A processing device and method for seamless down jacket

Abstract

The present invention relates to a processing device and a processing method for a seamless down jacket, the processing device and the processing method for the seamless down jacket comprising a base, a workbench with a hollow structure is arranged on the top side of the base, a fine-tuning mounting seat and a fixed mounting seat are arranged on both sides of the workbench, a first roller with a first fabric rolled up and a second roller with a second fabric rolled up are arranged on the fine-tuning mounting seat and the fixed mounting seat respectively, and the fine-tuning mounting seat is used to drive the first roller to move; a through hole is opened on the workbench, a hot pressing roller and a deviation detection mechanism are arranged in the workbench, and the first fabric and the second fabric enter the hot pressing roller for hot pressing through the through hole and the deviation detection mechanism. The present invention can detect whether the fabric is offset during the fabric guiding process, and automatically correct the offset fabric when the fabric is offset, so as to prevent the fabric from being misplaced and causing the product to be unqualified.

Description

Technical Field

[0001] The invention belongs to the technical field of down jacket processing, and in particular relates to a processing device and a processing method for a seamless down jacket. Background Art

[0002] Seamless down jackets are down jackets with good thermal insulation performance and are produced using seamless technology. The most critical part of the production process of seamless down jackets is the bonding and shaping of the fabrics.

[0003] During the fabric bonding and molding process, the glue-coated fabrics need to be aligned before hot pressing. However, in the actual production process, the fabrics are easily offset during the guiding stage, causing the fabrics to be misaligned during the hot pressing process, making the products after hot pressing unqualified and causing unnecessary losses.

[0004] Therefore, it is necessary to provide a new processing device and method for seamless down jackets to solve the above-mentioned technical problems. Summary of the invention

[0005] The purpose of the present invention is to provide a processing device and a processing method for a seamless down jacket in order to solve the above-mentioned problems.

[0006] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0007] A processing device for seamless down jackets comprises a base, a workbench with a hollow structure is arranged on the top side of the base, a fine-adjustment mounting seat and a fixed mounting seat are arranged on both sides of the workbench, a first roller with a first fabric rolled up and a second roller with a second fabric rolled up are arranged on the fine-adjustment mounting seat and the fixed mounting seat respectively, and the fine-adjustment mounting seat is used to drive the first roller to move; a through hole is opened on the workbench, a hot pressing roller and an offset detection mechanism are arranged in the workbench, and the first fabric and the second fabric enter the hot pressing roller for hot pressing through the through hole and the offset detection mechanism.

[0008] As a further optimization scheme of the present invention, the fine-tuning mounting seat includes a fixed seat, a groove is opened on the fixed seat, a screw is rotatably installed in the groove, a movable seat is slidably installed in the groove, the movable seat is threadedly sleeved with the screw, the top of the movable seat extends out of the groove and even has a support plate, the first roller is installed on the support plate, a first motor is arranged on one side of the fixed seat, and the output shaft of the first motor is connected to the screw.

[0009] As a further optimization solution of the present invention, a slide rail is arranged in the groove, and the slide rail is slidably connected to the moving seat.

[0010] As a further optimization scheme of the present invention, the offset detection mechanism includes a base installed on the inner wall of the top side of the workbench, and two concave brackets are symmetrically and slidably installed on the base, and the concave brackets are installed with corresponding laser transmitters and laser receivers.

[0011] As a further optimization scheme of the present invention, a placement groove is provided on the base, a rotating shaft is rotatably installed in the placement groove, two threaded sections with opposite rotation directions are symmetrically provided on the rotating shaft, two sliders are symmetrically slidably arranged in the placement groove, the two sliders are respectively threadedly sleeved with the two threaded sections, one end of the slider extends out of the placement groove and is connected to the concave bracket, a second motor is provided on one side of the base, and the output shaft of the second motor is connected to the rotating shaft.

[0012] As a further optimization solution of the present invention, a slideway is provided in the placement groove, and the sliding block is slidably connected to the slideway.

[0013] As a further optimization scheme of the present invention, a fixed plate is provided on the top side of the workbench, a top plate is provided on the top side of the fixed plate, two mounting frames are symmetrically provided on the bottom side of the top plate, guide rollers are provided on the mounting frames, a plurality of balls are rollingly mounted on the guide rollers, and the first fabric and the second fabric are both in contact with the balls.

[0014] As a further optimization solution of the present invention, two gluing devices are symmetrically installed on the bottom side of the top plate, and the two gluing devices are used to apply glue to the first fabric and the second fabric respectively.

[0015] As a further optimization solution of the present invention, a discharge port is opened on one side of the workbench, and the first fabric and the second fabric are discharged through the discharge port after being pressed together by the hot pressing roller.

[0016] A method for processing a seamless down jacket comprises the following steps:

[0017] S1: adjusting the offset detection mechanism based on the second fabric so that the two groups of laser transmitters and laser receivers are tangent to two sides of the second fabric respectively;

[0018] S2: Use the deviation detection mechanism to detect whether the first fabric is deviated. If not, start the gluing device and the hot pressing roller to glue the first fabric and the second fabric and press them together. If yes, go to step S;

[0019] S3: Start the fine-tuning mounting seat to move the first roller, and the first roller drives the first fabric to move until the deviation detection mechanism detects that the first fabric has not deviated, and start the gluing device and the hot pressing roller to glue the first fabric and the second fabric and then press them together.

[0020] The beneficial effects of the present invention are:

[0021] The present invention can detect whether the fabric is offset during the fabric guiding process, and automatically correct the offset fabric when the fabric is offset, so as to prevent the fabric from being misplaced and causing unqualified products. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a structural schematic diagram of the fine-tuning mounting seat of the present invention;

[0024] Figure 3 is a schematic structural diagram of the offset detection mechanism of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the guide roller of the present invention.

[0026] In the figure: 1. base; 2. workbench; 3. fixed plate; 4. top plate; 5. glue coating device; 6. fine-tuning mounting seat; 7. fixed mounting seat; 8. first roller; 10. first fabric; 11. second fabric; 12. mounting frame; 13. guide roller; 14. ball bearing; 15. through hole; 16. offset detection mechanism; 17. hot pressing roller; 20. discharge port; 21. fixed seat; 22. groove; 23. screw; 24. moving seat; 25. support plate; 26. slide rail; 27. first motor; 28. base; 29. ​​placement slot; 30. rotating shaft; 31. slider; 32. laser transmitter; 33. concave bracket; 34. laser receiver; 35. slideway; 36. second motor. DETAILED DESCRIPTION

[0027] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0028] Example 1

[0029] like Figure 1-4As shown, a processing device for seamless down jackets comprises a base 1, a workbench 2 with a hollow structure is arranged on the top side of the base 1, a fine-tuning mounting seat 6 and a fixed mounting seat 7 are arranged on both sides of the workbench 2, a first roller 8 with a first fabric 10 rolled up and a second roller 9 with a second fabric 11 rolled up are arranged on the fine-tuning mounting seat 6 and the fixed mounting seat 7, respectively, the fine-tuning mounting seat 6 and the fixed mounting seat 7 are used to drive the first roller 8 to move; a through hole 15 is opened on the workbench 2, a hot pressing roller 17 and a deviation detection mechanism 16 are arranged in the workbench 2, the first fabric 10 and the second fabric 11 enter the hot pressing roller 17 for hot pressing through the through hole 15 and the deviation detection mechanism 16; a fixed plate 3 is arranged on the top side of the workbench 2, the fixed plate 3 is arranged on the top side of the workbench 2, and the fixed plate 3 is arranged on the top side of the workbench 2. A top plate 4 is arranged on the top side of the fixed plate 3, and two mounting frames 12 are symmetrically arranged on the bottom side of the top plate 4, and a guide roller 13 is arranged on the mounting frame 12, and a plurality of balls 14 are rollingly mounted on the guide roller 13, and the first fabric 10 and the second fabric 11 are both in contact with the balls 14, and the balls 14 reduce the contact area between the fabric and the guide roller 13, so that the friction force received when adjusting the position of the fabric is smaller and it is easier to adjust; two gluing devices 5 are symmetrically arranged on the bottom side of the top plate 4, and the two gluing devices 5 are respectively used to glue the first fabric 10 and the second fabric 11; a discharge port 20 is opened on one side of the workbench 2, and the first fabric 10 and the second fabric 11 are discharged through the discharge port 20 after being pressed together by the hot pressing roller 17.

[0030] The fine-tuning mounting seat 6 includes a fixed seat 21, a groove 22 is opened on the fixed seat 21, a screw 23 is rotatably installed in the groove 22, a movable seat 24 is slidably installed in the groove 22, the movable seat 24 is threadedly sleeved with the screw 23, the top of the movable seat 24 extends to the outside of the groove 22 and even has a support plate 25, the first roller 8 is installed on the support plate 25, a first motor 27 is arranged on one side of the fixed seat 21, the output shaft of the first motor 27 is connected to the screw 23, a slide rail 26 is arranged in the groove 22, and the slide rail 26 is slidably connected to the movable seat 24.

[0031] The base 28 is provided with a placement groove 29, in which a rotating shaft 30 is rotatably installed, and the rotating shaft 30 is symmetrically provided with two threaded sections with opposite rotation directions. Two sliders 31 are symmetrically slidably arranged in the placement groove 29, and the two sliders 31 are respectively threadedly sleeved with the two threaded sections, one end of the slider 31 extends to the outside of the placement groove 29 and is provided with a concave bracket 33, and a corresponding laser transmitter 32 and laser receiver 34 are installed on the concave bracket 33. A second motor 36 is provided on one side of the base 28, and the output shaft of the second motor 36 is connected to the rotating shaft 30. A slideway 35 is provided in the placement groove 29, and the slider 31 is slidably connected to the slideway 35.

[0032] A method for processing a seamless down jacket comprises the following steps:

[0033] S1: The first fabric 10 and the second fabric 11 are passed around the guide roller 13 and extended between the two hot pressing rollers 17, and the offset detection mechanism 16 is adjusted based on the second fabric 11, that is, the second motor 36 is started, and the output shaft of the second motor 36 drives the rotating shaft 30 to rotate, and the rotating shaft 30 drives the two sliders 31 to slide symmetrically, and the sliders 31 drive the concave bracket 33 to move, and the concave bracket 33 drives the laser emitter 32 and the laser receiver 34 to move, until the two groups of the laser emitters 32 and the laser receivers 34 are tangent to the two sides of the second fabric 11 respectively;

[0034] S2: Use the deviation detection mechanism 16 to detect whether the first fabric 10 is deviated. If no deviation occurs, start the gluing device 5 and the hot pressing roller 17 to glue the first fabric 10 and the second fabric 11 and then press them together. When the first fabric 10 is deviated, one group of laser emitters 32 and the laser receiver 34 are blocked, and the laser receiver 34 cannot receive the laser emitted by the laser emitter 32. At this time, it is determined that the fabric is deviated, and enter step S3.

[0035] S3: Start the first motor 27, the output shaft of the first motor 27 drives the screw 23 to rotate, the screw 23 drives the moving seat 24 to move, the moving seat 24 drives the support plate 25 to move, the support plate 25 drives the first roller 8 to move, the first roller 8 drives the first fabric 10 to move, until the two sets of laser transmitters 32 and laser receivers 34 can receive signals normally, it can be determined that the offset adjustment is completed, at this time, start the glue coating device 5 and the hot pressing roller 17, and glue the first fabric 10 and the second fabric 11 and press them together.

[0036] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A processing device for seamless down jackets, characterized in that: The invention comprises a base (1), wherein a workbench (2) with a hollow structure is arranged on the top side of the base (1), and a fine-adjustment mounting seat (6) and a fixed mounting seat (7) are respectively arranged on both sides of the workbench (2), and a first roller (8) on which a first fabric (10) is rolled and a second roller (9) on which a second fabric (11) is rolled are respectively arranged on the fine-adjustment mounting seat (6) and the fixed mounting seat (7), and the fine-adjustment mounting seat (6) is used to drive the first roller (8) to move; a through hole (15) is opened on the workbench (2), and a hot pressing roller (17) and a deviation detection mechanism (16) are arranged inside the workbench (2); the first fabric (10) and the second fabric (11) enter the hot pressing roller (17) through the through hole (15) and the deviation detection mechanism (16) for hot pressing; The fine-tuning mounting seat (6) comprises a fixed seat (21), the fixed seat (21) is provided with a groove (22), a screw rod (23) is rotatably mounted in the groove (22), a movable seat (24) is slidably mounted in the groove (22), the movable seat (24) is threadedly sleeved with the screw rod (23), the top end of the movable seat (24) extends outside the groove (22) and even has a support plate (25), the first winding roller (8) is mounted on the support plate (25), a first motor (27) is arranged on one side of the fixed seat (21), and an output shaft of the first motor (27) is connected to the screw rod (23); A slide rail (26) is provided in the groove (22), and the slide rail (26) is slidably connected to the movable seat (24); The offset detection mechanism (16) comprises a base (28) mounted on the inner wall of the top side of the workbench (2), two concave brackets (33) are symmetrically slidably mounted on the base (28), and a matching laser transmitter (32) and laser receiver (34) are mounted on the concave brackets (33); The base (28) is provided with a placement groove (29), a rotating shaft (30) is rotatably installed in the placement groove (29), two threaded sections with opposite rotation directions are symmetrically provided on the rotating shaft (30), two sliders (31) are symmetrically slidably arranged in the placement groove (29), the two sliders (31) are respectively threadedly sleeved with the two threaded sections, one end of the slider (31) extends outside the placement groove (29) and is connected to the concave bracket (33), a second motor (36) is provided on one side of the base (28), and an output shaft of the second motor (36) is connected to the rotating shaft (30); A slideway (35) is provided in the placement groove (29), and the sliding block (31) is slidably connected to the slideway (35).

2. A processing device for seamless down jackets according to claim 1, characterized in that: A fixing plate (3) is arranged on the top side of the workbench (2), a top plate (4) is arranged on the top side of the fixing plate (3), two mounting frames (12) are symmetrically arranged on the bottom side of the top plate (4), a guide roller (13) is arranged on the mounting frame (12), a plurality of balls (14) are rollingly mounted on the guide roller (13), and the first fabric (10) and the second fabric (11) are both in contact with the balls (14).

3. A processing device for seamless down jackets according to claim 2, characterized in that: Two glue coating devices (5) are symmetrically mounted on the bottom side of the top plate (4), and the two glue coating devices (5) are used to coat glue on the first fabric (10) and the second fabric (11), respectively.

4. The processing device for seamless down jackets according to claim 3, characterized in that: A discharge port (20) is provided on one side of the workbench (2), and the first fabric (10) and the second fabric (11) are discharged through the discharge port (20) after being pressed together by the hot pressing roller (17).

5. A method for manufacturing seamless down jackets using the processing device according to claim 4, characterized in that: The following steps are involved: S1: adjusting the offset detection mechanism (16) with the second fabric (11) as a reference, so that the two groups of laser transmitters (32) and laser receivers (34) are respectively tangent to two sides of the second fabric (11); S2: using a deviation detection mechanism (16) to detect whether the first fabric (10) is deviated; if not, starting the gluing device (5) and the hot pressing roller (17) to glue the first fabric (10) and the second fabric (11) and then press them together; if so, proceeding to step S3; S3: starting the fine-tuning mounting seat (6) to move the first roller (8), and the first roller (8) drives the first fabric (10) to move until the deviation detection mechanism (16) detects that the first fabric (10) has not deviated, and starting the gluing device (5) and the hot pressing roller (17) to glue the first fabric (10) and the second fabric (11) and then press them together.

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