Ceiling type air conditioner and bottom plate thereof

The integrated chassis design solves the problem of numerous and heavy components in ceiling-mounted air conditioners, achieving efficient assembly and cost reduction.

CN116123719BActive Publication Date: 2026-04-21GD MIDEA AIR CONDITIONING EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GD MIDEA AIR CONDITIONING EQUIP CO LTD
Filing Date
2023-03-28
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Ceiling-mounted air conditioners have many outer casing components, resulting in low assembly efficiency. Furthermore, to improve the connection strength and rigidity between parts, the material thickness of the outer casing components needs to be increased, thereby increasing the cost and weight of the ceiling-mounted air conditioner.

Method used

The chassis adopts an integrated design, with the base plate and the front panel made of a single piece of material, eliminating the need for separate processing and assembly, improving connection strength and rigidity, and reducing material thickness to lower cost and weight.

Benefits of technology

It improves the overall assembly efficiency, reduces the overall cost and weight, and facilitates hoisting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a bottom plate of a ceiling type air conditioner and the ceiling type air conditioner. The bottom plate is an integrally formed piece and comprises a bottom plate part and a panel part. The thickness of the bottom plate part has a first side and a second side. The surface of the bottom plate part facing the first side is provided with a first mounting structure for mounting a ventilation component of the ceiling type air conditioner. The panel part is connected to the edge of the bottom plate part and extends along the direction from the second side to the first side. The panel part has an opening corresponding to the outlet of the ventilation component. The bottom plate of the embodiment of the application is an integrally formed piece, so that the bottom plate part and the panel part are different parts of a whole plate, which is beneficial to improving the production efficiency. Moreover, the connection strength and the connection rigidity of the integrally formed bottom plate part and the panel part are large, so that the material of the bottom plate part and the panel part does not need to be thickened respectively for improving the connection strength and the connection rigidity, thereby the cost and the weight can be reduced.
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Description

Technical Field

[0001] This application relates to the field of air conditioning technology, and in particular to a chassis and a ceiling-mounted air conditioner. Background Technology

[0002] Some air conditioners in related technologies are suspended from the ceiling to form ceiling-mounted air conditioners. Ceiling-mounted air conditioners have more outer casing components, resulting in low assembly efficiency. In addition, to improve the connection strength and rigidity between parts, the material thickness of the outer casing components needs to be increased, thereby increasing the cost and weight of the ceiling-mounted air conditioner. Summary of the Invention

[0003] This application aims to at least solve one of the technical problems existing in the prior art. To this end, this application proposes a chassis for a ceiling-mounted air conditioner, which improves the assembly efficiency of the entire unit and helps reduce the overall cost and weight.

[0004] This application also proposes a ceiling-mounted air conditioner having the aforementioned chassis.

[0005] According to a first aspect embodiment of the present application, the chassis of a ceiling-mounted air conditioner is an integrally formed part and includes: a base plate portion, the two sides of the thickness of the base plate portion being a first side and a second side respectively, and the surface of the base plate portion facing the first side being provided with a first mounting structure for mounting the ventilation component of the ceiling-mounted air conditioner; and a panel portion, the panel portion being connected to the edge of the base plate portion and extending along a direction from the second side to the first side, the panel portion having an opening adapted to correspond to the outlet of the ventilation component.

[0006] According to the chassis of this application embodiment, since it is a one-piece molded part, the base plate and the panel are different parts of a single piece of sheet metal. Therefore, the process of separately processing the base plate and the panel in related technologies can be eliminated, as can the process of assembling the base plate and the panel together in related technologies, thereby significantly improving production efficiency. Moreover, since the base plate and the panel are one-piece molded parts, the connection strength and rigidity between the two are large. Therefore, it is not necessary to thicken the materials of the base plate and the panel separately to improve the connection strength and rigidity. This is equivalent to appropriately reducing the material thickness of the base plate and the panel, thereby reducing the overall cost and weight of the machine and facilitating hoisting.

[0007] In some embodiments, the first mounting structure includes a first mounting portion for mounting the volute in the ventilation component; and / or, the first mounting structure includes a second mounting portion for mounting the bracket in the ventilation component.

[0008] In some embodiments, the panel portion has a second mounting structure for mounting the ventilation component.

[0009] In some embodiments, the second mounting structure includes a third mounting portion for mounting the volute in the ventilation component; and / or, the second mounting structure further includes a fourth mounting portion for mounting the bracket in the ventilation component.

[0010] In some embodiments, the panel portion has a third mounting structure for mounting air vent components; and / or, the end of the panel portion away from the base plate portion has a fourth mounting structure for mounting the top cover assembly of the ceiling-mounted air conditioner.

[0011] In some embodiments, the base plate includes a first edge and a second edge disposed on opposite sides, the panel portion is connected to the first edge, the chassis further includes a lifting lug portion connected to the second edge, and at least a portion of the lifting lug portion is located outside the outline of the base plate portion, the chassis is adapted to be suspended to the ceiling via the lifting lug portion.

[0012] In some embodiments, the lugs extend along the length of the second edge and have a plurality of hanging holes spaced apart along the length of the second edge, the hanging holes being adapted to cooperate with a hanging rod connected to the ceiling to achieve hoisting.

[0013] In some embodiments, at least one of the lug portion, a portion of the base plate portion near the second edge, and the connection between the lug portion and the base plate portion is provided with a reinforcing rib.

[0014] In some embodiments, the base plate portion further includes a third edge disposed on the opposite side to the first edge and the second edge, and the third edge, the second edge, and both ends of the panel portion along the length direction of the first edge are provided with a fifth mounting structure, the fifth mounting structure being used to mount the side panel of the ceiling-mounted air conditioner.

[0015] In some embodiments, the base plate portion is rectangular and includes two long edges and two short edges, each of the short edges being the second edge, such that the lug portions are respectively provided at both ends of the length of the base plate portion, and one of the long edges is the first edge.

[0016] A ceiling-mounted air conditioner according to a second aspect of this application includes: a chassis, a side panel, a ventilation component, a heat exchange component, and a top cover assembly. The chassis is the same as the chassis according to a first aspect of this application. The side panel is mounted on the chassis and located on the first side to define a receiving cavity between itself and the panel portion. The ventilation component is disposed within the receiving cavity and mounted on the chassis. The heat exchange component is disposed within the receiving cavity and mounted on the chassis and / or the side panel. The top cover assembly is disposed on the side of the ventilation component and the heat exchange component away from the base portion, and the top cover assembly includes a top cover and a water receiving tray disposed on the side of the top cover facing the receiving cavity.

[0017] The ceiling-mounted air conditioner according to the embodiments of this application, by adopting the chassis of the first aspect embodiment described above, is conducive to improving the overall assembly efficiency and reducing the overall cost and weight.

[0018] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0019] Figure 1 This is a usage diagram of a ceiling-mounted air conditioner according to an embodiment of this application;

[0020] Figure 2 yes Figure 1 The diagram shows the connection between the ceiling-mounted air conditioner and the hanging rod.

[0021] Figure 3 yes Figure 2 An exploded view of the ceiling-mounted air conditioner shown in the image;

[0022] Figure 4 yes Figure 3 An assembly diagram showing the components of a ceiling-mounted air conditioner.

[0023] Figure 5 yes Figure 3 An exploded view of a portion of the ceiling-mounted air conditioner shown in the image;

[0024] Figure 6 yes Figure 3 An assembly diagram showing the components of a ceiling-mounted air conditioner.

[0025] Figure 7 yes Figure 3 An exploded view of a portion of the ceiling-mounted air conditioner shown in the image;

[0026] Figure 8 yes Figure 3 An assembly diagram showing the components of a ceiling-mounted air conditioner.

[0027] Figure 9 yes Figure 8 An orthographic view of a portion of the ceiling-mounted air conditioner shown in the diagram;

[0028] Figure 10 It is along Figure 9 The cross-sectional view of line AA shown;

[0029] Figure 11 yes Figure 10 A partial enlarged view of section C shown in the image;

[0030] Figure 12 yes Figure 10 A partial enlarged view of part D shown;

[0031] Figure 13 It is along Figure 9 The cross-sectional view of the BB line shown;

[0032] Figure 14 yes Figure 13 A partial enlarged view of part E shown;

[0033] Figure 15 yes Figure 3 An assembly diagram showing the components of a ceiling-mounted air conditioner.

[0034] Figure 16 yes Figure 3 An assembly diagram showing the components of a ceiling-mounted air conditioner.

[0035] Figure 17 yes Figure 3 An assembly diagram of a ceiling-mounted air conditioner at one angle is shown.

[0036] Figure 18 yes Figure 3 A perspective view of the chassis of the ceiling-mounted air conditioner shown in the image;

[0037] Figure 19 yes Figure 18 A partial enlarged view of part F shown;

[0038] Figure 20 yes Figure 19 A perspective view of the side panel of the ceiling-mounted air conditioner shown;

[0039] Figure 21 yes Figure 3 An assembly diagram of a ceiling-mounted air conditioner at one angle is shown.

[0040] Figure 22 yes Figure 3 An assembly diagram showing the components of a ceiling-mounted air conditioner.

[0041] Figure 23 yes Figure 22 A partial enlarged view of part G shown;

[0042] Figure 24 yes Figure 3 The image shows a cross-sectional view of a ceiling-mounted air conditioner.

[0043] Figure label:

[0044] Ceiling-mounted air conditioner 100;

[0045] Chassis 1; Bottom plate 11; Bottom wall of bottom plate 11a; Side wall of bottom plate 11b;

[0046] First sidewall 11b1; Second sidewall 11b2; Stop portion 11b21;

[0047] First mounting structure 111; First mounting part 111a; Second mounting part 111b;

[0048] First recessed structure 112; first raised structure 113; second raised structure 114;

[0049] First edge 1101; Second edge 1102; Third edge 1103;

[0050] Fifth installation structure 115;

[0051] Panel 12; Opening 121;

[0052] Second mounting structure 122; Third mounting part 1221; Fourth mounting part 1222;

[0053] First locating hole b1; Third positioning hole b2; First through hole b3;

[0054] Third mounting structure 123; Second clip hole b4; Second screw hole b5;

[0055] Fourth installation structure 124;

[0056] Lifting lug 13; Lifting hole 131;

[0057] Reinforcing rib 14; First reinforcing rib 141; Second reinforcing rib 142;

[0058] Third reinforcing rib 143; Fourth reinforcing rib 144;

[0059] Side panel 2; Panel body 21; Piping pressure plate 22; Seventh connecting part 23;

[0060] Ventilation component 3; impeller 311; volute 313; lower volute 3131; first connecting part 31311; second connecting part 31312; first hook a1; third positioning post a2; first screw hole a3;

[0061] Frame part 31313; clearance structure 31314; support part 31315; upper volute 3132; outlet 3133;

[0062] Motor 321; bracket 322; third connecting part 3221; fourth connecting part 3222;

[0063] Heat exchange component 4; Top cover assembly 5; Top cover 51; Water receiving tray 52;

[0064] Air vent component 6; fifth connecting part 61; second hook a4; second through hole a5;

[0065] Water pump assembly 7; First screw 81; Second screw 82;

[0066] Ceiling 200, suspended ceiling 300; hanger rod 400. Detailed Implementation

[0067] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application.

[0068] The following disclosure provides numerous different embodiments or examples for implementing various structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples. Such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application; however, those skilled in the art will recognize the applicability of other processes and / or the use of other materials.

[0069] Ceiling-mounted air conditioners refer to indoor units or integrated air conditioning units that are suspended from the ceiling. For example, such as... Figures 1-3 As shown, the ceiling-mounted air conditioner 100 may include a ventilation component 3 and a heat exchange component 4. The ceiling-mounted air conditioner 100 is suspended on the ceiling 200 and located above the ceiling 300.

[0070] In the embodiments of this application, such as Figure 3 and Figure 4As shown, the outer casing of the ceiling-mounted air conditioner 100 may include the chassis 1 of this application embodiment. The chassis 1 is an integrally formed part and includes a bottom plate portion 11 and a panel portion 12. The thickness of the bottom plate portion 11 is divided into a first side and a second side on both sides. The surface of the bottom plate portion 11 facing the first side is provided with a first mounting structure 111 for mounting the ventilation component 3. The panel portion 12 is connected to the edge of the bottom plate portion 11 and extends along the direction from the second side to the first side. The panel portion 12 has an opening 121, which is adapted to correspond to the outlet 3133 of the ventilation component 3.

[0071] For example, when assembling the ceiling-mounted air conditioner 100, the base plate 11 is placed on the mounting surface, and the panel 12 extends upward from the edge of the base plate 11 (e.g.) Figure 3 (As shown in the orientation), then install the ventilation component 3 above the base plate 11, so that the outlet 3133 of the ventilation component 3 faces the opening 121 on the panel 12. After assembling the ceiling-mounted air conditioner 100, flip the entire ceiling-mounted air conditioner 100 upside down so that the base plate 11 is located at the top of the entire unit (e.g., in the orientation state shown). Figure 2 (As shown in the orientation state), the panel portion 12 extends downward from the edge of the base plate portion 11.

[0072] In related technologies, the base plate for mounting ventilation components and the panel for setting openings are two separate parts that need to be manufactured individually. Furthermore, connecting structures need to be installed on each part to facilitate subsequent assembly. This not only involves numerous steps in manufacturing each part individually, but also makes the assembly process quite complex. Moreover, to ensure the connection strength and rigidity after assembly, the materials for both the base plate and the panel need to be thicker, resulting in higher overall costs and a heavier overall weight, which is detrimental to hoisting.

[0073] According to the chassis 1 of this application embodiment, since it is a one-piece molded part, the base plate 11 and the panel 12 are different parts of a single piece of sheet metal. Therefore, the process of separately processing the base plate and the panel in related technologies can be eliminated, as can the process of assembling the base plate and the panel together in related technologies, thereby significantly improving production efficiency. Moreover, since the base plate 11 and the panel 12 are one-piece molded parts, the connection strength and rigidity between the two are large. Therefore, it is not necessary to thicken the materials of the base plate 11 and the panel 12 separately to improve the connection strength and rigidity. This is equivalent to appropriately reducing the material thickness of the base plate 11 and the panel 12, thereby reducing the overall cost and weight of the machine and facilitating hoisting.

[0074] like Figures 3-6As shown, the ventilation component 3 may include a fan assembly and a motor assembly. The fan assembly includes a fan wheel 311 and a volute 313, and the motor assembly includes a motor 321 and a bracket 322. Both the bracket 322 and the volute 313 are mounted on the chassis 1. The fan wheel 311 is installed inside the volute 313. The motor 321 is connected to the fan wheel 311 and is supported by the bracket 322. Figure 4 (The bracket 322 is hidden inside).

[0075] In some embodiments of this application, such as Figures 4-6 As shown, the first mounting structure 111 includes a first mounting portion 111a for mounting the volute 313 in the ventilation component 3, and a second mounting portion 111b for mounting the bracket 322 in the ventilation component 3. Therefore, the ventilation component 3 can be integrally mounted on the base plate 11, thereby simplifying assembly and improving assembly efficiency. Of course, this application is not limited to this; in other embodiments of this application, only one of the first mounting portion 111a and the second mounting portion 111b may be provided.

[0076] Specifically, the specific forms of the first mounting part 111a and the second mounting part 111b are not limited, and can be designed according to the corresponding connection structures on the volute 313 and the bracket 322.

[0077] For example, such as Figures 3-6 As shown, the volute 313 may include a lower volute 3131 and an upper volute 3132 mounted on the lower volute 3131. The upper volute 3132 is located on the side of the lower volute 3131 away from the base plate portion 11. The lower volute 3131 includes a first connecting portion 31311 for connecting the base plate portion 11. The first mounting portion 111a and the first connecting portion 31311 may be positioned and / or fastened (e.g., positioned by a first positioning post and a first positioning hole, and fastened by a first screw 81).

[0078] Furthermore, a first recessed structure 112 and a first protruding structure 113 may be formed on the base plate portion 11. The first mounting structure 111 may be disposed on the first protruding structure 113 to cooperate and connect with the first connecting portion 31311. The first recessed structure 112 is used to avoid the portion of the lower volute 3131 that protrudes in the direction relative to the first connecting portion 31311 toward the base plate portion 11, thereby improving the tightness of the fit and improving the strength and rigidity of the base plate portion 11.

[0079] For example, such as Figures 3-6As shown, the bracket 322 may include a third connecting part 3221 for connecting the base plate part 11. The second mounting part 111b and the third connecting part 3221 may be a positioning fit and / or a fastening connection (e.g., a positioning fit through the first insert and the first insertion hole, a positioning fit through the second positioning post and the second positioning hole, and a fastening connection through the second screw 82).

[0080] Furthermore, a second protruding structure 114 can be formed on the base plate 11, and a second mounting part 111b can be disposed on the second protruding structure 114 to cooperate and connect with the third connecting part 3221, thereby improving the strength and rigidity of the corresponding position of the base plate 11, and thus improving the reliability of the bracket 322 in supporting the motor 321.

[0081] In some embodiments of this application, such as Figures 4-6 As shown, the panel portion 12 has a second mounting structure 122 for mounting the ventilation component 3. Therefore, the ventilation component 3 is connected not only to the base plate portion 11, but also to the panel portion 12, thereby improving the overall reliability of the connection between the ventilation component 3 and the chassis 1.

[0082] For example, such as Figures 4-6 As shown, the second mounting structure 122 includes a third mounting portion 1221 for mounting the volute 313 in the ventilation component 3, and a fourth mounting portion 1222 for mounting the bracket 322 in the ventilation component 3. This improves the connection reliability between the volute 313 and the bracket 322 and the chassis 1, respectively. However, this application is not limited to this; in other embodiments, only one of the third mounting portion 1221 and the fourth mounting portion 1222 may be provided.

[0083] Specifically, the specific forms of the third mounting part 1221 and the fourth mounting part 1222 are not limited, and can be designed according to the corresponding connection structure on the volute 313 and the bracket 322.

[0084] For example, such as Figures 3-6 As shown, the volute 313 may include a lower volute 3131 and an upper volute 3132 mounted on the lower volute 3131. The upper volute 3132 is located on the side of the lower volute 3131 away from the bottom plate portion 11. The lower volute 3131 includes a second connecting portion 31312 for connecting the panel portion 12. The third mounting portion 1221 and the second connecting portion 31312 can be positioned and / or fastened together. For example, combined with Figures 7-12The third mounting part 1221 includes a first locking hole b1, a third positioning hole b2 and a first through hole b3. The second connecting part 31312 includes a first locking hook a1, a third positioning post a2 and a first screw hole a3. The first locking hook a1 and the first locking hole b1 are positioned and engaged, the third positioning post a2 and the third positioning hole b2 are positioned and engaged, and the connection is fastened by a third screw that passes through the first through hole b3 and is threaded to the first screw hole a3.

[0085] For example, such as Figures 3-6 As shown, the bracket 322 may include a fourth connecting portion 3222 for connecting the panel portion 12. The fourth mounting portion 1222 and the fourth connecting portion 3222 may be a positioning fit and / or a fastening connection (e.g., fastening connection by a fourth screw).

[0086] In some embodiments, combined with Figure 13 and Figure 14 The lower volute 3131 has a frame portion 31313, which defines the outlet 3133 of the ventilation component 3. The frame portion 31313 surrounds the opening 121 and abuts against the inner side of the panel portion 12, thereby allowing for a simple and reliable correspondence between the opening 121 and the outlet 3133 of the ventilation component 3. Figure 7 The first hook a1, the third positioning post a2, and the first screw hole a3 are all located on the frame part 31313.

[0087] In some embodiments of this application, such as Figure 15 and Figure 16 As shown, the panel portion 12 has a third mounting structure 123 for mounting the air vent component 6. The ceiling-mounted air conditioner 100 also includes the air vent component 6, which is located on the outer side of the panel portion 12. The air vent component 6 may include a fifth connecting portion 61 for connecting to the panel portion 12. The fifth connecting portion 61 and the third mounting structure 123 can be positioned and / or fastened (for example, positioned by the second hook a4 and the second hook hole b4, and fastened by the fifth screw passing through the second through hole a5 and the second screw hole b5). Thus, the panel portion 12 can have the function of connecting the air vent component 6.

[0088] When the panel 12 pieces are simultaneously provided with a third mounting structure 123 and a second mounting structure 122, the third mounting structure 123 and the second mounting structure 122 are staggered to avoid installation interference. Meanwhile, combined with… Figure 7 The area corresponding to the lower volute 3131 and the third mounting structure 123 has a clearance structure 31314, thereby ensuring that the fifth connecting part 61 and the third mounting structure 123 can be smoothly assembled.

[0089] For example, the fifth connecting part 61 includes a second hook a4 provided on the air vent component 6, the third mounting structure 123 includes a second locking hole b4 formed on the panel part 12, and the outer periphery of the frame part 31313 of the lower volute 3131 extends partially to a support part 31315 supported on the inner side of the panel part 12. The support part 31315 is provided corresponding to the second locking hole b4 and has a groove recessed in the direction away from the panel part 12 as a clearance structure 31314. The second hook a4 is inserted into the second locking hole b4 on the inner side of the panel part 12 and housed in the clearance structure 31314, thereby improving the structural compactness.

[0090] Furthermore, the fifth connecting part 61 may also include a second through hole a5 provided on the air outlet component 6, and the third mounting structure 123 includes a second screw hole b5 provided on the panel part 12. When the second hook a4 and the second hook hole b4 are engaged, the fifth screw can be passed through the second through hole a5 and threaded to the second screw hole b5, thereby improving the installation reliability of the air outlet component 6.

[0091] In some embodiments of this application, such as Figure 16 and Figure 17 The end of the panel portion 12 away from the base plate portion 11 has a fourth mounting structure 124 for mounting the top cover assembly 5 of the ceiling-mounted air conditioner 100. The top cover assembly 5 is located on the side of the panel portion 12 away from the base plate portion 11, and the top cover assembly 5 may include a sixth connecting portion for connecting the panel portion 12. The sixth connecting portion and the fourth mounting structure 124 may be in a positioning fit and / or a fastening connection (e.g., fastened by a sixth screw, etc.). Thus, the panel portion 12 can have the function of connecting the top cover assembly 5.

[0092] In some embodiments of this application, such as Figure 18 and Figure 19 The base plate portion 11 includes a first edge 1101 and a second edge 1102 disposed on opposite sides, meaning that the first edge 1101 and the second edge 1102 are not edges on the same side of the base plate portion 11. The panel portion 12 is connected to the first edge 1101, and the chassis 1 also includes a lifting lug portion 13, which is connected to the second edge 1102, and at least a portion of the lifting lug portion 13 is located outside the outline of the base plate portion 11. The chassis 1 is adapted to be suspended to the ceiling 200 via the lifting lug portion 13.

[0093] Therefore, since the chassis 1 is a one-piece molded component, the base plate 11, the panel 12, and the lifting lug 13 are all different parts of a single piece of sheet metal. This eliminates the need for separate processing of the lifting lugs and the process of installing them onto the base plate, thus significantly improving production efficiency. Furthermore, because the base plate 11 and the lifting lug 13 are one-piece molded components, their connection strength and rigidity are high. Therefore, it is not necessary to thicken the materials of the base plate 11 and the lifting lug 13 separately to increase connection strength and rigidity. This effectively reduces the material thickness of the base plate 11 and the lifting lug 13, thereby lowering the overall machine cost and weight, which is beneficial for lifting operations.

[0094] like Figure 18 and Figure 19 As shown, the lifting lug 13 extends along the length direction of the second edge 1102 and has a plurality of lifting holes 131 spaced apart along the length direction of the second edge 1102. The lifting holes 131 are adapted to cooperate with the suspension rod 400 connected to the ceiling 200 for hoisting. This allows for full utilization of space and improves the reliability of the hanging connection. Furthermore, the cooperation between the lifting holes 131 and the suspension rod 400 facilitates the installation of the suspension rod 400 and improves installation efficiency. The type of suspension rod 400 is not limited; for example, it can be an expansion bolt.

[0095] In some embodiments of this application, such as Figure 18 and Figure 19 As shown, at least one of the following locations is provided with reinforcing ribs 14: the lug portion 13, a portion of the base plate portion 11 near the second edge 1102, and the connection between the lug portion 13 and the base plate portion 11. This improves the installation reliability of the ceiling-mounted air conditioner 100.

[0096] For example, the reinforcing rib 14 may include a first reinforcing rib 141 provided on the lug portion 13. The first reinforcing rib 141 may be adapted to the outer periphery of the lug 131, thereby improving the structural strength and rigidity of the lug portion 13.

[0097] For example, the reinforcing rib 14 may include a second reinforcing rib 142 and a third reinforcing rib 143 disposed on the base plate portion 11, both the second reinforcing rib 142 and the third reinforcing rib 143 being disposed on the portion of the base plate portion 11 near the second edge 1102. For example, the base plate portion 11 may include a base plate bottom wall 11a and a base plate side wall 11b, the base plate side wall 11b being disposed perpendicular to the base plate bottom wall 11a, the lifting lug portion 13 being connected to the base plate bottom wall 11a via the base plate side wall 11b, and the base plate side wall 11b being provided with the second reinforcing rib 142. For example, the connection between the base plate bottom wall 11a and the base plate side wall 11b is provided with the third reinforcing rib 143.

[0098] For example, the reinforcing rib 14 may include a fourth reinforcing rib 144 disposed at the connection between the lifting lug 13 and the base plate 11. For example, the base plate 11 may include a bottom wall 11a and a side wall 11b, the side wall 11b being disposed perpendicular to the bottom wall 11a, the lifting lug 13 being connected to the bottom wall 11a via the side wall 11b, and the fourth reinforcing rib 144 being disposed at the connection between the lifting lug 13 and the side wall 11b.

[0099] For example, the second reinforcing rib 142 can be spaced apart along the length direction of the second edge 1102, the third reinforcing rib 143 can be spaced apart along the length direction of the second edge 1102, and the fourth reinforcing rib 144 can be spaced apart along the length direction of the second edge 1102. One of the two adjacent second reinforcing ribs 142 extends to the lug portion 13 and intersects with the fourth reinforcing rib 144, and the other of the two adjacent second reinforcing ribs 142 extends to the bottom wall 11a of the base plate and intersects with the third reinforcing rib 143.

[0100] In some embodiments of this application, such as Figure 18 , Figure 20 and Figure 21 As shown, the base plate 11 also includes a third edge 1103 disposed on the opposite side to the first edge 1101 and the second edge 1102. The third edge 1103, the second edge 1102, and both ends of the panel 12 along the length of the first edge 1101 are each provided with a fifth mounting structure 115. The fifth mounting structure 115 is used to mount the side panel 2 of the ceiling-mounted air conditioner 100. This allows for a reliable connection between the chassis 1 and the side panel 2.

[0101] For example, the side panel 2 can be provided on the first side of the bottom plate portion 11, and the second edge 1102 and the third edge 1103 of the bottom plate portion 11 are provided. The side panel 2 is provided with a seventh connecting portion 23 near the second edge 1102, the third edge 1103 and the edge of the panel portion 12. The seventh connecting portion 23 and the fifth mounting structure 115 can be positioned and / or fastened (for example, positioned by the second insert and the second hole, and fastened by the seventh screw, etc.).

[0102] In some embodiments of this application, such as Figure 18 As shown, the base plate 11 is rectangular and includes two long edges and two short edges. Each short edge is a second edge 1102, so that the two ends of the base plate 11 are respectively provided with lifting lugs 13. One of the long edges is a first edge 1101 and the other long edge is a third edge 1103. This can help increase the air outlet area and improve the installation reliability of the ceiling-mounted air conditioner 100.

[0103] In some embodiments of this application, such as Figure 18As shown, the width L1 of the base plate 11 is 250mm to 290mm, and the width L2 of the panel 12 is 180mm to 260mm. Therefore, after assembling the ceiling-mounted air conditioner 100, its width can be 250mm to 290mm, and its height can be 180mm to 260mm. This facilitates meeting the standard dimensions of the aluminum panels in the ceiling 300, which typically includes a keel and aluminum panels. The standard width of the aluminum panels is 300mm, and the standard length is 300mm or a multiple thereof (e.g., 600mm). This allows users to easily install the ceiling-mounted air conditioner 100 after their kitchen renovation is complete, simply by removing and installing the aluminum panels. Furthermore, in some embodiments of this application, the air vent component 6 can be installed on the panel 12 after the entire unit is suspended, thus eliminating the need to remove many aluminum panels at once. Of course, the ceiling-mounted air conditioner 100 of this application is not limited to use in kitchens.

[0104] In some embodiments, such as Figure 18 and Figure 22 , Figure 23 As shown, the bottom plate sidewall 11b may include a first sidewall 11b1 located at the second edge 1102 and a second sidewall 11b2 located at the third edge 1103. The first sidewall 11b1 extends along the length direction of the second edge 1102, and the second sidewall 11b2 extends along the length direction of the third edge 1103. The two ends of the second sidewall 11b2 respectively have a stop portion 11b21 bent to abut against the first sidewall 11b1, thereby preventing the lifting lug 13 from deforming inward.

[0105] This application also proposes a ceiling-mounted air conditioner 100 using the chassis 1 of any of the above embodiments.

[0106] like Figures 1-3 and Figure 24 As shown, the ceiling-mounted air conditioner 100 also includes a side panel 2, a ventilation component 3, a heat exchange component 4, and a top cover assembly 5. The side panel 2 is mounted on the chassis 1 and located on the first side to define a receiving cavity between itself and the panel portion 12. The ventilation component 3 is disposed in the receiving cavity and mounted on the chassis 1. The heat exchange component 4 is disposed in the receiving cavity and mounted on the chassis 1 and / or the side panel 2. The top cover assembly 5 is disposed on the side of the ventilation component 3 and the heat exchange component 4 away from the base plate portion 11, and the top cover assembly 5 includes a top cover 51 and a water receiving tray 52 disposed on the side of the top cover 51 facing the receiving cavity.

[0107] For example, when assembling the ceiling-mounted air conditioner 100, the base plate portion 11 is located at the bottom, and the panel portion 12 extends upward from the edge of the base plate portion 11 (e.g.) Figure 3(As shown in the orientation), this facilitates the placement of the ventilation component 3, heat exchange component 4, and side panel 2 above the base plate 11. Then, a pre-assembled top cover assembly 5 is placed above the ventilation component 3 and heat exchange component 4 (or the drip tray 52 is installed first, and then the top cover 51 is installed above the drip tray 52). After assembling the ceiling-mounted air conditioner 100 (at this point, the ceiling-mounted air conditioner 100 may not include the air vent component 6), the entire ceiling-mounted air conditioner 100 is flipped up and down (for example, to present an upright position). Figure 24 (As shown in the orientation state), so that the bottom plate 11 is located at the top of the whole machine, the top cover 51 is located at the bottom of the whole machine, the panel 12 and the side panel 2 are located between the bottom plate 11 and the top cover 51, and the water receiving tray 52 is located above the top cover 51 to receive the water dripping from the heat exchange component 4 and / or the ventilation component 3.

[0108] In the embodiments of this application, the chassis 1 can serve as the load-bearing structure of the entire machine, playing a supporting role. All components are directly or indirectly fixed to the chassis 1. During installation, the machine is suspended in reverse, and the weight of the entire machine is transferred to the ceiling 200 through the lifting lugs 13 and the suspension rods 400. When the integrally formed chassis 1 includes the lifting lugs 13, the reliability of the entire machine's suspension can be improved.

[0109] In addition, in some embodiments, the ceiling-mounted air conditioner 100 may also include a water pump assembly 7 to remove water from the water tray 52, which is beneficial for drainage or recycling.

[0110] The following describes a specific embodiment of a ceiling-mounted air conditioner 100 according to this application.

[0111] The ceiling-mounted air conditioner 100 includes an outer casing and a ventilation component 3, a heat exchange component 4, and a water pump assembly 7 disposed within the outer casing.

[0112] The outer shell includes a chassis 1, side panels 2, and a top cover assembly 5. The chassis 1 is a one-piece molded part and includes a bottom plate portion 11, a panel portion 12, and a lifting lug portion 13. The bottom plate portion 11 is rectangular and includes two long edges and two short edges. One long edge is a first edge 1101, and the other long edge is a third edge 1103. Each short edge is a second edge 1102. The top cover assembly 5 is parallel to and opposite to the bottom plate portion 11. The panel portion 12 extends from the first edge 1101 toward the top cover assembly 5. The side panels 2 extend from the third edge 1103 and the two second edges 1102 toward the top cover assembly 5.

[0113] Each second edge 1102 is connected to a lifting lug 13 extending in a direction away from the side panel 2. Each lifting lug 13 has a plurality of lifting holes 131 spaced apart along the length of the second edge 1102. The lifting lug 13 and the bottom plate 11 are respectively provided with reinforcing ribs 14 in the local area near the second edge 1102 and at the connection between the lifting lug 13 and the bottom plate 11.

[0114] The ventilation component 3 includes a fan assembly and a motor assembly. The fan assembly includes a fan wheel 311 and a volute 313. The motor assembly includes a motor 321 and a bracket 322. The fan wheel 311 is installed inside the volute 313. The motor 321 is connected to the fan wheel 311 and supported by the bracket 322. The volute 313 defines the outlet 3133 of the ventilation component 3 through a frame portion 31313. The panel portion 12 has an opening 121. The frame portion 31313 is arranged around the opening 121 so that the outlet 3133 of the ventilation component 3 is exposed through the opening 121. The bracket 322 is connected to the base plate portion 11 and the panel portion 12 respectively to be mounted on the chassis 1. The volute 313 is connected to the base plate portion 11 and the panel portion 12 respectively to be mounted on the chassis 1.

[0115] The side panel 2 is connected to the third edge 1103 and two second edges 1102 of the bottom plate portion 11, and is also connected to the two ends of the panel portion 12. The top cover assembly 5 is connected to the ends of the side panel 2 away from the bottom plate portion 11 and the ends of the panel portion 12 away from the bottom plate portion 11, respectively. A heat exchange component 4 is disposed between the side panel 2 and the ventilation component 3. The shape of the heat exchange component 4 matches the shape of the side panel 2, and an air inlet opening is formed on the side panel 2 opposite to the heat exchange component 4. The heat exchange component 4 is connected to the panel portion 12 and / or the side panel 2. The side panel 2 may include a panel body 21 and a piping pressure plate 22, and the piping of the heat exchange component 4 can be fixed in place with the piping pressure plate 22.

[0116] When assembling the ceiling-mounted air conditioner 100, the base plate 11 is located at the bottom, and the panel 12 extends upward from the edge of the base plate 11 (e.g.) Figure 3 (As shown in the orientation), this facilitates the placement of the ventilation component 3, heat exchange component 4, and side panel 2 above the base plate 11. Then, a pre-assembled top cover assembly 5 is placed above the ventilation component 3 and heat exchange component 4. Alternatively, the drip tray 52 can be installed first, followed by the top cover 51 above the drip tray 52. ​​After assembling the ceiling-mounted air conditioner 100 (at this point, the ceiling-mounted air conditioner 100 may not include the air vent component 6), the entire ceiling-mounted air conditioner 100 is flipped up and down (for example, to present an upright position). Figure 24 (As shown in the orientation state), so that the base plate 11 is located at the top of the whole unit and the top cover 51 is located at the bottom of the whole unit. At this time, the hanging rod 400 can be connected to the ceiling 200 through the cooperation of the hanging rod 400 and the hanging hole 131 to realize the hoisting of the ceiling air conditioner 100.

[0117] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0118] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0119] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0120] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0121] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0122] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.

Claims

1. A base pan of a ceiling type air conditioner, characterized by, The base plate is an integral piece and comprises: a bottom plate portion, the thickness of the bottom plate portion having a first side and a second side respectively, a surface of the bottom plate portion facing the first side being provided with a first mounting structure for mounting a ventilation component of the ceiling air conditioner; and a panel portion connected to an edge of the bottom plate portion and extending in a direction from the second side to the first side, the panel portion having an opening adapted to correspond to an outlet of the ventilation component; the first mounting structure comprises a first mounting portion for mounting a volute of the ventilation component, the volute comprising a lower volute and an upper volute mounted on the lower volute, the upper volute being provided on a side of the lower volute away from the bottom plate portion, the lower volute comprising a first connecting portion for connecting the bottom plate portion, the first mounting portion being in a positioning fit and / or a fastening connection with the first connecting portion; the bottom plate portion is provided with a first recess structure and a first protrusion structure, the first mounting structure being provided on the first protrusion structure to be in a fit connection with the first connecting portion, the first recess structure being used to avoid a part of the lower volute protruding in a direction towards the bottom plate portion relative to the first connecting portion.

2. The ceiling type air conditioner according to claim 1, wherein the first mounting structure comprises a second mounting portion for mounting a bracket of the ventilation component.

3. The ceiling type air conditioner according to claim 1, wherein the panel portion is provided with a second mounting structure for mounting the ventilation component.

4. The ceiling type air conditioner according to claim 3, wherein the second mounting structure comprises a third mounting portion for mounting a volute of the ventilation component; and / or, the second mounting structure further comprises a fourth mounting portion for mounting a bracket of the ventilation component.

5. The ceiling type air conditioner according to claim 1, wherein the panel portion is provided with a third mounting structure for mounting a register component; and / or, an end of the panel portion away from the bottom plate portion is provided with a fourth mounting structure for mounting a top cover assembly of the ceiling air conditioner.

6. The base pan of a ceiling type air conditioner according to any one of claims 1-5, wherein the bottom plate portion comprises a first edge and a second edge provided on different sides, the panel portion being connected to the first edge, the base plate further comprises a lug portion connected to the second edge, at least a part of the lug portion being located outside the contour of the bottom plate portion, the base plate being adapted to be hoisted to a ceiling through the lug portion.

7. The ceiling type air conditioner according to claim 6, wherein the lug portion extends along the length direction of the second edge and is provided with a plurality of hoisting holes spaced along the length direction of the second edge, the hoisting holes being adapted to be in fit with a hoisting rod connected to the ceiling to realize hoisting.

8. The ceiling type air conditioner according to claim 6, wherein at least one of the lug portion, a part of the bottom plate portion close to the second edge, and a connection between the lug portion and the bottom plate portion is provided with a reinforcing rib.

9. The ceiling type air conditioner according to claim 6, wherein the bottom plate portion further comprises a third edge provided on a different side from the first edge and the second edge respectively, the third edge, the second edge, and both ends of the panel portion along the length direction of the first edge are provided with a fifth mounting structure for mounting a side panel of the ceiling air conditioner.

10. The ceiling type air conditioner according to claim 6, wherein the bottom plate portion is rectangular to comprise two long edges and two short edges, each of the short edges being the second edge, so that the bottom plate portion is provided with the lug portion at both ends of the length direction, one of the long edges being the first edge.

11. A ceiling type air conditioner characterized by comprising: comprises: The chassis is according to any one of claims 1-10; A side wall is mounted on the chassis and located at the first side to define a containing cavity with the panel portion; A ventilation component is arranged in the containing cavity and mounted on the chassis; A heat exchange component is arranged in the containing cavity and mounted on the chassis and / or the side wall; A top cover assembly is arranged on a side of the ventilation component and the heat exchange component away from the bottom portion, and the top cover assembly comprises a top cover and a water pan arranged on a side of the top cover facing the containing cavity.

Citation Information

Patent Citations

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