An automatic hot pressing transfer and laminating integrated equipment
Through the design of the collar linkage support plate and related components, the integrated equipment of the light guide plate is realized, which solves the problem of low efficiency in the existing technology and achieves efficient and uniform film bonding and cutting.
Patent Information
- Application Number
- CN202310170284.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-27
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-02-27
AI Technical Summary
In the prior art, the thermal coating process of the light guide plate is inefficient, and batch multi-directional cutting cannot be achieved, resulting in low overall processing efficiency.
The ring linkage support plate, laminating coating mechanism, cutting assembly and flat limit assembly are adopted. The servo reducer motor and cylinder drive realizes automatic laminating, edge cutting and flattening of the membrane, and combines the heating box to perform heating laminating of the membrane.
The continuous coating of the film and the smooth cutting of the edges are achieved, the coating efficiency and uniformity are improved, the generation of bubbles is avoided, and the processing efficiency is improved.
Smart Images

Figure CN116160674B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hot pressing and laminating, and more particularly to an automatic hot pressing transfer and laminating integrated device. Background Art
[0002] The main equipment for light guide plates is a hot press, which is used to perform heat transfer operations to complete the important step of light guide plate processing. It is necessary to perform a lamination operation after hot pressing transfer on the entire part to protect the entire part.
[0003] According to existing references, the invention patent with patent publication number CN114872432B discloses that the feeding mechanism and conveying mechanism designed by the invention can cooperate to achieve the alignment of the plate, preventing the plate from deflecting during placement. The designed conveying mechanism has an alignment component that can assist in aligning the plate to prevent the plate from deflecting during transportation. The alignment component is controlled by a curved track and a motor, which can be raised to assist in aligning the plate when in use and lowered to avoid affecting maintenance and loading when not in use. The rotating cutting component of the designed laminating mechanism can press the film during cutting to prevent the film from being damaged due to cutting. At the same time, the rotating cutting component can trim and compact the edge of the plate to improve the quality of lamination.
[0004] According to the above-mentioned laminating device, the entire part needs to be laminated after hot pressing and then cut. In this way, only the parts can be laminated one by one during the laminating process, and batch multi-directional cutting cannot be achieved during cutting. The overall processing efficiency is low, which is not conducive to efficient lamination. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an automated hot pressing transfer and laminating integrated device.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an automated hot pressing transfer and laminating integrated device, comprising a collar-linked support plate, one side of which is provided with a film-laying roller and a film-collecting roller arranged equidistantly from left to right, and one end of each of the film-collecting roller and the film-laying roller is provided with a laminating mechanism;
[0007] The laminating and coating mechanism includes a servo reduction motor fixedly connected to one end of the film-collecting roller, an upper limit screw ring is threadedly connected to the outer wall of the film-discharging roller and away from the position of the ring linkage support plate, a rectangular guide frame is installed on one side of the ring linkage support plate and near the middle position thereof, and a sleeve ring block is connected to the interior of the rectangular guide frame, a guide pillar with a sliding connection is inserted through the interior of the sleeve ring block, a linkage spring is fixedly connected to the outer wall of the guide pillar and on the upper surface of the sleeve ring block, and a cutting assembly is provided at the middle position between the film-collecting roller and the film-discharging roller.
[0008] Preferably, the sleeve ring block slides vertically along the inside of the rectangular guide frame plate, and the inner wall of the rectangular guide frame plate and the outer wall of the sleeve ring block are polished and ground. The output ends of the two film-releasing rollers are rotatably connected to the sleeve ring linkage support plate through bearings, and the sleeve ring linkage support plate is made of stainless steel.
[0009] Preferably, a linkage push rod is installed on the lower surface of the sleeve ring block and at a position on one side of the outer wall of the guide pillar, and a pushing cylinder is coaxially fixed to the bottom end of the linkage push rod. A conveyor belt is installed below the film-releasing roller, and a driving motor is coaxially fixed to a rotating shaft inside the conveyor belt. A sliding support ring frame is mounted on the output end of the driving motor, and a control button is fixed on one side of the support ring frame.
[0010] Preferably, the cutting assembly includes a central lower cutter arranged at the middle position between the film-collecting roller and the film-discharging roller, and connecting blocks are connected to both sides of the central lower cutter, and side lower cutters are provided on opposite sides of the two connecting blocks. A downward pressure cylinder for vertically pushing the central lower cutter is welded on the upper surface of the central lower cutter, and the pushing end of the downward pressure cylinder is provided with a slidingly connected L-shaped ring bracket. The lower surfaces of the central lower cutter and the side lower cutters are both chamfered and polished.
[0011] Preferably, the connecting support blocks are respectively welded and fixed to the side lower cutters and the middle lower cutter, and the side lower cutters and the middle lower cutter are both made of stainless steel.
[0012] Preferably, a leveling limit assembly is installed on one side of the side lower cutter, and the leveling limit assembly includes a leveling roller installed on one side of the side lower cutter, and a linkage support rod is rotatably connected to the inside of the leveling roller through a bearing, and a threaded ring bracket for downward movement is welded to one end of the linkage support rod, and a threaded transmission screw is inserted into the inside of the threaded ring bracket, and a servo drive motor is coaxially fixed to the top of the transmission screw. A heating box is installed on one side of the outer wall of the film placing roller, and a group of resistance heating rods for heating the film are fixed on the inner wall of the heating box at equal distances from left to right, and guide rollers rotatably connected to the heating box are provided on both sides of a group of resistance heating rods.
[0013] The technical effects and advantages of the present invention are as follows:
[0014] 1. The present invention adopts a laminating mechanism. Under the action of the extrusion and rebound force of the linkage spring, the sleeve ring block drives the sleeve ring linkage support plate to move downward along the inner wall of the rectangular guide frame plate, and the entire film can be laminated to the upper surface of the part for a limited laminating operation. Then the servo reduction motor is started to drive the film-releasing roller to rotate the film, and the other film-releasing roller drives the film-rewinding roller to rewind the film. In this way, the film can be automatically laminated to the upper surface of the part for laminating and feeding, forming a continuous laminating process with higher laminating efficiency.
[0015] 2. The present invention uses a cutting assembly to position three parts equidistantly below two side lower cutters and one middle lower cutter. Then, the downward pressure cylinder can be activated to drive the middle lower cutter to move downward, and the supporting block drives the side lower cutters to move downward. The middle lower cutter and the two side lower cutters cut downward on the edge of the parts, achieving edge-fitting cutting, making the cutting smoother and more efficient.
[0016] 3. The present invention adopts a flat limiting component to place the film cylinder at the outer position of the film placing roller, and the limiting screw ring and the film placing roller are rotated to limit the film cylinder under the action of the thread, and the servo drive motor is started to drive the transmission screw to rotate. The transmission screw drives the threaded collar bracket to drive the linkage support rod downward under the action of the thread, and the flat roller can be squeezed on the film, so that the film moves downward and is parallel to the film on the film placing roller, and parallel lamination avoids bubbles. Moreover, the same angle of limited lamination can be achieved in batches, and the film lamination is more uniform, avoiding rework and repair caused by bubbles, thereby improving processing efficiency.
[0017] In summary, through the mutual influence of the above-mentioned multiple effects, the film can be automatically bonded to the upper surface of the part for bonding and feeding, forming a continuous coating, achieving edge bonding and cutting, making the cutting smoother, and the coating more uniform, avoiding bubbles that cause rework and repair, and effectively improving the efficiency of transfer coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the external structure of an automated heat pressing transfer and laminating integrated device of the present invention.
[0019] Figure 2 It is a rear structural schematic diagram of an automated heat pressing transfer and laminating integrated device of the present invention.
[0020] Figure 3 For the present invention Figure 1 Enlarged structural diagram at point A in the middle.
[0021] Figure 4 It is a structural schematic diagram of the connection between the L-shaped ring bracket and the downward pressure cylinder in an automated hot pressing transfer and laminating integrated equipment of the present invention.
[0022] Figure 5For the present invention Figure 2 Enlarged structural diagram at point B in the middle.
[0023] Figure 6 The figure is a schematic diagram of the bottom-up structure of a heating box in an automatic heat pressing transfer and laminating integrated equipment of the present invention.
[0024] The accompanying drawings are marked as follows: 1. Ring linkage support plate; 2. Servo reduction motor; 3. Film release roller; 4. Limiting screw ring; 5. Film collection roller; 6. Rectangular guide frame plate; 7. Socket ring block; 8. Guide pillar; 9. Linkage spring; 10. Linkage push rod; 11. Push cylinder; 12. Conveyor belt; 13. Support ring frame; 14. Drive motor; 15. Control button; 16. Middle lower cutter; 17. Connecting support block; 18. Side lower cutter; 19. Pressing cylinder; 20. L-shaped ring bracket; 21. Leveling roller; 22. Linkage support rod; 23. Threaded ring bracket; 24. Transmission screw; 25. Servo drive motor; 26. Heating box; 27. Resistance heating rod; 28. Guide roller. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] As attached Figure 1-6 The automated hot pressing transfer and laminating equipment shown in the figure is provided with a laminating mechanism, a cutting assembly, and a flattening and limiting assembly. The arrangement of each mechanism and assembly can automatically adhere to the upper surface of the part for laminating and feeding the film, forming a continuous lamination, achieving edge lamination and cutting, making the cutting smoother and the lamination more uniform, avoiding bubbles that cause rework and repair, and effectively improving the efficiency of transfer lamination. The specific structural arrangement of each mechanism and assembly is as follows:
[0027] In some embodiments, as shown in the attached Figure 1-3 As shown, the laminating mechanism includes a servo reduction motor 2 fixedly connected to one end of the film-collecting roller 5, an upper limit screw ring 4 is threadedly connected to the outer wall of the film-discharging roller 3 and away from the position of the ring linkage support plate 1, a rectangular guide frame plate 6 is installed on one side of the ring linkage support plate 1 and near the middle position, and a sleeve ring block 7 is connected to the inside of the rectangular guide frame plate 6, a sliding guide pillar 8 is inserted through the inside of the sleeve ring block 7, a linkage spring 9 is fixedly connected to the outer wall of the guide pillar 8 and on the upper surface of the sleeve ring block 7, and a cutting assembly is provided at the middle position between the film-collecting roller 5 and the film-discharging roller 3.
[0028] In some embodiments, as shown in the attached Figure 1-3 As shown, a linkage push rod 10 is installed on the lower surface of the sleeve ring block 7 and at a position on one side of the outer wall of the guide pillar 8. A pushing cylinder 11 is coaxially fixed at the bottom end of the linkage push rod 10, so that the pushing cylinder 11 can be started to drive the linkage push rod 10 to move downward. The linkage push rod 10 no longer provides vertical support for the sleeve ring block 7, and the sleeve ring block 7 can be moved downward under the action of elastic force. A conveyor belt 12 is installed below the film roller 3, and a driving motor 14 is coaxially fixed to a rotating shaft inside the conveyor belt 12. A sliding support ring frame 13 is provided at the output end of the driving motor 14. A control button 15 is fixed on one side of the support ring frame 13 to facilitate positioning of the parts on the upper surface of the conveyor belt 12. The driving motor 14 can drive the roller inside the conveyor belt 12 to achieve driving, and the support ring frame 13 can limit the two sides of the parts, and the control button 15 controls the normal operation of the equipment.
[0029] In some embodiments, as shown in the attached Figure 1-4 As shown, the cutting assembly includes a central lower cutter 16 arranged at the middle position between the film-collecting roller 5 and the film-releasing roller 3, and connecting support blocks 17 are connected to both sides of the central lower cutter 16, and side lower cutters 18 are provided on the opposite sides of the two connecting support blocks 17. A downward pressure cylinder 19 is welded on the upper surface of the central lower cutter 16 for vertically pushing the central lower cutter 16, and the pushing end of the downward pressure cylinder 19 is provided with an L-shaped ring bracket 20 with a sliding connection. The lower surfaces of the central lower cutter 16 and the side lower cutters 18 are chamfered and polished, and the connecting support blocks 17 are welded and fixed to the side lower cutters 18 and the central lower cutter 16 respectively, and the side lower cutters 18 and the central lower cutter 16 are both made of stainless steel.
[0030] In some embodiments, as shown in the attached Figure 2-6 As shown, a leveling limit assembly is installed on one side of the side lower cutter 18, and the leveling limit assembly includes a leveling roller 21 installed on one side of the side lower cutter 18, and a linkage support rod 22 is rotatably connected to the inside of the leveling roller 21 through a bearing, and a threaded ring bracket 23 for downward movement is welded to one end of the linkage support rod 22, and a threaded transmission screw 24 is inserted into the inside of the threaded ring bracket 23. A servo drive motor 25 is coaxially fixed to the top of the transmission screw 24, and a heating box 26 is installed on one side of the outer wall of the film placing roller 3, and a group of resistance heating rods 27 for heating the film are fixed on the inner wall of the heating box 26 at equal intervals from left to right, and a group of resistance heating rods 27 are arranged on both sides of the group of resistance heating rods 27 and are rotatably connected to the heating box 26.
[0031] According to the above structure, the working principle of the present invention is as follows:
[0032] During positioning and adjustment, the film cylinder can be placed at the outer position of the film-releasing roller 3, and the limiting screw ring 4 and the film-releasing roller 3 are rotated to limit the film cylinder under the action of the thread, and then one end of the film on the film cylinder is passed through the position below the outer wall of the smoothing roller 21, and then moved to the outer wall of the film-rewinding roller 5 to achieve winding and fixing, and then the servo drive motor 25 is started to drive the transmission screw 24 to rotate, and the transmission screw 24 drives the threaded collar bracket 23 to drive the linkage support rod 22 to move downward under the action of the thread, and the linkage support rod 22 drives the smoothing roller 21 to move downward, and the smoothing roller 21 can be squeezed on the film;
[0033] When hot pressing transfer, the part can be positioned on the upper surface of the conveyor belt 12, and the driving motor 14 can drive the roller inside the conveyor belt 12 to drive, and the conveyor belt 12 can drive the part to move. When the part moves, it can be fitted on the mold, and the pushing cylinder 11 is started to drive the linkage push rod 10 to move downward. When the linkage push rod 10 no longer supports the sleeve ring block 7 vertically, the sleeve ring block 7 drives the sleeve linkage support plate 1 to move downward along the inner wall of the rectangular guide frame plate 6, and the sleeve linkage support plate 1 drives the film-laying roller 3 and the film-receiving roller 5 to move downward, and the entire film can be fitted on the upper surface of the part to perform a limited fitting operation, and then the servo reduction motor 2 is started to drive the film-laying roller 3 to realize the film-laying rotation, and the other film-laying roller 3 drives the film-receiving roller 5 to realize the winding, forming a fitting linkage operation. Then the coated part passes through the multiple resistance heating rods 27 on the heating box 26 to achieve heating and fitting, and the two guide rollers 28 can be squeezed on the upper surface of the part to perform extrusion and limited rolling;
[0034] During cutting, when the three parts are equidistantly located below the two side lower cutters 18 and the one middle lower cutter 16, the downward pressure cylinder 19 can be started to drive the middle lower cutter 16 to move downward, the middle lower cutter 16 drives the connecting support block 17 to move downward, the connecting support block 17 drives the side lower cutters 18 to move downward, and the pushing end of the downward pressure cylinder 19 passes through the L-shaped ring bracket 20 to move downward, and the middle lower cutter 16 and the two side lower cutters 18 cut downward on the edge of the parts.
[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automated hot pressing transfer and laminating integrated device, comprising a sleeve-linked support plate (1), wherein a film-laying roller (3) and a film-collecting roller (5) are arranged equidistantly from left to right on one side of the sleeve-linked support plate (1), characterized in that: One end of the film collecting roller (5) and the film releasing roller (3) is provided with a laminating mechanism; The laminating mechanism comprises a servo reduction motor (2) fixedly connected to one end of the film-collecting roller (5); an upper limit screw ring (4) is threadedly connected to the outer wall of the film-discharging roller (3) and away from the position of the ring linkage support plate (1); a rectangular guide frame plate (6) is installed on one side of the ring linkage support plate (1) and near the middle thereof, and a sleeve ring block (7) is connected inside the rectangular guide frame plate (6); a guide pillar (8) connected in a sliding manner is inserted through the interior of the sleeve ring block (7); a linkage spring (9) is fixedly connected to the outer wall of the guide pillar (8) and on the upper surface of the sleeve ring block (7); a cutting assembly is provided at the middle position between the film-collecting roller (5) and the film-discharging roller (3); under the action of the squeezing and rebound force of the linkage spring (9), the sleeve ring block (7) drives the sleeve linkage support plate (1) to move downward along the inner wall of the rectangular guide frame plate (6); The cutting assembly comprises a middle lower cutter (16) arranged at a middle position between the film-collecting roller (5) and the film-releasing roller (3), and both sides of the middle lower cutter (16) are connected with connecting blocks (17), and opposite sides of the two connecting blocks (17) are provided with side lower cutters (18), and a downward pressure cylinder (19) for vertically pushing the middle lower cutter (16) is welded on the upper surface of the middle lower cutter (16), and the pushing end of the downward pressure cylinder (19) is sleeved with a slidingly connected L-shaped ring bracket (20); A leveling limit assembly is installed on one side of the side lower cutter (18), and the leveling limit assembly includes a leveling roller (21) installed on one side of the side lower cutter (18), a linkage support rod (22) is rotatably connected to the inside of the leveling roller (21) through a bearing, one end of the linkage support rod (22) is welded with a threaded collar bracket (23) for downward movement, and a threaded transmission screw (24) is inserted into the inside of the threaded collar bracket (23), the transmission screw (24) is arranged on the collar linkage support plate (1), and a servo drive motor (25) is coaxially fixed to the top of the transmission screw (24), a heating box (26) is installed on one side of the outer wall of the film-laying roller (3), and a group of resistance heating rods (27) for heating the film are fixed on the inner wall of the heating box (26) in an equidistant manner from left to right, and a group of guide rollers (28) rotatably connected to the heating box (26) are provided on both sides of the group of resistance heating rods (27).
2. The automatic heat pressing transfer and laminating integrated equipment according to claim 1, characterized in that: The sleeve ring block (7) slides vertically along the inside of the rectangular guide frame plate (6), and the inner wall of the rectangular guide frame plate (6) and the outer wall of the sleeve ring block (7) are both polished and ground.
3. The automatic heat pressing transfer and laminating integrated equipment according to claim 1, characterized in that: The output ends of the film-releasing rollers (3) are rotatably connected to the sleeve-linked support plate (1) via bearings, and the sleeve-linked support plate (1) is made of stainless steel.
4. The automatic heat pressing transfer and laminating integrated equipment according to claim 1, characterized in that: A linkage push rod (10) is installed on the lower surface of the sleeve ring block (7) and at a position on one side of the outer wall of the guide pillar (8), and a pushing cylinder (11) is coaxially fixed to the bottom end of the linkage push rod (10).
5. The automatic heat pressing transfer and laminating integrated equipment according to claim 1, characterized in that: A conveyor belt (12) is installed below the film-laying roller (3), and a driving motor (14) is fixed to a rotating shaft inside the conveyor belt (12) in a coaxial transmission manner. A slidingly connected support ring frame (13) is sleeved on the output end of the driving motor (14), and a control button (15) is fixed on one side of the support ring frame (13).
6. The automatic heat pressing transfer and laminating integrated equipment according to claim 1, characterized in that: The lower surfaces of the middle lower cutting knife (16) and the side lower cutting knife (18) are both chamfered and polished.
7. The automatic heat pressing transfer and laminating integrated equipment according to claim 1, characterized in that: The connecting support blocks (17) are respectively welded and fixed to the side lower cutters (18) and the middle lower cutters (16), and the side lower cutters (18) and the middle lower cutters (16) are both made of stainless steel.
Citation Information
Patent Citations
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