A flexible production device for magnetic components

Abstract

The present invention provides a flexible production device for magnetic components, which relates to the technical field of magnetic component processing equipment. The device includes a supporting platform, a transmission device, a gluing device, a magnetizing device, a tunnel furnace, and a material-retrieving device that are sequentially arranged on the supporting platform. A worker manually places the iron sheets of the magnetic components in the mounting holes on the jig plate, and places the jig plate filled with iron sheets on the transmission device. The transmission device transports the jig plate to the gluing device for gluing. After the gluing is completed, it is moved to the magnetizing device for magnet installation. After completion, it enters the tunnel furnace for accelerated fixation, and then the jig plate is placed on the material-retrieving device, and the bonded magnetic components are removed from the jig plate, thereby completing the processing of the magnetic components. A human-machine combination method is adopted to facilitate the processing of different magnetic components, making the step of placing iron pieces more flexible; two workers can complete the complex bonding and material-retrieving process of the entire magnetic component, greatly reducing manual labor and improving production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of magnetic component processing equipment, and in particular to a flexible production device for magnetic components. Background Art

[0002] Magnetic components are widely used in 3C electronic products. Due to the limited internal space of electronic products, the external dimensions of the magnet components must be very precise. Conventional magnet assemblies generally consist of a set of magnets bonded to an iron component, and then the magnets and iron component are positioned and aligned. Therefore, this assembly process is very important and directly affects the overall dimensions of the magnet assembly.

[0003] There are two existing technical solutions. One is manual bonding, which generally involves using two right-angle molds to extrude the magnetic components. Manual bonding has disadvantages such as low efficiency and low assembly precision. The other is automatic bonding. Currently, according to existing patent solutions, automatic bonding can only achieve part of the assembly process, or one device can only produce one specification of magnetic components, which is quite limited.

[0004] Research on how to solve the technical problems in the prior art that manual bonding of magnetic components consumes a lot of energy and automatic bonding equipment can only assemble one type of magnetic component is a major problem that technicians in this field need to solve. Summary of the Invention

[0005] The present invention aims to provide a flexible production device for magnetic assemblies, addressing the existing technical issues of manual bonding of magnetic assemblies, which consumes considerable effort, and automated bonding equipment, which can only assemble one type of magnetic assembly. The various technical effects achieved by the preferred technical solutions provided by the present invention are detailed below.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The present invention provides a flexible production device for magnetic components, comprising a support platform, a transmission device, a dispensing device, a magnetizing device, a tunnel furnace, and a material taking device sequentially arranged on the support platform; wherein,

[0008] The transmission device includes a first support frame arranged on the support platform, a first control operation console, a first electrical cabinet communicatively connected to the first control operation console, a first conveying device arranged on the first support frame, and a first motor that drives the first conveying device to move, and the first support frame is provided with a first blocking telescopic cylinder and a first stopper connected to the telescopic rod of the first blocking telescopic cylinder;

[0009] The dispensing device includes a second support frame arranged on the support platform, a second control operation console, a second electrical cabinet communicatively connected to the first control operation console, a second conveying device arranged on the second support frame to receive the jig plate on the first conveying device and a second motor to drive the second conveying device to move, and a guide rail assembly arranged on the second support frame, the guide rail assembly is provided with a glue barrel installation position, and the guide rail assembly drives the glue barrel to move along the XYZ direction, the second support frame is provided with a first working position, the second support frame is provided with a second blocking telescopic cylinder for stopping the jig plate at the first working position, and a second stopper connected to the telescopic rod of the second blocking telescopic cylinder; the support platform is provided with a first lifting telescopic cylinder for lifting the jig plate below the first working position, the second support frame is provided with a first positioning claw cooperating with the first lifting telescopic cylinder at the position of the second working position, the second support frame is provided with a second sensor at the position of the first working position, and a first sensor is provided on one side of the second blocking telescopic cylinder, the first sensor is communicated with the second control operation console, so that the second control operation console controls the first lifting telescopic cylinder and the second blocking telescopic cylinder to rise;

[0010] The magnetizing device includes a third support frame arranged on the support platform, a third control operating table, a third electrical cabinet communicated with the third control operating table, a third conveying device arranged on the third support frame and a third motor that drives the third conveying device to move, a grabbing device movably arranged on the third support frame, and a silo assembly for storing magnets arranged on the third support frame. The third support frame is provided with a slide corresponding to the outlet of the silo assembly, the first end of the slide is provided with a pushing assembly that pushes the magnet to the second end of the slide, the third support frame is provided with a second working position, and the second support frame is provided with a fixture The plate stops at the third blocking telescopic cylinder in the second working position and the third stopper connected to the telescopic rod of the third blocking telescopic cylinder; the support platform is provided with a second lifting telescopic cylinder for lifting the fixture plate below the second working position, and the second working position of the third support frame is provided with a second positioning claw that cooperates with the second lifting telescopic cylinder; the third support frame is provided with a fourth sensor at the position of the first working position, and a third sensor is provided on one side of the third blocking telescopic cylinder; the third sensor and the fourth sensor are connected to the third control console, so that the third control console controls the second lifting telescopic cylinder and the third blocking telescopic cylinder to lift;

[0011] The tunnel furnace is provided with an opening switch and a temperature controller;

[0012] The material picking device includes a fourth support frame arranged on the support platform for supporting the jig plate and the material processing board, a fourth control operating table, and a fourth electrical cabinet communicatively connected to the fourth control operating table. The fourth support frame is provided with a first track, and a magnetizing component for removing the magnetic component from the jig plate and placing it on the material processing board is movably provided in the first track. The magnetizing component is connected to the fourth control operating table, wherein a first mounting plate is provided between the magnetizing component and the first track, the magnetizing component is movably provided on the first mounting plate, and a sixth motor for driving the first mounting plate to move is provided on the support frame.

[0013] Preferably, the silo assembly includes a plurality of magnetic storage bins vertically arranged on the fourth support frame, and there are multiple slides. The number of the magnetic storage bins is the same as the number of the slides, and a certain distance is set between the magnetic storage bins and the slides, and a tungsten steel plate is set on the slide below the magnetic storage bins.

[0014] Preferably, the silo assembly includes a plurality of magnetic storage bins horizontally arranged on the third support frame, and the slide is provided with a plurality of magnetic storage bins, the number of the magnetic storage bins is the same as the number of slides, the magnetic storage bin is arranged above the slide, the outlet end of the magnetic storage bin is arranged at a position close to the bottom plate of the magnetic storage bin, a tungsten steel plate is provided on the bottom plate of the magnetic storage bin, and a magnetic pushing telescopic cylinder for separating the magnetic strips is provided at the outlet end of the magnetic storage bin, the magnetic pushing telescopic cylinder is provided on the third support frame, and a longitudinal push rod is provided on the telescopic rod of the magnetic pushing telescopic cylinder, the number of the longitudinal push rods is equal to the number of the magnetic storage bins, and the position of the longitudinal push rod is consistent with the position of the magnetic storage bins.

[0015] Preferably, the telescopic rods of the first lifting and telescopic cylinder and the second lifting and telescopic cylinder are both provided with a top plate, and the top plate is provided with a positioning column for inserting into the positioning hole of the fixture plate.

[0016] Preferably, the grabbing device includes a grabbing telescopic cylinder movably arranged on the third support frame, a magnet suction seat arranged on the telescopic rod of the grabbing telescopic cylinder, and a first demagnetizing seat arranged on the cylinder body of the grabbing telescopic cylinder. The first demagnetizing seat is provided with a second through hole for the magnet suction seat to pass through, and the second through hole prevents the magnet from being separated from the iron sheet as the telescopic rod of the grabbing telescopic cylinder is retracted.

[0017] Preferably, the magnetizing assembly includes a magnetizing telescopic cylinder slidably arranged on the fourth support frame, a first mounting seat arranged on the cylinder rod of the magnetizing telescopic cylinder, and a downward push rod arranged on the first mounting seat. The placement position of the jig plate is arranged above the placement position of the object processing plate, and the large end of the through hole of the jig plate for placing the magnetic assembly is close to the object processing plate.

[0018] Preferably, the magnetizing assembly includes a magnetizing telescopic cylinder movably arranged on the fourth support frame, a magnetic base arranged on the telescopic rod of the magnetizing telescopic cylinder, and a second demagnetizing seat arranged on the rod body of the magnetizing telescopic cylinder, and the second demagnetizing seat is provided with a first through hole for the magnetic base to pass through, wherein the object plate and the jig plate are placed parallel to the extension direction of the first track, a lifting module is provided below the jig plate, a second track is provided on the support platform, the lifting module is slidably arranged on the second track, a fifth motor for driving the lifting module to move is provided on the support platform, and the large end of the through hole of the jig plate for placing the magnetic assembly is close to the magnetic base.

[0019] Preferably, a third slide rail for vertical sliding is provided on the first mounting plate, the magnetism collecting assembly is slidably provided on the third slide rail, and a seventh motor for driving the magnetism collecting assembly to move is provided on the first mounting plate.

[0020] Preferably, a pressing plate for limiting the movement of the jig plate is provided on the fourth support frame.

[0021] Preferably, a fifth sensor connected to a third control console is provided in the silo assembly, an alarm device is provided on the third control console, and the third sensor transmits a signal to the third control console to cause the alarm device to sound an alarm.

[0022] The technical solution provided in this application document has the following beneficial effects:

[0023] The present invention provides a flexible production device for magnetic components, comprising a support platform, a transmission device, a glue dispensing device, a magnetizing device, a tunnel furnace, and a material taking device sequentially arranged on the support platform. A worker manually places the iron sheets of the magnetic component in the mounting holes on the jig plate, and places the jig plate filled with iron sheets on the transmission device. The transmission device transports the jig plate to the glue dispensing device for glue dispensing. After the glue dispensing is completed, the jig plate is moved to the magnetizing device for magnet installation. After the installation is completed, the jig plate enters the tunnel furnace for accelerated fixation. After a period of time, the jig plate is placed on the material taking device, and the bonded magnetic component is removed from the jig plate, thereby completing the processing of the magnetic component.

[0024] The transmission device includes a first support frame provided on the support platform, a first control operation console, a first electrical cabinet communicatively connected to the first control operation console, a first conveying device provided on the first support frame, and a first motor driving the first conveying device to move. The first motor drives the first conveying device to move, thereby driving the jig plate to move. In order to prevent the jig plate from moving onto the dispensing device, a first blocking telescopic cylinder and a first block connected to the telescopic rod of the first blocking telescopic cylinder are provided on the first support frame. The first block prevents the jig plate from stopping on the first conveying device.

[0025] The glue dispensing device includes a second support frame arranged on the support platform, a second control operating table, a second electrical cabinet communicatively connected to the first control operating table, a second conveying device arranged on the second support frame to receive the fixture plate on the first conveying device and a second motor to drive the second conveying device to move, and a guide rail assembly arranged on the second support frame, a glue barrel installation position is provided on the guide rail assembly, and the guide rail assembly drives the glue barrel to move along the XYZ direction, a first working position is provided on the second support frame, a second blocking telescopic cylinder for stopping the fixture plate at the first working position and a second stopper connected to the telescopic rod of the second blocking telescopic cylinder are provided on the second support frame; a first jacking telescopic cylinder for jacking up the fixture plate is provided below the first working position of the support platform, a first positioning claw cooperating with the first jacking telescopic cylinder is provided at the second working position of the second support frame, a second sensor is provided at the position of the first working position of the second support frame, a first sensor is provided on one side of the second blocking telescopic cylinder, and a first The sensor is connected to the second control console so that the second control console controls the first lifting and telescopic cylinder and the second blocking telescopic cylinder to rise. Specifically, the second control console is first started, and the second conveying device receives the jig plate delivered from the first conveying device. When the second transmission device drives the jig plate to move to the first working position, the first blocking assembly blocks the jig plate from stopping at the first working position. Since the light of the second sensor is blocked and the signal is transmitted to the control console, after waiting for a few seconds, the second control console controls the telescopic rod of the first lifting and telescopic cylinder to rise, so that the jig plate is disengaged from the transmission device and contacts the first positioning claw, thereby fixing the jig plate. When the first lifting and telescopic cylinder top is lifted to the fixed position, the second control console controls the glue barrel at the first initial position to move to the first glue dispensing position, and then the control console controls the movement along the XY direction to dispense glue to the jig plate. During the dispensing process, the glue barrel is simultaneously controlled to move up and down along the Z direction to prevent the glue from falling to other positions of the jig plate. After the dispensing is completed, the second control console drives the glue barrel back to the first initial position, controls the telescopic rod of the first lifting telescopic cylinder to descend, the telescopic rod of the first blocking telescopic cylinder to descend, and the telescopic rod of the second blocking telescopic cylinder to descend, so that the jig plate contacts the second conveyor device and moves to the next station, and the jig plate set on the first conveyor device moves to the second conveyor device. At this time, the light of the first sensor is blocked. When the first sensor can receive light again, the first sensor transmits a signal to the second control console and the first control console. The second control console controls the telescopic rod of the second blocking telescopic cylinder to rise, and the first control console controls the telescopic rod of the first blocking telescopic cylinder to rise, thereby blocking the next jig plate.

[0026] The magnetizing device includes a third support frame arranged on the support platform, a third control operating table, a third electrical cabinet communicatively connected to the third control operating table, a third conveying device arranged on the third support frame and a third motor that drives the third conveying device to move, a grabbing device movably arranged on the third support frame, and a silo assembly for storing magnets arranged on the third support frame. The third support frame is provided with a slide corresponding to the outlet of the silo assembly, the first end of the slide is provided with a pushing assembly that pushes the magnet to move to the second end of the slide, the third support frame is provided with a second working position, and the second support frame is provided with a third blocking extension that stops the fixture plate at the second working position. The third sensor is connected to the third control console, so that the third control console controls the second lifting telescopic cylinder and the third blocking telescopic cylinder to rise. Specifically, the third conveying device receives the points delivered by the second conveying device. When the jig plate is well glued, the third conveyor drives the jig plate to move to the second working position, the third blocking telescopic cylinder stops the jig plate at the second working position. Since the light of the fourth sensor set on the second working position is blocked, the fourth sensor transmits the signal to the third control console. After waiting for a few seconds, the third control console controls the telescopic rod of the second jacking telescopic cylinder to jack up, so that the jig plate is separated from the third conveyor and contacts with the second positioning claw, thereby fixing the jig plate. When the telescopic rod of the jacking telescopic cylinder is jacked to the fixed position, the third control console controls the pushing assembly to push out the magnet, and controls the grabbing device at the first position to move to the position of grabbing the magnet. Grab the material and move the grabbing assembly to the top of the jig plate to release the material. At the same time, the pushing assembly exits and waits for the next action. This cycle continues. When the mounting position on the jig plate is filled with magnets, the grabbing device returns to the first position. The third control console controls the telescopic rod of the lifting telescopic cylinder and the telescopic rod of the third blocking telescopic cylinder to descend, so that the jig plate contacts the third conveyor and moves to the next station. At this time, the light of the third sensor is blocked. When the third sensor can receive light again, the third sensor transmits a signal to the third control console, and the third control console controls the third blocking assembly to rise, thereby blocking the next jig plate.

[0027] The tunnel furnace is equipped with an open switch and a temperature controller. People control the temperature to fix the glue between the iron sheet and the magnet. After heating for a period of time, the staff removes the jig plate from the tunnel furnace and then takes out the material;

[0028] The material picking device includes a fourth support frame for supporting the jig plate and the material processing board, a fourth control operating table, and a fourth electrical cabinet communicatively connected to the fourth control operating table, wherein the fourth support frame is provided with a first track, and a magnetic picking component for removing the magnetic component from the jig plate and placing it on the material processing board is movably provided in the first track, and the magnetic picking component is connected to the fourth control operating table, wherein a first mounting plate is provided between the magnetic picking component and the first track, and the magnetic picking component is movably provided on the first mounting plate, and a sixth motor for driving the first mounting plate to move is provided on the support frame. Specifically, people place the material processing board and the jig plate on the fourth support frame, start the fourth control operating table, and then drive the material picking telescopic cylinder. The magnetic picking component on the material picking telescopic cylinder removes the magnetic component from the jig plate and places it on the material processing board. The fourth motor drives the first mounting plate to move along the first track, and then drives the magnetic picking component to move to another position where the magnetic component is placed on the jig plate, and then takes out the magnetic component on the jig plate again and places it on the material processing board, thereby completing the picking and placing of the magnetic component.

[0029] With this arrangement, people place the jig plate with the iron sheets installed on it onto the first conveyor device to start transporting it until the processing is completed. Both manual and mechanical operations are performed, and a human-machine combination is adopted to facilitate people in processing different magnetic components, making the step of placing the iron pieces more flexible. Two workers can complete the complex bonding and material removal process of the entire magnetic component, greatly reducing manual labor and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0031] Figure 1 is a schematic structural diagram illustrating a flexible production device for a magnetic component according to an exemplary embodiment;

[0032] Figure 2 is a schematic structural diagram showing a transmission device according to an exemplary embodiment;

[0033] Figure 3 is a schematic diagram showing a partial structure of a dispensing device according to an exemplary embodiment;

[0034] Figure 4 is a schematic structural diagram showing a dispensing device according to an exemplary embodiment;

[0035] Figure 5This is a schematic structural diagram showing a horizontal placement of a silo of a magnetic loading device according to an exemplary embodiment;

[0036] Figure 6 is a schematic diagram of a partial structure showing a vertical placement of a silo assembly according to an exemplary embodiment;

[0037] Figure 7 is a structural schematic diagram showing a silo assembly vertically placed on a support platform according to an exemplary embodiment;

[0038] Figure 8 is a schematic diagram showing another structure of a magnetizing device in which a silo is placed horizontally according to an exemplary embodiment;

[0039] Figure 9 is a schematic diagram showing the structure between the second lifting and telescopic cylinder and the top plate according to an exemplary embodiment;

[0040] Figure 10 is a schematic structural diagram showing a magnetic extraction device according to an exemplary embodiment;

[0041] Figure 11 FIG1 is a schematic structural diagram showing another magnetic extraction device according to an exemplary embodiment.

[0042] In the figure: 1. Support platform; 2. Transmission device; 201. First support frame; 202. First control console; 203. First blocking telescopic cylinder; 204. First stopper; 3. Glue dispensing device; 301. Second support frame; 302. Second control console; 303. Second electrical cabinet; 304. Second transmission device; 305. Guide rail assembly; 306. Second blocking telescopic cylinder; 307. First lifting telescopic cylinder; 308. First positioning claw; 309. First sensor; 4. Magnetic device; 401. Third support frame; 402. Third transmission device; 403. Material grabbing device; 404. Bin assembly; 405. Slide; 406. Pushing group Parts; 407, third blocking telescopic cylinder; 408, second positioning claw; 409, third sensor; 410, second lifting telescopic cylinder; 411, magnetic storage bin; 412, magnetic pushing telescopic cylinder; 413, longitudinal push rod; 414, material grabbing telescopic cylinder; 415, magnet suction seat; 416, first demagnetization seat; 417, third control console; 5, tunnel furnace; 6, material taking device; 601, fourth support frame; 602, fourth control console; 603, first track; 604, magnetic taking telescopic cylinder; 605, pressing push rod; 606, magnetic suction base; 607, second demagnetization seat; 608, lifting module; 609, pressure plate; 7, top plate; 8, positioning column. DETAILED DESCRIPTION

[0043] To make the objectives, technical solutions, and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.

[0044] This specific embodiment provides a flexible production device for magnetic components to solve the technical problems in the prior art that manual bonding of magnetic components consumes a lot of energy and automatic bonding equipment can only assemble one type of magnetic component.

[0045] The following embodiments are described with reference to the accompanying drawings. The embodiments described below do not limit the invention as set forth in the claims. Furthermore, the entire contents of the configurations shown in the following embodiments are not necessarily required to serve as solutions to the invention as set forth in the claims.

[0046] Reference Figures 1-11 The present invention provides a flexible production device for magnetic components, comprising a support platform 1, a transmission device 2, a glue dispensing device 3, a magnetizing device 4, a tunnel furnace 5, and a material taking device 6, which are sequentially arranged on the support platform 1. The staff manually places the iron sheets of the magnetic components in the mounting holes on the jig plate, and places the jig plate filled with iron sheets on the transmission device 2. The transmission device 2 transports the jig plate to the glue dispensing device 3 for glue dispensing. After the glue dispensing is completed, it is moved to the magnetizing device 4 for magnet installation. After the installation is completed, it enters the tunnel furnace 5 for accelerated fixation. After a period of time, the jig plate is placed on the material taking device 6, and the bonded magnetic components are removed from the jig plate, thereby completing the processing of the magnetic components; wherein,

[0047] The transmission device 2 includes a first support frame 201 provided on the support platform 1, a first control operation console 202, a first electrical cabinet in communication with the first control operation console 202, a first conveying device provided on the first support frame 201, and a first motor that drives the first conveying device to move. The first motor drives the first conveying device to move, thereby driving the jig plate to move. In order to prevent the jig plate from moving onto the dispensing device 3, a first blocking telescopic cylinder and a first stopper 204 connected to the telescopic rod of the first blocking telescopic cylinder are provided on the first support frame 201. The first stopper 204 prevents the jig plate from stopping on the first conveying device.

[0048] The dispensing device 3 includes a second support frame 301 arranged on the support platform 1, a second control operation table 302, a second electrical cabinet 303 communicating with the first control operation table 202, a second conveying device 304 arranged on the second support frame 301 to receive the jig plate on the first conveying device and a second motor that drives the second conveying device 304 to move, and a guide rail assembly 305 arranged on the second support frame 301. The guide rail assembly 305 is provided with a glue barrel installation position, and the guide rail assembly 305 drives the glue barrel to move along the XYZ direction. The first working position is set, and the second support frame 301 is provided with a second blocking telescopic cylinder 306 for stopping the fixture plate at the first working position, and a second stopper connected to the telescopic rod of the second blocking telescopic cylinder 306; the support platform 1 is provided with a first lifting telescopic cylinder 307 for lifting the fixture plate below the first working position, and the second working position of the second support frame 301 is provided with a first positioning claw 308 that cooperates with the first lifting telescopic cylinder 307, and the second support frame 301 is provided with a second sensor at the position of the first working position, a second sensor at the second blocking telescopic cylinder, and a first sensor at the second working position. A first sensor 309 is provided on the side, and the first sensor 309 is connected to the second control operation table 302, so that the second control operation table 302 controls the first lifting and telescopic cylinder 307 and the second blocking and telescopic cylinder 306 to rise. Specifically, the second control operation table 302 is first started, and the second conveying device 304 receives the jig plate conveyed from the first conveying device. When the second transmission device drives the jig plate to move to the first working position, the first blocking component blocks the jig plate from stopping at the first working position. Since the light of the second sensor is blocked, the signal is transmitted to the control operation table. After waiting for a few seconds, the second control console 302 controls the telescopic rod of the first lifting and telescopic cylinder 307 to rise, so that the fixture plate is separated from the transmission device and contacts the first positioning claw 308, thereby fixing the fixture plate. When the first lifting and telescopic cylinder 307 is lifted to the fixed position, the second control console 302 controls the glue barrel at the first initial position to move to the first glue dispensing position, and then controls the console to move along the XY direction to dispense glue on the fixture plate. During the dispensing process, the glue barrel is simultaneously controlled to move up and down along the Z direction to prevent the glue from falling on other positions of the fixture plate.After the dispensing is completed, the second control console 302 drives the glue barrel back to the first initial position, controls the telescopic rod of the first lifting telescopic cylinder 307 to descend, the telescopic rod of the first blocking telescopic cylinder 203 to descend, and the telescopic rod of the second blocking telescopic cylinder 306 to descend, so that the fixture plate contacts the second conveyor 304 and moves to the next workstation, so that the fixture plate set on the first conveyor moves toward the second conveyor 304. At this time, the light of the first sensor 309 is blocked. When the first sensor 309 can receive light again, the first sensor 309 transmits a signal to the second control console 302 and the first control console 202. The second control console 302 controls the telescopic rod of the second blocking telescopic cylinder 306 to rise, and the first control console 202 controls the telescopic rod of the first blocking telescopic cylinder 203 to rise, thereby blocking the next fixture plate.

[0049] The magnetizing device 4 includes a third support frame 401 arranged on the support platform 1, a third control operation table 417, a third electrical cabinet in communication with the third control operation table 417, a third conveying device 402 arranged on the third support frame 401 and a third motor for driving the third conveying device 402 to move, a grabbing device 403 movably arranged on the third support frame 401, and a silo assembly 404 for storing magnets arranged on the third support frame 401. The third support frame 401 is provided with a slide 405 corresponding to the outlet of the silo assembly 404, and the first end of the slide 405 is provided with a pushing assembly 406 for pushing the magnet to the second end of the slide 405. The third support frame 401 is provided with a second working position, and the second support frame 301 is provided with a There is a third blocking telescopic cylinder for stopping the jig plate at the second working position, and a third stopper connected to the telescopic rod of the third blocking telescopic cylinder; the support platform 1 is provided with a second lifting telescopic cylinder 410 for lifting the jig plate below the second working position, and the second working position of the third support frame 401 is provided with a second positioning claw 408 that cooperates with the second lifting telescopic cylinder 410, and a fourth sensor is provided on the third support frame 401 at the first working position, and a third sensor 409 is provided on one side of the third blocking telescopic cylinder. The third sensor 409 and the fourth sensor are connected to the third control console 417, so that the third control console 417 controls the second lifting telescopic cylinder 410 and the third blocking telescopic cylinder to rise. Specifically, the third conveying device 40 2 receives the glued jig plate delivered by the second conveyor 304. When the third conveyor 402 drives the jig plate to move to the second working position, the third blocking telescopic cylinder 407 stops the jig plate at the second working position. Since the light of the fourth sensor set on the second working position is blocked, the fourth sensor transmits a signal to the third control console 417. After waiting for a few seconds, the third control console 417 controls the telescopic rod of the second lifting telescopic cylinder 410 to lift up, so that the jig plate is separated from the third conveyor 402 and contacts the second positioning claw 408, thereby fixing the jig plate. When the telescopic rod of the lifting telescopic cylinder is lifted to the fixed position, the third control console 417 controls the pushing assembly 406 to push out the magnet, thereby controlling the grabbing device 400 at the first position. 3 moves to the position of the grabbing magnet to grab the material, and moves the grabbing assembly to the top of the position of the jig plate to release the material. At the same time, the pushing assembly 406 exits and waits for the next action. This cycle continues. When the mounting position on the jig plate is filled with magnets, the grabbing device 403 returns to the first position, and the third control console controls the telescopic rod of the lifting telescopic cylinder and the telescopic rod of the third blocking telescopic cylinder 407 to descend, so that the jig plate contacts the third conveying device 402 and moves to the next station. At this time, the light of the third sensor 409 is blocked. When the third sensor 409 can receive light again, the third sensor 409 transmits a signal to the third control console 417, and the third control console 417 controls the third blocking assembly to rise, thereby blocking the next jig plate.

[0050] The tunnel furnace 5 is provided with an opening switch and a temperature controller. People control the temperature to fix the glue between the iron sheet and the magnet. After heating for a period of time, the staff removes the jig plate from the tunnel furnace 5 and then takes out the material.

[0051] The material taking device 6 includes a fourth support frame 601 for supporting the jig plate and the material board, a fourth control operation table 602, and a fourth electrical cabinet connected to the fourth control operation table 602. The fourth support frame 601 is provided with a first track 603. A magnetic component for removing the magnetic component from the jig plate and placing it on the material board is movably provided in the first track 603. The magnetic component is connected to the fourth control operation table 602. A first mounting plate is provided between the magnetic component and the first track 603. The magnetic component is movably provided on the first mounting plate. The support frame is provided with a sixth motor that drives the movement of the first mounting plate. Specifically, people place the processing plate and the jig plate on the fourth support frame 601, start the fourth control operating table 602, and then drive the material-taking telescopic cylinder. The magnetic component on the material-taking telescopic cylinder removes the magnetic component on the jig plate and places it on the processing plate. The fourth motor drives the first mounting plate to move along the first track 603, and then drives the magnetic component to move to another position on the jig plate where the magnetic component is placed, and then takes out the magnetic component on the jig plate again and places it on the processing plate, thereby completing the taking and placing of the magnetic component.

[0052] With this arrangement, people place the jig plate with the iron sheets installed on it onto the first conveyor device to start transporting it until the processing is completed. Both manual and mechanical operations are performed, and a human-machine combination is adopted to facilitate people in processing different magnetic components, making the step of placing the iron pieces more flexible; two workers can complete the complex bonding and material removal process of the entire magnetic component, greatly reducing manual labor and improving production efficiency. At the same time, by manipulating the first control console 202, the second control console 302, the third control console 417, and the fourth control console 602, changing the mobile data can achieve the installation of different magnetic components.

[0053] This embodiment provides a silo assembly 404, such as Figure 6-7 As shown, the hopper assembly 404 includes a plurality of magnetic storage bins 411 vertically arranged on the fourth support frame 601, the magnetic storage bins 411 are used to store magnets, and a plurality of slides 405 are provided. The number of magnetic storage bins 411 is the same as the number of slides 405, and a certain distance is provided between the magnetic storage bins 411 and the slides 405 for the pushing assembly 406 to pass through, and a tungsten steel plate is provided on the slide 405 below the magnetic storage bin 411. The tungsten steel plate can absorb magnets and can also drive the magnets provided in the magnetic storage bin 411 to move downward.

[0054] This embodiment provides another intermediate silo component 404, such as Figure 5 、 Figure 8 As shown, the hopper assembly 404 includes a plurality of magnetic storage bins 411 horizontally arranged on the third support frame 401, and a plurality of slides 405 are provided. The number of magnetic storage bins 411 is the same as the number of slides 405, and the magnetic storage bins 411 are arranged above the slide 405. The outlet end of the magnetic storage bin 411 is arranged at a position close to the bottom plate of the magnetic storage bin 411, and a tungsten steel plate is provided on the bottom plate of the magnetic storage bin 411, and the outlet end of the magnetic storage bin 411 is provided with a magnetic strip separation pushing telescopic cylinder 412, which is arranged on the third support frame 401, and a longitudinal push rod 413 is provided on the telescopic rod of the magnetic pushing telescopic cylinder 412. The number of longitudinal push rods 413 is equal to the number of magnetic storage bins 411, and the position of the longitudinal push rod 413 is consistent with the position of the magnetic storage bin 411. The magnets are separated and fall onto the slide 405 under the drive of the longitudinal push rod 413, which facilitates the pushing assembly 406 to push the magnet to move to the grabbing position.

[0055] In this embodiment, a top plate 7 is provided on the telescopic rods of the first jacking telescopic cylinder 307 and the second jacking telescopic cylinder 410, and a positioning column 8 for inserting into the positioning hole of the jig plate is provided on the top plate 7. In order to increase the contact area between the first jacking telescopic cylinder 307 and the jig plate, and between the second jacking telescopic cylinder 410 and the jig plate, and to avoid the jig plate from tipping over when the jig plate is lifted, a top plate 7 is provided on the telescopic rods of the first jacking telescopic cylinder 307 and the second jacking telescopic cylinder 410, and a positioning column 8 for inserting into the positioning hole in the jig plate is provided on the top plate 7, so that the jig plate is firmly fixed.

[0056] In this embodiment, the grabbing device 403 includes a grabbing telescopic cylinder 414 movably arranged on the third support frame 401, a magnet suction seat 415 arranged on the telescopic rod of the grabbing telescopic cylinder 414, and a first demagnetizing seat 416 arranged on the cylinder body of the grabbing telescopic cylinder 414. The first demagnetizing seat 416 is provided with a second through hole for the magnet suction seat 415 to pass through. The second through hole prevents the magnet from separating from the iron sheet as the telescopic rod of the grabbing telescopic cylinder 414 is retracted. When the grabbing device 403 grabs the material, the grabbing device 403 moves to the grabbing position under the drive of the third motor. When the telescopic rod on the grabbing telescopic cylinder 414 is extended, the magnet suction seat 415 passes through the first demagnetizing seat 416 fixedly arranged on the cylinder body of the grabbing telescopic cylinder 414, and then grabs the magnet. After the grabbing device 403 completes the material grabbing, it moves to the position of the jig plate under the drive of the third motor to discharge the material. Due to the limitation of the second through hole on the first demagnetizing seat 416, the magnet cannot separate from the iron sheet as the grabbing telescopic rod is retracted.

[0057] This embodiment provides a magnetic pickup component, such as Figure 11As shown, the magnetization assembly includes a magnetization telescopic cylinder 604 slidingly arranged on the fourth support frame 601, a first mounting seat arranged on the cylinder rod of the magnetization telescopic cylinder 604, and a downward push rod 605 arranged on the first mounting seat, wherein the number of downward push rods 605 is equal to the number of magnetic assemblies in a row on the jig plate, which is convenient for pushing out a row of magnetic assemblies at the same time. At the same time, there is no suction between the downward push rod 605 and the magnetic assembly, which facilitates the downward push rod 605 to detach from the magnetic assembly. At this time, the placement position of the jig plate is set above the placement position of the processing plate, and the large end of the through hole of the jig plate for placing the magnetic assembly is close to the processing plate. As long as the downward push rod 605 pushes the magnetic assembly down, the magnetization step can be completed, and the magnetic assembly can be placed on the processing plate at the same time.

[0058] This embodiment provides another magnetic pickup component, such as Figure 10 As shown, the magnetizing assembly includes a magnetizing telescopic cylinder 604 movably arranged on the fourth support frame 601, a magnetic base 606 arranged on the telescopic rod of the magnetizing telescopic cylinder 604, and a second demagnetizing seat 607 arranged on the rod body of the magnetizing telescopic cylinder 604. The second demagnetizing seat 607 is provided with a first through hole for the magnetic base 606 to pass through, wherein the object plate and the fixture plate are placed parallel to the extension direction of the first track 603, a lifting module 608 is provided below the fixture plate, a second track is provided on the support platform 1, the lifting module 608 is slidably set on the second track, and a support module 608 is provided on the support platform 1. A fifth motor is provided to drive the lifting module 608 to move, and the large end of the through hole of the jig plate for placing the magnetic component is close to the magnetic base 606. The magnetic base 606 adsorbs the magnetic component on the jig plate while the lifting module 608 lifts the magnetic component on the jig plate, which makes it convenient for the magnetic base 606 to adsorb the magnetic component. After the material-taking telescopic cylinder completes the material taking, it is driven by the fourth motor to move to the top of the jig plate for material discharge. When the telescopic rod of the magnetic-taking telescopic cylinder 604 is retracted, due to the limitation of the first through hole on the second demagnetizing seat 607, the magnetic component cannot pass through the first through hole, and then the magnetic component falls on the jig plate.

[0059] In this embodiment, in order to facilitate the up and down movement of the magnetizing assembly, a third vertical sliding rail is provided on the first mounting plate, the magnetizing assembly is slidably provided on the third sliding rail, and a seventh motor is provided on the first mounting plate to drive the magnetizing assembly to move.

[0060] In this embodiment, in order to prevent the position of the jig plate from moving when the magnetic assembly is separated from the jig plate, a pressing plate 609 is provided on the fourth support frame 601 to limit the movement of the jig plate.

[0061] In this embodiment, in order to remind people that the number of magnets in the silo assembly 404 is small, a fifth sensor connected to the third control console 417 is provided in the silo assembly 404, and an alarm device is provided on the third control console 417. When the fifth sensor receives light, the third sensor 409 transmits a signal to the third control console 417 to make the alarm device sound an alarm, reminding people to add magnets.

[0062] It should be noted that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," "clockwise," "counterclockwise," and the like used herein to indicate positions or positional relationships based on those shown in the accompanying drawings. These terms are intended only to facilitate the description of the present invention and to simplify the description, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0063] It should also be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.

[0064] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

[0065] It is understood that the same or similar parts in the above embodiments can be referenced to each other, and the content not described in detail in some embodiments can be referred to the same or similar content in other embodiments. The multiple solutions provided in this application include their own basic solutions, which are independent of each other and do not restrict each other. However, they can also be combined with each other without conflict to achieve multiple effects.

[0066] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A flexible production device for magnetic components, characterized in that: It comprises a supporting platform (1), a transmission device (2), a dispensing device (3), a magnetizing device (4), a tunnel furnace (5), and a material taking device (6) which are sequentially arranged on the supporting platform (1); wherein, The transmission device (2) comprises a first support frame (201) arranged on the support platform (1), a first control operation console (202), a first electrical cabinet connected to the first control operation console (202), a first transmission device arranged on the first support frame (201), and a first motor for driving the first transmission device to move, and the first support frame (201) is provided with a first blocking telescopic cylinder (203) and a first stopper (204) connected to the telescopic rod of the first blocking telescopic cylinder (203); The dispensing device (3) includes a second support frame (301) arranged on the support platform (1), a second control operation table (302), a second electrical cabinet (303) communicatively connected to the first control operation table (202), a second conveying device (304) arranged on the second support frame (301) for receiving the jig plate on the first conveying device and a second motor for driving the second conveying device (304) to move, and a guide rail assembly (305) arranged on the second support frame (301), wherein a glue barrel installation position is provided on the guide rail assembly (305), and the guide rail assembly (305) drives the glue barrel to move along the XYZ direction, a first working position is provided on the second support frame (301), and a device for stopping the jig plate at the first working position is provided on the second support frame (301). a second blocking telescopic cylinder (306) and a second stopper connected to the telescopic rod of the second blocking telescopic cylinder (306); a first lifting telescopic cylinder (307) for lifting the fixture plate is provided below the first working position of the support platform (1); a first positioning claw (308) cooperating with the first lifting telescopic cylinder (307) is provided at the second working position of the second support frame (301); a second sensor is provided at the first working position of the second support frame (301); a first sensor (309) is provided on one side of the second blocking telescopic cylinder; the first sensor (309) is communicated with the second control operation table (302), so that the second control operation table (302) controls the first lifting telescopic cylinder (307) and the second blocking telescopic cylinder (306) to lift; The magnetizing device (4) comprises a third support frame (401) arranged on the support platform (1), a third control operation console, a third electrical cabinet in communication with the third control operation console, a third conveying device (402) arranged on the third support frame (401) and a third motor for driving the third conveying device (402) to move, a grabbing device (403) movably arranged on the third support frame (401), and a silo assembly (404) for storing magnets arranged on the third support frame (401), a slideway (405) corresponding to the outlet of the silo assembly (404) is provided on the third support frame (401), a pushing assembly (406) for pushing the magnet to the second end of the slideway (405) is provided at the first end of the slideway (405), a second working position is provided on the third support frame (401), and the second support frame (401) is provided with a plurality of magnets. The support frame (301) is provided with a third blocking telescopic cylinder (407) for stopping the fixture plate at the second working position, and a third stopper connected to the telescopic rod of the third blocking telescopic cylinder (407); the support platform (1) is provided with a second lifting telescopic cylinder (410) for lifting the fixture plate below the second working position, the second working position of the third support frame (401) is provided with a second positioning claw (408) that cooperates with the second lifting telescopic cylinder (410), the third support frame (401) is provided with a fourth sensor at the first working position, and a third sensor (409) is provided on one side of the third blocking telescopic cylinder, the third sensor (409) and the fourth sensor are connected to the third control console, so that the third control console controls the lifting of the second lifting telescopic cylinder (410) and the third blocking telescopic cylinder (407); The tunnel furnace (5) is provided with an opening switch and a temperature controller; The material taking device (6) comprises a fourth support frame (601) for supporting a jig plate and a workpiece board, a fourth control operation table (602), and a fourth electrical cabinet connected to the fourth control operation table (602), the fourth support frame (601) being provided with a first track (603), a magnetizing component for removing a magnetic component from the jig plate and placing it on the workpiece board being movably provided in the first track (603), the magnetizing component being connected to the fourth control operation table (602), a first mounting plate being provided between the magnetizing component and the first track (603), the magnetizing component being movably provided on the first mounting plate, and a sixth motor for driving the first mounting plate to move being provided on the fourth support frame (601).

2. The flexible production device for magnetic components according to claim 1, characterized in that: The silo assembly (404) includes a plurality of magnetic storage bins (411) vertically arranged on the fourth support frame (601), and a plurality of slideways (405) are provided. The number of the magnetic storage bins (411) is the same as the number of the slideways (405), and a certain distance is provided between the magnetic storage bins (411) and the slideways (405), and a tungsten steel plate is provided on the slideway (405) below the magnetic storage bins (411).

3. The flexible production device for magnetic components according to claim 1, characterized in that: The silo assembly (404) includes a plurality of magnetic storage bins (411) horizontally arranged on the third support frame (401), the slideway (405) is provided with a plurality of magnetic storage bins (411), the number of the magnetic storage bins (411) is the same as the number of the slideways (405), the magnetic storage bins (411) are arranged above the slideways (405), the outlet end of the magnetic storage bin (411) is arranged at a position close to the bottom plate of the magnetic storage bin (411), and the bottom plate of the magnetic storage bin (411) is provided with The tungsten steel plate is provided, and a magnetic strip pushing telescopic cylinder (412) is provided at the outlet end of the magnetic storage bin (411), the magnetic pushing telescopic cylinder (412) is provided on the third support frame (401), and a longitudinal push rod (413) is provided on the telescopic rod of the magnetic pushing telescopic cylinder (412), the number of the longitudinal push rods (413) is equal to the number of the magnetic storage bins (411), and the position of the longitudinal push rod (413) is consistent with the position of the magnetic storage bin (411).

4. The flexible production device for magnetic components according to claim 1, characterized in that: A top plate (7) is provided on the telescopic rods of the first lifting and telescopic cylinder (307) and the second lifting and telescopic cylinder (410), and a positioning column (8) for inserting into the positioning hole of the fixture plate is provided on the top plate (7).

5. The flexible production device for magnetic components according to claim 1, characterized in that: The material grabbing device (403) comprises a material grabbing telescopic cylinder (414) movably arranged on the third support frame (401), a magnet suction seat (415) arranged on the telescopic rod of the material grabbing telescopic cylinder (414), and a first demagnetizing seat (416) arranged on the cylinder body of the material grabbing telescopic cylinder (414). The first demagnetizing seat (416) is provided with a second through hole for the magnet suction seat (415) to pass through. The second through hole prevents the magnet from being separated from the iron sheet when the telescopic rod of the material grabbing telescopic cylinder (414) is retracted.

6. The flexible production device for magnetic components according to claim 1, characterized in that: The magnetism collecting assembly comprises a magnetism collecting telescopic cylinder (604) slidably arranged on the fourth support frame, a first mounting seat arranged on the cylinder rod of the magnetism collecting telescopic cylinder (604), and a downward pressing push rod (605) arranged on the first mounting seat. The placement position of the jig plate is arranged above the placement position of the object processing plate, and the large end of the through hole of the jig plate for placing the magnetism collecting assembly is close to the object processing plate.

7. The flexible production device for magnetic components according to claim 1, characterized in that: The magnetizing assembly comprises a magnetizing telescopic cylinder (604) movably arranged on the fourth support frame (601), a magnetic base (606) arranged on the telescopic rod of the magnetizing telescopic cylinder (604), and a second demagnetizing seat (607) arranged on the rod body of the magnetizing telescopic cylinder (604), wherein the second demagnetizing seat (607) is provided with a first through hole for the magnetic base (606) to pass through, wherein the object plate and the fixture plate are placed parallel to the extension direction of the first track (603), a lifting module (608) is provided below the fixture plate, a second track is provided on the support platform (1), the lifting module (608) is slidably arranged on the second track, a fifth motor is provided on the support platform (1) for driving the lifting module (608) to move, and the large end of the through hole of the fixture plate for placing the magnetic assembly is close to the magnetic base (606).

8. The flexible production device for magnetic components according to claim 1, characterized in that: A third slide rail for vertical sliding is provided on the first mounting plate, the magnetism collecting assembly is slidably provided on the third slide rail, and a seventh motor for driving the magnetism collecting assembly to move is provided on the first mounting plate.

9. The flexible production device for magnetic components according to claim 1, characterized in that: The fourth support frame (601) is provided with a pressing plate (609) for limiting the movement of the jig plate.

10. The flexible production device for magnetic components according to claim 1, characterized in that: A fifth sensor connected to a third control console is provided in the silo assembly (404), and an alarm device is provided on the third control console. The third sensor (409) transmits a signal to the third control console to cause the alarm device to sound an alarm.

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