Automatic inserting and mounting device for rubber sleeve and hard pipe

By designing an automatic insertion and installation device, the straightening and expansion of the rubber sleeve are achieved using a vacuum suction plate and sleeve structure, which solves the problems of low efficiency and poor quality in the insertion of rigid tubes and rubber sleeves, and realizes automated and efficient assembly.

CN116175481BActive Publication Date: 2026-04-07KUNSHAN VERITAS AUTOMOTIVE SYST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-02
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing method of connecting rigid tubes and rubber sleeves is inefficient and of poor quality. Manual installation cannot guarantee that each rubber sleeve is in place, and it consumes a lot of physical labor.

Method used

An automatic insertion and installation device is designed, comprising a machine base, a first positioning component, a second positioning component, and a positioning mechanism. Utilizing a vacuum suction plate and a sleeve structure, the device achieves the straightening and expansion of the rubber sleeve through vacuum adsorption and moving the sleeve, and works in conjunction with a linear module to drive the hard tube to be inserted into the rubber sleeve.

Benefits of technology

It improves the assembly efficiency and quality of the rubber sleeve and rigid tube, ensures that the rubber sleeve does not bend during the insertion process, and achieves automated and efficient installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an automatic inserting and mounting device for rubber sleeve and hard pipe, which comprises a machine table, a first positioning component, a second positioning component and a positioning mechanism, wherein the machine table is provided with a working surface, the first positioning component, the second positioning component and the positioning mechanism are arranged on the working surface, the positioning mechanism comprises a moving component, a mounting plate, an inserting component and a suction component, the moving component is arranged along the length direction of the working surface, the mounting plate is slidably connected to the moving component, the inserting component is arranged on the mounting plate, the rubber sleeve is arranged on the inserting component, at least one suction component is arranged on each side of the inserting component, the suction component is used for adsorbing the surface of the rubber sleeve, the first positioning component and the second positioning component are arranged on one side of the moving component, one end of the hard pipe is connected to the first positioning component, and one end of the hard pipe is connected to the second positioning component. Compared with the prior art, the application can solve the problems of low inserting and mounting efficiency and poor quality of the hard pipe and the rubber sleeve.
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Description

Technical Field

[0001] This invention relates to an installation device, and more particularly to an automatic insertion and installation device for a rubber sleeve and a rigid tube. Background Technology

[0002] As the foundation of the automotive industry, auto parts are a necessary factor to support the industry's continued healthy development. In particular, the current vigorous and dynamic independent development and innovation in the automotive industry requires a strong parts system for support. The independent brands and technological innovation of complete vehicles need parts as a foundation, and the independent innovation of parts, in turn, has a strong driving force for the development of the complete vehicle industry. They are mutually influential and interactive.

[0003] Rigid pipes are also a type of automotive part. They are common accessories used to connect various components in a car. Rigid pipes require rubber sleeves to be installed during use. Currently, the installation of rubber sleeves relies on manual labor, which cannot guarantee that each rubber sleeve is installed in place, and manual assembly is too physically demanding. Summary of the Invention

[0004] The purpose of this invention is to provide an automatic insertion and installation device for rigid tubes and rubber sleeves to solve the problems of low efficiency and poor quality in the assembly of rigid tubes and rubber sleeves.

[0005] To achieve the above objectives, the present invention provides an automatic insertion and installation device for a rubber sleeve and a rigid tube, comprising a machine base, a first positioning component, a second positioning component, and a positioning mechanism. The machine base has a working surface, on which the first positioning component, the second positioning component, and the positioning mechanism are all disposed. The positioning mechanism includes a moving component, a mounting plate, an insertion component, and an adsorption component. The moving component is arranged along the length of the working surface. The mounting plate is slidably connected to the moving component. The insertion component is disposed on the mounting plate, and the rubber sleeve passes through the insertion component. At least one adsorption component is disposed on each side of the insertion component, and the adsorption component is used to adsorb the surface of the rubber sleeve. The first positioning component and the second positioning component are disposed on one side of the moving component. One end of the rigid tube is connected to the first positioning component, and the other end of the rigid tube is connected to the second positioning component.

[0006] As a further description of the above technical solution:

[0007] The adsorption components on both sides of the insertion component are symmetrically arranged. Each adsorption component includes a first cylinder and a vacuum suction plate, with the vacuum suction plate connected to the first cylinder.

[0008] As a further description of the above technical solution:

[0009] A first connecting plate is provided on the piston rod of the first cylinder, and several elastic components are provided between the first connecting plate and the vacuum suction plate.

[0010] As a further description of the above technical solution:

[0011] The elastic component is a spring.

[0012] As a further description of the above technical solution:

[0013] Both the first connecting plate and the vacuum suction plate are arc-shaped plates.

[0014] As a further description of the above technical solution:

[0015] The plug-in component includes a second cylinder, a second connecting plate, and a sleeve rod. The second connecting plate is connected to the second cylinder, the sleeve rod is detachably connected to the second connecting plate, and the rubber sleeve is fitted onto the sleeve rod.

[0016] As a further description of the above technical solution:

[0017] The moving component is a linear module.

[0018] As a further description of the above technical solution:

[0019] The first positioning component and the second positioning component have the same structure. The first positioning component includes a support cylinder and a clamping cylinder. A support plate is provided on the support cylinder. The clamping cylinder is located on one side of the support cylinder and a clamping plate is provided on the clamping cylinder.

[0020] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are as follows: The sleeve can be fitted onto the sleeve rod. During assembly, the sleeve rod is moved by the second cylinder, which prevents the sleeve from bending and ensures that the sleeve is in a straight state, thereby improving assembly efficiency. Furthermore, the vacuum suction plates on both sides of the sleeve can hold it in place, and the first cylinder pulls it outwards, increasing the diameter of the sleeve and facilitating the insertion of the rigid tube, further improving assembly efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1This is a schematic diagram of an automatic insertion and installation device for a rubber sleeve and a rigid tube.

[0023] Figure 2 This is a schematic diagram of the adsorption component in an automatic insertion and installation device for rubber sleeves and rigid tubes.

[0024] Figure 3 This is a schematic diagram of the insertion component in an automatic insertion and installation device for rubber sleeves and rigid tubes.

[0025] Figure 4 This is a schematic diagram of the structure of the first positioning component in an automatic insertion and installation device for rubber sleeves and rigid tubes.

[0026] Legend:

[0027] 1. Machine base; 2. First positioning component; 21. Support cylinder; 22. Pressing cylinder; 3. Second positioning component; 4. Elastic component; 5. Positioning mechanism; 51. Moving component; 52. Mounting plate; 53. Insertion component; 531. Second cylinder; 532. Second connecting plate; 533. Sleeve rod; 54. Adsorption component; 541. First cylinder; 542. Vacuum suction plate; 543. First connecting plate. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0031] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.

[0032] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0033] Please see Figure 1-4 This invention provides an automatic insertion and installation device for a rubber sleeve and a rigid tube, including a machine base 1, a first positioning component 2, a second positioning component 3, and a positioning mechanism 5. The machine base 1 has a working surface, on which the first positioning component 2, the second positioning component 3, and the positioning mechanism 5 are all disposed. The positioning mechanism 5 includes a moving component 51, a mounting plate 52, an insertion component 53, and an adsorption component 54. The moving component 51 is arranged along the length of the working surface. The mounting plate 52 is slidably connected to the moving component 51. The insertion component 53 is disposed on the mounting plate 52, and the rubber sleeve passes through the insertion component 53. At least one adsorption component 54 is disposed on each side of the insertion component 53, and the adsorption component 54 is used to adsorb the surface of the rubber sleeve. The first positioning component 2 and the second positioning component 3 are disposed on one side of the moving component 51. One end of the rigid tube is connected to the first positioning component 2, and the other end of the rigid tube is connected to the second positioning component 3.

[0034] The adsorption components 54 on both sides of the insertion component 53 are symmetrically arranged. Each adsorption component 54 includes a first cylinder 541 and a vacuum suction plate 542, with the vacuum suction plate 542 connected to the first cylinder 541. The vacuum suction plates on both sides of the rubber sleeve can hold the rubber sleeve in place, and then the first cylinder pulls it outward, increasing the diameter of the rubber sleeve, thus facilitating the insertion of the rigid tube into the rubber sleeve.

[0035] A first connecting plate 543 is provided on the piston rod of the first cylinder 541, and a plurality of elastic components 4 are provided between the first connecting plate 543 and the vacuum suction plate 542. The elastic components can provide deformation space to facilitate the insertion of the rigid tube into the rubber sleeve.

[0036] The elastic component 4 is a spring. Alternatively, the elastic component can be a rubber block.

[0037] Both the first connecting plate 543 and the vacuum suction plate 542 are arc-shaped plates. This increases the adsorption area between the vacuum suction plate and the tube, making the adsorption of the tube more stable.

[0038] The insertion component 53 includes a second cylinder 531, a second connecting plate 532, and a sleeve rod 533. The second connecting plate 532 is connected to the second cylinder 531, and the sleeve rod 533 is detachably connected to the second connecting plate 532. The rubber sleeve is fitted onto the sleeve rod 533. The rubber sleeve can be fitted onto the sleeve rod, and during assembly, the sleeve rod moves via the second cylinder, preventing the rubber sleeve from bending and ensuring it remains straight.

[0039] The moving component 51 is a linear module.

[0040] The first positioning component 2 and the second positioning component 3 have the same structure. The first positioning component 2 includes a support cylinder 21 and a clamping cylinder 22. A support plate is provided on the support cylinder 21, and the clamping cylinder 22 is located on one side of the support cylinder 21, with a clamping plate provided on it. When a rigid tube is placed on the support plate, the clamping cylinder drives the clamping plate to move, causing the clamping plate to press against the rigid tube, thereby fixing the rigid tube and preventing it from moving.

[0041] Working principle: When assembling the rubber sleeve and the rigid tube, the rigid tube is placed on the first positioning component 2 and the second positioning component 3. The position of the support cylinder 21 is adjusted, and the pressing cylinder 22 moves downward so that the pressing plate presses down on the rigid tube. The rubber tube is sleeved on the sleeve rod, which can be replaced according to the size of the rubber tube. The first cylinder 541 is started and moves towards the rubber tube so that the vacuum suction plate is close to the surface of the rubber tube. The vacuum suction plate draws a vacuum and sucks up the rubber tube. The first cylinder 541 moves backward so that the rubber tube opens up to a diameter larger than its natural diameter. Then, the linear module drives the mounting plate to move so that the rigid tube is inserted into the rubber tube. At the same time, the second cylinder 531 drives the sleeve rod 533 to move backward until the sleeve rod moves out of the rubber tube. At this time, the rubber tube is completely sleeved on the rigid tube. Finally, the vacuum is turned off so that the rubber tube is separated from the vacuum suction plate, completing the assembly of the rubber sleeve and the rigid tube. Therefore, the present invention, through the sleeve rod, allows the rubber sleeve to be fitted onto the sleeve rod. During assembly, the sleeve rod is moved by the second cylinder, which can prevent the rubber sleeve from bending and ensure that the rubber sleeve is in a straight state, thereby improving assembly efficiency. Through the vacuum suction plates on both sides of the rubber sleeve, the vacuum suction plates can suck up the rubber sleeve, and then pull it outward by the first cylinder, making the diameter of the rubber sleeve larger, thereby facilitating the insertion of the rigid tube into the rubber sleeve, which can further improve assembly efficiency.

[0042] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An automatic insertion and installation device for a rubber sleeve and a rigid tube, characterized in that, The system includes a machine base (1), a first positioning component (2), a second positioning component (3), and a positioning mechanism (5). The machine base (1) has a working surface. The first positioning component (2), the second positioning component (3), and the positioning mechanism (5) are all located on the working surface. The positioning mechanism (5) includes a moving component (51), a mounting plate (52), a plug-in component (53), and an adsorption component (54). The moving component (51) is arranged along the length of the working surface. The mounting plate (52) is slidably connected to the moving component (51). The plug-in component (53) is located on the mounting plate (52), and a rubber sleeve is inserted through the plug-in component (53). At least one adsorption component (54) is located on each side of the plug-in component (53). The adsorption component (54) is used to adsorb the surface of the rubber sleeve. On one side of the moving component (51), the first positioning component (2) and the second positioning component (3) are disposed. One end of the rigid tube is connected to the first positioning component (2) and the other end of the rigid tube is connected to the second positioning component (3). The adsorption components (54) on both sides of the insertion component (53) are symmetrically arranged. The adsorption component (54) includes a first cylinder (541) and a vacuum suction plate (542). The vacuum suction plate (542) is connected to the first cylinder (541). A first connecting plate (543) is disposed on the piston rod of the first cylinder (541). A plurality of elastic components (4) are disposed between the first connecting plate (543) and the vacuum suction plate (542). The elastic components (4) are springs. The first connecting plate (543) and the vacuum suction plate (542) are both arc-shaped plates.

2. The automatic insertion and installation device for a rubber sleeve and a rigid tube according to claim 1, characterized in that, The plug-in component (53) includes a second cylinder (531), a second connecting plate (532), and a sleeve (533). The second connecting plate (532) is connected to the second cylinder (531), and the sleeve (533) is detachably connected to the second connecting plate (532). The rubber sleeve is fitted onto the sleeve (533).

3. The automatic insertion and installation device for a rubber sleeve and a rigid tube according to claim 1, characterized in that, The moving part (51) is a linear module.

4. The automatic insertion and installation device for a rubber sleeve and a rigid tube according to claim 1, characterized in that, The first positioning component (2) and the second positioning component (3) have the same structure. The first positioning component (2) includes a support cylinder (21) and a pressing cylinder (22). The support cylinder (21) is provided with a support plate. The pressing cylinder (22) is located on one side of the support cylinder (21). The pressing cylinder (22) is provided with a pressing plate.

Citation Information

Patent Citations

  • Vacuum claw type rubber tube sleeving device

    CN105945854A

  • Assembling device for rubber external member

    CN202029090U