A weaving method of a fabric having a local reinforcement function

Abstract

The application relates to a weaving method of a fabric with a local reinforcing function, comprising the following steps: step S1, weaving a horizontal transfer presser bar jacquard functional layer by means of a pattern bar: forming a strong three-dimensional weaving layer of TPU material on the uppermost layer of the fabric in the form of a pattern bar jacquard; step S2, weaving a three-dimensional, planar and mesh structure formed by thick, thin and mesh tissues by means of double-jacquard bar of a base cloth; step S3, weaving a loop functional layer by means of two loop-type ground bars: the two loop-type ground bars respectively weave straight chain, changeable chain, warp flat, heavy warp and warp section tissues, or cooperatively weave double-ground-bar tissues such as opposite loop forming and regular hexagonal mesh; and step S4, weaving a weft insertion reinforcing and elasticizing functional layer by means of a ground bar: the ground bar guides the yarn to be wefted. The product woven by the method has excellent physical properties such as washing fastness, rubbing fastness, anti-tearing and anti-bursting.

Description

Technical Field

[0001] This invention relates to the field of textile fabric weaving, and in particular to a weaving method for fabrics with localized reinforcement function. Background Technology

[0002] After years of development, textile fabrics have seen significant improvements in comfort, craftsmanship, feel, quality, style, and design. Consumers' demands are also rising. The common goal of the industry is to control costs while meeting consumer needs and maintaining novelty and competitiveness. Currently, most textile fabrics on the market have several problems. Reinforced fabrics are generally added later using coatings or reinforcing sheets, and many fabrics are flat, lacking three-dimensionality despite some layering. Some fabrics also have insufficient strength in easily worn areas, and post-processing is costly and wasteful. Summary of the Invention

[0003] The purpose of this invention is to provide a weaving method for fabrics with local reinforcement function, which can solve problems such as the functional layer of the fabric being not wear-resistant, not washable, and the fabric structure being unstable.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a weaving method for a fabric with local reinforcement function, comprising the following steps:

[0005] Step S1: Using TPU material as raw material, various patterns and textures with a strong three-dimensional effect are formed on the top layer of the fabric by using TPU material to weave a transverse pressing jacquard functional layer through a comb-and-comb pattern.

[0006] Step S2: Weave a circular jacquard functional layer using double Jacquard combs on the base fabric: Using polyester yarn or different yarn as raw materials, and matching it with Jacquard jacquard patterns that can be changed at will, the double Jacquard combs on the base fabric weave a three-dimensional, planar, and mesh structure formed by the combination of thick weave, thin weave, and mesh weave.

[0007] Step S3: Weave a loop functional layer using two loop-shaped ground combs: Using polyester yarn or different yarn as raw material, each of the two loop-shaped ground combs weaves a straight chain, a variation chain, a warp flat, a double warp, or a warp segment structure, or they can be used together to weave double ground comb structures such as loops and regular hexagonal nets.

[0008] Step S4: Weave the weft-inserting reinforcement and elasticity functional layer through the ground comb: The ground comb guides the yarn to act as weft padding.

[0009] Further, the flower line guide bar in step S1 is a 24-bar presser-type flower comb PB1-24, which is interwoven by TPU 1200D-600D full-threaded creel interlacing, and the maximum lateral movement of the flower line guide bar is within 8 mm.

[0010] Further, the material used by the flower line guide bar in step S1 is TPU yarn.

[0011] Further, the double-jacquard guide bar in step S2 is a front jacquard guide bar combined by two jacquard models JB25-26 and a rear jacquard guide bar combined by two jacquard models JB27-28, the yarn material used by JB25-26 is 100D-200D polyester twist or no twist, the threading mode of JB25-26 is that two front jacquard models are respectively interwoven by two groups of 480 one-thread-one-empty combined 960 creels full-threaded interlacing; the yarn material used by JB27-28 is 100D-200D cationic low-elasticity twist or no twist, the threading mode of JB27-28 is that two rear jacquard models are respectively interwoven by two groups of 480 one-thread-one-empty combined 960 creels full-threaded interlacing.

[0012] Further, the base let-off number of JB25-26 and JB27-28 in step S2 is 0-1 / 3-2 / / , and JB25-26 and JB27-28 are offset interwoven on the basis of the let-off number 0-1 / 3-2 / / to obtain different texture effects.

[0013] Further, the loop-type ground comb in step S3 is two jacquard guide bars GB29 and GB30, the yarn material used by GB29 is fish silk with a diameter of 0.1 mm or 100D high-strength silk, and the threading mode of GB29 is full-threaded disc head 480*2 interwoven; the yarn material used by GB30 is fish silk with a diameter of 0.1 mm or 100D low-elasticity light net, and the threading mode of GB30 is full-threaded disc head 480*2 interwoven.

[0014] Further, the base let-off number of GB29 and GB30 in step S3 is 1-0 / 0-1 / / , and GB29 and GB30 are chain-stitched and reinforced on the basis of the let-off number 1-0 / 0-1 / / .

[0015] Further, the ground comb and the loop ground comb layer woven in the warp direction in step 4 are cooperated, and a one-thread-one-empty or one-thread-three-empty threading mode is used to make regular mesh organization; or a full-threaded base let-off number 1-1 / 0-0 / / is used, and a filament or an elastic filament is used for longitudinal reinforcement, or a full-threaded base let-off number 1-1 / 0-0 / / is used, or a spandex is used for longitudinal elastic addition; or a base let-off number 3-3 / 0-0 / / is used, and a raw material of 100D or more is used for thickening shading, or a spandex is used for weft elastic addition.

[0016] The present application has the advantages that compared with the prior art, the purpose of the present application is to provide a method for weaving an environmentally friendly textile fabric which is integrally formed and has a reflective warning function, a functional layer is matched with reflective yarn material, and a textile material with a warning function is integrally woven, a functional layer with strong three-dimensionality is formed on the uppermost layer of the fabric, and the textile material with a warning function has the effect of stable and firm structure as a whole. The double ground combing loop forming functional layer can make the fabric firm and exceptional, and has excellent physical properties such as excellent washing fastness, rubbing fastness, tear resistance, and explosion resistance. The material is easy to degrade and environmentally friendly and recyclable. The pattern with a warning function can be varied as needed and is widely applicable to the fields of clothing, shoe materials, furniture, fire warning, advertising packaging, etc. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a design diagram of the comb bar transverse pressing jacquard functional layer of the present application;

[0018] Figure 2 It is a design diagram of the jacking comb bar loop forming jacquard functional layer of the present application;

[0019] Figure 3 It is a design diagram of the double ground combing loop forming functional layer of the present application;

[0020] Figure 4 It is a performance test result diagram of the product produced by the method of the present application. DETAILED DESCRIPTION

[0021] The present application will be further described below in combination with the drawings.

[0022] Please refer to Figures 1 to 3 The present application provides an embodiment: a weaving method of a fabric with a local reinforcing function, comprising the following steps:

[0023] Step S1, weaving a transverse pressing jacquard functional layer by using a pattern thread comb bar: using TPU material as raw material, forming various pattern lines woven by TPU material on the uppermost layer of the fabric in the form of pattern thread comb bar jacquard; the pressing jacquard functional layer provides a jacquard layer with different pattern lines and also provides a functional layer with a reinforcing function; as shown in Figure 1 , Figure 1 Wherein B and F are two padding methods with different reinforcing effects, and 1-5 are different padding effects in different courses to achieve different reinforcing effects.

[0024] Step S2, weaving the loop jacquard functional layer by the base cloth double-jacquard bar: using polyester yarn or different yarn as raw material, matching the jacquard pattern which can be changed arbitrarily, the double-jacquard bar of the base cloth weaves the three-dimensional, planar and mesh structure formed by thick organization, thin organization and mesh organization. Figure 2 As shown in Figure 2 The two sets of jacquard patterns are changed arbitrarily by this way.

[0025] Step S3, weaving the loop functional layer by two loop-type ground bars: using polyester yarn or different yarn as raw material, two loop-type ground bars each weave straight chain, change chain, warp, heavy warp and warp segment organization, or cooperate to weave double-ground bar organization such as loop pulling and regular hexagonal mesh; then matching different thickness and different shape raw material yarn, the woven base cloth is firm, and the physical properties such as wear resistance, folding resistance, tearing resistance and blasting resistance are superior. The two loop-type ground bars can also be matched by different loop organizations to improve different physical property requirements by using the same direction loop strengthening and opposite direction loop complementation; this functional layer stabilizes the fabric effect according to the chain needle and strengthens the physical properties, as shown in Figure 3 .

[0026] Step S4, weaving the weft insertion reinforcement and elasticity functional layer by the ground bar: the ground bar guides the yarn to do the weft insertion. The bar of this functional layer does not do the needle front loop transposition, but only guides the yarn to do the weft insertion.

[0027] The four functional aggregation layers make different weaving movements in turn in the time of one cycle of needle bed cam movement, and are integrated into one when the one-week movement of the cam is completed. The needles of the machine are controlled by electricity, and the four functional aggregation layers of the transposition presser jacquard functional layer, the loop jacquard functional layer, the loop functional layer and the reinforcement and elasticity functional layer are woven into the needles by cam transmission in turn, to complete the weaving process of one longitudinal course. After the weaving of all the course transposition elements of one pattern cycle is completed, they are combined together to form a complete design pattern high cycle.

[0028] Please continue to refer to Figures 1 to 3 As shown in the embodiment of the present application, the step S1 flower bar is 24 presser-type flower bars PB1-24, which are interwoven by TPU 1200D-600D full-traverse yarn racks, and the maximum transposition of the flower bar is within 8mm. PB1-24 uses different course needle methods to form different degrees of reinforcement effect, and the maximum transposition is kept within 8mm to ensure sufficient reinforcement strength.

[0029] Please continue to refer to Figures 1 to 3As shown in the embodiment of the present application, the material of the thread combing guide in step S1 is TPU yarn.

[0030] Please continue to refer to Figures 1 to 3 As shown in the embodiment of the present application, the double-jacquard combing guide in step S2 is composed of a front jacquard combing guide of JB25-26 and a rear jacquard combing guide of JB27-28, the yarn material of JB25-26 is 100D-200D polyester twist or untwist, the threading mode of JB25-26 is that two front jacquard models are respectively composed of two groups of 480 one-thread-one-empty combined 960 thread frames full-thread interlacing; the yarn material of JB27-28 is 100D-200D cationic low-elasticity twist or untwist, the threading mode of JB27-28 is that two rear jacquard models are respectively composed of two groups of 480 one-thread-one-empty combined 960 thread frames full-thread interlacing.

[0031] Please continue to refer to Figures 1 to 3 As shown in the embodiment of the present application, the base beating-up code of JB25-26 and JB27-28 in step S2 is 0-1 / 3-2 / / , JB25-26 and JB27-28 are offset interlaced on the basis of the beating-up code 0-1 / 3-2 / / to obtain different texture effects.

[0032] Please continue to refer to Figures 1 to 3 As shown in the embodiment of the present application, the loop-forming type gilling guide in step S3 is two jacquard guides GB29 and GB30, the yarn material of GB29 is fish silk with a diameter of 0.1 mm or 100D high-strength silk, the threading mode of GB29 is full-thread disc head 480*2 interlacing; the yarn material of GB30 is fish silk with a diameter of 0.1 mm or 100D low-elasticity light net, the threading mode of GB30 is full-thread disc head 480*2 interlacing.

[0033] Please continue to refer to Figures 1 to 3 As shown in the embodiment of the present application, the base beating-up code of GB29 and GB30 in step S3 is 1-0 / 0-1 / / , GB29 and GB30 are chain-stitch reinforced on the basis of the beating-up code 1-0 / 0-1 / / .

[0034] Please continue to refer to Figures 1 to 3As shown, in an embodiment of the present application, the ground comb layer in step 4 and the warp knitted looped ground comb layer are matched, a threading method of one-thread or three-thread is used to make regular mesh organization; or a full-threading and a basic weft yarn number code of 1-1 / 0-0 / / is used, matched with a filament or an elastic filament to make longitudinal reinforcement, or a full-threading and a basic weft yarn number code of 1-1 / 0-0 / / is used, or matched with spandex to make longitudinal elastic; or a basic weft yarn number code of 3-3 / 0-0 / / is used, matched with a raw material of more than 100D to make thickened shading, or matched with spandex to make weft elastic.

[0035] Figure 4 Therefore, the physical properties of the fabric are reported, and each aspect index is high. A Martin Dale sandpaper is used for wear resistance test, and the folding resistance, needle sewing, bursting, tearing and breaking performance are also excellent.

[0036] The above description is only a preferred embodiment of the present application, and should not be understood as a limitation of the present application. Any equivalent changes and modifications made according to the patent range of the present application shall be within the scope of the present application.

Claims

1. A method for weaving a fabric with localized reinforcement function, characterized in that, Includes the following steps: Step S1: Using TPU material as raw material, various patterns and textures with a strong three-dimensional effect are formed on the top layer of the fabric by using TPU material to weave a transverse pressing jacquard functional layer through a comb-and-comb pattern. Step S2: Weave a circular jacquard functional layer using double Jacquard combs on the base fabric: Using polyester yarn or different yarn as raw materials, and matching it with Jacquard jacquard patterns that can be changed at will, the double Jacquard combs on the base fabric weave a three-dimensional, planar, and mesh structure formed by the combination of thick weave, thin weave, and mesh weave. Step S3: Weave a loop functional layer using two loop-shaped ground combs: Using polyester yarn or different yarn as raw material, each of the two loop-shaped ground combs weaves a straight chain, a variation chain, a warp flat, a double warp, or a warp segment structure, or they can be used together to weave a double loop or a regular hexagonal mesh double ground comb structure. Step S4: Weave the weft-inserting reinforcement and elasticity functional layer through the ground comb: The ground comb guides the yarn to act as weft padding; In step S2, the double Jacquard comb consists of a front Jacquard comb combining two Jacquard models, JB25-26, and a rear Jacquard comb combining two Jacquard models, JB27-28. The yarn used for JB25-26 is 100D-200D polyester twisted or untwisted. The yarn threading method for JB25-26 is that the two front Jacquard models are each fully interwoven with 960 yarn frames, consisting of two sets of 480 yarns interwoven with one thread and one gap. The yarn used for JB27-28 is 100D-200D cationic low-elastic twisted or untwisted. The yarn threading method for JB27-28 is that the two rear Jacquard models are each fully interwoven with 960 yarn frames, consisting of two sets of 480 yarns interwoven with one thread and one gap.

2. The weaving method of a fabric with local reinforcement function according to claim 1, characterized in that: The patterned yarn comb in step S1 consists of 24 press-type patterned yarn combs PB1-24. PB1-24 is woven from a fully threaded TPU 600-1200D yarn frame, and the maximum lateral displacement of the patterned yarn comb is within 8 mm.

3. The weaving method of a fabric with local reinforcement function according to claim 1, characterized in that: The material used for the patterned comb in step S1 is TPU yarn.

4. The weaving method of a fabric with local reinforcement function according to claim 1, characterized in that: In step S2, the base yarn numbers for JB25-26 and JB27-28 are 0-1 / 3-2 / / . JB25-26 and JB27-28 are offset and interwoven based on the base yarn numbers 0-1 / 3-2 / / to create different texture effects.

5. A method for weaving a fabric with local reinforcement function according to claim 1, characterized in that: In step S3, the circular ground combs are two circular ground combs, GB29 and GB30. GB29 uses 0.1mm diameter fishing line or 100D high-strength yarn. The threading method of GB29 is two sets of coils, with 480 yarns fully threaded through each coil. GB30 uses 0.1mm diameter fishing line or 100D low-elasticity lightweight mesh. The threading method of GB30 is 480*2 strands interwoven through the coils.

6. A method for weaving a fabric with local reinforcement function according to claim 5, characterized in that: In step S3, the basic padding yarn numbers for GB29 and GB30 are 1-0 / 0-1 / / , and GB29 and GB30 are reinforced by chain braiding based on the padding yarn numbers 1-0 / 0-1 / / .

7. A method for weaving a fabric with local reinforcement function according to claim 1, characterized in that: In step S4, the ground comb and the looped ground comb layer woven in the warp direction are combined to create a regular mesh structure using a one-through-one-open or one-through-three-open yarn threading method; or a full-through basic padding yarn number 1-1 / 0-0 / / is used, combined with filament or elastic yarn for longitudinal reinforcement; or a full-through basic padding yarn number 1-1 / 0-0 / / is used, or combined with spandex for longitudinal elasticity; or a full-through basic padding yarn number 3-3 / 0-0 / / is used with raw materials of 100D or higher for thickening and light blocking, or combined with spandex for weft elasticity.

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