A fully automatic driving control box production system

Abstract

The present invention discloses a fully automatic driving control box production system, comprising a hot melt module for hot melt processing of driving control box raw materials, an injection molding module and a shaping cooling module for temperature controlled injection molding, wherein the hot melt module is arranged on the left side of the injection molding module, and the discharge end of the injection molding module and the supply end of the shaping cooling module are bidirectionally controlled. The beneficial effects of the present invention are: by following the raw material storage module in the branch of the hot melt module, the raw materials for hot melt treatment are loaded and stored, and the screening module in the loading module is used to screen and obtain raw materials with specified pore sizes, and according to the specified temperature control, module and injection molding module, the raw materials that have been screened and transported are further hot melted when the heating module is powered on and the hot melt is lowered.

Description

Technical Field

[0001] The present invention relates to the technical field of system management, and in particular to a fully automatic driving control box production system. Background Art

[0002] The control box is a kind of intelligent central control box of a car, which is composed of a shell, a circuit board, an external plug and other parts. The circuit board is the board of the control circuit.

[0003] Function: It can automatically cut off the power for protection when the line is short-circuited, ensuring the safety of the car. The central control of the car plays a very important role. Generally, the functions of the auxiliary electrical switches are controlled by it, and the anti-theft system, door locks and engine alarms are all controlled by it. The car's central control includes the central control door lock system. The driver can control the door switches and glass lifting system of the entire vehicle through the car's central control. It also includes a central control console, and various vehicle controllers such as an audio control panel.

[0004] Among them, the application number "CN202122597510.X" discloses "the utility model discloses a mold for producing an air-conditioning heat exchange control box, which relates to the technical field of molds for producing heat exchange control boxes, and is to solve the problem that when the existing mold for producing heat exchange control boxes is injected into the mold, the material may not be enough, resulting in the overall thinness of the produced product and the low pass rate. A threaded fixing column is installed on the upper end of the main body of the die-casting mold device, and six threaded fixing columns are arranged. A matching die-casting upper mold is installed on the outer surface of the threaded fixing column, and a fixed hexagonal nut is installed on the upper end of the matching die-casting upper mold, and six fixed hexagonal nuts are arranged. A lower end die-casting groove is installed on the outer surface of the main body of the die-casting mold device, and a lower end feed groove is arranged on the outer surface of the main body of the die-casting mold device, and a lower end feed pipe is installed on the front end of the main body of the die-casting mold device".

[0005] Further search revealed: Application number: CN202122258758.3 is an automatic feeding device for control box production. The utility model discloses an automatic feeding device for control box production, which relates to the technical field of control boxes. In view of the problem that during the production of control boxes, the manual feeding speed is slow and time-consuming, resulting in low production efficiency, and the feeding weight is different, and the finished products are not standard, the following scheme is proposed, including a base, the interior of the base is provided with a cavity, the top of the cavity is rotatably connected to a first rotating shaft, the top of the first rotating shaft is fixed with a cross, the interior of the cross is rotatably connected to four second rotating shafts, the outside of the second rotating shaft is fixed with gears, the outside of the second rotating shaft is fixed with a first baffle, and the outside of the cross is fixed with four quantitative cylinders. The utility model quantitatively fills the material and then arrives at the designated place to feed it. It has a fast running speed and short time consumption, which greatly improves the production efficiency. Moreover, quantitative feeding can make the finished products consistent with the standards.

[0006] However, a fully automatic driving control box production system still has the following defects in actual use:

[0007] In the production process of traditional automobile cab control boxes, the control cutting process of the automobile cab makes the subsequent cutting difficult, and the injection molding and plastic PVC material placement are difficult. In addition, there is no streamlined and specific processing step for the shaping of the automobile cab at the control box processing level, and the automated production stage of the automobile control box is relatively cumbersome, resulting in the lack of a set of monitoring and detection processes for the produced automobile control boxes. The processing steps of traditional control boxes are relatively cumbersome, and there is no specific processing process to assist personnel in processing. Summary of the invention

[0008] The purpose of the present invention is to provide a fully automatic driving control box production system to solve the problems raised by the above background technology.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic driving control box production system, comprising a hot melt module for hot melt processing of driving control box raw materials, an injection molding module and a shaping cooling module for temperature controlled injection molding, wherein the hot melt module is arranged on the left side of the injection molding module, and the discharge end of the injection molding module and the supply end of the shaping cooling module are bidirectionally controlled;

[0010] The hot melt module also includes a raw material storage module, a heating module and a temperature control module for hot melting of plastic particles. The raw material storage module is bidirectionally connected to the heating end of the heating module, and the temperature control module is electrically connected to the heating module.

[0011] As a preferred solution of the present invention: the raw material storage module also includes a feeding module for feeding plastic particles, a screening module and a weighing module, the feeding module and the weighing module are bidirectionally controlled, and the screening module and the feeding module are bidirectionally controlled.

[0012] As a preferred solution of the present invention: the injection molding module also includes a pushing module for injecting hot-melt materials, a quantitative injection molding module and a corresponding ultrasonic scanning module for scanning the raw material driving box, wherein the pushing module and one end of the raw material storage module are bidirectionally controlled, one end of the quantitative injection molding module and the discharge end of the pushing module are weighed, wherein the ultrasonic scanning module and the quantitative injection molding module are bidirectionally controlled.

[0013] As a preferred solution of the present invention: the pushing module and the shaping cooling module are unidirectionally arranged, and the shaping cooling module also includes a shaping mold, a stamping pressure stabilizing module, an inflation module, an auxiliary heating module, a designated hot pressing module and a demolding module for shaping.

[0014] As a preferred solution of the present invention: the shaping mold is sealed and connected to the air outlet end of the inflation module, the shaping mold is connected to the stamping and pressure stabilizing module, wherein the auxiliary heating module and the temperature sensing end of the hot pressing module are inductively arranged, and the inflation module and the stamping and pressure stabilizing module are inductively arranged in the shaping mold.

[0015] As a preferred solution of the present invention: the demolding module includes a demolding cylinder bidirectionally arranged outside the shaping mold, the output end of the demolding cylinder is sensingly arranged with one end of the shaping mold, and one end of the demolding cylinder is provided with a pressure sensing module, a timing module and a start-stop module.

[0016] As a preferred solution of the present invention: it is based on the demolding cylinder and the pressure sensing module sensing setting, and one end of the pressure sensing module is bidirectionally controlled with the timing module, and the timing module is bidirectionally controlled with the start-stop module, wherein the sensing area of ​​the start-stop module is inductively connected to the external power supply.

[0017] As a preferred solution of the present invention: a polishing module and a defective product detection module are also provided on the right side of the demoulding module, wherein the polishing module includes a transport module for conveying finished products, a cleaning module, a dust collection module, an ultrasonic analysis module and a storage module, and an upper end of the transport module is provided with an up and down lifting polisher for processing the finished product control box, wherein a cleaning module for cooling and cleaning is also provided in the middle section of the conveying line of the transport module, and the cleaning module and the dust collection module are bidirectionally controlled.

[0018] As a preferred solution of the present invention: the cleaning module also has a bidirectionally controlled ultrasonic analysis module, the scanning and search ends of the ultrasonic analysis module are respectively sensed and controlled by the transport module, the cleaning module, and the dust collection module, and the dust collection module is interconnected with the corresponding transport module, and the transport module also includes a storage module.

[0019] As a preferred solution of the present invention: the storage module also includes a storage area for storing the finished product control box, the anti-rust module also includes a storage box for finished product control and storage, a drying fan, a temperature detection module and a monitoring module, wherein the drying fan is built into the outside of the storage box, and one end of the temperature detection module is connected to a designated drying fan sensing device.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1) The raw material storage module in the hot melt module branch is used to load and store the raw materials for hot melt treatment, and the screening module in the feeding module is used to screen the raw materials with specified apertures. According to the specified temperature control module and injection molding module, the raw materials that have been screened and transported are further melted when the heating module is powered on for hot melt. The purpose of this is to use it as a liquid for injection molding and to be injected into the mold;

[0022] 2) By adopting the demoulding module and demoulding cylinder, when in use, the raw materials can be demoulded by the energized push of the demoulding cylinder. When the raw materials injected into the mold reach the specified amount according to the pressure sensing module and the timing module, the process can be further stopped. The transport module and the cleaning module can be used to clean the finished product when pushing the demoulding to improve the subsequent processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the process of the present invention.

[0024] In the figure: 1. hot melt module; 11. raw material storage module; 111. feeding module; 112. screening module; 113. weighing module; 12. heating module; 13. temperature control module; 2. injection molding module; 21. pushing module; 23. ultrasonic scanning module; 3. shaping cooling module; 31. shaping mold; 32. stamping voltage stabilizing module; 33. inflation module; 34. auxiliary heating module; 35. hot pressing module; 4. demoulding module; 41. demoulding cylinder; 42. pressure sensing module; 43. timing module; 44. start-stop module; 5. polishing module; 51. transportation module; 52. cleaning module; 53. dust collection module; 54. ultrasonic analysis module; 6. storage module; 61. storage area; 62. storage box; 63. drying fan; 64. temperature detection module. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1 The present invention provides a technical solution: a fully automatic driving control box production system, comprising a hot melt module 1 for hot melt processing of driving control box raw materials, an injection molding module 2 and a shaping cooling module 3 for temperature controlled injection molding, wherein the hot melt module 1 is arranged on the left side of the injection molding module 2, and the discharge end of the injection molding module 2 and the supply end of the shaping cooling module 3 are bidirectionally controlled;

[0027] The hot melt module 1 also includes a raw material storage module 11, a heating module 12 and a temperature control module 13 for hot melting of plastic particles. The raw material storage module 11 is bidirectionally connected to the heating end of the heating module 12, and the temperature control module 13 is electrically connected to the heating module 12.

[0028] The raw material storage module 11 further includes a feeding module 111 for feeding plastic particles, a screening module 112 and a weighing module 113 . The feeding module 111 and the weighing module 113 are bidirectionally controlled, and the screening module 112 and the feeding module 111 are bidirectionally controlled.

[0029] The weighing module 113 and the feeding module 111 can conveniently ensure more stable mass delivery of the injection molded PVC in terms of their functions.

[0030] In this embodiment: the injection molding module 2 also includes a pushing module 21 for injecting hot-melt materials, a quantitative injection molding module 2 and a corresponding ultrasonic scanning module 23 for scanning the raw material driving box, wherein the pushing module 21 and one end of the raw material storage module 11 are bidirectionally controlled, and one end of the quantitative injection molding module 2 and the discharge end of the pushing module 21 are weighed, wherein the ultrasonic scanning module 23 and the quantitative injection molding module 2 are bidirectionally controlled.

[0031] The ultrasonic scanning module 23 is used to achieve better ultrasonic scanning, and the control of the quantitative injection molding module 2 is further improved in the injection molding process.

[0032] In this embodiment: the pushing module 21 and the shaping cooling module 3 are unidirectionally arranged, and the shaping cooling module 3 also includes a shaping mold 31 for shaping, a stamping pressure stabilizing module 32, an inflation module 33, an auxiliary heating module 34, a designated hot pressing module 35 and a demolding module 4.

[0033] The shaping die 31 and the designated stamping pressure stabilizing module 32 are used to achieve a constant pressure on the pressure stabilizing structure to avoid pressure fluctuations, in accordance with the temperature sensing on the designated stamping structure, in combination with the shaping die 31 and the stamping pressure stabilizing module 32.

[0034] In this embodiment: the shaping mold 31 is sealed and connected with the air outlet end of the inflation module 33, the shaping mold 31 is connected with the stamping and pressure stabilizing module 32, wherein the auxiliary heating module 34 and the temperature sensing end of the hot pressing module 35 are inductively arranged, and the shaping mold 31 wherein the inflation module 33 and the stamping and pressure stabilizing module 32 are inductively arranged.

[0035] The inflation module 33 and the stamping pressure stabilizing module 32 structure are used to perform induction detection in combination with the inflation module 33 during the stamping pressure stabilizing stage.

[0036] In this embodiment: the demoulding module 4 includes a demoulding cylinder 41 which is bidirectionally arranged outside the shaping mold 31, and the output end of the demoulding cylinder 41 is sensingly arranged with one end of the shaping mold 31, and one end of the demoulding cylinder 41 is provided with a pressure sensing module 42, a timing module 43 and a start-stop module 44.

[0037] The demoulding cylinder 41 and the corresponding pressure sensing module 42 are used to detect the demoulding cylinder 41 to realize stamping detection of the model in the stamping stage.

[0038] In this embodiment: it is based on the induction setting of the demolding cylinder 41 and the pressure sensing module 42, and one end of the pressure sensing module 42 is bidirectionally controlled with the timing module 43, and the timing module 43 is bidirectionally controlled with the start-stop module 44, wherein the sensing area of ​​the start-stop module 44 is inductively connected to the external power supply.

[0039] The pressure sensing module 42 and the demoulding cylinder 41 are controlled by an external power supply between the start-stop module 44 in the pressure sensing module 42 during the pressure sensing stage.

[0040] In this embodiment: a polishing module 5 for polishing and a defective product detection module are also provided on the right side of the demoulding module 4, wherein the polishing module 5 includes a transport module 51 for finished product transportation, a cleaning module 52, a dust collection module 53, an ultrasonic analysis module 54 and a storage module 6, and an upper end of the transport module 51 is provided with an up and down lifting polisher for finished product control box processing, wherein a cleaning module 52 for cooling and cleaning is also provided in the middle section of the conveying line of the transport module 51, and the cleaning module 52 and the dust collection module 53 are bidirectionally controlled.

[0041] The cleaning module 52 and the dust collecting module 53 are used to transfer the processed products between the transport modules 51 and the transport lines.

[0042] In this embodiment: the cleaning module 52 also bidirectionally controls the ultrasonic analysis module 54, the scanning and search ends of the ultrasonic analysis module 54 are respectively sensed and controlled by the transportation module 51, the cleaning module 52, and the dust collection module 53, and the dust collection module 53 is interconnected with the corresponding transportation module 51, and the transportation module 51 also includes a storage module 6.

[0043] The ultrasonic analysis module 54 and the corresponding transport module 51 are provided to achieve displacement of the processed object, and a part of the storage module 6 is used to store the processed control box.

[0044] In this embodiment: the storage module 6 also includes a storage area 61 for storing the finished product control box, the anti-rust module also includes a storage box 62 for finished product control and storage, a drying fan 63, a temperature detection module 64 and a monitoring module, wherein the drying fan 63 is built into the outside of the storage box 62, and one end of the temperature detection module 64 is set to sense the designated drying fan 63.

[0045] The drying fan 63 and the temperature detection module 64 are provided to sense the storage of the storage box 62 on the specified temperature detection module 64 structure.

[0046] First, the first step: the personnel prepare the PVC plastic particles for processing control and production, and then through the functional branch of the raw material storage module 11: the feeding module 111 is powered on, and a large part of the PVC plastic particles are automatically fed into the screening module 112, and weighed first in the unified coordinated control of the screening module 112 and the weighing module 113. After weighing, in the process of sorting and coordination by the screening module 112, the specific weight after the feeding is detected, and the weighing module 113 more accurately determines the number of batch processing control boxes;

[0047] When the quality of the PVC to be hot-melted is determined, the hot-melt is no longer powered on, but the supply of raw materials is stopped, and only the appropriate weight is retained and sent to the raw material storage module 11. According to the continuous high temperature control of the heating module 12, the particles are hot-melted and liquefied for injection molding;

[0048] The specific heating temperature and the corresponding temperature control of the heating module 12 can be sensed by the temperature control module 13;

[0049] The hot melted PVC liquid is pushed again:

[0050] First, the user can shape the liquid material through the corresponding injection molding module 2. At this time, the user places the hot-melt material into the push module 21 for injection. Then, the user presses one end of the push module 21. Then, the user injects the liquid PVC material by putting the raw material into the push module 21. Then, the user pushes the material into the quantitative injection molding module 2 according to the corresponding push module 21. Then, the user performs a test. Then, the user uses the corresponding injection molding module 2 to adjust the injection molding module 2. When the injection volume reaches a certain capacity, the circuit breaker performs automatic operation.

[0051] Specific injection molding aspects:

[0052] PVC is quantitatively injected into one side of the shaping mold 31, and then the user mobilizes external gas through one side of the inflation module 33, and realizes the extrusion closure of the two molds according to the connecting hose of the air outlet, and further mobilizes it to the other side of the stamping and stabilizing module 32 through one side of the stamping and stabilizing module 32 to realize hot pressing shaping;

[0053] In terms of hot pressing and shaping, in order to avoid excessive pressure difference between the inside and outside, the mold is processed according to the auxiliary heating module 34. When the mold is processed, the hot pressing module 35 is sensed according to the auxiliary heating module 34.

[0054] At the same time, after the user follows the specified injection molding and stamping induction, the pressure is stabilized through the induction of the stamping pressure stabilizing module 32;

[0055] During stamping and shaping, the start-stop module 44 is further powered on, and the specific demoulding aspects are:

[0056] First, the start and stop module 44 controls the automatic start and stop of the demoulding cylinder 41. At this time, the telescopic output end of the demoulding cylinder 41 controls the end traction, and then the shaping mold 31 is opened and closed. At this time, the pressure sensing module 42 senses that the pressure disappears, and one end of the timing module 43 reaches the timing module 43. The data of the demoulding analysis module will be recorded according to the timing module 43;

[0057] At this time, the personnel realize automatic power-on inflation through the control of the inflation module 33, and then the pressure stabilizing module 32 realizes induction;

[0058] After demolding, the driving control box is cleaned and polished again.

[0059] After polishing is completed, further sensing is achieved according to the sensing aspect of the ultrasonic analysis module 54, and then the user uses the scanning sensing of the ultrasonic analysis module 54 to clean the flushing level according to the transportation module 51 and the dust collection module 53. At this time, the user continues to transport according to the transportation module 51, and according to the bonding effect of the storage module 6, the corresponding raw materials are adjusted to the corresponding transportation end for spray cleaning, and further suction is achieved according to the aspect of the dust collection module 53, and finally drying is achieved according to the drying fan 63.

[0060] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic driving control box production system, comprising a hot melt module (1) for hot melt processing of driving control box raw materials, an injection molding module (2) for temperature controlled injection molding, and a shaping cooling module (3), wherein the hot melt module (1) is arranged on the left side of the injection molding module (2), and the discharge end of the injection molding module (2) and the supply end of the shaping cooling module (3) are bidirectionally controlled; Features: The hot melt module (1) further comprises a raw material storage module (11), a heating module (12) and a temperature control module (13) for hot melting of plastic particles, wherein the raw material storage module (11) is bidirectionally connected to a heating end of the heating module (12), and the temperature control module (13) is electrically connected to the heating module (12); The raw material storage module (11) further comprises a feeding module (111) for feeding plastic particles, a screening module (112) and a weighing module (113), wherein the feeding module (111) and the weighing module (113) are bidirectionally controlled, and the screening module (112) and the feeding module (111) are bidirectionally controlled; The injection molding module (2) further comprises a push module (21) for injecting hot-melt material, a quantitative injection molding module (2) and a corresponding ultrasonic scanning module (23) for scanning the raw material driving box, wherein the push module (21) and one end of the raw material storage module (11) are bidirectionally controlled, one end of the quantitative injection molding module (2) and the discharge end of the push module (21) are weighed, and the ultrasonic scanning module (23) and the quantitative injection molding module (2) are bidirectionally controlled; The pushing module (21) and the shaping cooling module (3) are arranged in a one-way manner, and the shaping cooling module (3) also includes a shaping mold (31) for shaping, a stamping and stabilizing module (32), an inflation module (33), an auxiliary heating module (34), a designated hot pressing module (35) and a demoulding module (4); The shaping mold (31) is sealed and connected to the air outlet end of the inflation module (33), and the shaping mold (31) is connected to the stamping and pressure stabilizing module (32), wherein the auxiliary heating module (34) and the temperature sensing end of the hot pressing module (35) are inductively arranged, and the inflation module (33) and the stamping and pressure stabilizing module (32) are inductively arranged in the shaping mold (31); The demoulding module (4) comprises a demoulding pressure cylinder (41) bidirectionally arranged outside the shaping mold (31), the output end of the demoulding pressure cylinder (41) is inductively arranged with one end of the shaping mold (31), and one end of the demoulding pressure cylinder (41) is provided with a pressure sensing module (42), a timing module (43) and a start-stop module (44); The demoulding cylinder (41) and the pressure sensing module (42) are inductively arranged, and one end of the pressure sensing module (42) is bidirectionally controlled with the timing module (43), and the timing module (43) is bidirectionally controlled with the start-stop module (44), wherein the sensing area of ​​the start-stop module (44) is inductively connected with an external power source; A polishing module (5) for polishing and a defective product detection module are also provided on the right side of the demoulding module (4), wherein the polishing module (5) includes a transport module (51) for conveying finished products, a cleaning module (52), a dust collection module (53), an ultrasonic analysis module (54) and a storage module (6), and an up-and-down lifting polisher for processing a finished product control box is provided at the upper end of the transport module (51), wherein a cleaning module (52) for cooling and cleaning is also provided at the middle section of the conveying line of the transport module (51), and the cleaning module (52) and the dust collection module (53) are bidirectionally controlled; The cleaning module (52) is also bidirectionally controlled by an ultrasonic analysis module (54), the scanning and illumination ends of the ultrasonic analysis module (54) are respectively inductively controlled by the transport module (51), the cleaning module (52), and the dust collection module (53), and the dust collection module (53) is connected to the corresponding transport module (51), and the transport module (51) also includes a storage module (6); The storage module (6) also includes a storage area (61) for storing the finished product control box, the anti-rust module also includes a storage box (62) for controlling and storing the finished product, a drying fan (63), a temperature detection module (64) and a monitoring module, wherein the drying fan (63) is built outside the storage box (62), and one end of the temperature detection module (64) is set to sense the designated drying fan (63).

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