Full-coverage intelligent sorting system and method for home furnishing panels

Abstract

The present invention discloses a fully-covered intelligent sorting system for home furnishing panels, comprising a conveying mechanism group, a scanning mechanism, a temporary storage mechanism, and a transfer mechanism. The conveying mechanism group is used to convey panels, the scanning mechanism is used to scan ID codes on panels to identify order information for the panels, the temporary storage mechanism is used to temporarily store panels, and the transfer mechanism is used to move panels belonging to the same order on the sorting conveying mechanism into the temporary storage mechanism. After multiple panels of the same order are assembled in the temporary storage mechanism, the multiple panels belonging to the same order are moved from the temporary storage mechanism back to the sorting conveying mechanism. The fully-covered intelligent sorting system for home furnishing panels first implements disorderly warehousing of panels through the conveying mechanism group, the temporary storage mechanism, and the transfer mechanism. Then, the scanning mechanism, the control system, and the transfer mechanism track the panels and, based on the principle of complete sets, remove the panels in an orderly manner when multiple panels of the same order are assembled in the temporary storage mechanism, ultimately achieving orderly and automatic sorting of panels.

Description

Technical Field

[0001] The present invention relates to the field of furniture production, and in particular to a full-coverage intelligent sorting system and method for furniture panels. Background Art

[0002] Existing panel production lines utilize a single-person, single-machine operation. Drilled panels are stacked in a disorderly manner and then transported to a sorting area via a free cart. Workers blindly select panels in the sorting area and then use a barcode scanner to identify the order they correspond to. Panels from the same order are then stacked together and packaged for shipment after all panels are collected. Consequently, existing panel sorting takes up a large amount of space, is time-consuming and labor-intensive, has low sorting efficiency, and suffers from a high error rate. Summary of the Invention

[0003] In order to solve the technical problems of existing panel sorting, such as large space occupation, time-consuming and labor-intensive process, low sorting efficiency and high error rate, the purpose of the present invention is to provide a fully covered intelligent sorting system for home panel materials.

[0004] The present invention is achieved through the following technical solutions:

[0005] The fully-covered intelligent sorting system for home panels includes:

[0006] The conveying mechanism group includes a loading conveying mechanism, a sorting conveying mechanism and a unloading conveying mechanism which are sequentially arranged in the conveying direction of the plate;

[0007] A scanning mechanism, provided on one side of the feeding and conveying mechanism, for scanning the ID code on the panel to identify the order information of the panel;

[0008] A temporary storage mechanism, provided on one side of the sorting and conveying mechanism, for temporarily storing panels;

[0009] The transfer mechanism is arranged on one side of the sorting and conveying mechanism, and is used to move the panels belonging to the same order on the sorting and conveying mechanism into the temporary storage mechanism, and after multiple panels of the same order are gathered in the temporary storage mechanism, move the multiple panels belonging to the same order from the temporary storage mechanism back to the sorting and conveying mechanism.

[0010] Furthermore, the sorting and conveying mechanism includes a plurality of sorting conveyor belt groups arranged in sequence in the conveying direction of the panels, and each of the sorting conveyor belt groups includes a plurality of sorting conveyor belts arranged at intervals up and down; it also includes a first deflection mechanism arranged between the feeding conveying mechanism and the sorting conveying mechanism, and the first deflection mechanism can swing up and down to connect with any adjacent sorting conveyor belt, and input the panels on the feeding conveying mechanism to any adjacent sorting conveyor belt; it also includes a lifting mechanism arranged between the sorting conveying mechanism and the unloading conveying mechanism, and the lifting mechanism can move up and down or be flush with the unloading conveying mechanism, or be flush with any adjacent sorting conveyor belt, and transfer the panels on the adjacent sorting conveyor belt to the unloading conveying mechanism.

[0011] Furthermore, the plurality of sorting conveyor belt groups include a front sorting conveyor belt group, a middle sorting conveyor belt group and a rear sorting conveyor belt group sequentially arranged in the conveying direction of the plate pieces, a guide conveyor belt group connecting the two is provided between the front sorting conveyor belt group and the middle sorting conveyor belt group, and a second deflection mechanism connecting the two is provided between the middle sorting conveyor belt group and the rear sorting conveyor belt group; the temporary storage mechanism includes a first temporary storage rack arranged on one side of the middle sorting conveyor belt group and a second temporary storage rack arranged on one side of the rear sorting conveyor belt group; the transfer mechanism includes a first mechanical arm arranged on one side of the middle sorting conveyor belt group and a second mechanical arm arranged on the a second robotic arm on one side of the rear sorting conveyor belt group; the first robotic arm moves multiple pallets belonging to the same order on the middle sorting conveyor belt group into the first temporary storage rack, and after the multiple pallets of the same order are gathered in the first temporary storage rack, the multiple pallets belonging to the same order are moved from the first temporary storage rack back to the middle sorting conveyor belt group; the second robotic arm moves multiple pallets belonging to the same order on the rear sorting conveyor belt group into the second temporary storage rack, and after the multiple pallets of the same order are gathered in the second temporary storage rack, the multiple pallets belonging to the same order are moved from the second temporary storage rack back to the rear sorting conveyor belt group.

[0012] Furthermore, the front sorting conveyor belt group includes a front-layer sorting conveyor belt and a front-two-layer sorting conveyor belt arranged at intervals from top to bottom; the middle sorting conveyor belt group includes a middle-layer sorting conveyor belt, a middle-two-layer sorting conveyor belt and a middle-three-layer sorting conveyor belt arranged at intervals from top to bottom; the rear sorting conveyor belt group includes a rear-layer sorting conveyor belt, a rear-two-layer sorting conveyor belt and a rear-three-layer sorting conveyor belt arranged at intervals from top to bottom; a second leveling conveyor belt is connected between the middle-three-layer sorting conveyor belt and the rear-three-layer sorting conveyor belt; the guide belt The conveyor belt group includes a first flat conveyor belt connecting the first layer sorting conveyor belt and the middle layer sorting conveyor belt and a lifting conveyor belt connecting the first two layers sorting conveyor belt and the middle three layers sorting conveyor belt; the second yaw mechanism can swing up and down to connect with the middle layer sorting conveyor belt or the middle two layers sorting conveyor belt or the middle three layers sorting conveyor belt, and transport the plates on the middle layer sorting conveyor belt or the middle two layers sorting conveyor belt or the middle three layers sorting conveyor belt to the last layer sorting conveyor belt.

[0013] Furthermore, when multiple panels of the same order are gathered in the first temporary storage rack, the first robotic arm moves the multiple panels belonging to the same order in the first temporary storage rack to the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt, and at the same time, the second deflection mechanism swings up and down to connect with the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt respectively, and transfers the multiple panels belonging to the same order to the rear layer sorting conveyor belt; when multiple panels of the same order are gathered in the second temporary storage rack, the second robotic arm moves the panels belonging to the same order in the second temporary storage rack into the rear second-layer sorting conveyor belt and the rear third-layer sorting conveyor belt, and at the same time, the lifting mechanism moves up and down to transfer the multiple panels belonging to the same order on the rear second-layer sorting conveyor belt and the rear third-layer sorting conveyor belt to the unloading conveying mechanism.

[0014] Furthermore, there are two first temporary storage racks, and the two first temporary storage racks include a temporary storage rack A and a temporary storage rack B arranged in sequence in the conveying direction of the panels. There are two first robotic arms, and the two first robotic arms include a robotic arm A and a robotic arm B corresponding to the two first temporary storage racks one by one; when the temporary storage rack A and the temporary storage rack B collect multiple panels of the same order, the robotic arm A moves the panels belonging to the order in the temporary storage rack A into the middle second-layer sorting conveyor belt, and the robotic arm B moves the panels belonging to the order in the temporary storage rack B into the middle first-layer sorting conveyor belt.

[0015] Furthermore, there are two second temporary storage racks, and the two second temporary storage racks include a temporary storage rack C and a temporary storage rack D arranged in sequence in the conveying direction of the panels. There are two second robotic arms, and the two second robotic arms include a robotic arm C and a robotic arm D corresponding one to one to the two second temporary storage racks; when the temporary storage rack C and the temporary storage rack D collect multiple panels of the same order, the robotic arm C moves the panels belonging to the order in the temporary storage rack C into the second-layer sorting conveyor belt, and the robotic arm D moves the panels belonging to the order in the temporary storage rack D into the third-layer sorting conveyor belt.

[0016] Furthermore, the unloading conveying mechanism includes a first unloading conveying belt and a second unloading conveying belt. The first unloading conveying belt is connected to the latter layer sorting conveying belt to output the plate parts, and the second unloading conveying belt is connected to the lifting mechanism to output the plate parts.

[0017] Furthermore, a buffer mechanism is provided on the first leveling conveyor belt.

[0018] In order to solve the technical problems of existing panel sorting, such as large space occupation, time and labor consumption, low sorting efficiency and high error rate, the present invention aims to provide a full-coverage intelligent sorting system for home panel materials and, accordingly, a full-coverage intelligent sorting method for home panel materials is provided, comprising the following steps:

[0019] S1: After punching, the plate moves to the side of the scanning mechanism along with the feeding conveyor mechanism. The scanning mechanism scans the ID code on the plate and identifies the order information of the plate;

[0020] S2: The first deflection mechanism swings up and down to connect the first layer sorting conveyor belt and the first two layers sorting conveyor belt respectively, so that oversized and special-shaped parts flow into the first layer sorting conveyor belt and super small and regular parts flow into the first two layers sorting conveyor belt;

[0021] S3: Oversized and special-shaped parts flow from the first flat conveyor belt to the middle-layer sorting conveyor belt, while ultra-small and regular parts flow from the lifting conveyor belt to the middle-layer sorting conveyor belt. The first robotic arm moves the parts belonging to the same order from the middle-layer sorting conveyor belt and the middle-layer sorting conveyor belt to the first temporary storage rack.

[0022] S4: When multiple panels belonging to the same order are gathered in the first temporary storage rack, the first robotic arm moves the multiple panels belonging to the same order in the first temporary storage rack to the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt. At the same time, the second yaw mechanism swings and connects with the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt respectively, and transfers the multiple panels belonging to the same order to the last-layer sorting conveyor belt.

[0023] S5: The second yaw mechanism swings and connects the middle-layer sorting conveyor belt, allowing oversized and special-shaped parts to flow into the next-layer sorting conveyor belt, while the ultra-small and regular parts flow into the next three-layer sorting conveyor belt along the second leveling conveyor belt. The second robotic arm moves the panels belonging to the same order on the next-layer sorting conveyor belt and the next three-layer sorting conveyor belt into the second temporary storage rack.

[0024] S6: When multiple panels belonging to the same order are gathered in the second temporary storage rack, the second robotic arm moves the multiple panels belonging to the same order in the second temporary storage rack to the rear two-layer sorting conveyor belt and the rear three-layer sorting conveyor belt. At the same time, the lifting mechanism moves up and down to transfer the multiple panels belonging to the same order on the rear two-layer sorting conveyor belt and the rear three-layer sorting conveyor belt to the unloading conveying mechanism.

[0025] Compared with the prior art, the present invention has the following advantages:

[0026] This fully-covered intelligent sorting system for home furnishing panels first realizes disorderly warehousing of panels through a conveying mechanism group, a temporary storage mechanism and a transfer mechanism, and then tracks the panels through a scanning mechanism, a control system and a transfer mechanism. According to the principle of complete sets, when multiple panels of the same order are gathered in the temporary storage mechanism, the whole set is shipped out in an orderly manner, ultimately realizing orderly and automatic sorting of panels, improving sorting efficiency, reducing error rate, and saving production area.

[0027] Since the method for fully-covered intelligent sorting of household panels is based on the fully-covered intelligent sorting system for household panels, it has the corresponding advantages of the fully-covered intelligent sorting system for household panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments.

[0030] Figure 1 1. It is a top view of the fully covered intelligent sorting system for home furnishing panels disclosed in the embodiment;

[0031] Figure 2 is a side view of the sorting conveyor belt group disclosed in the embodiment;

[0032] Figure 3 is a three-dimensional stereogram of the first flat conveyor belt disclosed in the embodiment;

[0033] Figure 4 yes Figure 3 Magnified view of area A in the middle;

[0034] Figure 5 It is a three-dimensional stereogram of the temporary storage mechanism disclosed in the embodiment;

[0035] Figure 6 is a three-dimensional perspective view of the lifting mechanism disclosed in the embodiment;

[0036] Figure 7 is a three-dimensional stereogram of the first yaw mechanism disclosed in the embodiment;

[0037] Figure 8 is a three-dimensional perspective view of the conveying mechanism group disclosed in the embodiment;

[0038] Figure 9 It is a three-dimensional perspective view of the posture correction mechanism disclosed in the embodiment. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0040] Example: Figure 1 -As shown, the home board full coverage intelligent sorting system includes:

[0041] The conveying mechanism group 1 includes a loading conveying mechanism 101, a sorting conveying mechanism 102 and a unloading conveying mechanism 103 which are sequentially arranged in the conveying direction of the plate;

[0042] Punching mechanism 2, provided on one side of the feeding and conveying mechanism 101 for punching holes in the plate;

[0043] The scanning mechanism 3 is provided on one side of the feeding and conveying mechanism 101 and is used to scan the ID code on the plate to identify the order information of the plate;

[0044] A temporary storage mechanism 4, provided on one side of the sorting and conveying mechanism 102, for temporarily storing panels;

[0045] The transfer mechanism 5 is provided on one side of the sorting and conveying mechanism 102 and is used to move the panels belonging to the same order on the sorting and conveying mechanism 102 into the temporary storage mechanism 4, and when multiple panels of the same order are gathered in the temporary storage mechanism 4, the multiple panels of the same order are moved from the temporary storage mechanism 4 back to the sorting and conveying mechanism 102;

[0046] A control system (not shown in the figure) is arranged on one side of the conveying mechanism group 1, and is used to control and manage the conveying mechanism group 1, the punching mechanism 2, the scanning mechanism 3, the temporary storage mechanism 4 and the transfer mechanism 5. The control system includes a central control system (not shown in the figure) and an industrial PLC (not shown in the figure); the central control system calculates the entry and exit paths of the panels in real time based on the unique ID information of the panels, and dynamically allocates and manages the panels; the industrial PLC is used to collect data and analyze and interactively process the data, execute the instructions of the central control system, and transport and schedule the panels according to the planning of the central control system.

[0047] Specifically, the industrial PLC adopts Siemens high-end S7-1517 series PLC.

[0048] When using this fully covered intelligent sorting system for home panels to sort panels:

[0049] First, the punching mechanism punches holes into the plate;

[0050] Next, the scanning mechanism scans the ID code on the panel to identify the order information of the panel;

[0051] Next, the control system controls the transfer mechanism based on the scanning results. The transfer mechanism is controlled to move the panels belonging to the same order on the sorting and conveying mechanism into the temporary storage mechanism. After multiple panels of the same order are gathered in the temporary storage mechanism, the multiple panels of the same order are moved from the temporary storage mechanism back to the sorting and conveying mechanism.

[0052] Finally, the complete set of panels flows into the unloading conveying mechanism for packaging and shipment.

[0053] In summary, the fully covered intelligent sorting system for home furnishing panels first realizes disordered warehousing of panels through the conveying mechanism group, temporary storage mechanism and transfer mechanism, and then tracks the panels through the scanning mechanism, control system and transfer mechanism. According to the principle of complete sets, when multiple panels of the same order are gathered in the temporary storage mechanism, the whole set is shipped out in an orderly manner, and finally the orderly and automatic sorting of panels is realized, which improves sorting efficiency, reduces error rate and saves production area.

[0054] In one embodiment, in order to achieve orderly classification of panels and improve warehousing efficiency, the sorting and conveying mechanism 102 includes a plurality of sorting conveyor belt groups sequentially arranged in the conveying direction of the panels, and each of the sorting conveyor belt groups includes a plurality of sorting conveyor belts spaced apart in an upper and lower direction;

[0055] The first deflection mechanism 6 is provided between the feeding conveying mechanism 101 and the sorting conveying mechanism 102. The first deflection mechanism 6 can swing up and down to connect with any adjacent sorting conveyor belt, and input the panels on the feeding conveying mechanism 101 to any adjacent sorting conveyor belt. Specifically, the control system controls the swing of the first deflection mechanism 6 according to the type information of the panels, so that panels of the same type flow into the same sorting conveyor belt, thereby realizing the classification and sorting of panels.

[0056] It also includes a lifting mechanism 7 arranged between the sorting and conveying mechanism 102 and the unloading conveying mechanism 103. The lifting mechanism 7 can move up and down or be flush with the unloading conveying mechanism 103, or be flush with any adjacent sorting conveyor belt, to transfer the panels on the adjacent sorting conveyor belt to the unloading conveying mechanism 103.

[0057] In one embodiment, in order to improve sorting efficiency, the plurality of sorting conveyor belt groups include a front sorting conveyor belt group 106, a middle sorting conveyor belt group 107, and a rear sorting conveyor belt group 108, which are sequentially arranged in the conveying direction of the plate members. A guide conveyor belt group 109 is provided between the front sorting conveyor belt group 106 and the middle sorting conveyor belt group 107 to connect the two. A second deflection mechanism 110 is provided between the middle sorting conveyor belt group 107 and the rear sorting conveyor belt group 108 to connect the two.

[0058] The temporary storage mechanism 4 includes a first temporary storage rack 41 provided on one side of the middle sorting conveyor belt group 107 and a second temporary storage rack 42 provided on one side of the rear sorting conveyor belt group 108. The transfer mechanism 5 includes a first robotic arm 51 provided on one side of the middle sorting conveyor belt group 107 and a second robotic arm 52 provided on one side of the rear sorting conveyor belt group 108.

[0059] The first robotic arm 51 is used to move the panels belonging to the same order on the intermediate sorting conveyor group 107 into the first temporary storage rack 41, and after the multiple panels of the same order are gathered in the first temporary storage rack 41, the multiple panels belonging to the same order are moved from the first temporary storage rack 41 back to the intermediate sorting conveyor group 107;

[0060] The second robotic arm 52 is used to move the panels belonging to the same order on the post-sorting conveyor group 108 into the second temporary storage rack 42, and after multiple panels of the same order are gathered in the second temporary storage rack 42, move the multiple panels belonging to the same order from the second temporary storage rack 42 back to the post-sorting conveyor group 108.

[0061] In one embodiment, in order to improve the sorting efficiency, the front sorting conveyor belt group 106 includes a front layer sorting conveyor belt 111 and a front second layer sorting conveyor belt 112 which are spaced apart in an upper and lower manner, the middle sorting conveyor belt group 107 includes a middle layer sorting conveyor belt 113, a middle second layer sorting conveyor belt 114 and a middle third layer sorting conveyor belt 115 which are spaced apart in an upper and lower manner, and the rear sorting conveyor belt group 108 includes a rear layer sorting conveyor belt 116, a rear second layer sorting conveyor belt 117 and a rear third layer sorting conveyor belt 118 which are spaced apart in an upper and lower manner, and a second leveling conveyor belt 119 is connected between the middle third layer sorting conveyor belt 115 and the rear third layer sorting conveyor belt 118;

[0062] The guide conveyor belt group 109 includes a first level conveyor belt 120 connecting the first layer sorting conveyor belt 111 and the middle layer sorting conveyor belt 113 and a lifting conveyor belt 121 connecting the first two layers sorting conveyor belt 112 and the middle three layers sorting conveyor belt 115;

[0063] The second deflection mechanism 110 can swing up and down and connect with the middle layer sorting conveyor belt 113 or the middle second layer sorting conveyor belt 114 or the middle third layer sorting conveyor belt 115, and transport the plates on the middle layer sorting conveyor belt 113 or the middle second layer sorting conveyor belt 114 or the middle third layer sorting conveyor belt 115 to the latter layer sorting conveyor belt 116.

[0064] In one embodiment, in order to improve the sorting efficiency, after multiple panels of the same order are gathered in the first temporary storage rack 41, the first robotic arm 51 moves the panels belonging to the same order in the first temporary storage rack 41 into the middle layer sorting conveyor belt 113 and the middle second layer sorting conveyor belt 114. At the same time, the second deflection mechanism 110 swings and connects with the middle layer sorting conveyor belt 113 and the middle second layer sorting conveyor belt 114 respectively, and transfers multiple panels belonging to the same order to the latter layer sorting conveyor belt 116. The latter layer sorting conveyor belt 116 connects to the unloading conveying mechanism 103 to output a complete set of panels.

[0065] In one embodiment, in order to improve the sorting efficiency, multiple panels of the same order are gathered in the second temporary storage rack 42, and the second robotic arm 52 moves the panels belonging to the same order in the second temporary storage rack 42 into the second-layer sorting conveyor belt 117 and the third-layer sorting conveyor belt 118. At the same time, the lifting mechanism 7 moves up and down to transfer the multiple panels belonging to the same order on the second-layer sorting conveyor belt 117 and the third-layer sorting conveyor belt 118 to the unloading conveying mechanism 103, so as to realize the complete output of the panels.

[0066] In one embodiment, in order to improve the sorting efficiency, there are two first temporary storage racks 41, and the two first temporary storage racks 41 include a temporary storage rack A and a temporary storage rack B arranged in sequence in the conveying direction of the panels. There are two first robotic arms 51, and the two first robotic arms 51 include a robotic arm A and a robotic arm B corresponding to the two first temporary storage racks 41 one by one. When the temporary storage rack A and the temporary storage rack B collect multiple panels of the same order, the robotic arm A moves the panels in the temporary storage rack A belonging to the order into the middle second-layer sorting conveyor belt 114, and the robotic arm B moves the panels in the temporary storage rack B belonging to the order into the middle first-layer sorting conveyor belt 113.

[0067] In one embodiment, in order to improve the sorting efficiency, there are two second temporary storage racks 42, and the two second temporary storage racks 42 include a temporary storage rack C and a temporary storage rack D arranged in sequence in the conveying direction of the panels. There are two second robotic arms 52, and the two second robotic arms 52 include a robotic arm C and a robotic arm D corresponding to the two second temporary storage racks 42 one by one. When the temporary storage rack C and the temporary storage rack D collect multiple panels of the same order, the robotic arm C moves the panels in the temporary storage rack C belonging to the order into the second-layer sorting conveyor belt 117, and the robotic arm D moves the panels in the temporary storage rack D belonging to the order into the third-layer sorting conveyor belt 118.

[0068] In one embodiment, in order to improve the sorting efficiency, the unloading conveying mechanism 103 includes a first unloading conveying belt 122 and a second unloading conveying belt 123. The first unloading conveying belt 122 is connected to the latter layer sorting conveying belt 116 to output the plate parts, and the second unloading conveying belt 123 is connected to the lifting mechanism 7 to output the plate parts.

[0069] In one embodiment, to correct the moving posture of L-shaped irregular parts and facilitate their capture during storage, the sorting and conveying mechanism 102 is equipped with a posture correction mechanism 9. This posture correction mechanism 9 includes a correction baffle 91 and a correction push belt 92. The correction baffle 91 is disposed on one side of the sorting and conveying mechanism 102 and acts against the parts to correct their moving posture. The correction push belt 92 is disposed on the correction baffle 91 and above the sorting and conveying mechanism 102 to drive the parts against the correction baffle 91. Specifically, the sorting and conveying mechanism 102 utilizes a roller drive structure, and the correction push belt 92 utilizes a belt drive structure. Preferably, the posture correction mechanism 9 is movable up and down relative to the sorting and conveying mechanism 102. Initially, the posture correction mechanism 9 is positioned away from the sorting and conveying mechanism 102. Once a panel enters the sorting and conveying mechanism 102, the posture correction mechanism 9 moves downward toward the sorting and conveying mechanism 102, causing the correction push belt 92 to contact the panel, driving it against the correction baffle 91 to correct its posture. This correction mechanism 9 is primarily designed for panels with straight edges.

[0070] In one embodiment, in order to prevent the plates from jumping, skewing or bumping during transportation, the loading and conveying mechanism 101 adopts a roller transmission structure, the width of the roller is greater than 1.35m, and the distance between any two adjacent rollers is less than 30mm; the sorting conveyor belt adopts a roller transmission structure, the width of the roller is greater than 1.35m, and the distance between any two adjacent rollers is less than 30mm; the first unloading conveyor belt 122 adopts a roller transmission structure, the width of the roller is greater than 1.35m, and the distance between any two adjacent rollers is less than 30mm; the second unloading conveyor belt 123 adopts a roller transmission structure, the width of the roller is greater than 1.35m, and the distance between any two adjacent rollers is less than 30mm; the first leveling conveyor belt 120 adopts a roller transmission structure, the width of the roller is greater than 1.35m, and the distance between any two adjacent rollers is less than 30mm; the second leveling conveyor belt 119 adopts a roller transmission structure, the width of the roller is greater than 1.35m, and the distance between any two adjacent rollers is less than 30mm.

[0071] In one embodiment, to prevent panels from clogging the sorting channel, a buffer mechanism 8 is provided on the first level conveyor belt 120. Specifically, the buffer mechanism 8 comprises a buffer rack 81, a buffer drive mechanism (not shown), and a plurality of buffer bars 82. The buffer rack 81 is mounted on the first level conveyor belt 120 and is driven by the buffer drive mechanism to move up and down. The plurality of buffer bars 82 are located between two adjacent rollers and are spaced apart from bottom to top on the buffer rack 81 to form a plurality of buffer bar groups (not shown). The plurality of buffer bar groups are spaced apart in the direction of panel conveyance.

[0072] In one embodiment, to simplify the structure and facilitate implementation, the lifting mechanism 7 includes a lifting base frame 71, a lifting conveyor belt 72, and a lifting power mechanism 73. The lifting conveyor belt 72 adopts a roller transmission structure, wherein the roller width is greater than 1.35m and the distance between any two adjacent rollers is less than 30mm. The lifting power mechanism 73 adopts a belt transmission structure.

[0073] In one embodiment, to simplify the structure and facilitate implementation, the first yaw mechanism 6 includes a first yaw base 61, a first yaw conveyor belt 62, and a first yaw force mechanism 63. The first yaw conveyor belt 62 oscillates up and down about its connection with the first yaw base 61. Specifically, the first yaw conveyor belt 62 adopts a roller transmission structure or a belt transmission structure.

[0074] In one embodiment, to simplify the structure and facilitate implementation, the second yaw mechanism 110 includes a second yaw base (not shown), a second yaw conveyor belt (not shown), and a second yaw force mechanism (not shown). The second yaw conveyor belt oscillates up and down about its connection with the second yaw base. Specifically, the second yaw conveyor belt employs a roller drive structure or a belt drive structure.

[0075] Accordingly, the full coverage intelligent sorting method for home furnishing panels includes the following steps:

[0076] S1: After punching, the plate is moved to the side of the scanning mechanism 3 along with the feeding conveyor mechanism 101. The scanning mechanism 3 scans the ID code on the plate to identify the order information of the plate;

[0077] S2: The first deflection mechanism 6 swings up and down to connect the first layer sorting conveyor belt 111 and the first two layers sorting conveyor belt 112 respectively, so that oversized and special-shaped parts flow into the first layer sorting conveyor belt 111 and super small and regular parts flow into the first two layers sorting conveyor belt 112;

[0078] S3: Oversized and special-shaped parts flow along the first level conveyor belt 120 to the middle level sorting conveyor belt 113, while oversized and regular parts flow along the lifting conveyor belt 121 to the middle level sorting conveyor belt 115. The first robotic arm 51 moves the parts of the same order on the middle level sorting conveyor belt 113 and the middle level sorting conveyor belt 115 to the first temporary storage rack 41.

[0079] S4: When multiple panels belonging to the same order are gathered in the first temporary storage rack 41, the first robotic arm 51 moves the multiple panels belonging to the same order in the first temporary storage rack 41 to the middle first-layer sorting conveyor belt 113 and the middle second-layer sorting conveyor belt 114. At the same time, the second yaw mechanism 110 swings and connects with the middle first-layer sorting conveyor belt 113 and the middle second-layer sorting conveyor belt 114 respectively, and transfers the multiple panels belonging to the same order to the rear-layer sorting conveyor belt 116. The rear-layer sorting conveyor belt 116 connects to the unloading conveyor mechanism 103 to output the complete set of panels.

[0080] S5: The second deflection mechanism 110 swings and connects the middle-layer sorting conveyor belt 113 to allow oversized and special-shaped parts to flow into the next-layer sorting conveyor belt 116, while the super-small and regular parts flow into the next-three-layer sorting conveyor belt 118 along the second leveling conveyor belt 119. The second robotic arm 52 moves the panels belonging to the same order on the next-layer sorting conveyor belt 116 and the next-three-layer sorting conveyor belt 118 into the second temporary storage rack 42.

[0081] S6: When multiple panels belonging to the same order are gathered in the second temporary storage rack 42, the second robotic arm 52 moves the multiple panels belonging to the same order in the second temporary storage rack 42 into the rear two-layer sorting conveyor belt 117 and the rear three-layer sorting conveyor belt 118. At the same time, the lifting mechanism 7 moves up and down to transfer the multiple panels belonging to the same order on the rear two-layer sorting conveyor belt 117 and the rear three-layer sorting conveyor belt 118 to the unloading conveying mechanism 103 for complete delivery.

[0082] It should be understood that the terms "first", "second", etc. are used in the present invention to describe various information, but such information should not be limited to these terms, which are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present invention, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information. In addition, the terms "center of a circle", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0083] The above descriptions are one or more embodiments provided in conjunction with specific content, and the specific implementation of the present invention is not limited to these descriptions. Any similarity or similarity with the methods, structures, etc. of the present invention, or any technical deduction or replacement based on the concept of the present invention shall be considered as protection of the present invention.

Claims

1. The fully covered intelligent sorting system for home furnishing panels is characterized by: include: The conveying mechanism group includes a loading conveying mechanism, a sorting conveying mechanism and a unloading conveying mechanism which are sequentially arranged in the conveying direction of the plate; A scanning mechanism, provided on one side of the feeding and conveying mechanism, for scanning the ID code on the panel to identify the order information of the panel; A temporary storage mechanism, provided on one side of the sorting and conveying mechanism, for temporarily storing panels; a transfer mechanism, provided on one side of the sorting and conveying mechanism, for moving the panels belonging to the same order on the sorting and conveying mechanism into the temporary storage mechanism, and after the multiple panels of the same order are gathered in the temporary storage mechanism, moving the multiple panels of the same order from the temporary storage mechanism back to the sorting and conveying mechanism; The sorting and conveying mechanism includes a plurality of sorting conveyor belt groups sequentially arranged in the conveying direction of the plate, and each of the sorting conveyor belt groups includes a plurality of sorting conveyor belts spaced apart in an upper and lower direction; The first yaw mechanism is provided between the feeding conveying mechanism and the sorting conveying mechanism, wherein the first yaw mechanism can swing up and down to connect with any adjacent sorting conveyor belt, and input the plate on the feeding conveying mechanism to any adjacent sorting conveyor belt; It also includes a lifting mechanism provided between the sorting conveying mechanism and the unloading conveying mechanism, wherein the lifting mechanism can move up and down or be flush with the unloading conveying mechanism, or be flush with any adjacent sorting conveyor belt, and transfer the panels on the adjacent sorting conveyor belt to the unloading conveying mechanism; The plurality of sorting conveyor belt groups include a front sorting conveyor belt group, a middle sorting conveyor belt group, and a rear sorting conveyor belt group, which are sequentially arranged in the conveying direction of the plate members; a guide conveyor belt group is provided between the front sorting conveyor belt group and the middle sorting conveyor belt group to connect the two; a second deflection mechanism is provided between the middle sorting conveyor belt group and the rear sorting conveyor belt group to connect the two; The temporary storage mechanism includes a first temporary storage rack provided on one side of the middle sorting conveyor belt group and a second temporary storage rack provided on one side of the rear sorting conveyor belt group; the transfer mechanism includes a first robotic arm provided on one side of the middle sorting conveyor belt group and a second robotic arm provided on one side of the rear sorting conveyor belt group; The first robotic arm moves the multiple panels belonging to the same order on the intermediate sorting conveyor group into the first temporary storage rack, and after the multiple panels of the same order are gathered in the first temporary storage rack, moves the multiple panels of the same order from the first temporary storage rack back to the intermediate sorting conveyor group; The second robotic arm moves multiple panels belonging to the same order on the rear sorting conveyor group into the second temporary storage rack, and after the multiple panels of the same order are gathered in the second temporary storage rack, moves the multiple panels belonging to the same order from the second temporary storage rack back to the rear sorting conveyor group.

2. The fully covered intelligent sorting system for home furnishing panels according to claim 1 is characterized in that: The front sorting conveyor belt group includes a front-layer sorting conveyor belt and a front-two-layer sorting conveyor belt arranged at intervals in the upper and lower directions; the middle sorting conveyor belt group includes a middle-layer sorting conveyor belt, a middle-two-layer sorting conveyor belt, and a middle-three-layer sorting conveyor belt arranged at intervals in the upper and lower directions; the rear sorting conveyor belt group includes a rear-layer sorting conveyor belt, a rear-two-layer sorting conveyor belt, and a rear-three-layer sorting conveyor belt arranged at intervals in the upper and lower directions; a second leveling conveyor belt is connected between the middle-three-layer sorting conveyor belt and the rear-three-layer sorting conveyor belt; The guide conveyor belt group includes a first flat conveyor belt connecting the first layer sorting conveyor belt and the middle layer sorting conveyor belt, and a lifting conveyor belt connecting the first two layers sorting conveyor belt and the middle three layers sorting conveyor belt; The second deflection mechanism can swing up and down and connect with the middle first layer sorting conveyor belt or the middle second layer sorting conveyor belt or the middle third layer sorting conveyor belt, and transport the plates on the middle first layer sorting conveyor belt or the middle second layer sorting conveyor belt or the middle third layer sorting conveyor belt to the latter layer sorting conveyor belt.

3. The fully covered intelligent sorting system for home furnishing panels according to claim 2 is characterized in that: When multiple panels of the same order are gathered in the first temporary storage rack, the first robotic arm moves the multiple panels of the same order in the first temporary storage rack to the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt. At the same time, the second yaw mechanism swings up and down to connect with the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt respectively, and transfers the multiple panels of the same order to the last-layer sorting conveyor belt. When multiple panels of the same order are gathered in the second temporary storage rack, the second robotic arm moves the panels of the same order in the second temporary storage rack into the second and third-layer sorting conveyor belts. At the same time, the lifting mechanism moves up and down to transfer the multiple panels of the same order on the second and third-layer sorting conveyor belts to the unloading conveying mechanism.

4. The fully covered intelligent sorting system for home furnishing panels according to claim 3 is characterized in that: There are two first temporary storage racks, the two first temporary storage racks including a temporary storage rack A and a temporary storage rack B arranged in sequence in the conveying direction of the plates; there are two first robotic arms, the two first robotic arms including a robotic arm A and a robotic arm B corresponding one-to-one to the two first temporary storage racks; When the temporary storage rack A and the temporary storage rack B collect multiple panels of the same order, the robotic arm A moves the panels belonging to the order in the temporary storage rack A into the middle second-layer sorting conveyor belt, and the robotic arm B moves the panels belonging to the order in the temporary storage rack B into the middle first-layer sorting conveyor belt.

5. The fully covered intelligent sorting system for home furnishing panels according to claim 3 is characterized in that: There are two second temporary storage racks, and the two second temporary storage racks include a temporary storage rack C and a temporary storage rack D arranged in sequence in the conveying direction of the plates. There are two second robotic arms, and the two second robotic arms include a robotic arm C and a robotic arm D corresponding to the two second temporary storage racks in a one-to-one manner; When the temporary storage rack C and the temporary storage rack D collect multiple panels of the same order, the robotic arm C moves the panels belonging to the order in the temporary storage rack C into the second-layer sorting conveyor belt, and the robotic arm D moves the panels belonging to the order in the temporary storage rack D into the third-layer sorting conveyor belt.

6. The fully covered intelligent sorting system for home furnishing panels according to claim 2 is characterized in that: The unloading conveying mechanism includes a first unloading conveying belt and a second unloading conveying belt. The first unloading conveying belt is connected to the latter layer sorting conveying belt to output the plate parts, and the second unloading conveying belt is connected to the lifting mechanism to output the plate parts.

7. The fully covered intelligent sorting system for home furnishing panels according to claim 2 is characterized in that: A buffer mechanism is provided on the first level conveyor belt.

8. A fully covered intelligent sorting method for home furnishing panels, characterized in that: The steps include: S1: After punching, the plate moves to the side of the scanning mechanism along with the feeding conveyor mechanism. The scanning mechanism scans the ID code on the plate and identifies the order information of the plate; S2: The first deflection mechanism swings up and down to connect the first layer sorting conveyor belt and the first two layers sorting conveyor belt respectively, so that oversized and special-shaped parts flow into the first layer sorting conveyor belt and super small and regular parts flow into the first two layers sorting conveyor belt; S3: Oversized and special-shaped parts flow from the first flat conveyor belt to the middle-layer sorting conveyor belt, while ultra-small and regular parts flow from the lifting conveyor belt to the middle-layer sorting conveyor belt. The first robotic arm moves the parts belonging to the same order from the middle-layer sorting conveyor belt and the middle-layer sorting conveyor belt to the first temporary storage rack. S4: When multiple panels belonging to the same order are gathered in the first temporary storage rack, the first robotic arm moves the multiple panels belonging to the same order in the first temporary storage rack to the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt. At the same time, the second yaw mechanism swings and connects with the middle first-layer sorting conveyor belt and the middle second-layer sorting conveyor belt respectively, and transfers the multiple panels belonging to the same order to the last-layer sorting conveyor belt. S5: The second yaw mechanism swings and connects the middle-layer sorting conveyor belt, allowing oversized and special-shaped parts to flow into the next-layer sorting conveyor belt, while the ultra-small and regular parts flow into the next three-layer sorting conveyor belt along the second leveling conveyor belt. The second robotic arm moves the panels belonging to the same order on the next-layer sorting conveyor belt and the next three-layer sorting conveyor belt into the second temporary storage rack. S6: When multiple panels belonging to the same order are gathered in the second temporary storage rack, the second robotic arm moves the multiple panels belonging to the same order in the second temporary storage rack to the rear two-layer sorting conveyor belt and the rear three-layer sorting conveyor belt. At the same time, the lifting mechanism moves up and down to transfer the multiple panels belonging to the same order on the rear two-layer sorting conveyor belt and the rear three-layer sorting conveyor belt to the unloading conveying mechanism.

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