drawing plate; 2. Top seat; 3. Collecting frame; 4. Liquid extrusion mechanism; 41. Electric push rod; 42. Groove; 43. U-shaped push rod; 44. Upper movable seat; 45. Buffer spring; 46. Horizontal plate; 47. Toggle block; 48. Oil-absorbing sponge; 49. Clamping spring; 410. Extrusion block; 411. Semi-spherical block; 5. Liquid inlet mechanism; 51. Pressure pump; 52. Oil storage tank; 53. Oil inlet pipe; 54. Solenoid valve; 55. Oil outlet pipe; 6. Lower support seat; 7. Arc-shaped oil-absorbing pad. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figure 1-5 The embodiment of the present invention provides a technical solution: a copper rod drawing device, which specifically includes the following steps:

[0032] S1. Cleaning: Soak the copper rod in a cleaning solution at 80-90℃ for 25-30 minutes to remove surface oil stains;

[0033] S2, annealing: Place the cleaned copper rod in a vacuum furnace and heat it to 750-850℃, keep it warm for 2-3 hours to eliminate residual stress on the copper rod;

[0034] S3. Drawing: The copper rod is drawn. During the drawing process, lubricating oil is sprayed onto the surface of the copper rod through a lubricating device. When the copper rod passes through the adjustment mechanism 1, a copper wire of corresponding diameter can be obtained by drawing with an external traction device.

[0035] In the embodiment of the present invention, the lubricating device includes a top seat 2, a collection frame 3, a liquid extrusion mechanism 4, and a liquid inlet mechanism 5. The front and back sides of the bottom of the inner wall of the collection frame 3 are fixedly connected to a lower support seat 6 through a support frame, and an arc-shaped oil absorption pad 7 is fixedly provided on the inner wall of the lower support seat 6;

[0036] The liquid extrusion mechanism 4 includes an electric push rod 41 and grooves 42 provided on the front and back of the bottom of the top seat 2. The surface of the support frame is slidably connected to a U-shaped push rod 43. The interior of the groove 42 is movably connected to an upper movable seat 44, and both sides of the top of the upper movable seat 44 are fixedly connected to the bottom of the top seat 2 through buffer springs 45. A cross plate 46 is fixedly connected between the two sides of the inner wall of the groove 42, and an oil-absorbing sponge 48 is fixedly provided on the middle part of the cross plate 46. Movable grooves are provided on both sides of the bottom of the cross plate 46, and a toggle block 47 is fixedly connected to one side of the inner wall of the movable groove through a clamping spring 49. The toggle block 47 is fixedly connected to the side outside the movable groove with an extrusion block 410. A through groove is provided on the top of the upper movable seat 44, and both sides of the inner wall of the through groove are fixedly connected with semi-circular spherical blocks 411 that are adapted to the toggle block 47.

[0037] In an embodiment of the present invention, the bottom of the oil-absorbing sponge 48 passes through the through groove and extends to the inside of the through groove. There are two electric push rods 41 that are symmetrically arranged at the bottom of the inner wall of the collection frame 3. The protruding end of the electric push rod 41 is fixedly connected to the bottom of the surface of the U-shaped push rod 43.

[0038] In an embodiment of the present invention, the liquid inlet mechanism 5 includes a pressure pump 51 fixedly connected to the bottom of the inner wall of the collecting frame 3, an oil storage tank 52 is fixedly connected to the top of the top seat 2, and the front and back of the oil storage tank 52 are connected to an oil inlet pipe 53, and a sealing cover is provided on the top of the oil storage tank 52 to prevent dust from entering. The bottom end of the oil inlet pipe 53 passes through the top seat 2 and is connected to the top of the groove 42. An electromagnetic valve 54 is provided inside the oil inlet pipe 53, and the liquid outlet of the pressure pump 51 is connected to an oil outlet pipe 55 passing through the outside of the collecting frame 3. One end of the oil outlet pipe 55 is connected to one side of the surface of the oil storage tank 52, and a one-way valve is fixedly provided inside the oil outlet pipe 55. The setting of the one-way valve can prevent the lubricating oil in the oil storage tank 52 from flowing back to the inside of the collecting frame 3.

[0039] In the embodiment of the present invention, the adjustment mechanism 1 includes a fixing frame 11 , wherein a motor 12 is fixedly connected to the front surface of the fixing frame 11 , and a rotating rod 13 is rotatably connected between the front and back surfaces of the inner wall of the fixing frame 11 .

[0040] In the embodiment of the present invention, one end of the rotating rod 13 located on the front of the fixing frame 11 is fixedly connected to one end of the output shaft of the motor 12 through a coupling, and a sleeve 15 is fixedly connected to the surface of the rotating rod 13 located inside the fixing frame 11.

[0041] In the embodiment of the present invention, a wire drawing plate 16 is fixedly provided on the surface of the sleeve 15 , and four wire drawing plates 16 are provided.

[0042] In the embodiment of the present invention, drawing holes 14 are formed on the surface of the drawing plate 16 .

[0043] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0044] When in use, lubricating oil is pre-stored in the oil storage tank 52, and the solenoid valve 54 is opened, so that an appropriate amount of lubricating oil in the oil storage tank 52 is transported to the inside of the groove 42 through the oil inlet pipe 53. At this time, the lubricating oil after entering the groove 42 is absorbed and stored by the oil-absorbing sponge 48, and the external traction device pulls and pulls the end of the copper rod (the traction device is an existing device and is not described in detail in this application document). When passing through the lubricating device, the electric push rod 41 is started, so that the protruding end of the electric push rod 41 drives the U-shaped push rod 43 to move upward along the surface of the support frame. At this time, the top of the U-shaped push rod 43 drives the upper movable seat 44 to push upward, and the upper movable seat 44 drives the buffer spring 45 to be compressed. At the same time, The semi-spherical block 411 can squeeze and push the toggle block 47, so that the two squeezing blocks 410 can squeeze the two sides of the oil-absorbing sponge 48, and the lubricating oil absorbed and stored in the oil-absorbing sponge 48 can be squeezed out to the upper surface of the copper rod through the through groove. The lubricating oil flows along the curved surface of the copper rod and flows into the arc-shaped oil-absorbing pad 7. The lubricating oil enters the lower surface of the copper rod for contact lubrication, thereby achieving uniform lubrication of the surface of the copper rod. During the process of squeezing out the lubricating oil, excess dripping lubricating oil flows into the collection frame 3 for collection and storage. The pressure pump 51 is started, so that the pressure pump 51 re-transports the excess oil in the collection frame 3 through the oil outlet pipe 55 to the oil storage tank 52 for recycling.

[0045] When the lubricated copper rod passes through the adjustment mechanism 1, the motor 12 is started, so that the motor 12 drives the rotating rod 13 to rotate, and then the rotating rod 13 drives the sleeve 15 to rotate, and the sleeve 15 drives the drawing plate 16 to rotate. There are four drawing plates 16, and the diameter specifications of the drawing holes 14 on each drawing plate 16 are different. According to the drawing requirements, the drawing plate 16 corresponding to the drawing hole 14 of the corresponding diameter can be rotated to be directly above, and the copper rod can be drawn into copper wire of the corresponding diameter.

[0046] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A copper rod drawing device, characterized in that: The specific steps include: S1. Cleaning: Soak the copper rod in a cleaning solution at 80-90℃ for 25-30 minutes to remove surface oil stains; S2, annealing: Place the cleaned copper rod in a vacuum furnace and heat it to 750-850℃, keep it warm for 2-3 hours to eliminate residual stress on the copper rod; S3, drawing: drawing the copper rod, spraying lubricating oil onto the surface of the copper rod through a lubricating device during drawing. When the copper rod passes through the adjustment mechanism (1), a copper wire of corresponding diameter can be obtained by drawing through an external traction device; The lubricating device comprises a top seat (2), a collecting frame (3), a liquid extrusion mechanism (4), and a liquid inlet mechanism (5); the front and back sides of the bottom of the inner wall of the collecting frame (3) are fixedly connected to a lower support seat (6) via a support frame, and an arc-shaped oil absorption pad (7) is fixedly provided on the inner wall of the lower support seat (6); The liquid extrusion mechanism (4) includes an electric push rod (41) and grooves (42) provided on the front and back of the bottom of the top seat (2). The surface of the support frame is slidably connected to a U-shaped push rod (43). The interior of the groove (42) is movably connected to an upper movable seat (44). Both sides of the top of the upper movable seat (44) are fixedly connected to the bottom of the top seat (2) through buffer springs (45). A horizontal plate (46) is fixedly connected between the two sides of the inner wall of the groove (42). An oil-absorbing sponge (48) is fixedly provided in the middle of (46), movable grooves are provided on both sides of the bottom of the horizontal plate (46), and a toggle block (47) is fixedly connected to one side of the inner wall of the movable groove via a clamping spring (49), and a squeeze block (410) is fixedly connected to one side of the toggle block (47) located outside the movable groove, and a through groove is provided on the top of the upper movable seat (44), and semi-spherical blocks (411) adapted to the toggle block (47) are fixedly connected to both sides of the inner wall of the through groove; The bottom of the oil-absorbing sponge (48) passes through the through groove and extends to the inside of the through groove. The electric push rods (41) are two and are symmetrically arranged at the bottom of the inner wall of the collection frame (3). The extended end of the electric push rod (41) is fixedly connected to the bottom of the surface of the U-shaped push rod (43); The liquid inlet mechanism (5) includes a pressure pump (51) fixedly connected to the bottom of the inner wall of the collection frame (3), the top of the top seat (2) is fixedly connected to an oil storage tank (52), and the front and back of the oil storage tank (52) are both connected to an oil inlet pipe (53), the bottom end of the oil inlet pipe (53) passes through the top seat (2) and is connected to the top of the groove (42), a solenoid valve (54) is provided inside the oil inlet pipe (53), the liquid outlet of the pressure pump (51) is connected to an oil outlet pipe (55) passing through the outside of the collection frame (3), one end of the oil outlet pipe (55) is connected to one side of the surface of the oil storage tank (52), and a one-way valve is fixedly provided inside the oil outlet pipe (55); The adjustment mechanism (1) comprises a fixing frame (11), wherein a motor (12) is fixedly connected to the front surface of the fixing frame (11), and a rotating rod (13) is rotatably connected between the front and back surfaces of the inner wall of the fixing frame (11).

2. A copper rod wire drawing device according to claim 1, characterized in that: One end of the rotating rod (13) located on the front of the fixing frame (11) is fixedly connected to one end of the output shaft of the motor (12) via a coupling, and a sleeve (15) is fixedly connected to the surface of the rotating rod (13) located inside the fixing frame (11).

3. A copper rod wire drawing device according to claim 2, characterized in that: A wire drawing plate (16) is fixedly provided on the surface of the sleeve (15), and four wire drawing plates (16) are provided.

4. A copper rod wire drawing device according to claim 3, characterized in that: The surface of the wire drawing plate (16) is provided with wire drawing holes (14).

Citation Information

Patent Citations

  • High-quality copper rod wiredrawing and shaping device

    CN211613847U

  • Copper bar wiredrawing method

    CN107030127A

  • Copper rod wire drawing machine

    CN216150687U