A cover plate die

By improving the spring force unit and water system of the cover plate punch, the problems of high-temperature cutting edge cooling and die positioning were solved, achieving stable cooling and easy-to-replace die design to adapt to workpiece size changes.

CN116159921BActive Publication Date: 2026-05-12吉达克精密金属科技(常熟)有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
吉达克精密金属科技(常熟)有限公司
Filing Date
2021-11-25
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing high-temperature cutting edge cooling methods suffer from aluminum chip splattering issues, and the lower module positioning part lacks an elastic fixing method, making it difficult to adapt to changes in workpiece size. Furthermore, the lower module is a single piece, making it inconvenient to replace.

Method used

The mold structure is improved by using a spring force unit for elastic fixation, combined with a water system for cooling, and ensuring stable workpiece positioning through separate upper and lower templates and positioning units. A cylinder fixing unit is used to adapt to changes in workpiece size.

Benefits of technology

It achieves efficient cooling and temperature reduction, avoids aluminum chip splashing, ensures stable workpiece positioning, and the mold is easy to replace and adapt to size changes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116159921B_ABST
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Abstract

The application provides a cover plate die, and relates to the field of molds.The cover plate die comprises a die foot, a spring force unit, an upper die plate, a lower die plate, a positioning unit and a die cutting unit.The die cutting unit comprises an upper guide plate, a die cutting edge, a stripper plate, a cylinder fixing unit, a lower guide plate and the like.The stripper plate is internally provided with a water channel, and a water channel hole for extending a pipeline therein is arranged on the upper part of the stripper plate.The water channel is arranged in a cross shape in the stripper plate, and a plurality of water outlets are arranged on the four edges of the stripper plate.The application has the beneficial effect that when the cover plate is cut and processed by using the application, a cooling pipeline is added to the stripper plate, and the cooling liquid is sprayed from the stripper plate to the surrounding edges, so that the aluminum scraps can be punched outwards while being cooled and cooled down, thereby avoiding the accumulation of the aluminum scraps and the pressure injury of the workpiece.
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Description

[Technical Field]

[0001] This invention relates to the field of stamping dies, specifically a cover plate stamping die. [Background Technology]

[0002] Stamping dies are important processing tools in modern industrial production. In the previous stamping process of automotive circuit board cover plates, the temperature of the cutting edge rose due to prolonged stamping. The high temperature of the cutting edge caused aluminum to stick to the cutting edge during stamping. The original cooling method was to blow air onto the cutting edge. However, this cooling method caused aluminum chips to splash onto the workpiece and create indentations during stamping. In addition, if the internal cavity size of the workpiece changes, there will be a large gap between the workpiece and the lower module or the workpiece cannot be placed. The positioning part of the lower module does not have a flexible fixing method. At the same time, the lower module is a whole piece, which is not conducive to replacement.

[0003] Therefore, it is necessary to improve existing technologies. [Summary of the Invention]

[0004] The technical problems to be solved by this invention are: the high-temperature blade cooling method and the lack of an elastic fixing method for the lower module positioning part, and the fact that the lower module is a single piece, which is not conducive to replacement.

[0005] The solution to the technical problem of this invention is: a cover plate punching die, comprising:

[0006] The mold foot includes an upper mold foot and a lower mold foot; the upper mold foot is connected to the upper template and is located above the upper template; the lower mold foot is connected to the lower template and is located below the lower template.

[0007] A spring force unit includes: a spring, a spring plate, and a height-equalizing screw. The spring is positioned above and close to the spring plate to provide spring force to the spring plate, enabling it to push the stripper plate connected to the spring plate back to its original position when the die moves upward. The spring plate is positioned above the upper die plate and is connected to the stripper plate through a connecting rod. It cooperates with the spring positioned above it to push the stripper plate back to its original position using spring force when the die moves upward. The spring plate has a water passage hole through which a water supply line passes. The height-equalizing screw passes through the spring and the spring plate and is locked to the upper die plate to provide a track for the movement of the spring plate.

[0008] The upper template is a cuboid with holes on both sides. A guide sleeve is attached below the holes, through which a guide post extends during punching.

[0009] The lower template is a cuboid parallel to the upper template, which is used to support the cylinder fixing unit, the lower guide plate and the limiting post, and has a through hole for accommodating the pipeline required by the cylinder.

[0010] The positioning unit includes guide pillars, guide sleeves, and limiting pillars. The guide pillars are locked onto the lower template and engage with the guide sleeves during punching, extending into the holes of the upper template to fix the overall mold. The guide sleeves are locked onto the lower part of the upper template and engage with the guide pillars during punching to fix the overall mold. The limiting pillars are locked onto the four corners of the lower template to abut against the upper template and create a limiting effect when the die moves downward.

[0011] The punching unit includes: an upper guide plate, a punching blade, a stripper plate, a cylinder fixing unit, and a lower guide plate;

[0012] The upper guide plate is locked to the lower part of the upper template and has a water passage hole through which the water supply pipeline passes. The upper guide plate has a positioning post at each of its four corners. The guide post extends into the hole of the stripper plate and is used to provide a track for the stripper plate to move.

[0013] The punching blade is locked to the four sides of the upper guide plate, and the blade is set at an angle to punch the workpiece.

[0014] The stripper plate is located below the upper guide plate and is connected to the spring plate through a connecting rod. It has a hole at each of its four corners to allow a positioning post in the upper guide plate to extend into, providing positioning during the stripper plate's movement. One side of the stripper plate has a clearance hole to accommodate the protruding part of the workpiece. The stripper plate has a water channel inside, and a water channel hole at the top for a pipeline to extend into. The water channel is arranged in a grid pattern inside the stripper plate, and several water outlets are located on the four sides of the stripper plate. Each water outlet is a hole that connects to the water channel and extends to the outside of the stripper plate. The opening connected to the water channel is smaller than the opening extending to the outside of the stripper plate. The height of the water outlet is set according to the angle of the cutting edge.

[0015] The cylinder fixing unit includes: a fixing plate, a fixing block, a cylinder, a connecting rod, and guide wheels. The fixing plate is mounted on the lower guide plate and has a through hole for accommodating the pipeline required by the cylinder. The fixing block consists of a corner fixing block and four side fixing blocks. The corner fixing block is located at one corner of the fixing plate, and the side fixing blocks are located on the four sides of the fixing plate. There is a gap between the corner fixing block and the two side fixing blocks to accommodate the connecting rod and guide wheels. The fixing block has a groove that matches the shape of the workpiece and is used to cooperate with the cylinder, connecting rod, and guide wheels to fix the workpiece in the punching position. The cylinder is mounted on the fixing plate, with its telescopic part facing the corner fixing block and connected to the connecting rod to drive the connecting rod and guide wheels to press them tightly against the workpiece. The connecting rod is a V-shaped rod with a guide wheel at each end. The guide wheels are used to press the workpiece tightly.

[0016] Preferably, the guide wheel is made of POM;

[0017] The lower guide plate carries the cylinder fixing unit and is mounted on the lower template. It has a through hole for accommodating the pipeline required by the cylinder. [Attached Image Description]

[0018] Figure 1 This is a schematic diagram of the structure of a cover plate punching die according to the present invention.

[0019] Figure 2 This is a top view of a cover plate punching die according to the present invention.

[0020] Figure 3 This is a cross-sectional view (Aa) of a cover plate punching die according to the present invention.

[0021] Figure 4 This is a front view of a cover plate punching die of the present invention.

[0022] Figure 5 This is a cross-sectional view (Bb) of a cover plate punching die according to the present invention.

[0023] Figure 6 This is a cross-sectional view of the cover plate punching die of the present invention.

Detailed Implementation Methods

[0024] To further illustrate the technical means and effects of the present invention, the following detailed description is provided in conjunction with the embodiments of the present invention and their accompanying drawings.

[0025] Please see Figures 1-5 The present invention provides a cover plate punching die, comprising:

[0026] The mold foot includes an upper mold foot 101 and a lower mold foot 102; the upper mold foot 101 is connected to the upper template 300 and is located above the upper template 300; the lower mold foot 102 is connected to the lower template 400 and is located below the lower template 400.

[0027] The spring force unit includes: a spring 201, a spring plate 202, and a height-equalizing screw 203. The spring 201 is positioned above and close to the spring plate 202, providing spring force to the spring plate 202 so that it can push the stripper plate 630 connected to the spring plate 202 back to its original position when the die moves upward. The spring plate 202 is positioned above the upper template 300 and is connected to the stripper plate 630 through a connecting rod 204. It cooperates with the spring 201 positioned above it to push the stripper plate 630 back to its original position using spring force when the die moves upward. The spring plate 202 has a water passage hole 205 through which a water supply line passes. The height-equalizing screw 203 passes through the spring 201 and the spring plate 202 and is locked onto the upper template 300 to provide a track for the movement of the spring plate 202.

[0028] The upper template 300 is a cuboid with holes on both sides. A guide sleeve 502 is attached below the holes, through which a guide post 501 extends during punching.

[0029] The lower template 400 is a cuboid parallel to the upper template 300, and it is used to support the cylinder fixing unit 640, the lower guide plate 650 and the limiting post 503. It is provided with a through hole for accommodating the pipeline required by the cylinder 643.

[0030] The positioning unit includes a guide post 501, a guide sleeve 502, and a limiting post 503. The guide post 501 is locked onto the lower template 400 and engages with the guide sleeve 502 during punching, extending into the hole of the upper template 300 to fix the overall mold. The guide sleeve 502 is locked onto the lower part of the upper template 300 and engages with the guide post 501 during punching to fix the overall mold. The limiting post 503 is locked onto the four corners of the lower template 400 and abuts against the upper template 300 to create a limiting effect when the die moves downward.

[0031] The punching unit includes: an upper guide plate 610, a punching blade 620, a stripper plate 630, a cylinder fixing unit 640, and a lower guide plate 650.

[0032] The upper guide plate 610 is locked below the upper template 300 and has a water passage hole through which the water supply pipeline passes. The upper guide plate 610 has a positioning post 611 at each of its four corners. The positioning post 611 extends into the hole of the stripper plate 630 and is used to provide positioning when the stripper plate 630 moves.

[0033] The punching blade 620 is locked to the four sides of the upper guide plate 610, and the blade is set at an angle to punch the workpiece.

[0034] The stripper plate 630 is located below the upper guide plate 610 and is connected to the spring plate 202 via a connecting rod. It has a hole at each of its four corners to allow the positioning pins 611 in the upper guide plate 610 to extend into, providing positioning during the movement of the stripper plate 630. A clearance hole 631 is provided on one side of the stripper plate 630 to accommodate the protruding part of the workpiece. A water channel 632 is provided inside the stripper plate, and a water channel 632 is located on the upper part of the stripper plate 630. A water passage 633 is provided for the pipeline to extend into. The water passage 632 is arranged in a grid pattern inside the stripping plate 630. Several water outlets 634 are provided on the four sides of the stripping plate 630. Each water outlet 634 is a hole that is connected to the water passage 632 at one end and extends to the outside of the stripping plate. The opening connected to the water passage 634 is smaller than the opening extending to the outside of the stripping plate 630. The height of the water outlet 634 is set according to the angle of the punching blade.

[0035] The cylinder fixing unit 640 includes: a fixing plate 641, a fixing block 642, a cylinder 643, a connecting rod 644, and a guide wheel 645. The fixing plate 641 is disposed on the lower guide plate 650 and has a through hole 6431 for accommodating the pipeline required by the cylinder 643. The fixing block 642 consists of a corner fixing block 6421 and four side fixing blocks 6422. The corner fixing block 6421 is disposed at one corner of the fixing plate 641, and the side fixing blocks 6422 are disposed on the four sides of the fixing plate 641. A gap is left between the corner fixing block 6421 and the two side fixing blocks 6422, and this gap is used to accommodate the connecting rod 644 and the guide wheel 645. The fixing block 641 has a groove that matches the shape of the workpiece, and is used to cooperate with the cylinder 643, the connecting rod 644, and the guide wheel 645 to fix the workpiece in the punching position. The cylinder 643 is mounted on the fixing plate 641, and its telescopic part faces the corner fixing block 6421 and is connected to the connecting rod 644 to drive the connecting rod 644 and the guide wheel 645 to press tightly against the workpiece. The connecting rod 644 is a V-shaped rod with a guide wheel 645 at each end. The guide wheel 645 is used to press the workpiece. The lower guide plate 650 supports the cylinder fixing unit 640 and is mounted on the lower template 400. It has a through hole for accommodating the pipeline required by the cylinder 643.

[0036] The beneficial effects of this invention are as follows: When using this invention for cover plate punching production, a water channel 632 is added to the stripper plate 630, and coolant is sprayed from the stripper plate 630 to the surrounding punching blades 620, which cools and lowers the temperature while flushing aluminum chips outward, preventing them from accumulating in the middle and damaging the workpiece; in addition, this invention uses a cylinder 643 and a fixing block 642 for positioning, which can also stably match when the workpiece size changes; this invention disassembles the entire lower template 400 and the cylinder fixing unit 640, which is convenient for later replacement.

[0037] It should be noted that the technical principles of the present invention have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention and should not be construed as limiting the scope of protection of the present invention in any way.

[0038] Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of the invention without any creative effort, and these embodiments will all fall within the protection scope of the invention.

Claims

1. A cover plate stamping die, comprising: Upper template, lower template, spring force unit, punching unit; characterized in that: An upper template, wherein the upper template is a cuboid and its locking guide sleeve is attached; The lower template is a cuboid parallel to the upper template, and it is used to support the cylinder fixing unit, the lower guide plate and the limiting post. It is provided with a through hole to accommodate the pipeline required by the cylinder. A spring force unit includes: a spring, a spring plate, and a height-equalizing screw; the spring is positioned above and close to the spring plate; the spring plate is positioned above the upper template and is connected to the stripper plate via a connecting rod, and cooperates with the spring positioned above it; the spring plate has a water passage hole through which a water supply pipe passes; the height-equalizing screw passes through the spring and the spring plate and is locked onto the upper template; A punching unit, the punching unit comprising: an upper guide plate, a punching blade, and a stripping plate; The upper guide plate is locked to the bottom of the upper template and has a water passage hole through which the water supply pipeline passes. Each corner of the upper guide plate is provided with a positioning post, which extends into the hole of the stripper plate. The punching blades are locked to each side of the upper guide plate, and the blades are set at an angle. The stripping plate is located below the upper guide plate and is connected to the spring plate through a connecting rod. It has a hole at each of its four corners and a clearance hole on one side. The stripping plate has a water channel inside and a water channel hole for pipelines to extend into at the upper part of the stripping plate. The water channel is arranged in a grid pattern inside the stripping plate, and several water outlets are provided on each side of the stripping plate. Each water outlet is a hole that is connected to the water channel at one end and extends to the outside of the stripping plate. The opening connected to the water channel is smaller than the opening extending to the outside of the stripping plate. The height of the water outlet is set according to the angle of the punching blade. The punching unit also includes a lower guide plate and a cylinder fixing unit. The cylinder fixing unit includes a fixing plate, a fixing block, a cylinder, a connecting rod, and a guide wheel. The fixing plate is mounted on the lower guide plate and has a through hole for accommodating the pipeline required by the cylinder. The fixing block consists of a corner fixing block and four side fixing blocks. The corner fixing block is located at one corner of the fixing plate, and the side fixing blocks are located on each side of the fixing plate. There is a gap between the corner fixing block and the two adjacent side fixing blocks. This gap is used to accommodate the connecting rod and the guide wheel. The fixing block has a groove that matches the shape of the workpiece. The cylinder is mounted on the fixing plate, with its telescopic part facing the corner fixing block and connected to the connecting rod. The connecting rod is a V-shaped rod with a guide wheel at each end. The guide wheel is used to press the workpiece. The lower guide plate supports the cylinder fixing unit and is mounted on the lower template. It has a through hole for accommodating the pipeline required by the cylinder.

2. The cover plate punching die according to claim 1, further comprising die feet, the die feet comprising an upper die foot and a lower die foot; the upper die foot is connected to an upper template and disposed above the upper template; the lower die foot is connected to a lower template and disposed below the lower template.

3. A cover plate punching die according to claim 1, further comprising a positioning unit, the positioning unit comprising a guide post, the guide sleeve, and the limiting post; the guide post is locked onto the lower template and is used to engage with the guide sleeve and extend into the hole of the upper template during punching to fix the overall die; the guide sleeve is locked onto the lower part of the upper template and is used to engage with the guide post during punching to fix the overall die; the limiting post is locked onto the four corners of the lower template and is used to abut against the upper template to produce a limiting effect when the die moves downward.