A machining tool for a solenoid housing of a valve and a method of using the same

Abstract

The application discloses a machining tool for a solenoid shell of a valve and a use method thereof, which comprises a solenoid shell, a mounting shell is arranged on the lower surface of the solenoid shell, an adapter is arranged in the mounting shell, an installation assembly for mounting the adapter in the mounting shell is arranged on the outer side of the adapter, a box is arranged on the lower surface of the adapter, the sliding sleeve is lifted on the second rotating rod, the sliding sleeve is lifted on the second rotating rod due to the sliding of the connecting plate in the sliding groove, the sliding sleeve is lifted on the surface of the second rotating rod, the push plate is lifted along with the sliding sleeve, the mounting shell is lifted by the push rod, the solenoid shell is lifted along with the mounting shell, the solenoid shell is lifted to a required mounting position, the height of the solenoid shell can be changed according to the height of the actual electromagnetic valve, the workers do not need to lift the solenoid shell, the time and labor cost of the workers are saved, the structure is simple, the use is convenient, and the practicality is improved.

Description

Technical Field

[0001] This invention relates to a machining tooling for a valve electromagnet housing and its usage method. Background Technology

[0002] An electromagnet is a device that generates electromagnetic fields when electricity is applied. It takes electrical energy as input and outputs mechanical energy. Commonly used valve electromagnets are divided into dry electromagnets and wet electromagnets. Wet electromagnets are stronger and have a better effect than dry electromagnets because their internal cavity is filled with oil.

[0003] Currently, during the production of electromagnets, a housing needs to be pre-manufactured to house and protect the electromagnet. The housing is usually placed directly on the workbench during manufacturing. When the solenoid valve needs to be assembled into it, the workers have to move the housing according to the installation height of the solenoid valve, which consumes more labor and time costs and reduces work efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide a machining fixture for the housing of a valve electromagnet and its usage method, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a machining fixture for a valve electromagnet housing, comprising an electromagnet housing, a mounting housing provided on the lower surface of the electromagnet housing, an adapter provided inside the mounting housing, an installation component for mounting the adapter inside the mounting housing provided on the outside of the adapter, a housing provided on the lower surface of the adapter, and a height component for raising and lowering the electromagnet housing provided inside the housing.

[0006] Preferably, the height component includes a first rotating rod installed inside the housing, the first rotating rod having a first threaded section on its outer side, and the housing also having a second rotating rod, the second rotating rod having a second threaded section on its outer side that is adapted to the first threaded section.

[0007] Preferably, the first rotating rod and the second rotating rod are staggered and perpendicular, the first rotating rod extends out of the box body and is connected to a turntable, and the turntable is provided with a handle for rotating the turntable on the side away from the first rotating rod.

[0008] Preferably, a sliding sleeve is provided on the outer side of the second threaded section, and two connecting plates are provided on the outer side of the sliding sleeve. The two connecting plates are arranged horizontally with the first rotating rod. Sliding grooves are provided on both sides of the housing, and the two connecting plates can slide along the length direction of the sliding grooves.

[0009] Preferably, each of the connecting plates is provided with a push plate, which extends through the box body to the outside of the box body and connects with the mounting shell. The box body is provided with a first bearing and a second bearing adapted to the first rotating rod and the second rotating rod, respectively.

[0010] Preferably, the adapter has connecting pipes inserted into both sides, the connecting pipes extending outside the mounting housing, and the mounting assembly includes clamps respectively disposed on the connecting pipes, with a mounting groove formed on the side of the clamps away from the connecting pipes.

[0011] Preferably, fasteners are installed on both sides of the mounting housing, the adapter is disposed between the fasteners, and a connecting rod is provided between the fasteners for fixing the adapter.

[0012] Preferably, a handle is provided on the upper surface of the electromagnet housing, and a fastening bolt for fixing the handle is provided at the end of the handle near the electromagnet housing. Preferably, a door for closing the housing is provided on the outside of the housing, and a base is provided on the lower surface of the housing.

[0013] A method for using a machining fixture for a valve electromagnet housing includes the following steps:

[0014] Step A: First, place the adapter inside the mounting housing, and set fasteners on the side walls of the adapter near the mounting housing 4 on both sides. Then, use a connecting rod to pass through the fasteners and attach nuts to fix them.

[0015] Step B: Place the base vertically below the electromagnet to be processed device, open the box door, then hold the handle and rotate the handle to drive the turntable to rotate. As the turntable rotates, it drives the first rotating rod to rotate, so that the first threaded section follows the rotation.

[0016] Step C: The first threaded section and the second threaded section mesh with each other, causing the second threaded section 24 to rotate, which in turn causes the second rotating rod to rotate. As the second threaded section rotates, the sliding sleeve meshes with the second threaded section through its internal thread and rotates accordingly. As the connecting plate slides in the groove, the sliding sleeve rises on the second rotating rod.

[0017] Step D: As the sliding sleeve rises on the surface of the second rotating rod, it drives the push plate to rise as well. The push rod pushes the mounting housing to rise, causing the electromagnet housing to rise as well, raising the electromagnet housing to the required processing position.

[0018] Step E: After the electromagnet housing rises to the required processing position, install the clamps on the outside of the two connecting pipes respectively, align the mounting slots with the solenoid valves to be connected, and install the adapter.

[0019] The technical effects and advantages of this invention are as follows: This invention provides a machining fixture for a valve electromagnet housing and its usage method. By rotating the handle, a turntable rotates, causing the first rotating rod to rotate, which in turn rotates the first threaded section. The first and second threaded sections mesh, causing the second threaded section to rotate, which in turn rotates the second rotating rod. As the second threaded section rotates, the sliding sleeve meshes with it through its internal threads and rotates accordingly. Because the connecting plate slides in the groove, the sliding sleeve rises on the second rotating rod. As the sliding sleeve rises on the surface of the second rotating rod, it causes the push plate to rise as well. The push rod pushes the mounting housing upwards, causing the electromagnet housing to rise to the desired installation position. The height of the electromagnet housing can be adjusted according to the actual height of the solenoid valve, eliminating the need for manual lifting, saving workers' time and labor costs. Furthermore, the structure is simple, easy to use, and improves practicality. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the clamp component of the present invention;

[0022] Figure 3 This is a schematic diagram of the structure of the turntable of the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of the second rotating rod of the present invention;

[0024] Figure 5 This is a schematic diagram of the structure of the first rotating rod of the present invention.

[0025] In the diagram: 1. Electromagnet housing; 2. Fastening bolt; 3. Handle; 4. Mounting housing; 5. Clamp; 6. Box body; 7. Box door; 8. Base; 9. Turntable; 10. Fastener; 11. Connecting rod; 12. Connecting pipe; 13. Push plate; 14. First bearing; 15. First rotating rod; 16. Second bearing; 17. Second rotating rod; 18. Handle; 19. Sliding sleeve; 20. Connecting plate; 21. Slide groove; 22. First threaded section; 23. Adapter; 24. Second threaded section; 25. Mounting groove. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0027] To facilitate precise height movement of the electromagnet housing 1, refer to Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, the device includes an electromagnet housing 1, with a mounting housing 4 on the lower surface of the electromagnet housing 1. An adapter 23 is disposed inside the mounting housing 4, and a mounting assembly for mounting the adapter 23 into the mounting housing 4 is disposed on the outside of the adapter 23. Fasteners 10 are respectively disposed on the side walls of the adapter 23 near the two sides of the mounting housing 4. A connecting rod 11 is then used to pass through the fasteners 10 and is fixed with an external nut. The adapter 23 can connect the solenoid valve housing to the solenoid valve, further improving practicality. Furthermore, the clamping and fixing of the fasteners 10 by the connecting rod 11 improves the stability of the adapter 23 within the mounting housing 4. The lower surface of the adapter 23 is provided with a housing 6. Inside the housing 6 is a height adjustment assembly for raising and lowering the electromagnet housing 1. Rotating the handle 18 drives the turntable 9 to rotate. As the turntable 9 rotates, it drives the first rotating rod 15 to rotate, causing the first threaded section 22 to rotate as well. The engagement of the first threaded section 22 with the second threaded section 24 drives the second threaded section 24 to rotate, causing the second rotating rod 17 to rotate as well. As the second threaded section 24 rotates, the sliding sleeve 19 engages with the second threaded section 24 through its internal threads and rotates accordingly. Because the connecting plate 20 slides in the sliding groove 21, the sliding sleeve 19 rises on the second rotating rod 17. As the sliding sleeve 19 rises on the surface of the second rotating rod 17, it drives the push plate 13 to rise as well. The push rod pushes the mounting housing 4 to rise, causing the electromagnet housing 1 to rise to the desired installation position. The height of the electromagnet housing 1 can be adjusted according to the actual height of the electromagnet, saving workers' time and labor costs.

[0028] For ease of installation of the electromagnet housing 1, refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the height component includes a first rotating rod 15 installed inside the housing 6. A first threaded section 22 is provided on the outer side of the first rotating rod 15. The housing 6 also includes a second rotating rod 17, with a second threaded section 24 on the outer side of the second rotating rod 17 that matches the first threaded section 22. The first rotating rod 15 and the second rotating rod 17 are staggered and perpendicular, with a certain distance between them, so their rotation will not affect each other. The first rotating rod 15 extends outside the housing 6 and connects to a turntable 9. A handle 18 for rotating the turntable 9 is provided on the side of the turntable 9 away from the first rotating rod 15. Rotating the handle 18 causes the turntable 9 to rotate accordingly. A sliding sleeve 19 is provided on the outer side of the second threaded section 24. Two connecting plates 20 are provided on the outer side of the sliding sleeve 19. The two connecting plates 20 are horizontally arranged with the first rotating rod 15. Sliding grooves 21 are provided on both sides of the housing 6. The two connecting plates 20 can slide along the length of the sliding grooves 21. The sliding sleeve 19 has an internal thread that matches the second threaded section 24. By sliding the two connecting plates 20 in the sliding grooves 21, the sliding sleeve 19 is rotated and limited, so that the sliding sleeve 19 can rise and fall with the rotation of the second threaded section 24, thereby driving the electromagnet housing 1 to rise and fall.

[0029] Furthermore, each of the connecting plates 20 has a push plate 13 on its upper surface. The push plate 13 extends through the housing 6 and connects to the mounting housing 4 outside the housing 6. As the sliding sleeve 19 drives the connecting plate 20 to rise, the push plate 13 rises, thereby pushing the electromagnet housing 1 to rise. The housing 6 is equipped with a first bearing 14 and a second bearing 16 that are adapted to the first rotating rod 15 and the second rotating rod 17, respectively. The first bearing 14 and the second bearing 16 facilitate the rotation of the first rotating rod 15 and the second rotating rod 17. Connecting pipes 12 are inserted into both sides of the adapter 23. The connecting pipes 12 extend to the outside of the mounting housing 4. The mounting assembly includes clamps 5 respectively set on the connecting pipes 12. The clamps 5 have a mounting groove 25 on the side away from the connecting pipes 12. The mounting groove 25 and the annular groove inside the electromagnet facilitate the overall installation. Fasteners 10 are installed on both sides of the mounting housing 4. The adapter 23 is disposed between the fasteners 10. A connecting rod 11 is provided between the fasteners 10 to fix the adapter 23. The fasteners 10 and the connecting rod 11 cooperate to improve the stability of the adapter 23. A handle 3 is provided on the upper surface of the electromagnet housing 1. A fastening bolt 2 is provided on the end of the handle 3 near the electromagnet housing 1 to fix the handle 3. A door 7 for closing the housing 6 is provided on the outside of the housing 6, and a base 8 is provided on the lower surface of the housing 6. The base 8 facilitates the placement of the housing 6 and provides support for the electromagnet housing 1.

[0030] A method for using a machining fixture for a valve electromagnet housing includes the following steps:

[0031] Step A: First, place the adapter 23 inside the mounting housing 4, and set fasteners 10 on the side walls of the adapter 23 near the mounting housing 4. Then, use the connecting rod 11 to pass through the fasteners 10 and attach nuts to fix it.

[0032] Step B: Place the base 8 vertically below the electromagnet processing device, open the box door 7, then grasp the handle 18 and rotate the handle 18 to drive the turntable 9 to rotate. As the turntable 9 rotates, it drives the first rotating rod 15 to rotate, so that the first threaded section 22 rotates accordingly.

[0033] Step C: The first threaded section 22 and the second threaded section 24 mesh with each other, causing the second threaded section 24 to rotate, which in turn causes the second rotating rod 17 to rotate. As the second threaded section 24 rotates, the sliding sleeve 19 meshes with the second threaded section 24 through its internal thread and rotates accordingly. As the connecting plate 20 slides in the sliding groove 21, the sliding sleeve 19 rises on the second rotating rod 17.

[0034] Step D: As the sliding sleeve 19 rises on the surface of the second rotating rod 17, it drives the push plate 13 to rise as well. The push rod pushes the mounting housing 4 to rise, so that the electromagnet housing 1 rises as well, raising the electromagnet housing 1 to the required processing position.

[0035] Step E: After the electromagnet housing 1 rises to the required processing position, the clamp 5 is installed on the outside of the two connecting pipes 12 respectively, and the mounting groove 25 is aligned with the solenoid valve to be connected. The adapter 23 is then installed.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A processing tool for a solenoid housing of a valve, characterized by: The utility model relates to an electromagnetic iron shell (1) lower surface is provided with the installation shell (4), the installation shell (4) inside is provided with the adapter (23), the adapter (23) outside is provided with the installation component for installing the adapter (23) in installation shell (4), the adapter (23) lower surface is provided with the box (6), the box (6) inside is provided with the height component for lifting, the height component includes the first rotary lever (15) of installing in the box (6), the first rotary lever (15) outside is provided with the first threaded section (22), the box (6) still is provided with the second rotary lever (17), the second rotary lever (17) outside is provided with the second threaded section (24) of adapting with first threaded section (22), the first rotary lever (15) and the second rotary lever (17) are misaligned and are vertically, the first rotary lever (15) extends to the outside connection of box (6) has rotary disc (9), the rotary disc (9) is away from the one side of first rotary lever (15) and is provided with the handle (18) for rotating rotary disc (9), the second threaded section (24) outside is provided with the sliding sleeve (19), the sliding sleeve (19) outside is provided with two connecting plates (20), two the connecting plate (20) with first rotary lever (15) is horizontally provided, the box (6) both sides are provided with the slide groove (21), two the connecting plate (20) respectively can along the length direction of slide groove (21) and slide, two the connecting plate (20) upper surfaces are provided with the push plate (13), the push plate (13) penetrates the box (6) and extends to the outside of box (6) and is connected with installation shell (4), the box (6) inside is provided with the first bearing (14) and the second bearing (16) respectively with first rotary lever (15) and second rotary lever (17) adaptation, the adapter (23) both sides are respectively inserted with the link pipe (12), the link pipe (12) extends to the outside of installation shell (4), the installation component includes the clamp piece (5) that is provided on the link pipe (12) respectively, the clamp piece (5) is away from the one side of link pipe (12) and is provided with the installation groove (25), the installation shell (4) both sides are mounted with fastener (10), the adapter (23) is arranged between fastener (10), the fastener (10) between the link rod (11) for fixing adapter (23) is provided, the electromagnetic iron shell (1) upper surface is provided with handle (3), the handle (3) is close to electromagnetic iron shell (1) one end and is provided with the fastening bolt (2) for fixing handle (3), the box (6) outside is provided with the box door (7) for closing box (6), and the box (6) lower surface is provided with base (8).

2. The method of using a processing tooling for a solenoid housing for a valve according to claim 1, characterized in that: It comprises the following steps, Step (A), first, the adapter (23) is placed in the installation shell (4), and the fastener (10) is arranged on the side wall of the adapter (23) close to the both sides of the installation shell (4), then the link rod (11) is penetrated through the fastener (10), and the nut is externally connected for fixing; Step (B), the base (8) is placed in the vertical below the electromagnet to be processed device, open the box door (7), then hold the handle (18), rotating the handle (18), rotating the rotating disc (9), with the rotation of the rotating disc (9) rotating the first rotating rod (15), so that the first threaded section (22) follow the rotation; Step (C), through the first threaded section (22) and the second threaded section (24) meshing, rotating the second threaded section (24), so that the second rotating rod (17) follow the rotation, with the rotation of the second threaded section (24), the sliding sleeve (19) through the internal thread and the second threaded section (24) meshing follow the rotation, and due to the connecting plate (20) in the sliding groove (21) sliding, so that the sliding sleeve (19) on the second rotating rod (17) rising; Step (D), with the sliding sleeve (19) on the surface of the second rotating rod (17) rising, driving the push plate (13) follow the rising, push rod push the installation shell (4) rising, so that the electromagnet shell (1) follow the rising, the electromagnet shell (1) rising to the required processing position; Step (E), when the electromagnet shell (1) rises to the required processing position, the clamp (5) is installed on the outside of the two connecting pipes (12) respectively, and the installation slot (25) is aligned with the required connecting solenoid valve body, and the adapter (23) is installed.

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