For conveying and feeding systems of light bar-shaped materials

By designing a lightweight rod-like material conveying system for feeding wheels, hoppers and pneumatic conveying devices, the problems of complex mechanical structure and low space utilization in the prior art are solved, and the stable and efficient transportation and feeding of lightweight rod-like materials are achieved, reducing costs and improving space utilization.

CN116138491BActive Publication Date: 2025-08-22ZHANGJIAKOU CIGARETTE FACTORY
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Patent Information

Application Number
CN202310087103.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-08
Publication Date
2025-08-22
Estimated Expiration
2043-02-08

AI Technical Summary

Technical Problem

The existing lightweight rod-shaped material conveying and feeding methods require complex mechanical structures, resulting in high costs and low space utilization, and some equipment cannot be installed, affecting the layout of the workshop.

Method used

A lightweight rod-shaped material conveying system including a feed wheel, a hopper, a feed roller and a pneumatic conveying device is designed. The surface of the feed wheel is equipped with a sunken material groove, and a blanking cavity is connected to the material conveying pipe above the hopper. The feed roller is used to straighten the material, and the pneumatic conveyor realizes material transportation.

Benefits of technology

It realizes the stable, efficient transportation and feeding of lightweight rod-like materials, simple mechanical structure, low cost, high space utilization and strong adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a conveying and feeding system for lightweight rod-shaped materials, comprising a frame, on which a feed wheel and a hopper are mounted; the hopper is located above the feed wheel and does not contact the surface of the feed wheel; the feed wheel rotates to feed, and a plurality of sunken troughs are provided on its surface; the hopper includes at least one blanking cavity, which is directly opposite the trough below, and one side of which is connected to a material conveying pipe, on which a pneumatic conveying device is mounted. The present invention feeds by rotating the feed wheel, and designs a self-weight hopper, an automatic straightening feed roller, a pneumatic conveying device and other structures above the trough, which can effectively realize the conveying and feeding functions of lightweight rod-shaped materials. The mechanical structure of this system is simple, the principle is clear and easy to implement, and the construction cost is low, making it very convenient to use.
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Description

Technical Field

[0001] The present invention relates to the field of cigarette conveying, and in particular to a conveying and feeding system for lightweight rod-shaped materials. Background Art

[0002] There are various ways to convey and feed lightweight rod-shaped materials (such as those in the cigarette industry), but all require relatively complex mechanical conveying structures, which have the disadvantages of high cost and cumbersome operation. In addition, some mechanical conveying structures do not have enough space to be installed, which limits their scope of use. If the equipment space is optimized and modified, the space occupied by the entire equipment will increase, which is not conducive to workshop planning and layout.

[0003] The object of the present invention is to design a lightweight rod-shaped material conveying and feeding device with a simple mechanical structure and high space utilization. Summary of the Invention

[0004] In order to overcome the above problems, the present application provides a system for conveying and feeding lightweight rod-shaped materials.

[0005] The technical solution adopted by the present invention to solve the technical problem is:

[0006] For conveying and feeding systems of light bar-shaped materials, including

[0007] A frame, on which a feed wheel and a hopper are installed;

[0008] The hopper is located above the feed wheel and does not contact the surface of the feed wheel;

[0009] The feeding wheel rotates to feed the material, and a plurality of sunken troughs are opened on its surface;

[0010] The hopper includes at least one blanking cavity, which is directly opposite to the material trough below, and one side of which is connected to a material conveying pipe, and a pneumatic conveying device is installed on the material conveying pipe;

[0011] A material-discharging roller is also installed on the rear side of the blanking cavity to straighten the lightweight rod-shaped materials that cannot fall into the feed wheel trough.

[0012] As an improvement of the above technical solution, the hopper includes two material blanking cavities arranged in parallel, and each material blanking cavity is connected to a material conveying pipe.

[0013] As an improvement to the above technical solution, a partition cover is installed above the hopper to divide the space inside the hopper into two blanking cavities.

[0014] As an improvement to the above technical solution, the material-moving roller is rotatably installed in the hopper.

[0015] As an improvement to the above technical solution, the left side of the material conveying pipe is connected to the side plate of the hopper, and the right side thereof is connected to the upstream feeding equipment.

[0016] As an improvement to the above technical solution, the feed wheel rotates clockwise to feed the material. The feed wheel rotates slowly during feeding, and the prying roller rotates in the opposite direction to the feed wheel.

[0017] As an improvement of the above technical solution, two rows of sunken troughs are provided on the surface of the feed wheel, and hoppers are installed above the two rows of troughs.

[0018] As an improvement of the above technical solution, the hopper is located above the feed wheel in the direction from nine o'clock to twelve o'clock.

[0019] As an improvement of the above technical solution, the pneumatic conveying device is a pneumatic conveyor.

[0020] The beneficial effects brought by the present invention are:

[0021] The present invention feeds materials by rotating the feed wheel, and designs structures such as a self-weight hopper, an automatic straightening feed roller, and a pneumatic conveying structure above the material trough, which can effectively realize the conveying and feeding functions of lightweight rod-shaped materials.

[0022] The system has a simple mechanical structure, a clear and easy-to-implement principle, a low construction cost, and is very convenient to use.

[0023] The results of the workshop use are good, and the transportation and feeding of cigarette stick materials are stable and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0025] Figure 1 This is a schematic structural diagram of the lightweight rod-shaped material conveying and feeding system of the present invention;

[0026] Numbers in the figure:

[0027] 1-Pneumatic conveying device; 2-Material conveying pipe; 3-Hopper; 4-Material roller; 5-Partition cover; 6-Feed wheel; 7-Frame. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Reference Figure 1This embodiment is a system for conveying and feeding light rod-shaped materials, such as cigarettes, tobacco rods, etc. in the cigarette industry, or conveying and feeding light rod-shaped materials in other industries, mainly including

[0030] Frame 7, feed wheel 6, hopper 3 are installed on the frame 7. Frame 7 can also be a fixed plate or a fixed frame that is easy to install near the material conveying.

[0031] The hopper 3 is located above the feed wheel 6 and does not contact the surface of the feed wheel 6, and the bottom is hollow.

[0032] The feeding wheel 6 rotates clockwise to feed the material, and the feeding wheel 6 rotates slowly during feeding. The circumferential surface of the feeding wheel 6 is provided with a plurality of regularly arranged sunken troughs.

[0033] The hopper 3 comprises two parallel feeding chambers, each connected to a material conveying pipe 2, on which a pneumatic conveying device 1 is mounted. Specifically, the left side of the material conveying pipe 2 is connected to the side panel of the hopper 3, and the right side is connected to the upstream feeding device. The feeding chamber faces the trough below. When lightweight rod-shaped material is delivered to the inlet of the material conveying pipe 2 by the upstream feeding device, the pneumatic conveying device 1 (pneumatic conveyor) generates negative pressure through positive pressure, sucking the lightweight rod-shaped material into the material conveying pipe 2 and conveying it into the feeding chamber of the hopper 3. The lightweight rod-shaped material then falls by gravity into the trough of the feed wheel 6.

[0034] A discharging roller 4 is also rotatably mounted within the hopper 3. Specifically, it is mounted between the two side plates of the hopper 3 and located at the rear of the material discharging cavity. The rear side refers to the rear side relative to the rotational direction of the feed wheel 6. The discharging roller 4 is a rotating structure that primarily serves to align lightweight rod-shaped materials that would otherwise have fallen into the trough of the feed wheel 6, allowing them to enter the trough properly. This prevents the problem of lightweight rod-shaped materials falling out of alignment and thus being unable to be conveyed or fed.

[0035] In this embodiment, the feed wheel 6 rotates clockwise to feed the material. The feed wheel 6 rotates slowly during feeding, and the paddle roller 4 rotates in the opposite direction thereof. Slow rotation means that the speed of the feed wheel 6 is 20-30 r / min.

[0036] In a preferred embodiment, a partition cover plate 5 is installed above the hopper 3, and the partition cover plate 5 covers the top of the blanking cavity and separates the blanking cavity space in the hopper 3 into two independent blanking cavities.

[0037] In a preferred embodiment, two rows of sunken troughs are provided on the surface of the feed wheel 6, and hoppers 3 are installed above the two rows of troughs, which can achieve more efficient transportation and feeding of lightweight rod-shaped materials.

[0038] In the preferred embodiment, the hopper 3 is located above the feed wheel 6 in the direction from 9 o'clock to 12 o'clock. This design is based on installation space considerations. Positioning it on the side saves installation space at the top of the system. Secondly, its tilted position provides a certain lateral force component when the rod-shaped materials fall, causing them to roll backward (compared to the rotation direction of the feed wheel 6). This can ensure the spacing of the rod-shaped materials on the feed wheel 6 to a certain extent, increase the adjustment distance for the materials to fall into the chute, and prevent material accumulation. At the same time, the rod-shaped materials are driven by the feed wheel 6, making it easier for them to enter the chute.

[0039] In other embodiments, the hopper 3, the partition cover 5, the material-dispensing roller 4 and other parts are made of 45# steel. The material conveying pipe 2 is a stainless steel material conveying pipe 2 with an inner diameter of 10 mm.

[0040] It should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Used for conveying and feeding systems of lightweight rod-shaped materials, characterized by: include A frame, on which a feed wheel and a hopper are installed; The hopper is located above the feed wheel and does not contact the surface of the feed wheel; The feed wheel rotates to feed the material, and a plurality of sunken troughs are provided on its surface; the surface of the feed wheel is provided with two rows of sunken troughs on the left and right, and hoppers are installed above the two rows of troughs on the left and right; The hopper includes at least one blanking cavity, which faces the trough below and is connected to a material conveying pipe on one side. A pneumatic conveying device is installed on the material conveying pipe. The pneumatic conveying device generates negative pressure through positive pressure to suck the lightweight rod-shaped material into the material conveying pipe and convey it into the blanking cavity of the hopper. The lightweight rod-shaped material then falls into the trough of the feed wheel by gravity. A prying roller is also installed on the rear side of the blanking cavity. The prying roller is used to straighten the lightweight rod-shaped materials that cannot fall into the feed wheel trough through the roller surface during the rotation process; the prying roller is installed between the two side plates of the hopper and is located on the rear side of the blanking cavity. The so-called rear side refers to the rear side based on the rotation direction of the feed wheel; the feed wheel rotates clockwise to feed the materials. The feed wheel rotates slowly during feeding, and the prying roller rotates in the opposite direction to the feed wheel. The speed of the feed wheel slow rotation is 20-30r / min; The hopper is located above the feed wheel in the direction from 9 o'clock to 12 o'clock. It is set on the side to save installation space at the top of the system. When the rod-shaped material falls, it provides a certain lateral force to make it roll backward, so as to ensure the dropping interval of the rod-shaped material on the feed wheel and increase the adjustment distance of the material falling into the trough.

2. The system for conveying and feeding lightweight rod-shaped materials according to claim 1, characterized in that: The hopper comprises two material dropping cavities arranged in parallel, and each material dropping cavity is connected to a material conveying pipe.

3. The system for conveying and feeding lightweight rod-shaped materials according to claim 1 or 2, characterized in that: A partition cover is installed above the hopper to divide the space inside the hopper into two blanking cavities.

4. The system for conveying and feeding lightweight rod-shaped materials according to claim 1, characterized in that: The material-moving roller is rotatably installed in the hopper.

5. The system for conveying and feeding lightweight rod-shaped materials according to claim 1, characterized in that: The left side of the material conveying pipe is connected to the side plate of the hopper, and the right side thereof is connected to the upstream feeding equipment.

6. The system for conveying and feeding lightweight rod-shaped materials according to claim 1, characterized in that: The pneumatic conveying device is a pneumatic conveyor.

Citation Information

Patent Citations

  • Conveying and feeding system for light rod-shaped materials

    CN219835177U

  • Handling apparatus for rod-like articles

    GB1327773A

  • Apparatus for agitating cigarette filters in a filter hopper

    US5318201A