An anti-falling electromagnet

Through the dynamic locking hook structure and meshing gear linkage, the problem of lifting lugs falling off during the electromagnet lifting process is solved, stable lifting and convenient disassembly are achieved, and safety and shock absorption performance are enhanced.

CN116119518BActive Publication Date: 2025-09-02YANGCHUN NEW STEEL CO LTD
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Patent Information

Application Number
CN202211099538.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-09
Publication Date
2025-09-02
Estimated Expiration
2042-09-09

AI Technical Summary

Technical Problem

The hoisting ears and hooks of existing electromagnets are prone to fall off during lifting, which poses safety hazards.

Method used

By designing a dynamically locked hook structure, the meshing gear linkage between the first slide rod and the second slide rod is used to seal the opening to prevent the hanging lug from falling off, and stable movement is achieved through the guide rail and guide block guide structure, combining the spring and the anti-slip layer of the rotating roller to improve stability and shock absorption effect.

Benefits of technology

Effectively prevent the lifting lugs from falling off, ensure stable lifting of the electromagnet, reduce safety hazards, and facilitate operation during disassembly, providing shock-absorbing protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an anti-falling electromagnet, which relates to the technical field of electromagnets, including a hanging plate, a suction plate and an electromagnet, wherein the electromagnet is arranged between the hanging plate and the suction plate, a lifting ear is provided at the edge of the top of the hanging plate, and a hook part is installed on the lifting ear, and the hook part is connected to the sling, and the hook part includes a hook body, a first slide bar and a second slide bar, the first slide bar and the second slide bar are movably installed on both sides of the inside of the hook body respectively, and the lower ends of the first slide bar and the second slide bar both pass through the hook body; a first gear and a second gear are provided for rotation at the lower part of the inside of the hook body; the present invention is connected with the lifting ear through the hook part, and the electromagnet pulls the hook and the first slide bar to move downward, and through the linkage action of the first gear and the second gear, and the adaptation action of the first meshing tooth and the second meshing tooth, the second slide bar is driven synchronously downward until the lower end contacts the hook, so that the first slide bar and the second slide bar are dynamically locked, sealing the opening to prevent the lifting ear from falling off.
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Description

Technical Field

[0001] The present invention relates to the technical field of electromagnets, and in particular to an anti-falling electromagnet. Background Art

[0002] Electromagnets, also known as lifting electromagnets and electromagnetic lifters, are mainly used in the steel, metallurgy, mining, machinery, transportation and other industries to lift magnetic materials such as steel. They are also used as electromagnetic manipulators to clamp magnetic materials such as steel, and are suitable for transporting cast iron ingots, steel balls and various scrap steel.

[0003] When the existing electromagnet is in use, it needs a sling to lift it for transportation. The sling is generally connected to the electromagnet through a hook. In order to facilitate disassembly, the hook generally has an opening to facilitate the installation or removal of the lifting ear, which causes a risk of falling off between the lifting ear and the hook. Especially when the hook is deformed under force for a long time, the lifting ear is more likely to fall off, causing the electromagnet to fall, posing a safety hazard. Therefore, the present invention proposes an anti-falling electromagnet to solve the problems existing in the prior art. Summary of the Invention

[0004] In order to solve the above problems, the present invention proposes an anti-falling electromagnet, which dynamically locks the first slide bar and the second slide bar to seal the opening and prevent the lifting lug from falling off.

[0005] To achieve the purpose of the present invention, the present invention is implemented through the following technical solutions: an anti-falling electromagnet, comprising a hanging plate, a suction plate and an electromagnet, wherein the electromagnet is arranged between the hanging plate and the suction plate, a lifting ear is provided at the edge of the top of the hanging plate, and a hook portion is installed on the lifting ear, and a sling is connected to the hook portion, and the hook portion comprises a hook body, a first slide bar and a second slide bar, wherein the first slide bar and the second slide bar are movably mounted on both sides of the hook body, and the lower ends of the first slide bar and the second slide bar both pass through the hook body;

[0006] A first gear and a second gear are rotatably provided at the lower part of the hook body, and the diameter of the first gear is larger than that of the second gear. A first meshing tooth adapted to the first gear is provided on the inner side of the first slide rod, and a second meshing tooth adapted to the second gear is provided on the inner side of the second slide rod. The first gear is adapted to the second gear, and a hook is provided at the lower end of the first slide rod.

[0007] A further improvement is that a first guide rail and a second guide rail are respectively provided on both sides of the hook body, the first slide bar is movably installed on the inner side of the first guide rail, and the second slide bar is movably installed on the inner side of the second guide rail.

[0008] Further improvements are: a first guide groove is provided on one side of the front and rear ends of the hook body, a first guide block adapted to the first guide groove is provided above the front and rear ends of the first slide rod, a guide rod is provided inside the first guide groove, and the guide rod movably passes through the first guide block, a first spring is connected between the bottom of the first guide block and the bottom of the first guide groove, and the first spring is wound around the outside of the guide rod.

[0009] A further improvement is that a second guide groove is provided on the side of the front and rear ends of the hook body away from the first guide groove, and a second guide block is provided above the front and rear ends of the second slide rod, and the second guide block is movably adapted to the second guide groove.

[0010] A further improvement is that: a splicing groove is provided on the hook, and a splicing block is provided below the second slide bar, and the splicing block is adapted to the splicing groove.

[0011] A further improvement is that a connecting block is provided at the upper end of the hook body, and a hanging plate is provided above the connecting block, and the hanging plate is connected to the sling.

[0012] Further improvements are: an ear groove adapted to the hook is provided inside the hanging ear, and an inner groove is provided on the inner wall of the ear groove, and multiple groups of inner grooves are provided at equal angles around the center of the ear groove, an axis plate is movably provided inside the inner groove, and a roller is rotatably provided on the inner side of the axis plate, an anti-slip layer is provided on the outer side of the roller, a first limiting plate is provided at one end of the axis plate, and a second spring is connected to the first limiting plate and one end inside the inner groove.

[0013] A further improvement is that an electric control compartment is provided at a middle position above the hanging plate, and a wire is connected to the electric control compartment, and the wire is electrically connected to the electromagnet.

[0014] A further improvement is that: an insert tube is provided at the edge of the top of the suction plate, and an elastic rod is provided at the edge of the bottom of the hanging plate. The elastic rod is movably inserted into the interior of the insert tube, and a second limiting piece is provided at the lower end of the elastic rod. A third spring is connected between the second limiting piece and the bottom of the interior of the insert tube.

[0015] The beneficial effects of the present invention are:

[0016] 1. The present invention is connected to the lifting ear through a hook portion, and the electromagnet pulls the hook and the first slide bar to move downward. Through the linkage action of the first gear and the second gear, and the adaptation action of the first meshing teeth and the second meshing teeth, the second slide bar is driven downward synchronously until the lower end contacts the hook, so that the first slide bar and the second slide bar are dynamically locked, sealing the opening to prevent the lifting ear from falling off.

[0017] 2. The present invention pushes the first guide block and the first slide bar to rise through the action of the first spring, and synchronously raises the second slide bar. Under the action of different gear ring strokes and meshing tooth ratios, the second slide bar rises a greater distance, leaving an opening between the lower end and the hook for easy disassembly.

[0018] 3. The present invention passes the hook through the ear slot, and through the action of the roller inside the ear slot and the anti-skid layer, the hook encounters horizontal resistance when sliding, further preventing it from falling off.

[0019] 4. The present invention inserts the elastic rod into the inserting tube and cooperates with the buffering effect of the third spring, which is beneficial to shock absorption when absorbing materials and protects the electromagnet between the hanging plate and the suction plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the front view of the present invention;

[0021] Figure 2 It is a schematic diagram of the hook portion of the present invention;

[0022] Figure 3 This is a schematic diagram of the closed hook portion of the present invention;

[0023] Figure 4 This is a schematic diagram of an open hook portion of the present invention;

[0024] Figure 5 is a schematic diagram of the lifting lug of the present invention;

[0025] Figure 6 It is a schematic diagram of the interior of the insert tube and the elastic rod of the present invention.

[0026] Among them: 1. hanging plate; 2. suction plate; 3. electromagnet; 4. lifting ear; 5. lifting rope; 6. hook body; 7. first slide bar; 8. second slide bar; 9. first gear; 10. second gear; 11. first meshing tooth; 12. second meshing tooth; 13. hook; 14. first guide rail; 15. second guide rail; 16. first guide groove; 17. first guide block; 18. guide rod; 19. first spring; 20. second guide groove; 21. second guide block; 22. splicing groove; 23. splicing block; 24. connecting block; 25. hanging plate; 26. ear groove; 27. inner groove; 28. shaft plate; 29. ​​roller; 30. anti-slip layer; 31. first limit plate; 32. second spring; 33. electric control compartment; 34. wire; 35. insert tube; 36. spring rod; 37. second limit plate; 38. third spring. DETAILED DESCRIPTION

[0027] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the examples. The examples are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0028] Example 1

[0029] according to Figure 1 、 2 , 3, 4, 5, this embodiment proposes an anti-falling electromagnet, including a hanging plate 1, a suction plate 2 and an electromagnet 3, the electromagnet 3 is arranged between the hanging plate 1 and the suction plate 2, a lifting ear 4 is provided at the edge of the top of the hanging plate 1, and a hook portion is installed on the lifting ear 4, a sling 5 is connected to the hook portion, the hook portion includes a hook body 6, a first slide bar 7 and a second slide bar 8, the first slide bar 7 and the second slide bar 8 are respectively movably mounted on both sides of the interior of the hook body 6, and the lower ends of the first slide bar 7 and the second slide bar 8 both pass through the hook body 6;

[0030] A first gear 9 and a second gear 10 are rotatably mounted on the lower portion of the hook body 6. The diameter of the first gear 9 is larger than that of the second gear 10. A first meshing tooth 11 is mounted on the inner side of the first slide bar 7, and a second meshing tooth 12 is mounted on the inner side of the second slide bar 8, which is adapted to engage with the first gear 9. The first gear 9 and the second gear 10 are adapted to engage with each other, and a hook 13 is mounted on the lower end of the first slide bar 7. The meshing ratio of the second gear 10 and the second meshing tooth 12 is different from the meshing ratio of the first gear 9 and the first meshing tooth 11. When in use, it is connected to the lifting ear 4 through the hook portion. When lifting, the electromagnet 3 is forced downward, pulling the hook 13 and the first slide bar 7 downward. Through the linkage action of the first gear 9 and the second gear 10, and the adaptation action of the first meshing tooth 11 and the second meshing tooth 12, the second slide bar 8 is driven downward synchronously until the lower end contacts the hook 13, so that the first slide bar 7 and the second slide bar 8 are dynamically locked, sealing the opening to prevent the lifting ear 4 from falling off. Even after long-term use, the hook 13 is deformed downward to a certain extent, then the lower end of the second slide bar 8 is unlocked from the hook 13, and synchronously, the first slide bar 7 is also unlocked and continues to move downward. Through the action of gears and meshing teeth, the second slide bar 8 also moves downward synchronously until it contacts the hook 13 and is locked again.

[0031] A first guide rail 14 and a second guide rail 15 are respectively provided on both sides of the interior of the hook body 6. The first slide bar 7 is movably mounted on the inner side of the first guide rail 14, and the second slide bar 8 is movably mounted on the inner side of the second guide rail 15. When in use, the first guide rail 14 and the second guide rail 15 guide the movement of the first slide bar 7 and the second slide bar 8.

[0032] The hook body 6 is provided with a first guide slot 16 on one side of the front and rear ends. A first guide block 17 is provided above the front and rear ends of the first slide bar 7, which is adapted to fit within the first guide slot 16. A guide rod 18 is provided within the first guide slot 16, and the guide rod 18 movably extends through the first guide block 17. A first spring 19 is connected between the lower portion of the first guide block 17 and the lower portion of the first guide slot 16, and the first spring 19 is wound around the outer side of the guide rod 18. During use, the first guide block 17 and the first guide slot 16 cooperate to guide the movement of the first slide bar 7. To disassemble, simply place the electromagnet 3 on the ground to release gravity. The first spring 19 then pushes the first guide block 17 upward, causing the first slide bar 7 to rise, simultaneously raising the second slide bar 8. Because the diameter of the first gear 9 is larger than that of the second gear 10, the second slide bar 8 rises a greater distance due to different gear ring travels and meshing tooth ratios, leaving an opening between the lower end and the hook 13 for easy disassembly.

[0033] A second guide groove 20 is provided on the front and rear ends of the hook body 6, away from the first guide groove 16. A second guide block 21 is provided above the front and rear ends of the second slide bar 8. The second guide block 21 movably fits in the second guide groove 20. During use, the second guide block 21 fits in the second guide groove 20 to guide the movement of the second slide bar 8, thereby improving stability.

[0034] The hook 13 is provided with a splicing groove 22, and a splicing block 23 is provided below the second slide bar 8, and the splicing block 23 is adapted to the splicing groove 22. When in use, the splicing block 23 is adapted to the splicing groove 22, so that the lower end of the second slide bar 8 and the hook 13 are locked more firmly.

[0035] A connecting block 24 is provided at the upper end of the hook body 6 , and a hanging plate 25 is provided above the connecting block 24 , and the hanging plate 25 is connected to the sling 5 .

[0036] The interior of the ear 4 is provided with an ear slot 26 that matches the hook 13, and the inner sidewall of the ear slot 26 is provided with an inner slot 27. The inner slots 27 are arranged in multiple groups at equal angles around the center of the ear slot 26. A shaft plate 28 is movably provided inside the inner slot 27, and a roller 29 is rotatably provided inside the shaft plate 28. The outer side of the roller 29 is provided with an anti-slip layer 30. A first stopper 31 is provided at one end of the shaft plate 28, and a second spring 32 is connected to the first stopper 31 and one end inside the inner slot 27. After the hook portion is installed, the hook 13 passes through the ear slot 26. The roller 29 inside the ear slot 26 and the anti-slip layer 30 allow the hook 13 to rotate within the ear slot 26, but the sliding will encounter horizontal resistance, further preventing it from falling off. The second spring 32 can push the shaft plate 28 outward, causing the roller 29 to fit the sidewall of the hook 13.

[0037] An electric control compartment 33 is provided at a middle position above the hanging plate 1 , and a wire 34 is connected to the electric control compartment 33 , and the wire 34 is electrically connected to the electromagnet 3 .

[0038] Example 2

[0039] according to Figure 1 、 2 , 3, 4, and 6, this embodiment proposes an anti-falling electromagnet, comprising a hanging plate 1, a suction plate 2, and an electromagnet 3, wherein the electromagnet 3 is arranged between the hanging plate 1 and the suction plate 2, a lifting ear 4 is provided at the edge of the top of the hanging plate 1, and a hook portion is installed on the lifting ear 4, a sling 5 is connected to the hook portion, and the hook portion comprises a hook body 6, a first slide bar 7 and a second slide bar 8, the first slide bar 7 and the second slide bar 8 are respectively movably mounted on both sides of the interior of the hook body 6, and the lower ends of the first slide bar 7 and the second slide bar 8 both pass through the hook body 6;

[0040] A first gear 9 and a second gear 10 are rotatably mounted on the lower portion of the hook body 6. The diameter of the first gear 9 is larger than that of the second gear 10. A first meshing tooth 11 is mounted on the inner side of the first slide bar 7, and a second meshing tooth 12 is mounted on the inner side of the second slide bar 8, which is adapted to engage with the first gear 9. The first gear 9 and the second gear 10 are adapted to engage with each other, and a hook 13 is mounted on the lower end of the first slide bar 7. The meshing ratio of the second gear 10 and the second meshing tooth 12 is different from the meshing ratio of the first gear 9 and the first meshing tooth 11. When in use, it is connected to the lifting ear 4 through the hook portion. When lifting, the electromagnet 3 is forced downward, pulling the hook 13 and the first slide bar 7 downward. Through the linkage action of the first gear 9 and the second gear 10, and the adaptation action of the first meshing tooth 11 and the second meshing tooth 12, the second slide bar 8 is driven downward synchronously until the lower end contacts the hook 13, so that the first slide bar 7 and the second slide bar 8 are dynamically locked, sealing the opening to prevent the lifting ear 4 from falling off. Even after long-term use, the hook 13 is deformed downward to a certain extent, then the lower end of the second slide bar 8 is unlocked from the hook 13, and synchronously, the first slide bar 7 is also unlocked and continues to move downward. Through the action of gears and meshing teeth, the second slide bar 8 also moves downward synchronously until it contacts the hook 13 and is locked again.

[0041] An insert tube 35 is provided at the top edge of the suction plate 2, and an elastic rod 36 is provided at the bottom edge of the hanging plate 1. The elastic rod 36 is movably inserted into the insert tube 35, and a second stopper 37 is provided at the lower end of the elastic rod 36. A third spring 38 is connected between the second stopper 37 and the bottom of the insert tube 35. During use, the insertion of the elastic rod 36 into the insert tube 35 and the buffering effect of the third spring 38 facilitate shock absorption during material absorption, protecting the electromagnet 3 between the hanging plate 1 and the suction plate 2.

[0042] The anti-falling electromagnet is connected to the lifting ear 4 through the hook part. When lifting, the electromagnet 3 is forced downward, pulling the hook 13 and the first slide bar 7 downward. Through the linkage action of the first gear 9 and the second gear 10, and the adaptation action of the first meshing tooth 11 and the second meshing tooth 12, the second slide bar 8 is driven downward synchronously until the lower end contacts the hook 13, so that the first slide bar 7 and the second slide bar 8 are dynamically locked, sealing the opening to prevent the lifting ear 4 from falling off. When disassembling, it is only necessary to put the electromagnet 3 on the ground and release the gravity. Then, under the action of the first spring 19, the first guide block 17 is pushed up, causing the first slide bar 7 to rise and the second slide bar 8 to rise synchronously. Since the diameter of the first gear 9 is larger than that of the second gear 10, under the action of different gear ring strokes and meshing tooth ratios, the second slide bar 8 rises a greater distance, leaving an opening between the lower end and the hook 13, which is convenient for disassembly. After the hook portion is installed, the hook 13 passes through the ear slot 26. The roller 29 and anti-slip layer 30 within the ear slot 26 allow the hook 13 to rotate within the ear slot 26, but the sliding movement encounters horizontal resistance, further preventing it from falling off. Furthermore, the insertion of the spring rod 36 into the insert 35, combined with the cushioning effect of the third spring 38, facilitates shock absorption during material absorption, protecting the electromagnet 3 between the hanging plate 1 and the suction plate 2.

[0043] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-falling electromagnet, comprising a hanging plate (1), a suction plate (2) and an electromagnet (3), characterized in that: The electromagnet (3) is arranged between the hanging plate (1) and the suction plate (2); a lifting ear (4) is provided at the edge of the top of the hanging plate (1); a hook portion is installed on the lifting ear (4); a sling (5) is connected to the hook portion; the hook portion comprises a hook body (6), a first slide bar (7) and a second slide bar (8); the first slide bar (7) and the second slide bar (8) are movably installed on both sides of the inside of the hook body (6); and the lower ends of the first slide bar (7) and the second slide bar (8) both pass through the hook body (6); A first gear (9) and a second gear (10) are rotatably provided at the lower portion of the hook body (6), and the diameter of the first gear (9) is larger than the diameter of the second gear (10). A first meshing tooth (11) adapted to the first gear (9) is provided on the inner side of the first slide bar (7), and a second meshing tooth (12) adapted to the second gear (10) is provided on the inner side of the second slide bar (8). The first gear (9) is adapted to the second gear (10), and a hook (13) is provided at the lower end of the first slide bar (7); A first guide rail (14) and a second guide rail (15) are respectively provided on both sides of the interior of the hook body (6); the first slide bar (7) is movably mounted on the inner side of the first guide rail (14); and the second slide bar (8) is movably mounted on the inner side of the second guide rail (15); A first guide groove (16) is provided on one side of the front and rear ends of the hook body (6); a first guide block (17) adapted to the first guide groove (16) is provided above the front and rear ends of the first slide rod (7); a guide rod (18) is provided inside the first guide groove (16), and the guide rod (18) movably passes through the first guide block (17); a first spring (19) is connected between the lower part of the first guide block (17) and the lower part of the first guide groove (16), and the first spring (19) is wound around the outer side of the guide rod (18); The interior of the ear (4) is provided with an ear groove (26) adapted to the hook (13), and an inner groove (27) is provided on the inner side wall of the ear groove (26), and the inner groove (27) is provided with multiple groups of equal angles around the center of the ear groove (26), and an axis plate (28) is movably provided inside the inner groove (27), and a roller (29) is rotatably provided on the inner side of the axis plate (28), and an anti-slip layer (30) is provided on the outer side of the roller (29), and a first limiting plate (31) is provided at one end of the axis plate (28), and a second spring (32) is connected to the first limiting plate (31) and one end inside the inner groove (27).

2. The anti-falling electromagnet according to claim 1, characterized in that: A second guide groove (20) is provided on the side of the front and rear ends of the hook body (6) away from the first guide groove (16), and a second guide block (21) is provided above the front and rear ends of the second slide rod (8), and the second guide block (21) is movably adapted to the second guide groove (20).

3. The anti-falling electromagnet according to claim 2, characterized in that: The hook (13) is provided with a splicing groove (22), and a splicing block (23) is provided below the second slide bar (8), and the splicing block (23) is adapted to the splicing groove (22).

4. The anti-falling electromagnet according to claim 3, characterized in that: The upper end of the hook body (6) is provided with a connecting block (24), and a hanging plate (25) is provided above the connecting block (24), and the hanging plate (25) is connected to the sling (5).

5. The anti-falling electromagnet according to claim 1, characterized in that: An electric control compartment (33) is provided at a middle position above the hanging plate (1), and a wire (34) is connected to the electric control compartment (33), and the wire (34) is electrically connected to the electromagnet (3).

6. An anti-dropping electromagnet according to any one of claims 1 to 5, characterized in that: An inserting tube (35) is provided at the edge of the top of the suction plate (2), and an elastic rod (36) is provided at the edge of the bottom of the hanging plate (1). The elastic rod (36) is movably inserted into the interior of the inserting tube (35), and a second limiting piece (37) is provided at the lower end of the elastic rod (36). A third spring (38) is connected between the second limiting piece (37) and the bottom of the interior of the inserting tube (35).

Citation Information

Patent Citations

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