A multi-core data cable stripping and welding machine

Abstract

The present invention discloses a multi-core data cable stripping and welding machine, which includes a body, a first feeding mechanism, a first stripping mechanism, a line straightening mechanism, a line clamping mechanism, a cleaning mechanism, a positioning fixture, a conveying mechanism, a second stripping mechanism, a second feeding mechanism and a welding mechanism; the conveying mechanism includes a first and a second conveying device; the first stripping mechanism, the cleaning mechanism and the line straightening mechanism are arranged in a spaced manner along the conveying direction of the first conveying device, the second stripping mechanism, the welding mechanism and the second feeding mechanism are arranged in a spaced manner along the conveying direction of the first conveying device, and the line clamping mechanism is arranged between the first and the second conveying devices; in this way, through the combined design of each mechanism, the automated production of multi-core data cables and connectors is realized, and the production efficiency of the data cables is improved. At the same time, the setting of the cleaning mechanism ensures that the processing quality of the product is stable and consistent, the product is highly practical and has a wide range of applications.

Description

Technical Field

[0001] The present invention relates to the field of wire processing technology, in particular to a multi-core data cable stripping and welding machine. Background Art

[0002] With the continuous development of electronic technology, connectors, as a medium product for transmitting signals, are increasingly used. Whether it is equipment used in industrial production or mobile phones, computers, MP3s, etc. that people often use, connectors are an important media element and are indispensable. In the processing of traditional data cables, it is usually necessary to strip the non-metallic outer layer of the connecting end of each branch body, cut it flat, connect it with the interface, and then weld it after connection. To complete the above process, the wires must first be clamped and arranged one by one in multiple cable clamps, and then implemented on different work platforms. Due to the limitations of manual operation, it is easy to cause operational deviations and affect the stripping accuracy. At the same time, there is low efficiency and it is easy to be dangerous when operating manually.

[0003] Later, someone invented a data cable processing equipment, which places the wire on the processing equipment and uses a conveying mechanism to move the wire to multiple working processes to achieve wire sheath stripping, core wire positioning, core wire sheath stripping, docking with the interface and welding after docking; however, the existing data cable processing equipment has poor structural design, and the processing equipment is only suitable for processing data cables with two core wires. When the data cable is processed with multiple core wires, the preliminary processing of the data cable still requires manual intervention. The multiple core wires of the data cable are positioned and then placed in the data cable processing equipment for processing, which reduces the processing efficiency of the data cable and has a small scope of application.

[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Summary of the Invention

[0005] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a multi-core data cable stripping and welding machine. Through the combined design of various mechanisms, it realizes the automated production of multi-core data cables and connectors, and improves the production efficiency of data cables. At the same time, the setting of the cleaning mechanism ensures that the product processing quality is stable and consistent, with strong practicality and a wide range of applications.

[0006] To achieve the above object, the present invention adopts the following technical solutions:

[0007] A multi-core data cable stripping and welding machine includes a body, a first feeding mechanism for conveying and cutting data cables, a first stripping mechanism for stripping the outer sheath of the wires, a wire straightening mechanism for adjusting the position of the core wires, a wire clamping mechanism for flattening, positioning, and transporting the core wires, a cleaning mechanism for cleaning the core wires, a positioning fixture for clamping and positioning the data cables, a conveying mechanism for conveying the displacement of the positioning fixture, a second stripping mechanism for stripping the outer sheath of the core wires, a second feeding mechanism for conveying connectors, and a welding mechanism for welding the connectors to the core wires; wherein:

[0008] The conveying mechanism includes a first conveying device and a second conveying device arranged in sequence, and the positioning fixtures are respectively arranged on the first conveying device and the second conveying device; the first feeding mechanism is located on the side of the first conveying device, and the first peeling mechanism, cleaning mechanism, and line straightening mechanism are arranged in intervals along the conveying direction of the first conveying device; the second peeling mechanism, welding mechanism, and second feeding mechanism are arranged in intervals along the conveying direction of the second conveying device; the wire clamping mechanism is arranged between the first conveying device and the second conveying device to flatten and position the core wire of the first conveying device and then move it to the positioning fixture of the second conveying device.

[0009] As a preferred solution, the line straightening mechanism includes a first base and a line management module, a line branching module, and a first identification module arranged on the first base. The line management module includes an upper line management wheel, a lower line management wheel, a first driving device for controlling the rotation of the upper line management wheel, a second driving device for controlling the rotation of the lower line management wheel, and a first lifting device for controlling the lifting of the upper and lower line management wheels. The upper line management wheels are provided with two and are arranged in sequence on the left and right. The first driving device is driven and connected to the two upper line management wheels through a transmission assembly. The lower line management wheel is provided with one and is located between the two upper line management wheels.

[0010] The branching module is located above the wire management module, and the branching module includes a first movable seat, a branching head for separating the core wires, a third driving device for driving the branching head to perform a branching operation, and a second lifting device for controlling the lifting of the first movable seat. The branching heads are provided with two and are arranged symmetrically on the first movable seat. The two branching heads are located above the two upper wire management wheels. The third driving device is driven and connected to the two branching heads and is provided on the first movable seat. The first lifting device is driven and connected to the first movable seat.

[0011] The first identification module is used to identify the position of the core wire. The first identification module is arranged above the wire management module and is located beside the wire distribution module.

[0012] As a preferred solution, the first recognition module includes two cameras, which are symmetrically arranged on the left and right sides of the branching module.

[0013] As a preferred solution, two first lifting devices are provided, and the two first lifting devices are arranged in an upper and lower spacing manner on the first base. Both first lifting devices are provided with a second movable seat. The upper cable-straightening wheel, the first drive device, the line-dividing module and the first identification module are all arranged on the second movable seat of the upper first lifting device, and the lower cable-straightening wheel and the second drive device are both arranged on the second movable seat of the lower first lifting device.

[0014] As a preferred solution, the wire clamping mechanism includes a second base and a third movable base arranged on the second base, a first grabbing module, a first displacement device, a second displacement device, a third displacement device, a wire clamping plate, a wire pressing module, and a lifting device;

[0015] The third movable seat can be arranged to be movable left and right, and the first displacement device is drivingly connected to the third movable seat;

[0016] The first grabbing module, the second displacement device, the third displacement device, the wire clamping plate, and the wire pressing module are all arranged on the third movable seat. The first grabbing module is used to grab the wire. The second displacement device is driven and connected to the first grabbing module to control the forward and backward displacement of the first grabbing module. The third displacement device is driven and connected to the first grabbing module to control the upward and downward displacement of the first grabbing module.

[0017] The wire pressing module is located at the rear side of the first grabbing module, and the wire pressing module includes an upper wire pressing block, a lower wire pressing block and a fourth driving device. The upper wire pressing block and the lower wire pressing block are arranged in an upper and lower spacing manner. The fourth driving device is provided with two, and the two fourth driving devices are respectively driven and connected to the upper wire pressing block and the lower wire pressing block;

[0018] The wire clamping plate is arranged on the front side of the upper wire pressing block. The lower end of the wire clamping plate is provided with a plurality of wire clamping grooves that match the number of core wires and are arranged in a left-right spacing pattern. The wire clamping grooves are exposed on the lower side of the upper wire pressing block. The lifting device is driven and connected to the wire clamping plate.

[0019] As a preferred solution, a positioning plate is provided on the front side of the lower wire pressing block, and a positioning groove with an open upper end is provided on the positioning plate, and the positioning groove is located below the wire clamping plate.

[0020] As a preferred solution, the wire clamping plate has a plurality of wire clamping parts extending downward, the wire clamping groove is formed between two adjacent wire clamping parts, and the length of the wire clamping part located in the middle is greater than the wire clamping parts on both sides.

[0021] As a preferred solution, the cleaning mechanism includes a third base and a cleaning wheel arranged on the third base, a fifth driving device, and a sixth driving device. The cleaning wheels are provided with two and spaced apart. The fifth driving device is used to control the two cleaning wheels to move closer to or away from each other. The fifth driving device is arranged on the third base, and the sixth driving device is used to control the forward and backward displacement of the two cleaning wheels.

[0022] As a preferred solution, two of the machine bodies are arranged in a front-to-back spacing manner. Two of the first peeling mechanism, the wire straightening mechanism, the wire clamping mechanism, the cleaning mechanism, the conveying mechanism, the second peeling mechanism, the second feeding mechanism and the welding mechanism are each provided. The two first peeling mechanisms, the two wire straightening mechanisms, the two wire clamping mechanisms, the two cleaning mechanisms, the two conveying mechanisms, the two second peeling mechanisms, the two second feeding mechanisms and the two welding mechanisms are respectively arranged on the two machine bodies and arranged relative to each other. The first feeding mechanism is arranged between the two machine bodies. Both machine bodies are provided with a second grabbing module for grabbing and transferring the wire to the positioning jig.

[0023] As a preferred solution, it also includes a rotating mechanism for rotating the wire to interchange the core wire position. The rotating mechanism is arranged on one of the machine bodies and is located between the wire straightening mechanism and the wire clamping mechanism.

[0024] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly realizes the automated production of multi-core data cables and connectors by combining the design of various mechanisms, utilizing the wire management mechanism and the wire clamping mechanism to manage, clamp and flatten multiple core wires, and then welding the wires of the multiple core wires to the connectors, thereby improving the production efficiency of the data cables. At the same time, the setting of the cleaning mechanism can remove the dust on the surface of the multiple core wires after the wires are stripped of the outer sheaths, and then move them to other processes for processing, thereby ensuring the stable and consistent processing quality of the products. The structural design is ingenious and reasonable, the operation is simple, the use is convenient, the practicality is strong, and the scope of application is wide.

[0025] Secondly, the setting of the first identification module facilitates the position identification of multiple core wires during the cable management process, and feedback controls the branching module to perform branching operations on the multiple core wires, ensuring the correct positions of the multiple core wires, thereby ensuring stable and consistent processing quality of the data cables. At the same time, the setting of the wire clamping plate uses the wire clamping groove to separate the multiple core wires and then perform a flattening operation, so as to facilitate the subsequent positioning of the multiple core wires with the connectors, which is beneficial to the welding operation between the core wires and the connectors, with stable and consistent quality and good usability. In addition, the setting of the positioning plate facilitates the mobile positioning of the wire clamping plate, which is beneficial to the stable use of the wire clamping plate.

[0026] In addition, the two bodies and the various mechanisms are set up to realize double-head processing of multi-core data cables, thereby improving the production efficiency of the data cables. At the same time, the setting of the rotating mechanism makes it possible to position the core wires of the data cables at both ends in opposite positions, which is beneficial to the double-head processing of the data cables.

[0027] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a perspective schematic diagram of a first embodiment of the present invention;

[0029] Figure 2 is a top view of the first embodiment of the present invention;

[0030] Figure 3 1 is a schematic structural diagram of a line aligning mechanism according to a first embodiment of the present invention;

[0031] Figure 4 2 is a schematic structural diagram of a wire clamping mechanism according to a first embodiment of the present invention;

[0032] Figure 5 is a partial schematic diagram of a wire clip board according to a first embodiment of the present invention;

[0033] Figure 6 Schematic diagram of the housing mechanism and the third feeding mechanism of the first embodiment of the present invention;

[0034] Figure 7 is a schematic diagram of an auxiliary module according to a first embodiment of the present invention;

[0035] Figure 8 It is a structural diagram of the cleaning mechanism of the first embodiment of the present invention.

[0036] Figure 9 FIG. 1 is a partial schematic diagram of a wire clip board according to a second embodiment of the present invention.

[0037] Description of the accompanying drawings:

[0038] 10. Machine body 11. Second grabbing module

[0039] 12. Shell mechanism 121. Feeding seat

[0040] 122. Third grabbing module 123. Fourth displacement device

[0041] 124. Fifth displacement device 125. Pushing device

[0042] 126, fourth base 13, third feeding mechanism

[0043] 131, feeding pipe 14, auxiliary module

[0044] 141. Clamping portion 142. Clamping device

[0045] 143. Sixth displacement device 20. First feeding mechanism

[0046] 30. First peeling mechanism 40. Line straightening mechanism

[0047] 41. First base 42. Cable management module

[0048] 421, upper wire handling wheel 422, lower wire handling wheel

[0049] 423. First driving device 424. First lifting device

[0050] 425, transmission assembly 426, second moving seat

[0051] 427, second drive device 43, branching module

[0052] 431, first movable seat 432, branching head

[0053] 433, third driving device 434, second lifting device

[0054] 44. First recognition module 441. Camera

[0055] 442, connecting seat 443, adjustment hole

[0056] 50. Wire clamping mechanism 51. Second base

[0057] 52. Third moving seat 53. First grabbing module

[0058] 55. Second displacement device 56. Third displacement device

[0059] 57. Wire card board 571. Wire card slot

[0060] 572, wire clamping unit 58, wire pressing module

[0061] 581, upper pressure block 582, lower pressure block

[0062] 583, fourth driving device 59, positioning plate

[0063] 591, positioning slot 60, cleaning mechanism

[0064] 61. Third base 62. Cleaning wheel

[0065] 63. Fifth driving device 64. Sixth driving device

[0066] 70. Conveying mechanism 71. First conveying device

[0067] 72. Second conveying device 73. Positioning fixture

[0068] 80. Second peeling mechanism 90. Welding mechanism

[0069] 91. Second feeding mechanism 100. Rotating mechanism. DETAILED DESCRIPTION

[0070] Please refer to Figures 1 to 9 As shown, it shows the specific structure of two embodiments of the present invention.

[0071] A multi-core data cable stripping and welding machine includes a body 10, a first feeding mechanism 20 for conveying and cutting data cables, a first stripping mechanism 30 for stripping the outer sheath of the wires, a wire straightening mechanism 40 for adjusting the position of the core wires, a wire clamping mechanism 50 for flattening, positioning, and transferring the core wires, a cleaning mechanism 60 for cleaning the core wires, a positioning fixture 73 for clamping and positioning the data cables, a conveying mechanism 70 for conveying the displacement of the positioning fixture, a second stripping mechanism 80 for stripping the outer sheath of the core wires, a second feeding mechanism 91 for conveying connectors, and a welding mechanism 90 for welding the connectors to the core wires; wherein:

[0072] The conveying mechanism 70 includes a first conveying device 71 and a second conveying device 72 arranged in sequence, and the positioning fixture 73 is respectively arranged on the first conveying device 71 and the second conveying device 72; the first feeding mechanism 20 is located on the side of the first conveying device 71, the first peeling mechanism 30, the cleaning mechanism 60, and the line straightening mechanism 40 are arranged in a spacing manner along the conveying direction of the first conveying device 71, the second peeling mechanism 80, the welding mechanism 90, and the second feeding mechanism 91 are arranged in a spacing manner along the conveying direction of the second conveying device 72, and the line clamping mechanism 50 is arranged between the first conveying device 71 and the second conveying device 72 to The core wire of the device 71 is flattened and positioned and then transferred to the positioning fixture 73 of the second conveying device 72; in this way, through the combined design of various mechanisms, the wire-managing mechanism and the wire-clamping mechanism are used to manage, clamp and flatten multiple core wires, and then the wires of the multiple core wires are welded to the connectors, thereby realizing the automated production of multi-core data cables and connectors and improving the production efficiency of data cables. At the same time, the setting of the cleaning mechanism can remove the dust on the surface of the multiple core wires after the outer sheath is stripped off and then they are moved to other processes for processing, thereby ensuring the stable and consistent processing quality of the products, the ingenious and reasonable structural design, simple operation, easy use, strong practicality and wide range of applications.

[0073] In addition, the line straightening mechanism 40 includes a first base 41 and a line management module 42, a line branching module 43, and a first identification module 44 arranged on the first base 41. The line management module 42 includes an upper line management wheel 421, a lower line management wheel 422, a first driving device 423 for controlling the rotation of the upper line management wheel, a second driving device 427 for controlling the rotation of the lower line management wheel, and a first lifting device 424 for controlling the lifting of the upper and lower line management wheels. The upper line management wheels 421 are provided with two and are arranged in sequence on the left and right. The first driving device 423 is driven and connected to the two upper line management wheels 421 through a transmission assembly 425. The lower line management wheel 422 is provided with one and is located between the two upper line management wheels 421;

[0074] The branching module 43 is located above the wire management module 42. The branching module 43 includes a first movable seat 431, a branching head 432 for separating the core wires, a third driving device 433 for driving the branching head to perform a branching operation, and a second lifting device 434 for controlling the lifting of the first movable seat. The branching heads 432 are provided with two and are arranged symmetrically on the first movable seat 431. The two branching heads 432 are located above the two upper wire management wheels 421. The third driving device 433 is driven and connected to the two branching heads 432 and is provided on the first movable seat 431. The first lifting device 434 is driven and connected to the first movable seat 431.

[0075] The first recognition module 44 is used to identify the position of the core wire. The first recognition module 44 is arranged above the wire management module 42 and is located next to the wire distribution module 43. Here, the first recognition module 44 includes two cameras 441, which are symmetrically arranged on the left and right sides of the wire distribution module 43.

[0076] Furthermore, two first lifting devices 424 are provided, and the two first lifting devices 424 are arranged on the first base 41 in an upper and lower spacing manner. Both first lifting devices 424 are provided with a second movable seat 426. The upper cable-straightening wheel 421, the first driving device 423, the line-splitting module 43 and the first identification module 44 are all provided on the second movable seat 426 of the upper first lifting device 424. The lower cable-straightening wheel 422 and the second driving device 427 are both provided on the second movable seat 426 of the lower first lifting device 424.

[0077] Here, the camera 441 is adjustably mounted on the second movable base 426. A connecting base 442 is mounted on the camera 441. One of the connecting base 442 and the second movable base 426 is provided with an adjustment hole 443, and the other is provided with a fixing hole. The adjustment hole and the fixing hole are connected by a connecting member to achieve assembly connection of the connecting base 442 on the second movable base 426. Preferably, the adjustment hole 443 is a strip-shaped hole extending vertically, or at least two adjustment holes 443 are provided and spaced apart vertically. Furthermore, the adjustment hole 443 is provided on the connecting base 442, and the fixing hole is provided on the second movable base 426.

[0078] During use, the core wire of the wire is moved between the upper wire organizing wheel and the lower wire organizing wheel, and the first drive device and the second drive device respectively control the upper wire organizing wheel and the lower wire organizing wheel to organize the core wire, thereby adjusting the position of the core wire. The first recognition module recognizes that the corresponding core wire is in the preset position, and the first drive device and the second drive device respectively control the upper wire organizing wheel and the lower wire organizing wheel to stop running. The branching head is moved toward the core wire under the control of the first lifting device, and the two core wires located at the preset position are spread out to both sides through the control of the third drive device; in this way, the position identification of multiple core wires in the wire organizing process is facilitated, and the feedback control branching module is used to perform branching operations on multiple core wires, ensuring the correct position of multiple core wires, thereby ensuring the stable and consistent processing quality of the data cable. At the same time, the adjustable setting of the camera can facilitate the core wire identification of different data cables by adjusting the position of the camera to meet the user's usage needs.

[0079] Furthermore, the wire clamping mechanism 50 includes a second base 51 and a third movable base 52 disposed on the second base 51, a first grabbing module 53, a first displacement device (not shown), a second displacement device 55, a third displacement device 56, a wire clamping plate 57, a wire pressing module 58, and a lifting device.

[0080] The third movable seat 52 can be arranged to be movable left and right, and the first displacement device is drivingly connected to the third movable seat 52;

[0081] The first grabbing module 53, the second displacement device 55, the third displacement device 56, the wire clamping plate 57, and the wire pressing module 58 are all arranged on the third movable seat 52. The first grabbing module 53 is used to grab the wire. The second displacement device 55 is driven and connected to the first grabbing module 53 to control the forward and backward displacement of the first grabbing module. The third displacement device 56 is driven and connected to the first grabbing module 53 to control the upward and downward displacement of the first grabbing module.

[0082] The wire pressing module 58 is located at the rear side of the first grabbing module 53. The wire pressing module 58 includes an upper wire pressing block 581, a lower wire pressing block 582 and a fourth driving device 583. The upper wire pressing block 581 and the lower wire pressing block 582 are arranged in an upper and lower spacing manner. The fourth driving device 583 is provided with two, and the two fourth driving devices 583 are respectively driven and connected to the upper wire pressing block 581 and the lower wire pressing block 582;

[0083] The wire clamping plate 57 is arranged on the front side of the upper wire pressing block 581, and the lower end of the wire clamping plate 57 is provided with a plurality of wire clamping grooves 571 that match the number of core wires and are arranged in a left-right spacing manner. The wire clamping grooves 571 are exposed on the lower side of the upper wire pressing block 581, and the lifting device is driven and connected to the wire clamping plate 57. Here, the wire clamping plate 57 has a plurality of wire clamping parts 572 extending downward, and the wire clamping grooves 571 are formed between two adjacent wire clamping parts 572. The length of the wire clamping part located in the middle position is greater than the wire clamping parts on both sides, so that the wire clamping part in the middle position is in advance in contact with the core wire of the wire material and is divided into two core wire groups, and then the core wire group is divided into two again through the wire clamping parts on both sides, thereby realizing the wire splitting operation of the core wire;

[0084] like Figure 5 As shown, in the first embodiment, the wire-holding plate 57 is provided with four wire-holding slots 571;

[0085] like Figure 9 As shown, in the second embodiment, the wire-holding plate 57 is provided with five wire-holding slots 571;

[0086] Of course, the arrangement of the wire slots 571 is not limited to four or five, and the number of wire slots corresponding to the number of cores can be configured according to the user's needs to meet the processing requirements of different multi-core wires;

[0087] During use, the wire is moved to the bottom of the first grabbing module along with the movement of the conveying mechanism, and the core wire of the wire is located between the upper wire pressing block and the lower wire pressing block. The first grabbing module grabs the wire, and at the same time, the fourth driving device controls the upper wire pressing block and the lower wire pressing block to move closer to each other to press the core wire. Then, the second displacement device controls the first grabbing module to move forward so that the core wire at the end of the wire is pulled out from between the upper wire pressing block and the lower wire pressing block. Finally, the lifting device controls the wire clamping plate to move toward the core wire position, and the core wires are guided by the wire clamping part and extend into the corresponding wire clamping groove and contact the inner end surface of the wire clamping groove for positioning; in this way, the setting of the wire clamping plate uses the wire clamping groove to separate multiple core wires and then performs a flattening operation to facilitate the subsequent positioning of multiple core wires with the joint, which is beneficial to the welding operation between the core wire and the joint, with stable and consistent quality and good usability.

[0088] Preferably, a positioning plate 59 is provided on the front side of the lower wire pressing block 582, and a positioning groove 591 with an open upper end is provided on the positioning plate 59, and the positioning groove 591 is located below the wire clamping plate 57; in this way, the movement and positioning of the wire clamping plate is facilitated, which is conducive to the stable use of the wire clamping plate.

[0089] Furthermore, the cleaning mechanism 60 includes a third base 61 and a cleaning wheel 62 disposed on the third base 61, a fifth drive device 63, and a sixth drive device 64. The cleaning wheels 62 are provided with two cleaning wheels arranged in a parallel and spaced manner. The fifth drive device 63 is used to control the two cleaning wheels 62 to move closer to or away from each other. The fifth drive device 63 is disposed on the third base 61, and the sixth drive device 64 is used to control the forward and backward displacement of the two cleaning wheels 62.

[0090] During use, the wire after stripping the outer sheath is moved between the two cleaning wheels along with the positioning fixture. The fifth driving device controls the two cleaning wheels to clamp the core wire, and the sixth driving device controls the two cleaning wheels to move backward to wipe off the dust on the surface of the core wire. Subsequently, the fifth and sixth driving devices control the two cleaning wheels to reset.

[0091] In addition, there are two bodies 10, and the two bodies 10 are arranged in a front-to-back spacing manner. The first stripping mechanism 30, the line straightening mechanism 40, the line clamping mechanism 50, the cleaning mechanism 60, the conveying mechanism 70, the second stripping mechanism 80, the second feeding mechanism 91 and the welding mechanism 90 are all provided with two. The two first stripping mechanisms 30, the two line straightening mechanisms 40, the two line clamping mechanisms 50, the two cleaning mechanisms 60, the two conveying mechanisms 70, the two second stripping mechanisms 80, the two second feeding mechanisms 91 and the two welding mechanisms 90 are respectively arranged on the two bodies 10 and arranged relative to each other. The first feeding mechanism 20 is arranged between the two bodies 10, and the two bodies 10 are provided with a second grabbing module 11 for grabbing and transferring the wire to the positioning fixture; in this way, double-head processing of multi-core data cables can be realized, thereby improving the production efficiency of the data cables.

[0092] It also includes a rotating mechanism 100 for rotating the wire to interchange the core wire position, and the rotating mechanism 100 is arranged on one of the bodies 10 and is located between the wire straightening mechanism 40 and the wire clamping mechanism 50; preferably, there are two rotating mechanisms 100 and they are respectively arranged on the two bodies 10, and the rotating mechanism 100 is provided with a second identification module (not shown in the figure) for identifying the core wire position. The program is set to make the second identification modules in the two bodies compare the positions of the core wires at both ends of the wire, and control the rotating device on any body according to feedback to make the core wire position of one end of the wire opposite to the core wire position of the other end of the wire, so as to facilitate subsequent processing operations.

[0093] Furthermore, the housing 10 is provided with a housing mechanism 12 for housing the data cable, a third feeding mechanism 13 for conveying the housing, and an auxiliary module 14 for clamping and positioning the wire.

[0094] The housing mechanism 12 includes a fourth base 126, a feeding base 121 for placing and positioning the housing, a third grabbing module 122 for grabbing the housing, a fourth displacement device 123 for controlling the forward and backward displacement of the third grabbing module, a fifth displacement device 124 for controlling the upward and downward displacement of the third grabbing module, and a pushing device 125 for pushing the housing to connect with the wire.

[0095] The third feeding mechanism 13 has a feeding pipe 131. The feeding seat 121 is provided with a feeding port (not shown in the figure). The feeding pipe 131 is connected to the feeding seat 121 from the feeding port.

[0096] The auxiliary module 14 includes a clamping portion 141, a clamping device 142 for controlling the clamping portion to perform a clamping operation, and a sixth displacement device 143 for controlling the displacement of the clamping portion;

[0097] During use, the shell enters the feeding seat from the feeding port through the feeding pipe, the third grabbing module grabs the shell on the feeding seat, and one end of the wire is moved to the clamping part under the control of the second grabbing module. The clamping device clamps the wire, and the third grabbing module moves the shell to the end of the wire, and pushes the shell toward the wire through the pushing device so that the shell is pre-positioned at the end of the wire. Subsequently, the second grabbing module places the wire with the shell on the positioning jig; in this way, the setting of the shell mechanism enables the shell to be pre-installed on the wire, which is beneficial to the subsequent production operations of the wire and the shell, and improves the production efficiency of the product.

[0098] The design focus of the present invention is that it mainly realizes the automated production of multi-core data cables and connectors through the combined design of various mechanisms, utilizes the wire management mechanism and the wire clamping mechanism to manage, clamp and flatten multiple core wires, and then welds the wires of the multiple core wires to the connectors, thereby improving the production efficiency of the data cables. At the same time, the provision of the cleaning mechanism can remove dust on the surfaces of the multiple core wires after the wires are stripped of their outer sheaths before being moved to other processes for processing, thereby ensuring stable and consistent processing quality of the products. The structural design is ingenious and reasonable, the operation is simple, the use is convenient, the practicality is strong, and the application range is wide.

[0099] Secondly, the setting of the first identification module facilitates the position identification of multiple core wires during the cable management process, and feedback controls the branching module to perform branching operations on the multiple core wires, ensuring the correct positions of the multiple core wires, thereby ensuring stable and consistent processing quality of the data cables. At the same time, the setting of the wire clamping plate uses the wire clamping groove to separate the multiple core wires and then perform a flattening operation, so as to facilitate the subsequent positioning of the multiple core wires with the connectors, which is beneficial to the welding operation between the core wires and the connectors, with stable and consistent quality and good usability. In addition, the setting of the positioning plate facilitates the mobile positioning of the wire clamping plate, which is beneficial to the stable use of the wire clamping plate.

[0100] In addition, the two bodies and the various mechanisms are set up to realize double-head processing of multi-core data cables, thereby improving the production efficiency of the data cables. At the same time, the setting of the rotating mechanism makes it possible to position the core wires of the data cables at both ends in opposite positions, which is beneficial to the double-head processing of the data cables.

[0101] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A multi-core data cable stripping and welding machine, characterized by: The device comprises an organic body, a first feeding mechanism for conveying and cutting data cables, a first stripping mechanism for stripping the outer sheath of the wire, a wire straightening mechanism for adjusting the position of the core wire, a wire clamping mechanism for flattening, positioning and transferring the core wire, a cleaning mechanism for cleaning the core wire, a positioning fixture for clamping and positioning the data cable, a conveying mechanism for conveying the displacement of the positioning fixture, a second stripping mechanism for stripping the outer sheath of the core wire, a second feeding mechanism for conveying the connector, and a welding mechanism for welding the connector to the core wire; wherein: The conveying mechanism includes a first conveying device and a second conveying device arranged in sequence, and the positioning fixtures are respectively arranged on the first conveying device and the second conveying device; the first feeding mechanism is located beside the first conveying device, the first stripping mechanism, the cleaning mechanism, and the wire straightening mechanism are arranged at intervals along the conveying direction of the first conveying device, and the second stripping mechanism, the welding mechanism, and the second feeding mechanism are arranged at intervals along the conveying direction of the second conveying device. The wire clamping mechanism is arranged between the first conveying device and the second conveying device to flatten and position the core wire of the first conveying device and then transfer it to the positioning fixture of the second conveying device; The line straightening mechanism includes a first base and a line management module, a line branching module, and a first identification module arranged on the first base. The line management module includes an upper line management wheel, a lower line management wheel, a first driving device for controlling the rotation of the upper line management wheel, a second driving device for controlling the rotation of the lower line management wheel, and a first lifting device for controlling the lifting of the upper and lower line management wheels. The upper line management wheels are provided with two and are arranged in sequence on the left and right. The first driving device is driven and connected to the two upper line management wheels through a transmission assembly. The lower line management wheel is provided with one and is located between the two upper line management wheels. The branching module is located above the wire management module, and the branching module includes a first movable seat, a branching head for separating the core wires, a third driving device for driving the branching head to perform a branching operation, and a second lifting device for controlling the lifting of the first movable seat. The branching heads are provided with two and are arranged symmetrically on the first movable seat. The two branching heads are located above the two upper wire management wheels. The third driving device is driven and connected to the two branching heads and is provided on the first movable seat. The first lifting device is driven and connected to the first movable seat. The first identification module is used to identify the position of the core wire. The first identification module is arranged above the wire management module and is located beside the wire distribution module.

2. The multi-core data cable stripping and welding machine according to claim 1, characterized in that: The first recognition module includes two cameras, which are symmetrically arranged on the left and right sides of the branching module.

3. The multi-core data cable stripping and welding machine according to claim 1, characterized in that: There are two first lifting devices, which are arranged in an upper and lower spacing manner on the first base. Both first lifting devices are provided with a second movable seat. The upper cable-straightening wheel, the first driving device, the line-dividing module and the first identification module are all arranged on the second movable seat of the upper first lifting device, and the lower cable-straightening wheel and the second driving device are both arranged on the second movable seat of the lower first lifting device.

4. The multi-core data cable stripping and welding machine according to claim 1, characterized in that: The wire clamping mechanism includes a second base and a third movable base arranged on the second base, a first grabbing module, a first displacement device, a second displacement device, a third displacement device, a wire clamping plate, a wire pressing module, and a lifting device; The third movable seat can be arranged to be movable left and right, and the first displacement device is drivingly connected to the third movable seat; The first grabbing module, the second displacement device, the third displacement device, the wire clamping plate, and the wire pressing module are all arranged on the third movable seat. The first grabbing module is used to grab the wire. The second displacement device is driven and connected to the first grabbing module to control the forward and backward displacement of the first grabbing module. The third displacement device is driven and connected to the first grabbing module to control the upward and downward displacement of the first grabbing module. The wire pressing module is located at the rear side of the first grabbing module, and the wire pressing module includes an upper wire pressing block, a lower wire pressing block and a fourth driving device. The upper wire pressing block and the lower wire pressing block are arranged in an upper and lower spacing manner. The fourth driving device is provided with two, and the two fourth driving devices are respectively driven and connected to the upper wire pressing block and the lower wire pressing block; The wire clamping plate is arranged on the front side of the upper wire pressing block. The lower end of the wire clamping plate is provided with a plurality of wire clamping grooves that match the number of core wires and are arranged in a left-right spacing pattern. The wire clamping grooves are exposed on the lower side of the upper wire pressing block. The lifting device is driven and connected to the wire clamping plate.

5. The multi-core data cable stripping and welding machine according to claim 4, characterized in that: A positioning plate is provided on the front side of the lower wire pressing block. A positioning groove with an open upper end is provided on the positioning plate. The positioning groove is located below the wire clamping plate.

6. The multi-core data cable stripping and welding machine according to claim 4, characterized in that: The wire clamping plate has a plurality of wire clamping parts extending downwards, the wire clamping groove is formed between two adjacent wire clamping parts, and the length of the wire clamping part located in the middle is greater than the wire clamping parts on both sides.

7. The multi-core data cable stripping and welding machine according to claim 1, characterized in that: The cleaning mechanism includes a third base and a cleaning wheel arranged on the third base, a fifth driving device, and a sixth driving device. The cleaning wheels are provided with two and spaced apart from each other. The fifth driving device is used to control the two cleaning wheels to move closer to or away from each other. The fifth driving device is arranged on the third base, and the sixth driving device is used to control the forward and backward displacement of the two cleaning wheels.

8. The multi-core data cable stripping and welding machine according to claim 1, characterized in that: There are two machines, which are arranged in a front-to-back spacing manner. There are two of each of the first peeling mechanism, the wire straightening mechanism, the wire clamping mechanism, the cleaning mechanism, the conveying mechanism, the second peeling mechanism, the second feeding mechanism and the welding mechanism. The two first peeling mechanisms, the two wire straightening mechanisms, the two wire clamping mechanisms, the two cleaning mechanisms, the two conveying mechanisms, the two second peeling mechanisms, the two second feeding mechanisms and the two welding mechanisms are respectively arranged on the two machines and arranged relative to each other. The first feeding mechanism is arranged between the two machines, and both machines are provided with a second grabbing module for grabbing and transferring the wire to the positioning jig.

9. The multi-core data cable stripping and welding machine according to claim 8, characterized in that: It also includes a rotating mechanism for rotating the wire to interchange the core wire position. The rotating mechanism is arranged on one of the machine bodies and is located between the wire straightening mechanism and the wire clamping mechanism.

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