Fully automatic battery cell drying line and scheduling method thereof
By designing a fully automatic battery cell drying line, the automatic loading, baking, cooling and cutting of the battery cell is achieved by using a scheduling system and multiple ovens, the problems of inconvenient and low efficiency of battery cell handling in the existing technology are solved, and the battery baking efficiency and working efficiency are improved.
Patent Information
- Application Number
- CN202310071833.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-07
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2043-02-07
AI Technical Summary
In the existing battery processing technology, the charging and unloading of the battery cell requires manual operation, which is inefficient and labor-intensive, especially in large-scale production.
A fully automatic battery cell drying line is designed, including a dispatching system, battery loading equipment, oven, cooling cabinet, battery loading equipment and control cabinet. The automatic loading, baking, cooling and unloading of the battery cell is achieved through the handling mechanism of the dispatching system.
The automated handling and baking process of battery cells is realized, working efficiency is improved, manpower demand is reduced, more batteries can be baked within a unit time, and battery baking efficiency is improved.
Smart Images

Figure CN116147290B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery processing, and in particular to a fully automatic battery core drying line and a scheduling method thereof. Background Art
[0002] In the production and use of lithium-ion batteries, the influence of moisture on the performance of the battery cell is particularly important, and battery cell baking is a particularly important process for moisture control. At present, when baking the battery cells, it is necessary to manually move the packaged battery cells to the drying furnace for drying, and when the drying is completed, the staff needs to take the battery cells out, but the loading and unloading of the battery cells is very inconvenient, which affects the work efficiency. At the same time, the number of battery cells that need to be baked is large, which will increase the labor intensity of the manual labor. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a fully automatic battery cell drying line and a scheduling method thereof, aiming to automate the handling of battery cells, thereby improving work efficiency and saving manpower.
[0004] To achieve the above object, the present invention adopts the following technical solution:
[0005] The present invention provides a fully automatic battery core drying line, comprising:
[0006] A dispatching system comprises a ground rail and a transport mechanism, wherein the transport mechanism is arranged on the ground rail and moves along the ground rail;
[0007] A battery loading device, the battery loading device is arranged on one side of the ground rail, and the battery loading device is used to fully load the batteries onto the tray;
[0008] An oven, wherein a plurality of the ovens are arranged on both sides of the ground rail, the transport mechanism transfers the tray to the oven, and the oven bakes the batteries on the tray;
[0009] A cooling cabinet, which is arranged on one side of the ground rail, and the transport mechanism transfers the baked tray to the cooling cabinet, and the cooling cabinet cools the batteries on the tray;
[0010] A battery unloading device, wherein the battery unloading device is arranged on one side of the ground rail, the transport mechanism stacks the cooled trays on the battery unloading device, and the battery unloading device unloads the batteries from the trays;
[0011] A control cabinet is arranged on one side of the ground rail, and the control cabinet is signal-connected with the dispatching system, the battery loading equipment, the oven, the cooling cabinet, and the battery unloading equipment. The control cabinet is used to control the operation of the dispatching system, the battery loading equipment, the oven, the cooling cabinet, and the battery unloading equipment.
[0012] As a preferred embodiment, the conveying mechanism includes a frame, a conveying assembly, and a control box, the conveying assembly is arranged on the frame, the control box is arranged on the frame, and the frame and the conveying assembly are electrically connected to the control box; the conveying assembly includes a first driving plate, a second driving plate, a first movable plate, a second movable plate, a vertical lifting frame and a plurality of pairs of conveying frames, the frame is provided with the first driving assembly and the second driving assembly, the first driving assembly is transmission-connected with the first driving plate, the first driving assembly is used to drive the first driving plate to move vertically, the second driving assembly is transmission-connected with the second driving plate, the second driving assembly is used to drive the second driving plate to move vertically, the frame is provided with a vertical guide rail, the first driving plate and the second driving plate are slidably connected to the vertical guide rail via a sliding block; the first driving plate is installed on one side of the frame, and the second driving plate The plate is installed on the other side of the frame, the first driving plate and the second driving plate are both provided with a first transverse guide rail and a third driving assembly, the first moving plate and the second moving plate are respectively slidably connected to the first transverse guide rails of the first driving plate and the second driving plate, the first moving plate and the second moving plate are respectively transmission connected to the first driving plate and the second driving plate, and the third driving assembly is used to drive the first moving plate and the second moving plate to move transversely; the first moving plate and the second moving plate are both provided with a second transverse guide rail and a fourth driving assembly, the vertical lifting frame is slidably connected to the second transverse guide rail, the vertical lifting frame is transmission connected to the fourth driving assembly, and the fourth driving assembly is used to drive the vertical lifting frame to move transversely; multiple pairs of the transport frames are installed on the vertical lifting frames, and the vertical lifting frames are used to drive the transport frames to move vertically.
[0013] As a preferred solution, the first drive assembly and the second drive assembly each include a first drive motor, an output wheel, two guide wheels, two drive wheels, a drive belt and two first transmission shafts, the drive motor is transmission-connected to the output wheel, the guide wheel is arranged between the output wheel and the drive wheel, the drive belt is sleeved on the output wheel, the guide wheel and the drive wheel, and the drive wheel is transmission-connected to the drive shaft; the third drive assembly includes a second drive motor and a second transmission shaft, the second drive motor is transmission-connected to the second transmission shaft, the first movable plate and the second movable plate are transmission-connected to the first drive plate and the second drive plate respectively; the fourth drive assembly includes a third drive motor and a third transmission shaft, the third drive motor is transmission-connected to the third transmission shaft, and the vertical upgrade rack is transmission-connected to the third transmission shaft.
[0014] As a preferred embodiment, the tray includes a base, three transverse enclosure rods, two vertical enclosure rods and four pulley assemblies, the vertical enclosure rods and the transverse enclosure rods are fixed to the base, the two vertical enclosure rods are arranged in parallel, the three transverse enclosure rods are arranged in parallel, the two ends of the transverse enclosure rods are respectively fixedly connected to the two vertical enclosure rods to form a square frame, and the four pulley assemblies are respectively installed at the four corners of the square frame; the pulley assembly includes a mounting seat, two transverse pulleys and two vertical pulleys, the transverse pulleys and the vertical pulleys are installed on the mounting seat, the two transverse pulleys are horizontally arranged on the mounting seat, and the two vertical pulleys are vertically arranged on the mounting seat and are located on both sides of the transverse pulleys.
[0015] As a preferred embodiment, the battery loading equipment includes a loading machine and a loading belt assembly, the loading machine includes a loading box, a Z-up loading slide, an X-up loading slide, a Y-up loading slide and a manipulator, the Y-up loading slide is slidably connected to the Z-up loading slide, the X-up loading slide is slidably connected to the Y-up loading slide, the manipulator is slidably connected to the X-up loading slide, and the loading belt assembly is arranged on one side of the loading machine; the loading belt assembly includes a loading conveyor belt, a return conveyor belt, a detection device and a material selection manipulator, the detection device is arranged above the loading conveyor belt, and the material selection manipulator clamps the unqualified batteries to the return conveyor belt.
[0016] As a preferred embodiment, the battery unloading equipment includes a unloading machine and a unloading belt. The unloading machine includes a unloading box, a Z upward feeding slide, an X upward feeding slide, a Y upward feeding slide and a manipulator. The Y upward feeding slide is slidably connected to the Z upward feeding slide, the X upward feeding slide is slidably connected to the Y upward feeding slide, the manipulator is slidably connected to the X upward feeding slide, and the unloading belt is arranged on one side of the unloading machine.
[0017] As a preferred embodiment, it also includes a sampling cabinet, wherein the conveying mechanism conveys the tray that has completed baking and is located in the oven to the sampling cabinet, so that the sampling cabinet performs sampling and testing on the batteries located in the tray to determine whether the batteries are qualified; the sampling cabinet includes a sampling bracket, a sampling support bracket, a sampling moving mechanism and a sampling manipulator, wherein the sampling support bracket is arranged on the sampling bracket, the tray can be placed on the sampling support bracket, the sampling moving mechanism is arranged on the sampling bracket, the sampling moving mechanism is located above the sampling support bracket, the sampling manipulator is arranged on the sampling moving mechanism, the sampling moving mechanism is used to drive the sampling manipulator to move, the sampling manipulator can move vertically, and the sampling manipulator is used to take the batteries out of the tray and place them on the working platform of the sampling bracket, so that workers or other mechanisms can test the sampled batteries.
[0018] As a preferred solution, it also includes a cache rack and a maintenance table, wherein the cache rack is arranged on the opposite side of the sampling cabinet and is used to cache the pallets; the maintenance table includes a storage rack and a storage box, wherein the storage rack is fixed to the top of the storage box, and the storage rack is used to place the damaged pallets.
[0019] The present invention also provides a scheduling method for a fully automatic battery cell drying line, comprising the following steps:
[0020] ⑴ The control cabinet controls the dispatching system to move the pallet loaded with cells from the battery loading equipment to the buffer rack;
[0021] (2) the dispatching system moves the tray fully loaded with the battery cells from the cache rack to the oven;
[0022] ⑶ The dispatching system transports the baked tray from the oven to the sampling cabinet to sample the battery cells;
[0023] (4) the dispatching system transports the trays that have been baked and qualified from the oven to a cooling cabinet for cooling;
[0024] (5) The dispatching system transfers the cooled tray from the cooling cabinet to the battery unloading equipment;
[0025] (6) The dispatching system transports the empty pallet from the battery unloading equipment to the battery loading equipment;
[0026] ⑺Move the damaged pallet to a maintenance station for repair.
[0027] The fully automatic battery cell drying line and the scheduling method thereof described in the present invention have the following beneficial effects:
[0028] Compared with the prior art, the fully automatic battery cell drying line of the present invention includes battery loading equipment, a scheduling system, an oven, a cooling cabinet, a battery unloading equipment and a control cabinet, the scheduling system includes a ground rail and a conveying mechanism, the conveying mechanism is installed on the ground rail and can move along the ground rail, the battery loading equipment, the oven, the cooling cabinet, the battery unloading equipment and the control cabinet are respectively arranged on the side of the ground rail, the conveying mechanism is controlled by the control cabinet to move on the ground rail, the battery loading equipment fully loads the packaged batteries on the tray, the conveying mechanism moves to the battery loading equipment, and the battery loading equipment is loaded with batteries. The conveyor mechanism moves the pallet to itself, and then moves along the ground rail to the oven, and transfers the pallet to the oven for baking. After baking, the conveyor mechanism also transfers the pallet in the oven to the cooling cabinet to cool the battery, reducing the cooling time of the battery, thereby reducing the battery baking cycle. After the battery is cooled, the conveyor mechanism transfers the pallet to the battery unloading equipment to realize the automated operation process of battery loading, baking and unloading to ensure the battery baking efficiency. The battery does not need to be manually transported during the baking process, and the conveyor mechanism automatically completes the transportation, thereby improving work efficiency and saving manpower. In addition, since the conveying speed of the conveying mechanism is fast, and the battery takes a long time to bake in the oven, multiple ovens are set up beside the ground rail. After one oven is fully loaded for baking, the conveyor mechanism can transfer the pallet to the next oven, so that more batteries can be baked per unit time, further improving the battery baking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 2 is a schematic diagram of the overall structure of a fully automatic battery cell drying line according to an embodiment of the present invention;
[0030] Figure 2 is a top view of a fully automatic battery cell drying line according to an embodiment of the present invention;
[0031] Figure 3 It is a schematic diagram of the overall structure of the transport mechanism of an embodiment of the present invention;
[0032] Figure 4 It is a schematic diagram of the disassembly of the structure of the transport mechanism according to an embodiment of the present invention;
[0033] Figure 5 is a schematic diagram of the overall structure of a first driving assembly according to an embodiment of the present invention;
[0034] Figure 6 This is a schematic diagram of the overall structure of a tray according to an embodiment of the present invention;
[0035] Figure 7 It is a schematic diagram of the overall structure of the feeding belt assembly according to an embodiment of the present invention;
[0036] Figure 8 It is a schematic diagram of the overall structure of a loading machine or a unloading machine according to an embodiment of the present invention;
[0037] Fig. 9 It is a schematic diagram of the overall structure of the battery unloading equipment according to an embodiment of the present invention;
[0038] Fig.10 It is a schematic diagram of the overall structure of the sampling cabinet according to an embodiment of the present invention;
[0039] Fig.11 The present invention is a flowchart of a scheduling method for a fully automatic battery cell drying line according to an embodiment of the present invention.
[0040] Description of reference numerals:
[0041] 1. Battery feeding equipment; 11. Feeder; 111. Feeding box; 112. Z upward feeding slide; 113. X upward feeding slide; 114. Y upward feeding slide; 115. Manipulator; 12. Feeding belt assembly; 121. Feeding conveyor belt; 122. Unloading conveyor belt; 123. Detection device; 124. Material selection manipulator; 125. Tray; 1251. Base; 1252. Horizontal fence; 1253. Vertical Pole; 1254, four pulley assemblies; 12541, mounting seat; 12542, horizontal pulley; 12543, vertical pulley; 2, dispatching system; 21, ground rail; 22, transport mechanism; 221, frame; 2211, first drive assembly; 2212, second drive assembly; 2213, vertical guide rail; 2214, bottom plate; 2215, left frame; 2216, right frame; 2217, top frame; 2 22. Transport assembly; 2221. First drive plate; 2222. Second drive plate; 22211. First drive motor; 22212. Output wheel; 22213. Two guide wheels; 22214. Drive wheel; 22215. Drive belt; 22216. First transmission shaft; 2223. First moving plate; 2224. Second moving plate; 2225. Vertical lifting frame; 2226. Transport frame; 2227. The first transverse guide rail; 2228, the third drive assembly; 2229, the second transverse guide rail; 2220, the fourth drive assembly; 223, the control box; 3, the oven; 4, the cooling cabinet; 5, the battery unloading equipment; 51, the unloading machine; 52, the unloading belt; 6, the control cabinet; 7, the sampling cabinet; 71, the sampling bracket; 72, the sampling support bracket; 73, the sampling moving mechanism; 74, the sampling manipulator; 8, the cache rack; 9, the maintenance table. DETAILED DESCRIPTION
[0042] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0043] Reference Figure 1 and Figure 2As shown, the present invention discloses a fully automatic battery cell drying line, including a battery loading device 1, a scheduling system 2, an oven 3, a cooling cabinet 4, a battery unloading device 5 and a control cabinet 6.
[0044] The battery loading device 1 is arranged on one side of the ground rail 21, and the battery loading device 1 is used to fully load the batteries onto the tray 125;
[0045] The dispatching system 2 includes a ground rail 21 and a transport mechanism 22. The transport mechanism 22 is disposed on the ground rail 21 and moves along the ground rail 21.
[0046] A plurality of ovens 3 are arranged on both sides of the ground rail 21, and the transport mechanism 22 transfers the tray 125 to the oven 3, and the oven bakes the batteries on the tray 125;
[0047] The cooling cabinet 4 is arranged on one side of the ground rail 21, and the transport mechanism 22 transfers the baked tray 125 to the cooling cabinet 4, and the cooling cabinet 4 cools the batteries on the tray 125;
[0048] The battery unloading device 5 is arranged on one side of the ground rail 21 , and the transport mechanism 22 stacks the cooled trays 125 on the battery unloading device 5 , and the battery unloading device 5 unloads the batteries in the trays 125 ;
[0049] The control cabinet 6 is arranged on one side of the ground rail 21. The control cabinet 6 is signal-connected with the dispatching system 2, the battery loading equipment 1, the oven 3, the cooling cabinet 4, and the battery unloading equipment 5. The control cabinet 6 is used to control the operation of the dispatching system 2, the battery loading equipment 1, the oven 3, the cooling cabinet 4, and the battery unloading equipment 5.
[0050] The frame 221 is composed of a bottom plate 2214 , a left side frame 2215 , a right side frame 2216 and a top frame 2217 . The left side frame 2215 and the right side frame 2216 are vertically fixed on the bottom plate 2214 , and the top frame 2217 is fixed on the top ends of the left side frame 2215 and the right side frame 2216 .
[0051] Compared with the prior art, the fully automatic battery cell drying line of the present invention includes a battery loading device 1, a dispatching system 2, an oven 3, a cooling cabinet 4, a battery unloading device 5 and a control cabinet 6, the dispatching system 2 includes a ground rail 21 and a conveying mechanism 22, the conveying mechanism 22 is installed on the ground rail 21 and can move along the ground rail 21, the battery loading device 1, the oven 3, the cooling cabinet 4, the battery unloading device 5 and the control cabinet 6 are respectively arranged on the side of the ground rail 21, and the conveying mechanism 22 is controlled by the control cabinet 6 to move on the ground rail 21, the battery loading device 1 fully loads the packaged batteries on the tray 125, and the conveying mechanism 22 moves to the battery loading device 1, and the battery loading device 1 The tray 125 loaded with batteries is transported to itself, and then moved along the ground rail 21 to the oven 3, and the tray 125 is transferred to the oven 3 for baking. After baking, the transport mechanism 22 also transfers the tray 125 in the oven 3 to the cooling cabinet 4 to cool the batteries and reduce the cooling time of the batteries, thereby reducing the baking cycle of the batteries. After the batteries are cooled, the transport mechanism 22 transfers the tray 125 to the battery unloading equipment 5 to realize the automated operation process of battery loading, baking and unloading to ensure the battery baking efficiency. The batteries do not need to be transported manually during the baking process, and the transport mechanism 22 automatically completes the transportation, thereby improving work efficiency and saving manpower. In addition, since the transport speed of the transport mechanism 22 is fast, and the required baking time of the batteries in the oven 3 is long, multiple ovens 3 are set beside the ground rail 21. After one oven 3 is fully loaded for baking, the transport mechanism 22 can transfer the tray 125 to the next oven 3, so that more batteries can be baked per unit time, further improving the baking efficiency of the batteries.
[0052] Reference Figures 3 to 6As shown, the transport mechanism 22 includes a frame 221, a transport assembly 222, and a control box 223. The transport assembly 222 is arranged on the frame 221, and the control box 223 is arranged on the frame 221. The frame 221 and the transport assembly 222 are electrically connected to the control box 223; the transport assembly 222 includes a first driving plate 2221, a second driving plate 2222, a first moving plate 2223, a second moving plate 2224, a vertical lifting frame 2225 and a plurality of pairs of transport frames 2226. The frame 221 is provided with a first driving assembly 2211 and a second driving assembly 2212. The first driving assembly 2211 is connected to the first driving plate 2221 by transmission, and the first driving assembly 2211 is used to drive the first driving plate 2221 to move vertically. The second driving assembly 2212 is connected to the second driving plate 2222 by transmission, and the second driving assembly 2212 is used to drive the second driving plate 2222 to move vertically. The frame 221 is provided with a vertical guide rail 2213, and the first driving plate 2221 and the second driving plate 2222 are slidably connected to the vertical guide rail 2213 through a sliding block; the first driving plate 2221 is installed on one side of the frame 221, and the second driving plate 2222 is installed on the other side of the frame 221, the first driving plate 2221 and the second driving plate 2222 are both provided with a first transverse guide rail 2227 and a third driving assembly 2228, the first moving plate 2223 and the second moving plate 2224 are respectively slidably connected with the first transverse guide rail 2227 of the first driving plate 2221 and the second driving plate 2222, the first moving plate 2223 and the second moving plate 2224 are respectively connected with the first driving plate 2221 and the second driving plate 2222, and the third driving assembly 2228 is used to drive the first moving plate 22 23 and the second movable plate 2224 move horizontally; the first movable plate 2223 and the second movable plate 2224 are both provided with a second horizontal guide rail 2229 and a fourth driving assembly 2220, the vertical lifting frame 2225 is slidingly connected to the second horizontal guide rail 2229, the vertical lifting frame 2225 is transmission-connected to the fourth driving assembly 2220, and the fourth driving assembly 2220 is used to drive the vertical lifting frame 2225 to move horizontally; multiple pairs of transport frames 2226 are installed on the vertical lifting frame 2225, and the vertical lifting frame 2225 is used to drive the transport frame 2226 to move vertically.
[0053] The fully automatic battery cell drying line of the present invention uses a dispatching system 2 to transfer the tray 125. The dispatching system 2 includes a ground rail 21 and a conveying mechanism 22. The conveying mechanism 22 is arranged on the ground rail 21 and moves along the ground rail 21, so that the tray 125 loaded with batteries by the battery loading device 1 can be transported to the oven 3, the cooling cabinet 4, and the battery unloading device 5 in sequence. The battery unloading device 5 unloads the batteries in the tray 125, thereby completing the automatic baking of the batteries. The conveying mechanism 22 of the dispatching system 2 includes a frame 221, a conveying assembly 222, and a control box 223. The conveying assembly 222 is arranged on the frame 221, and the control box 223 is arranged on the frame 221. The frame 221 and the conveying assembly 222 are electrically connected to the control box 223, and the operation of the conveying mechanism 22 can be controlled by the control box 223. The transport assembly 222 includes a first drive plate 2221, a second drive plate 2222, a first mobile plate 2223, a second mobile plate 2224, a vertical lifting frame 2225 and a plurality of pairs of transport frames 2226. The frame 221 is provided with a first drive assembly 2211 and a second drive assembly 2212. The first drive assembly 2211 is connected to the first drive plate 2221 in a transmission manner. The first drive assembly 2211 is used to drive the first drive plate 2221 to move vertically. The second drive assembly 2212 is connected to the second drive plate 2222 is connected for transmission, the second driving component 2212 is used to drive the second driving plate 2222 to move vertically, the frame 221 is provided with a vertical guide rail 2213, the first driving plate 2221 and the second driving plate 2222 are slidably connected with the vertical guide rail 2213 through a sliding block, and the first driving component 2211 and the second driving component 2212 are used to drive the first driving plate 2221 and the second driving plate 2222 to move vertically, so that the transport frame 2226 can transport pallets 125 of different stacking layers. The first driving plate 2221 is installed on one side of the frame 221, and the second driving plate 2222 is installed on the other side of the frame 221. The first driving plate 2221 and the second driving plate 2222 are both provided with a first transverse guide rail 2227 and a third driving assembly 2228. The first movable plate 2223 and the second movable plate 2224 are respectively slidably connected to the first transverse guide rails 2227 of the first driving plate 2221 and the second driving plate 2222. The first movable plate 2223 and the second movable plate 2224 are respectively connected to the first driving plate 2221 and the second driving plate 2222. The third driving assembly 2228 is used to drive the first movable plate 2223 and the second movable plate 2224 to move laterally. The first movable plate 2223 and the second movable plate 2224 are driven by the third driving assembly 2228 to move laterally, so that the first movable plate 2223 and the second movable plate 2224 can be docked to the battery loading equipment 1, the oven 3, the cooling cabinet 4, and the battery unloading equipment 5.The first movable plate 2223 and the second movable plate 2224 are both provided with a second transverse guide rail 2229 and a fourth driving assembly 2220, the vertical lifting frame 2225 is slidingly connected to the second transverse guide rail 2229, the vertical lifting frame 2225 is transmission-connected to the fourth driving assembly 2220, and the fourth driving assembly 2220 is used to drive the vertical lifting frame 2225 to move horizontally; multiple pairs of transport frames 2226 are installed on the vertical lifting frame 2225, and the vertical lifting frame 2225 is used to drive the transport frame 2226 to move vertically. Since the first movable plate 2223 and the second movable plate 2224 are connected to the battery loading equipment 1, the oven 3, and the cooling cabinet 4, the height of the conveying frame 2226 is adjusted to be lower than the tray 125 through the vertical lifting frame 2225 in turn, and the fourth driving assembly 2220 drives the conveying frame 2226 to extend into the bottom of the tray 125, and the vertical lifting frame 2225 drives the conveying frame 2226 to rise to support the tray 125, and the fourth driving assembly drives the vertical lifting frame 2225 to move and reset, and the third driving assembly 2228 drives the first movable plate 2223 and the second movable plate 2224 to move and reset, and the first driving assembly 2211 and the second driving assembly 2212 drive the first driving plate 2221 and the second driving plate 2222 to move and reset, thereby completing the removal of the tray 125. When the first movable plate 2223 and the second movable plate 2224 are docked with the oven 3, the cooling cabinet 4, and the battery unloading equipment 5 to place the tray 125, the height of the conveying frame 2226 is adjusted to be higher than the tray 125 bracket through the vertical lifting frame 2225 in turn, the fourth driving component 2220 drives the conveying frame 2226 to extend into the oven 3, the cooling cabinet 4 or the battery unloading equipment 5, the vertical lifting frame 2225 drives the conveying frame 2226 to descend to the tray 125 and place it on the oven 3, the cooling cabinet 4, and the battery unloading equipment 5, the fourth driving component 2220 drives the vertical lifting frame 2225 to move and reset, and the third driving component 2228 drives the first movable plate 2223 and the second movable plate 2224 to reset, thereby completing the placement of the tray 125.
[0054] Reference Figure 4 and Figure 5As shown, the first driving assembly 2211 and the second driving assembly 2212 both include a first driving motor 22211, an output wheel 22212, two guide wheels 22213, two driving wheels 22214, a driving belt 22215 and two first transmission shafts 22216. The driving motor is connected to the output wheel 22212 in a transmission manner, the guide wheel is arranged between the output wheel 22212 and the driving wheel 22214, and the driving belt 22215 is sleeved on the output wheel 22212, the guide wheel and the driving wheel 222 14, the driving wheel 22214 is connected to the driving shaft; the third driving assembly 2228 includes a second driving motor and a second transmission shaft, the second driving motor is connected to the second transmission shaft, the first movable plate 2223 and the second movable plate 2224 are respectively connected to the first driving plate 2221 and the second driving plate 2222; the fourth driving assembly 2220 includes a third driving motor and a third transmission shaft, the third driving motor is connected to the third transmission shaft, and the vertical upgrading rack is connected to the third transmission shaft.
[0055] The first driving motor 22211 works to drive the output wheel 22212 to rotate, so that the driving belt 22215 sleeved on the output wheel 22212 rotates, and drives the driving wheel 22214 to rotate, so that the first transmission shaft 22216 can drive the first driving plate 2221 and the second driving plate 2222 to move vertically.
[0056] Reference Figure 6 As shown, the tray 125 includes a base 1251, three horizontal surrounding rods 1252, two vertical surrounding rods 1253 and four pulley assemblies 1254. The vertical surrounding rods 1253 and the horizontal surrounding rods 1252 are fixed to the base 1251, the two vertical surrounding rods 1253 are arranged in parallel, the three horizontal surrounding rods 1252 are arranged in parallel, the two ends of the horizontal surrounding rod 1252 are respectively fixedly connected to the two vertical surrounding rods 1253 to form a square frame, and the four pulley assemblies 1254 are respectively installed on The four corners of the square frame; the pulley assembly 1254 includes a mounting seat 12541, two transverse pulleys 12542 and two vertical pulleys 12543, the transverse pulley 12542 and the vertical pulley 12543 are installed on the mounting seat 12541, the two transverse pulleys 12542 are horizontally arranged on the mounting seat 12541, and the two vertical pulleys 12543 are vertically arranged on the mounting seat 12541 and are located on both sides of the transverse pulley 12542.
[0057] By setting the four pulley assemblies 1254, the pallet 125 can be taken and placed more smoothly from the battery loading device 1, the dispatching system 2, the oven 3, the cooling cabinet 4, and the battery unloading device 5. Since the transport rack 2226 needs to move the pallet 125 vertically and horizontally when transporting the pallet 125, the vertical pulley and the horizontal pulley can reduce the stagnation of the pallet 125 when moving horizontally and vertically, making the pallet 125 more smoothly taken.
[0058] Reference Figure 7 and Figure 8 As shown, the battery loading equipment 1 includes a loading machine 11 and a loading belt assembly 12. The loading machine 11 includes a loading box 111, a Z-uploading slide 112, an X-uploading slide 113, a Y-uploading slide 114 and a manipulator 115. The Y-uploading slide 114 is slidably connected to the Z-uploading slide 112, the X-uploading slide 113 is slidably connected to the Y-uploading slide 114, the manipulator 115 is slidably connected to the X-uploading slide 113, and the loading belt assembly 12 is arranged on one side of the loading machine 11; the loading belt assembly 12 includes a loading conveyor belt 121, a return conveyor belt 122, a detection device 123 and a material selection manipulator 124. The detection device 123 is arranged above the loading conveyor belt 121, and the material selection manipulator 124 clamps unqualified batteries to the return conveyor belt 122.
[0059] By setting the Z upward feeding slide rail 112, the X upward feeding slide rail 113, and the Y upward feeding slide rail, the manipulator 115 can be moved to any position of the tray 125 to place the battery. By setting the detection device 123 above the feeding conveyor belt 121, the battery with appearance problems can be moved to the return conveyor belt 122 by the material selection manipulator 124 in advance, so that the unqualified batteries can be screened out, ensuring the good rate of the batteries fed to the tray 125, and avoiding baking of unqualified batteries to cause waste.
[0060] Reference Fig. 9 As shown, the battery unloading device 5 includes an unloading machine 51 and an unloading belt 52. The unloading machine 51 includes an unloading box, a Z upward loading slide 112, an X upward loading slide 113, a Y upward loading slide 114 and a manipulator 115. The Y upward loading slide 114 is slidably connected to the Z upward loading slide 112, the X upward loading slide 113 is slidably connected to the Y upward loading slide 114, the manipulator 115 is slidably connected to the X upward loading slide 113, and the unloading belt 52 is arranged on one side of the unloading machine 51. The structure of the unloading machine 51 is similar to that of the loading machine 11, so it can be referred to Figure 8 .
[0061] By providing the Z upward feeding slide rail 112, the X upward feeding slide rail 113, and the Y upward feeding slide rail, the robot arm can be moved to any position of the tray 125 to pick up the battery.
[0062] Reference Fig.10 As shown, a sampling cabinet 7 is also included. The transport mechanism 22 transports the baked tray 125 in the oven 3 to the sampling cabinet 7, so that the sampling cabinet 7 performs sampling inspection on the batteries in the tray 125 to determine whether the batteries are qualified.
[0063] Specifically, the sampling cabinet 7 includes a sampling bracket 71, a sampling support bracket 72, a sampling mobile mechanism 73 and a sampling manipulator 74. The sampling support bracket 72 is arranged on the sampling bracket 71, and the tray 125 can be placed on the sampling support bracket 72. The sampling mobile mechanism 73 is arranged on the sampling bracket 71. The sampling mobile mechanism 73 is located above the sampling support bracket 72. The sampling manipulator 74 is arranged on the sampling mobile mechanism 73. The sampling manipulator 74 can move vertically by moving the sampling mobile mechanism 73. The sampling manipulator 74 is used to take the battery cell out of the tray 125 and place it on the working platform of the sampling bracket 71, so that workers or other organizations can detect the sampled battery cells.
[0064] Reference Figure 1 As shown, it also includes a cache rack 8 and a maintenance table 9. The cache rack 8 is arranged on the opposite side of the sampling cabinet 7 and is used to cache the tray 125. The transport mechanism 22 can transport the tray 125 to the cache rack 8 and cache the tray 125 through the cache rack 8; the maintenance table 9 includes a storage rack and a storage box. The storage rack is fixed on the top of the storage box, and the storage rack is used to place the damaged tray 125.
[0065] Reference Fig.11 As shown, the present invention also provides a scheduling method for a fully automatic battery cell drying line, comprising the following steps:
[0066] ⑴ The control cabinet controls the dispatching system to move the pallet loaded with cells from the battery loading equipment to the buffer rack;
[0067] ⑵The dispatching system moves the trays loaded with cells from the buffer rack to the oven;
[0068] ⑶ The dispatching system moves the baked tray from the oven to the sampling cabinet to sample the battery cells;
[0069] (4) The dispatching system moves the baking-qualified pallets from the oven to the cooling cabinet for cooling;
[0070] ⑸ The dispatching system transfers the cooled pallets from the cooling cabinet to the battery unloading equipment;
[0071] (6) The dispatching system moves the empty pallet from the battery unloading equipment to the battery loading equipment;
[0072] ⑺Move the damaged pallet to the maintenance station for repair.
[0073] The scheduling method of the fully automatic battery cell drying line of the present invention controls the conveying mechanism to move on the ground rail through the control cabinet, the battery loading equipment fully loads the packaged battery on the tray, the conveying mechanism moves to the battery loading equipment, and carries the tray loaded with batteries in the battery loading equipment to itself, and then moves along the ground rail to the oven, and transfers the tray to the oven for baking. After baking, the conveying mechanism also transfers the tray in the oven to the cooling cabinet to cool the battery, reducing the cooling time of the battery, thereby reducing the baking cycle of the battery. After the battery is cooled, the conveying mechanism transfers the tray to the battery unloading equipment to realize the automated operation process of battery loading, baking and unloading to ensure the battery baking efficiency. The battery does not need to be manually carried during the baking process, and the conveying mechanism automatically completes the handling, thereby improving work efficiency and saving manpower. In addition, since the conveying speed of the conveying mechanism is fast, and the required baking time of the battery in the oven is long, multiple ovens are set on the side of the ground rail. After one oven is fully loaded for baking, the conveying mechanism can transfer the tray to the next oven, so that more batteries can be baked in a unit time, further improving the baking efficiency of the battery.
[0074] In addition, after the battery cells are baked, the trays can be moved to the sampling cabinet for sampling to find out whether the battery cells are baked properly, thereby reducing the production of defective products. If they are qualified, the transport mechanism can move the trays in the oven to the cooling box for cooling; if they are unqualified, the oven needs to continue baking. At the same time, the buffer rack can buffer the trays; the maintenance table can place damaged trays for repair.
[0075] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A fully automatic battery cell drying line, characterized in that: include: A dispatching system comprises a ground rail and a transport mechanism, wherein the transport mechanism is arranged on the ground rail and moves along the ground rail; A battery loading device, the battery loading device is arranged on one side of the ground rail, and the battery loading device is used to fully load the batteries onto the tray; An oven, wherein a plurality of the ovens are arranged on both sides of the ground rail, and the transport mechanism transfers the tray to the oven, and the oven bakes the batteries on the tray; A cooling cabinet, which is arranged on one side of the ground rail, and the transport mechanism transfers the baked tray to the cooling cabinet, and the cooling cabinet cools the batteries on the tray; A battery unloading device, wherein the battery unloading device is arranged on one side of the ground rail, the transport mechanism stacks the cooled trays on the battery unloading device, and the battery unloading device unloads the batteries from the trays; A control cabinet, the control cabinet is arranged on one side of the ground rail, the control cabinet is connected with the dispatching system, the battery loading equipment, the oven, the cooling cabinet, and the battery unloading equipment by signal, and the control cabinet is used to control the dispatching system, the battery loading equipment, the oven, the cooling cabinet, and the battery unloading equipment to work; The conveying mechanism includes a frame, a conveying assembly, and a control box, the conveying assembly is arranged on the frame, the control box is arranged on the frame, and the frame and the conveying assembly are electrically connected to the control box; the conveying assembly includes a first driving plate, a second driving plate, a first movable plate, a second movable plate, a vertical lifting frame and a plurality of pairs of conveying frames, the frame is provided with a first driving assembly and a second driving assembly, the first driving assembly is transmission-connected with the first driving plate, the first driving assembly is used to drive the first driving plate to move vertically, the second driving assembly is transmission-connected with the second driving plate, the second driving assembly is used to drive the second driving plate to move vertically, the frame is provided with a vertical guide rail, the first driving plate and the second driving plate are slidably connected with the vertical guide rail via a sliding block; the first driving plate is installed on one side of the frame, and the second driving plate is installed on On the other side of the frame, the first driving plate and the second driving plate are both provided with a first transverse guide rail and a third driving assembly, the first moving plate and the second moving plate are respectively slidably connected to the first transverse guide rails of the first driving plate and the second driving plate, the first moving plate and the second moving plate are respectively transmission-connected to the first driving plate and the second driving plate, and the third driving assembly is used to drive the first moving plate and the second moving plate to move transversely; the first moving plate and the second moving plate are both provided with a second transverse guide rail and a fourth driving assembly, the vertical lifting frame is slidably connected to the second transverse guide rail, the vertical lifting frame is transmission-connected to the fourth driving assembly, and the fourth driving assembly is used to drive the vertical lifting frame to move transversely; multiple pairs of the transport frames are installed on the vertical lifting frames, and the vertical lifting frames are used to drive the transport frames to move vertically; The tray includes a base, three transverse enclosure rods, two vertical enclosure rods and four pulley assemblies, the vertical enclosure rods and the transverse enclosure rods are fixed to the base, the two vertical enclosure rods are arranged in parallel, the three transverse enclosure rods are arranged in parallel, the two ends of the transverse enclosure rods are respectively fixedly connected to the two vertical enclosure rods to form a square frame, and the four pulley assemblies are respectively installed at the four corners of the square frame; the pulley assembly includes a mounting seat, two transverse pulleys and two vertical pulleys, the transverse pulleys and the vertical pulleys are installed on the mounting seat, the two transverse pulleys are horizontally arranged on the mounting seat, and the two vertical pulleys are vertically arranged on the mounting seat and are located on both sides of the transverse pulley.
2. The fully automatic battery cell drying line according to claim 1, characterized in that: The first drive assembly and the second drive assembly each include a first drive motor, an output wheel, two guide wheels, two drive wheels, a drive belt and two first transmission shafts, the first drive motor is connected to the output wheel in a transmission connection, the guide wheel is arranged between the output wheel and the drive wheel, the drive belt is sleeved on the output wheel, the guide wheel and the drive wheel, and the drive wheel is connected to the first transmission shaft in a transmission connection; the third drive assembly includes a second drive motor and a second transmission shaft, and the second drive motor is connected to the second transmission shaft in a transmission connection; the fourth drive assembly includes a third drive motor and a third transmission shaft, the third drive motor is connected to the third transmission shaft in a transmission connection, and the vertical lifting frame is connected to the third transmission shaft in a transmission connection.
3. The fully automatic battery cell drying line according to claim 1, characterized in that: The battery feeding equipment includes a feeding machine and a feeding belt assembly. The feeding machine includes a feeding box, a Z-up feeding slide, an X-up feeding slide, a Y-up feeding slide and a manipulator. The Y-up feeding slide is slidably connected to the Z-up feeding slide, the X-up feeding slide is slidably connected to the Y-up feeding slide, the manipulator is slidably connected to the X-up feeding slide, and the feeding belt assembly is arranged on one side of the feeding machine; the feeding belt assembly includes a feeding conveyor belt, a return conveyor belt, a detection device and a material selection manipulator. The detection device is arranged above the feeding conveyor belt, and the material selection manipulator clamps the unqualified batteries to the return conveyor belt.
4. The fully automatic battery cell drying line according to claim 1, characterized in that: The battery unloading equipment includes an unloading machine and an unloading belt. The unloading machine includes an unloading box, a Z upward feeding slide rail, an X upward feeding slide rail, a Y upward feeding slide rail and a manipulator. The Y upward feeding slide rail is slidably connected to the Z upward feeding slide rail, the X upward feeding slide rail is slidably connected to the Y upward feeding slide rail, the manipulator is slidably connected to the X upward feeding slide rail, and the unloading belt is arranged on one side of the unloading machine.
5. The fully automatic battery cell drying line according to claim 1, characterized in that: It also includes a sampling cabinet, the conveying mechanism conveys the tray that has completed baking and is located in the oven to the sampling cabinet, so that the sampling cabinet performs sampling and testing on the batteries located in the tray to determine whether the batteries are qualified; the sampling cabinet includes a sampling bracket, a sampling support bracket, a sampling moving mechanism and a sampling manipulator, the sampling support bracket is arranged on the sampling bracket, the tray can be placed on the sampling support bracket, the sampling moving mechanism is arranged on the sampling bracket, the sampling moving mechanism is located above the sampling support bracket, the sampling manipulator is arranged on the sampling moving mechanism, the sampling moving mechanism is used to drive the sampling manipulator to move, the sampling manipulator can move vertically, and the sampling manipulator is used to take the battery out of the tray and place it on the working platform of the sampling bracket to facilitate the testing of the sampled battery.
6. The fully automatic battery cell drying line according to claim 5, characterized in that: It also includes a cache rack and a maintenance table. The cache rack is arranged on the opposite side of the sampling cabinet and is used to cache the pallets. The maintenance table includes a storage rack and a storage box. The storage rack is fixed on the top of the storage box, and the storage rack is used to place the damaged pallets.
Citation Information
Patent Citations
Automatic production line for removing water from battery cell
CN218443018U