A composite pipeline production device and its production process
Through the winding and bonding technology of composite pipeline production equipment, the problem of the resin layer easily falling off during the preparation process of wire mesh skeleton plastic composite pipes is solved, and the stable connection between copper-plated steel wire and pipeline and structural strength are achieved.
Patent Information
- Application Number
- CN202310260731.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2043-03-13
AI Technical Summary
The existing steel wire mesh skeleton plastic composite pipes are prone to fall off during the braiding process, resulting in unstable steel wire mesh structure.
The composite pipeline production equipment is adopted, including a first extruder, a vacuum shaping box, a winding machine, a heating device and a cutting device. By wrapping copper-plated steel wire and bonding at high temperature, a stable mesh structure is formed, and the traction stability is improved by combining the traction device and the adsorbent.
The connection stability between copper-plated steel wire and pipe is improved, ensuring the structural stability and strength of the composite pipe, and preventing the steel wire from falling off.
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Figure CN116176019B_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of pipe production, and particularly relates to a composite pipe production device and its production process. Background Art
[0002] Plastic pipes are chemical building materials made by high-tech composites. Due to advantages such as small water flow loss, energy conservation, material conservation, environmental protection, and convenient completion, they are currently widely used in water supply and drainage and gas pipelines. The steel wire mesh skeleton plastic composite pipe is a high-end product among plastic pipes. It uses a mesh structure formed by winding high-strength copper-plated steel wires around left and right as the skeleton and high-density plastic as the matrix material.
[0003] However, during the process of forming the existing steel wire into a mesh, the resin layer is prone to falling off, which easily leads to an unstable structure of the steel wire mesh. Summary of the Invention
[0004] The purpose of this application is to address the above-mentioned existing technical problems by providing a composite pipe production device to improve the structural stability of copper-plated steel wires and ensure that the steel wires are not easily detached during the production of the outer layer of the pipe.
[0005] This application provides a composite pipe production device, including:
[0006] A first extruder, provided with an inner layer die;
[0007] A first vacuum sizing tank, used for sizing the inner layer of the pipe;
[0008] A traction device, used for pulling the inner layer of the pipe to move;
[0009] A first winding machine, used for winding copper-plated steel wires around the outer surface of the inner layer of the pipe;
[0010] A first heating device, used for heating the copper-plated steel wires. The first heating device is provided with an induction coil;
[0011] A second extruder, provided with an outer layer die;
[0012] A second vacuum sizing tank, used for sizing the outer layer of the pipe;
[0013] A cooling device, used for cooling the composite pipe;
[0014] A cutting device, used for cutting the composite pipe.
[0015] The inner layer of the pipe is formed by the first extruder and the first vacuum sizing box. The inner layer of the pipe is traction-moved by the traction device to ensure the moving speed of the pipe and make the winding of the first winding machine uniform. The copper-plated steel wire is wound on the outer surface of the inner layer of the pipe by the first winding machine, and the copper-plated steel wire is wound in a spiral shape. The inductance coil heats the copper-plated steel wire by energizing the first heating device. The copper-plated steel wire is wound on the inner layer of the pipe. When the copper-plated steel wire is heated, the positions where the inner layer of the pipe and the copper-plated steel wire are in contact are bonded to improve the connection stability between the copper-plated steel wire and the inner layer of the pipe. When the inner layer of the pipe passes through the second extruder, the high temperature of the outer layer of the pipe ensures the structural stability between the copper-plated steel wire and the inner layer of the pipe. The outer layer of the pipe is formed by the second extruder and the second vacuum sizing box, and then cooled by the cooling device and cut by the cutting device to process the composite pipe. The copper-plated steel wire is stably distributed to ensure the structural stability of the composite pipe.
[0016] Further, it further includes:
[0017] A second winding machine for winding the copper-plated steel wire on the outer surface of the inner layer of the pipe;
[0018] A second heating device for heating the copper-plated steel wire;
[0019] Among them, the second heating device has the same structure as the first heating device, and the winding direction of the second winding machine is opposite to that of the first winding machine.
[0020] The copper-plated steel wire is wound onto the outer wall surface of the inner layer of the pipe by the second winding machine. The winding direction of the second winding machine is opposite to that of the first winding machine, so that the two layers of copper-plated steel wire present a mesh structure, further improving the structural strength of the composite pipe after forming. The copper-plated steel wire with opposite winding directions is bonded at the staggered nodes by the second heating device to improve the structural strength of the copper-plated steel wire woven into a mesh.
[0021] Further, the first winding machine and the second winding machine are provided with a number of spindles, and the winding groups wound with the copper-plated steel wire are placed on the spindles.
[0022] The copper-plated steel wire coil winding group is placed on the spindle to ensure the stability of the copper-plated steel wire unwinding and can stably wind the copper-plated steel wire on the inner layer of the pipe. The spindles are distributed circumferentially around the first winding machine and the second winding machine.
[0023] Further, the traction device includes:
[0024] Traction seats placed on the upper and lower sides of the pipe;
[0025] A cylinder for driving the traction seat to move;
[0026] A conveyor chain movably installed on the traction seat;
[0027] The traction block is installed on the conveyor chain;
[0028] The driving device is used to drive the conveyor chain to rotate.
[0029] The traction seat is driven to move by a cylinder, which is used to adjust the position of the traction seat to facilitate adapting to the production and processing of pipes with different diameters. The conveyor chain installed on the traction seat is driven to rotate by the driving device. The traction block is installed on the conveyor chain. When the conveyor chain rotates, the traction block moves, and the traction blocks on both the upper and lower sides of the pipe clamp the pipe, causing the pipe to move with the traction block.
[0030] Furthermore, the traction block includes:
[0031] The V-shaped surface is adapted to the outer wall surface of the pipe;
[0032] The installation groove is placed in the V-shaped surface;
[0033] The adsorbent is installed in the installation groove, and the adsorbent is provided with a telescopic structure;
[0034] The air vent switch is installed on the traction block;
[0035] Wherein, the adsorbent is provided with an adsorption cavity, the adsorption cavity is installed and connected with the air vent switch, and the adsorbent is provided with a flange.
[0036] When the traction block pulls the pipe, the pipe is adsorbed by the adsorbent, improving the stability between the traction block and the pipe, making it not easy for the traction block to slip with the pipe when moving. The V-shaped surface is adapted to the pipe, the adsorbent is installed in the installation groove, and the seal between the adsorbent and the pipe is increased through the flange. The adsorbent discharges the gas inside the adsorption cavity through the telescopic structure to realize the adsorption of the adsorbent to the pipe. The air inlet and outlet in the adsorbent are controlled by the air vent switch, and the air vent switch controls the release of the adsorption effect between the adsorbent and the pipe.
[0037] Furthermore, the telescopic structure includes:
[0038] The corrugated pipe;
[0039] The installation ring is installed at the peak of the corrugated pipe;
[0040] The installation block is installed at the trough of the corrugated pipe;
[0041] The connecting rod is placed between the installation ring and the installation block;
[0042] Wherein, the connecting rod is hinged with the installation ring and the installation block.
[0043] The telescopic performance of the adsorbing part is realized through the corrugated pipe. The telescopic structure can only be telescoped along the axial direction through the mounting ring, mounting block, and connecting rod. There are at least 3 or more connecting rods. Connect the mounting ring to the second mounting. When the adsorbing part adsorbs on the pipeline, the axis of the telescopic structure is perpendicular to the outer surface of the pipeline.
[0044] Furthermore, the ventilation switch includes:
[0045] A switch seat provided with a sliding part;
[0046] A ball joint seat adapted to the switch seat and provided with a first through hole communicating with the adsorption cavity;
[0047] A button placed on the traction block and abutted against the switch seat;
[0048] A first spring placed between the sliding part and the traction block;
[0049] A second spring placed between the ball joint seat and the flange;
[0050] A one-way valve plate placed on the switch seat;
[0051] Among them, the traction block is provided with a chute adapted to the sliding part, the traction seat is provided with a convex block adapted to the button, the switch seat is provided with a second through hole, and the second through hole is placed on one side of the one-way valve plate.
[0052] The convex block is installed at one end of the traction block where the pipeline is just clamped. When the traction block moves to the position of the convex block, the convex block acts on the button, presses the button into the traction block, makes the switch seat move, and the movement of the switch seat compresses the telescopic structure to discharge the air in the adsorption cavity through the first through hole and the one-way valve plate. When the button is separated from the convex block, the switch seat makes the telescopic structure extend under the action of the second spring, making the air pressure in the adsorption cavity less than the atmospheric pressure, realizing the adsorption of the adsorbing part on the pipeline. When the traction block is separated from the pipeline, the adsorbing part rotates between the ball joint seat and the switch seat, making the first through hole correspond to the second through hole, releasing the adsorption between the adsorbing part and the pipeline. The sliding of the switch seat is facilitated through the sliding part and the chute, and the adsorbing part is telescoped into the installation groove through the first spring.
[0053] This application also provides a production process for a composite pipeline production device, including the following process steps:
[0054] S1, Prepare materials, including polyethylene particles, black masterbatch particles, and copper-plated steel wires;
[0055] S2, Add polyethylene particles to the first extruder. After melting and extruding the polyethylene particles, pass them through the inner layer die, and then cool and form in the first vacuum shaping box to obtain a white pipeline inner layer;
[0056] S3, the inner layer of the pipeline is pulled to move by a pulling device, and then the copper-plated steel wire is wound on the inner layer of the pipeline by a first winding machine, and the first heating device is energized so that the inductance coil heats the copper-plated steel wire, and the heated copper-plated steel wire is bonded to the position where it abuts against the outer wall surface of the inner layer of the pipeline;
[0057] S4, then winding the copper-plated steel wire on the inner layer of the pipe through the second winding machine, so that the two layers of copper-plated steel wire are wound into a mesh shape, and the second heating device is energized so that the inductor coil heats the copper-plated steel wire, and the heated copper-plated steel wires are bonded to each other at the staggered nodes;
[0058] S5, adding polyethylene particles and black masterbatch particles in the second extruder, passing through an outer layer mold after melt extrusion, and then cooling and molding in a second vacuum setting box to obtain a black outer layer of the pipeline;
[0059] S6, after being cooled by the cooling device, the cutting device cuts the composite pipe into a specified length.
[0060] The beneficial effects of this application are:
[0061] 1. The inner layer of the pipeline is pulled and moved by a traction device to ensure the moving speed of the pipeline, so that the winding of the first winding machine is uniform. The copper-plated steel wire is wound on the outer surface of the inner layer of the pipeline by the first winding machine, so that the copper-plated steel wire is wound in a spiral shape. The copper-plated steel wire is wound on the outer wall surface of the inner layer of the pipeline by the second winding machine. The winding direction of the second winding machine is opposite to that of the first winding machine, so that the two layers of copper-plated steel wire present a mesh structure.
[0062] 2. The traction seat is driven to move by a cylinder to adjust the position of the traction seat to adapt to the production and processing of pipes with different diameters. The conveyor chain is driven to rotate by the driving device, and the traction block moves. The adsorption piece is adsorbed on the pipe to improve the stability between the traction block and the pipe, so that the traction block is not easy to slip on the pipe when moving.
[0063] 3. The telescopic performance of the adsorbent is achieved through the bellows. The telescopic structure is controlled to be able to telescope only along the axial direction through the mounting ring, mounting block and connecting rod. When the adsorbent is adsorbed to the pipe, the axis of the telescopic structure is perpendicular to the outer surface of the pipe.
[0064] 4. After the protruding block acts on the button, it separates from the button, and discharges the air in the adsorption chamber through the first through hole and the one-way valve plate, so that the air pressure in the adsorption chamber is less than the atmospheric pressure, so that the adsorption member adsorbs the pipeline. When the traction block is separated from the pipeline, the adsorption member rotates between the ball joint seat and the switch seat, so that the first through hole corresponds to the second through hole, and the adsorption between the adsorption member and the pipeline is released. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Figure 1 This is a schematic diagram of the structure of the composite pipe production equipment of the present application;
[0066] Figure 2 Structural schematic diagram of the traction device of the present application;
[0067] Figure 3 Cross-sectional structural schematic diagram of the traction block of the present application;
[0068] Figure 4 Structural schematic diagram of the telescopic structure and the ventilation switch of the present application;
[0069] In the figure, the reference numerals are: 010, the first extruder; 020, the first vacuum sizing box; 030, the traction device; 040, the first winding machine; 041, the spindle; 042, the second winding machine; 050, the first heating device; 051, the inductor coil; 052, the second heating device; 060, the second extruder; 070, the second vacuum sizing box; 080, the cooling device; 090, the cutting device; 100, the traction seat; 110, the cylinder; 120, the conveyor chain; 130, the convex block; 200, the traction block; 210., the V-shaped surface; 220, the mounting groove; 230, the sliding groove; 300, the adsorbing member; 310, the flange; 320, the adsorption cavity; 400, the telescopic structure; 410, the corrugated pipe; 420, the mounting ring; 430, the mounting block; 440, the connecting rod; 500, the ventilation switch; 510, the switch seat; 511, the sliding portion; 520, the ball joint seat; 521, the first through hole; 530, the button; 540, the first spring; 550, the second spring; 560, the one-way valve plate; 570, the second through hole. Detailed implementation manners
[0070] Next, the technical solutions in the embodiments of the present application will be clearly described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0071] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application can be implemented in an order different from those illustrated or described herein, and the objects distinguished by "first", "second", etc. generally belong to the same category, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / " generally indicates an "or" relationship between the related objects before and after.
[0072] The following will, in conjunction with the accompanying drawings, elaborate in detail on the portable server provided by the embodiments of the present application through specific embodiments and their application scenarios.
[0073] Embodiment 1:
[0074] As Figure 1 shown, the embodiments of the present application provide a composite pipe production device, including:
[0075] A first extruder 010, provided with an inner layer die;
[0076] A first vacuum sizing tank 020, used for sizing the inner layer of the pipe;
[0077] A traction device 030, used for pulling the inner layer of the pipe to move;
[0078] A first winding machine 040, used for winding copper-plated steel wires on the outer surface of the inner layer of the pipe;
[0079] A first heating device 050, used for heating the copper-plated steel wires, and the first heating device 050 is provided with an inductor coil 051;
[0080] A second extruder 060, provided with an outer layer die;
[0081] A second vacuum sizing tank 070, used for sizing the outer layer of the pipe;
[0082] A cooling device 080, used for cooling the composite pipe;
[0083] A cutting device 090, used for cutting the composite pipe.
[0084] The inner layer of the pipe is formed by the first extruder 010 and the first vacuum sizing tank 020. The inner layer of the pipe is pulled and moved by the traction device 030 to ensure the moving speed of the pipe, so that the winding of the first winding machine 040 is uniform. The copper-plated steel wires are wound on the outer surface of the inner layer of the pipe by the first winding machine 040, so that the copper-plated steel wires are wound in a spiral shape. The inductor coil 051 of the first heating device 050 is energized to heat the copper-plated steel wires. The copper-plated steel wires are wound on the inner layer of the pipe. When the copper-plated steel wires are heated, the positions where the inner layer of the pipe and the copper-plated steel wires are in contact are bonded to improve the connection stability between the copper-plated steel wires and the inner layer of the pipe. When the inner layer of the pipe passes through the second extruder 060, the high temperature of the outer layer of the pipe ensures the structural stability between the copper-plated steel wires and the inner layer of the pipe. The outer layer of the pipe is formed by the second extruder 060 and the second vacuum sizing tank 070, and is cooled by the cooling device 080 and cut by the cutting device 090 to process the composite pipe, and the copper-plated steel wires are stably distributed to ensure the structural stability of the composite pipe.
[0085] Embodiment 2:
[0086] AsFigure 1 As shown, the embodiment of the present application provides a composite pipe production device. In addition to including the above technical features, further, it further includes:
[0087] A second winding machine 042 for winding copper-plated steel wires onto the outer surface of the inner layer of the pipe;
[0088] A second heating device 052 for heating the copper-plated steel wires;
[0089] Among them, the second heating device 052 has the same structure as the first heating device 050, and the winding direction of the second winding machine 042 is opposite to the winding direction of the first winding machine 040.
[0090] The copper-plated steel wires are wound onto the outer wall surface of the inner layer of the pipe by the second winding machine 042. The winding direction of the second winding machine 042 is opposite to the winding direction of the first winding machine 040, so that the two layers of copper-plated steel wires present a mesh structure, further improving the structural strength of the composite pipe after forming. The second heating device 052 bonds the copper-plated steel wires with opposite winding directions at the staggered nodes to improve the structural strength of the copper-plated steel wires woven into a mesh.
[0091] Further, the first winding machine 040 and the second winding machine 042 are provided with a plurality of spindles 041, and the winding groups wound with copper-plated steel wires are placed on the spindles 041.
[0092] The copper-plated steel wire coil winding groups are placed on the spindles 041 to ensure the stability of the unwinding of the copper-plated steel wires and can stably wind the copper-plated steel wires on the inner layer of the pipe. The spindles 041 are distributed circumferentially around the first winding machine 040 and the second winding machine 042.
[0093] Embodiment 3:
[0094] As Figure 2 shown, the embodiment of the present application provides a composite pipe production device. In addition to including the above technical features, further, the traction device 030 includes:
[0095] A traction seat 100 placed on the upper and lower sides of the pipe;
[0096] A cylinder 110 for driving the traction seat 100 to move;
[0097] A transmission chain 120 movably installed on the traction seat 100;
[0098] A traction block 200 installed on the transmission chain 120;
[0099] A driving device for driving the transmission chain 120 to rotate.
[0100] The towing seat 100 is driven by a cylinder 110 to move, which is used to adjust the position of the towing seat 100 to facilitate the production and processing of pipes with different diameters. The driving device drives the conveyor chain 120 installed on the towing seat 100 to rotate. The towing block 200 is installed on the conveyor chain 120. When the conveyor chain 120 rotates, the towing block 200 moves, and the towing blocks 200 on both the upper and lower sides of the pipe clamp the pipe, causing the pipe to move with the towing block 200.
[0101] Embodiment 4:
[0102] As Figure 3 、 Figure 4 shown, the embodiment of the present application provides a composite pipe production device. In addition to including the above technical features, further, the towing block 200 includes:
[0103] A V-shaped surface 210, adapted to the outer wall surface of the pipe;
[0104] An installation groove 220, placed in the V-shaped surface 210;
[0105] An adsorbent 300, installed in the installation groove 220, and the adsorbent 300 is provided with a telescopic structure 400;
[0106] An air vent switch 500, installed on the towing block 200;
[0107] Among them, the adsorbent 300 is provided with an adsorption cavity 320, the adsorption cavity 320 is installed and connected to the air vent switch 500, and the adsorbent 300 is provided with a flange 310.
[0108] When the towing block 200 towes the pipe, the pipe is adsorbed by the adsorbent 300 to improve the stability between the towing block 200 and the pipe, so that the towing block 200 is not likely to slip with the pipe when moving. The V-shaped surface 210 is adapted to the pipe, and the adsorbent 300 is installed in the installation groove 220. The flange 310 is used to increase the sealing performance between the adsorbent 300 and the pipe. The adsorbent 300 discharges the gas inside the adsorption cavity 320 through the telescopic structure 400 to realize the adsorption of the adsorbent 300 to the pipe. The air inlet and outlet of the adsorbent 300 are controlled by the air vent switch 500, and the air vent switch 500 controls the release of the adsorption effect between the adsorbent 300 and the pipe.
[0109] Further, the telescopic structure 400 includes:
[0110] A corrugated pipe 410;
[0111] An installation ring 420, installed at the peak of the corrugated pipe 410;
[0112] An installation block 430, installed at the trough of the corrugated pipe 410;
[0113] The connecting rod 440 is placed between the mounting ring 420 and the mounting block 430;
[0114] Wherein, the connecting rod 440 is hinged to the mounting ring 420 and the mounting block 430.
[0115] The telescopic performance of the adsorbing member 300 is realized through the corrugated pipe 410. The telescopic structure 400 can only telescopically move along the axial direction through the mounting ring 420, the mounting block 430, and the connecting rod 440. There are at least three or more connecting rods 440, which connect the mounting ring 420 to the second mounting. When the adsorbing member 300 adsorbs to the pipeline, the axis of the telescopic structure 400 is perpendicular to the outer surface of the pipeline.
[0116] Furthermore, the ventilation switch 500 includes:
[0117] A switch seat 510 provided with a sliding portion 511;
[0118] A ball joint seat 520 adapted to the switch seat 510 and provided with a first through hole 521 communicating with the adsorption cavity 320;
[0119] A button 530 placed on the traction block 200 and abutted against the switch seat 510;
[0120] A first spring 540 placed between the sliding portion 511 and the traction block 200;
[0121] A second spring 550 placed between the ball joint seat 520 and the flange 310;
[0122] A one-way valve plate 560 placed on the switch seat 510;
[0123] Wherein, the traction block 200 is provided with a chute 230 adapted to the sliding portion 511, the traction seat 100 is provided with a convex block 130 adapted to the button 530, the switch seat 510 is provided with a second through hole 570, and the second through hole 570 is placed on one side of the one-way valve plate 560.
[0124] The protrusion 130 is installed at the end of the traction block 200 where the pipe is just clamped. When the traction block 200 moves to the position of the protrusion 130, the protrusion 130 acts on the button 530, pressing the button 530 into the traction block 200 to move the switch seat 510. The movement of the switch seat 510 compresses the telescopic structure 400 to discharge the air in the adsorption chamber 320 through the first through hole 521 and the one-way valve plate 560. When the button 530 is separated from the protrusion 130, the switch seat 510 moves the telescopic structure 400 under the action of the second spring 550. The structure 400 is extended, so that the air pressure in the adsorption chamber 320 is less than the atmospheric pressure, so that the adsorption member 300 adsorbs the pipeline. When the traction block 200 is separated from the pipeline, the adsorption member 300 rotates between the ball joint seat 520 and the switch seat 510, so that the first through hole 521 corresponds to the second through hole 570, and the adsorption between the adsorption member 300 and the pipeline is released. The sliding portion 511 and the slide groove 230 facilitate the sliding of the switch seat 510, and the first spring 540 is used to make the adsorption member 300 extend and retract into the installation groove 220.
[0125] Embodiment 5:
[0126] The present application also provides a production process of a composite pipe production device, comprising the following process steps:
[0127] S1, material preparation, including polyethylene granules, black masterbatch granules, and copper-plated steel wire;
[0128] S2, adding polyethylene particles into the first extruder 010, melting and extruding the polyethylene particles through the inner layer mold, and then cooling and molding in the first vacuum setting box 020 to obtain a white inner layer of the pipe;
[0129] S3, the inner layer of the pipeline is pulled to move by the pulling device 030, and then the copper-plated steel wire is wound on the inner layer of the pipeline by the first winding machine 040, and the first heating device 050 is energized to make the inductor coil 051 heat the copper-plated steel wire, and the heated copper-plated steel wire is bonded to the position where it abuts against the outer wall surface of the inner layer of the pipeline;
[0130] S4, then the copper-plated steel wire is wound on the inner layer of the pipe by the second winding machine 042, so that the two layers of copper-plated steel wire are wound into a mesh, and the second heating device 052 is energized to make the inductor coil 051 heat the copper-plated steel wire, and the heated copper-plated steel wires are bonded to each other at the staggered nodes;
[0131] S5, adding polyethylene particles and black masterbatch particles in the second extruder 060, passing through an outer layer mold after melt extrusion, and then cooling and molding in a second vacuum setting box 070 to obtain a black outer layer of the pipe;
[0132] S6, after being cooled by the cooling device 080, the cutting device 090 cuts the composite pipe into a specified length.
[0133] It should be noted that in this article, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without more limitations, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0134] The embodiments of the present application have been described above in conjunction with the accompanying drawings. However, the present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Those of ordinary skill in the art, under the inspiration of the present application and without departing from the purpose of the present application and the scope protected by the claims, can also make many forms, all of which fall within the protection scope of the present application.
Claims
1. A composite pipeline production device, characterized in that, Comprising: A first extruder (010) provided with an inner layer die; A first vacuum sizing box (020) for sizing the inner layer of the pipe; A traction device (030) for pulling the inner layer of the pipe to move; A first winding machine (040) for winding copper-plated steel wires coated with hot melt adhesive onto the outer surface of the inner layer of the pipe; A first heating device (050) for heating the copper-plated steel wires, and the first heating device (050) is provided with an inductance coil (051); A second extruder (060) provided with an outer layer die; A second vacuum sizing box (070) for sizing the outer layer of the pipe; A cooling device (080) for cooling the composite pipe; A cutting device (090) for cutting the composite pipe; The traction device (030) includes: A traction seat (100) placed on the upper and lower sides of the pipe; A cylinder (110) for driving the traction seat (100) to move; A conveyor chain (120) movably installed on the traction seat (100); A traction block (200) installed on the conveyor chain (120); A driving device for driving the conveyor chain (120) to rotate; The traction block (200) includes: A V-shaped surface (210) adapted to the outer wall surface of the pipe; An installation groove (220) placed in the V-shaped surface (210); An adsorbing member (300) installed in the installation groove (220), and the adsorbing member (300) is provided with a telescopic structure (400); An air vent switch (500) installed on the traction block (200); Wherein, the adsorbing member (300) is provided with an adsorption cavity (320), the adsorption cavity (320) is installed and connected with the air vent switch (500), and the adsorbing member (300) is provided with a flange (310); The telescopic structure (400) includes: A corrugated pipe (410); An installation ring (420) installed at the wave crest of the corrugated pipe (410); An installation block (430) installed at the wave trough of the corrugated pipe (410); A connecting rod (440) placed between the installation ring (420) and the installation block (430); Wherein, the connecting rod (440) is hinged between the installation ring (420) and the installation block (430); The air vent switch (500) includes: A switch seat (510) provided with a sliding part (511); A ball joint seat (520) adapted to the switch seat (510), provided with a first through hole (521) communicating with the adsorption cavity (320); A button (530) placed on the traction block (200) and abutted against the switch seat (510); A first spring (540) placed between the sliding part (511) and the traction block (200); A second spring (550) placed between the ball joint seat (520) and the flange (310); A one-way valve plate (560) placed on the switch seat (510); Wherein, the traction block (200) is provided with a chute (230) adapted to the sliding part (511), the traction seat (100) is provided with a convex block (130) adapted to the button (530), the switch seat (510) is provided with a second through hole (570), and the second through hole (570) is placed on one side of the one-way valve plate (560).
2. The composite pipe production equipment according to claim 1, characterized in that, It further includes: A second winding machine (042) for winding copper-plated steel wires around the outer surface of the inner layer of the pipeline; A second heating device (052) for heating the copper-plated steel wires; Wherein, the second heating device (052) has the same structure as the first heating device (050), and the winding direction of the second winding machine (042) is opposite to that of the first winding machine (040).
3. The composite pipe production equipment according to claim 2, characterized in that, The first winding machine (040) and the second winding machine (042) are provided with a number of spindles (041), and the winding groups wound with copper-plated steel wires are placed on the spindles (041).
4. A production process applicable to the composite pipe production equipment described in claim 1, characterized in that, It includes the following technological steps: S1, Prepare materials, including polyethylene particles, black masterbatch particles, and copper-plated steel wires; S2, Add polyethylene particles into the first extruder (010), after melting and extruding the polyethylene particles, pass them through the inner layer die, and then cool and form in the first vacuum sizing box (020) to obtain the white inner layer of the pipeline; S3, Use the traction device (030) to traction the inner layer of the pipeline to move, then wind the copper-plated steel wires around the inner layer of the pipeline through the first winding machine (040), energize the first heating device (050), so that the inductor coil (051) heats the copper-plated steel wires, and the positions where the heated copper-plated steel wires contact the outer wall surface of the inner layer of the pipeline are bonded with hot melt adhesive; S4, Then wind the copper-plated steel wires around the inner layer of the pipeline through the second winding machine (042) to make the two layers of copper-plated steel wires wind into a net shape, energize the second heating device (052), so that the inductor coil heats the copper-plated steel wires, and the heated copper-plated steel wires are bonded to each other at the staggered nodes; S5, Add polyethylene particles and black masterbatch particles into the second extruder (060), after melting and extruding, pass them through the outer layer die, and then cool and form in the second vacuum sizing box (070) to obtain the black outer layer of the pipeline; S6, After cooling by the cooling device (080), the cutting device (090) cuts it into composite pipelines of a specified length.
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