A blower box
The one-piece anodized aluminum air supply box design and the servo motor-driven shut-off plate solve the problems of complex installation and inconvenient flow control of traditional air supply boxes, achieving convenient installation and comfortable ventilation effects.
Patent Information
- Application Number
- CN202211568926.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-08
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-12-08
AI Technical Summary
Traditional air supply boxes require drilling holes during installation, which consumes materials and labor. The diffuser panel connection method is not convenient for cleaning and replacement, and the lack of an air pressure detection device makes it impossible to control the air box flow.
The box and flange interface are made of anodized aluminum profiles, with a built-in diffuser panel design. The flow is controlled by a servo motor-driven interceptor plate and a differential pressure transmitter, achieving convenient installation, beautiful maintenance and automatic flow regulation.
It simplifies the installation process, improves maintenance efficiency, enhances the aesthetics of the interior of the bellows, and achieves a more comfortable ventilation environment through automatic control.
Smart Images

Figure CN116182378B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of air supply boxes, and in particular relates to an air supply box. Background Art
[0002] The air supply box has the function of filtering and supplying air, which has a good effect on improving process conditions, improving product quality and yield rate. Therefore, the air supply box is widely used in central air-conditioning purification projects in electronic instruments, precision machinery, pharmaceuticals, food, light industry, chemical industry and other industries. It is also suitable for comfortable centralized air-conditioning projects in large and medium-sized public buildings such as scientific research buildings, restaurants, hotels, hospitals, shopping malls, exhibition halls, theaters, etc.
[0003] However, the traditional air supply box structure requires holes to be drilled during installation, which consumes materials and labor; at the same time, the diffuser panel is connected to the box body through an outer cover, which is not conducive to cleaning and replacing the filter inside the box; at the same time, the existing air supply box does not have an air pressure detection device at both ends of the bellows, and the bellows flow rate cannot be controlled according to the pressure difference, and the ventilation space cannot achieve a more comfortable and good environment. Summary of the Invention
[0004] In order to solve the above problems existing in the prior art, the present invention provides an air supply box, which has the characteristics of being easy to install, easy to inspect and repair the inside of the air box, and improving the comfort of the ventilation environment.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an air supply box, comprising a box body, a flange interface provided at the rear end of the box body, a connecting socket provided at the front end of the box body, a reinforcing plate fixed inside the connecting socket, a diffuser panel rotatably installed at one end of the inner side of the connecting socket away from the box body, and symmetrical press-type locks are installed between the other end of the diffuser panel and the inside of the box body, a filter is fixedly installed inside the box body and a sealing strip is provided at the connection with the box body, a flow equalizing orifice plate is provided at the connection between the box body and the flange interface, and hanging hooks are fixedly provided at the four corners of the rear side of the box body, and flow control devices that cooperate with each other are provided between the box body, the inside of the flange interface and the outside of the air box, and the flow control device is divided into a diversion part and a control part.
[0006] As an optimal technical solution for an air supply box of the present invention, the intercepting part includes a guide plate fixed inside the flange interface and evenly arranged in sequence up and down, a receiving groove running through the guide plate, and a intercepting plate inserted and slid inside the receiving groove and an internal threaded seat fixed at the upper end of the flange interface. It also includes a screw rod located inside the internal threaded seat and a polygonal sleeve fixed at the upper end of the screw rod. A motor bracket is fixed on the flange interface, a servo motor is fixed on the motor bracket, and a polygonal pin is fixed to the output end of the servo motor.
[0007] As an optimal technical solution for the air supply box of the present invention, the intercepting plate is formed by combining a number of baffles evenly distributed above and below and a connecting rod passing through the baffle. The gap between two adjacent guide plates, the height of the storage groove, and the height of the baffle are all the same. A connecting rod is also fixedly provided at the lower end of the screw rod. The screw rod is connected to the middle of the top end of the intercepting plate through the connecting rod, and they rotate with each other. The screw rod is threadedly connected to the internal threaded seat.
[0008] As an optimal technical solution for the air supply box of the present invention, the polygonal pin is always inserted into the polygonal sleeve, and the internal thread seat, screw rod, polygonal sleeve and polygonal pin are concentric.
[0009] As a preferred technical solution for an air supply box of the present invention, the end of the guide plate close to the air inlet of the air box is a strip-shaped conical structure.
[0010] As an optimal technical solution for an air supply box of the present invention, the servo motor transmits power to the screw rod through a polygonal pin and a polygonal sleeve. The screw rod drives the shutoff plate to move up and down in the receiving groove inside the guide plate through the spiral and connecting rod with the internal threaded seat. The air box controls the flow by raising and lowering the shutoff plate inside the guide plate.
[0011] As an optimal technical solution for the air supply box of the present invention, the servo motor transmits power to the screw rod through a polygonal pin and a polygonal sleeve, and the screw rod drives the intercepting plate to move up and down in the receiving groove inside the guide plate through the spiral and connecting rod with the internal thread seat.
[0012] As an optimal technical solution for an air supply box of the present invention, the control part includes a pressure differential transmitter installed inside the box and a controller installed outside the air box. The two pressure ports of the pressure differential transmitter are respectively located at the two ends of the air intake and exhaust of the box. The pressure differential transmitter is electrically connected to the controller, and the controller is also electrically connected to the servo motor.
[0013] As a preferred technical solution for the air supply box of the present invention, the differential pressure transmitter transmits data to the controller, and the controller controls the start and stop and rotation direction of the servo motor according to the data size.
[0014] As an optimal technical solution for the air supply box of the present invention, the box body, flange interface and connecting socket are integrally formed of anodized aluminum profiles. The length, width and height of the air box are mm*mm*, the length, width and height of the flange interface are mm*mm*mm, and the diameter of the flow equalizing orifice plate is mm.
[0015] Compared with the prior art, the beneficial effects of the present invention are: first, the box body, flange interface and connecting socket of the present invention are integrally formed of anodized aluminum profiles, eliminating the welding and splicing process. At the same time, when installing the bellows, the color steel plate is directly inserted into the inside of the connecting socket, and there is no need to drill holes for installation, which saves time and effort and does not cause other material losses; secondly, the present invention sets the diffuser panel as an embedded structure, which is more beautiful than the traditional outsourced type and is also convenient for maintenance inside the box. At the same time, a push-type lock is also provided, which effectively increases the convenience of opening and closing the diffuser panel and improves the maintenance and construction efficiency; finally, the present invention also installs an automatic flow control device between the flange interface and the inside of the box, and the two pressure differential transmitters distributed at the intake and exhaust positions monitor the air pressure at the corresponding ends in real time. The controller receives the air pressure in real time. When the pressure difference reaches the limit value, the servo motor drives the cutoff plate at the lower end to rise and fall inside the internal threaded seat, thereby realizing automatic control of the flow size inside the bellows, so that the room achieves better comfort. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 This is a structural diagram of the diffuser panel in the present invention in an open state;
[0018] Figure 2 It is a schematic structural diagram of the main view of the present invention;
[0019] Figure 3 It is a schematic diagram of the structure of the present invention from the rear;
[0020] Figure 4 This is a schematic diagram of the structure of the present invention in a half-section side view;
[0021] Figure 5 It is a schematic diagram of the partially exploded structure of the intercepting device in the present invention;
[0022] Figure 6 It is a schematic diagram of the structure of a partial enlargement of part A in the present invention;
[0023] Figure 7 It is a schematic diagram of the structure of a partial enlargement of part b in the present invention;
[0024] In the figure: 1. Box body; 2. Flange interface; 3. Connecting socket; 31. Reinforcement plate; 4. Diffuser panel; 5. Push-type lock; 6. Filter; 7. Sealing strip; 8. Flow equalizing orifice plate; 9. Hanging hook; 10. Guide plate; 11. Storage groove; 12. Shutoff plate; 13. Internal thread seat; 14. Screw; 141. Connecting rod; 15. Polygonal sleeve; 16. Motor bracket; 17. Servo motor; 18. Polygonal pin; 19. Differential pressure transmitter; 20. Controller. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example
[0027] See also Figure 1-7 The present invention provides the following technical solutions: an air supply box, comprising a box body 1, a flange interface 2 is provided at the rear end of the box body 1, a connecting socket 3 is provided at the front end of the box body 1, a reinforcing plate 31 is fixed inside the connecting socket 3, a diffuser panel 4 is rotatably installed at one end of the inner side of the connecting socket 3 away from the box body 1, and a symmetrical press-type lock 5 is installed between the other end of the diffuser panel 4 and the inside of the box body 1, a filter 6 is fixedly installed inside the box body 1, and a sealing strip 7 is provided at the connection with the box body 1, a flow equalizing orifice 8 is provided at the connection between the box body 1 and the flange interface 2, and hanging hooks 9 are fixedly provided at the four corners of the rear side of the box body 1, and flow control devices that cooperate with each other are provided between the box body 1, the inside of the flange interface 2 and the outside of the air box, and the flow control device is divided into a cut-off part and a control part. The rated air volume (maximum air volume) of the air box in this embodiment is 1500m 3 / H; initial resistance is not more than 220Pa; hook 9 efficiency 99.99%@0.3um.
[0028] Specifically, the intercepting part includes a guide plate 10 fixed inside the flange interface 2 and evenly arranged in sequence up and down, a receiving groove 11 running through the guide plate 10, and a intercepting plate 12 inserted and slid inside the receiving groove 11 and an internal threaded seat 13 fixed at the upper end of the flange interface 2. It also includes a screw rod 14 located inside the internal threaded seat 13 and a polygonal sleeve 15 fixed at the upper end of the screw rod 14. A motor bracket 16 is fixed on the flange interface 2, a servo motor 17 is fixed on the motor bracket 16, and a polygonal pin 18 is fixed to the output end of the servo motor 17.
[0029] Specifically, the intercepting plate 12 is formed by combining a number of baffles evenly distributed above and below and a connecting rod passing through the baffle. The gap between two adjacent guide plates 10, the height of the receiving groove 11, and the height of the baffle are all the same. A connecting rod 141 is also fixedly provided at the lower end of the screw rod 14. The screw rod 14 is connected to the middle of the top end of the intercepting plate 12 through the connecting rod 141, and they rotate with each other. The screw rod 14 is threadedly connected to the internal threaded seat 13.
[0030] Specifically, the polygonal pin 18 is always inserted into the polygonal sleeve 15, and the internal thread seat 13, the screw rod 14, the polygonal sleeve 15, and the polygonal pin 18 are cocentric.
[0031] Specifically, the end of the guide plate 10 close to the air inlet of the bellows is a strip-shaped conical structure. In this embodiment, the conical structure does not affect the flow rate, but cooperates with the internal thread seat 13 to play a flow interception role when intercepting the flow.
[0032] Specifically, the servo motor 17 transmits power to the screw 14 through the polygonal pin 18 and the polygonal sleeve 15. The screw 14 drives the intercepting plate 12 to move up and down in the receiving groove 11 inside the guide plate 10 through the spiral with the internal threaded seat 13 and the connecting rod 141. The bellows controls the flow rate by raising and lowering the intercepting plate 12 inside the guide plate 10. In this embodiment, the flow rate is controlled to make the environment more comfortable.
[0033] Specifically, the servo motor 17 transmits power to the screw rod 14 through the polygonal pin 18 and the polygonal sleeve 15. The screw rod 14 drives the intercepting plate 12 to move up and down in the receiving groove 11 inside the guide plate 10 through the spiral with the internal thread seat 13 and the connecting rod 141. In this embodiment, the screw rod 14 and the polygonal sleeve 15 do not affect the lifting and lowering of the screw rod 14, and also ensure the stable transmission of the power of the servo motor 17.
[0034] Specifically, the control part includes a differential pressure transmitter 19 installed inside the box 1 and a controller 20 installed outside the bellows. The two pressure ports of the differential pressure transmitter 19 are respectively located at the two ends of the intake and exhaust of the box 1. The differential pressure transmitter 19 is electrically connected to the controller 20, and the controller 20 is also electrically connected to the servo motor 17.
[0035] Specifically, the differential pressure transmitter 19 transmits data to the controller 20, and the controller 20 controls the start and stop and rotation direction of the servo motor 17 according to the data size. In this embodiment, the controller 20 controls the start and stop and direction of the servo motor 17 through the numerical value transmitted by the differential pressure transmitter 19, and then realizes the flow control function through the interception component.
[0036] Specifically, the box body 1, flange interface 2, and connecting socket 3 are integrally formed of anodized aluminum profiles. The length, width, and height of the bellows are 685mm*685mm*180, the length, width, and height of the flange interface 2 are 400mm*320mm*10mm, the diameter of the flow equalizing orifice plate 8 is 250mm, and the size of the hanging hook 9 in this embodiment is 630mm*630*80mm.
[0037] The working principle and usage process of the present invention are as follows: the filter 6 is fixedly installed inside the box body 1 through a sealing strip 7. One end of the diffuser panel 4 is connected to the box body 1 through a rotating shaft, and the other end is connected to the box body 1 through two symmetrically distributed push-type lock buckles 5. The push-type lock buckle 5 is pressed once to lock it, and it pops out when pressed again. The two filters 6 are independent structures. When in use, both filters 6 need to be pressed once to realize the opening and closing of the diffuser panel 4. When installing the bellows, the color steel plate is directly inserted into the connecting socket 3 through the opening on the outside of the connecting socket 3. A differential pressure transmitter 19 is installed inside the box body 1. The two pressure interfaces on the differential pressure transmitter 19 are respectively located at the inlet and exhaust ends of the bellows. Then a controller 20 is installed outside the bellows. The differential pressure transmitter 19 is electrically connected to the controller 20, and the servo motor 17 is also electrically connected to the controller 20. The differential pressure transmitter 19 transmits a signal to the controller 20, and the controller 20 controls the forward and reverse start and stop of the servo motor 17 according to the model;
[0038] Working principle of flow automatic control device: differential pressure transmitter 19 collects pressure data in real time and transmits the data to controller 20. Controller 20 controls the forward and reverse rotation of servo motor 17 by the high and low of the transmitted data. If the intake and exhaust support forms a positive pressure state, controller 20 controls servo motor 17 to rotate forward. If a negative pressure state is formed, controller 20 controls servo motor 17 to rotate reversely. After receiving the command from controller 20, servo motor 17 outputs power through polygonal pin 18. Polygonal pin 18 drives polygonal sleeve 15 and screw rod 14 to rotate. Screw rod 14 rotates by contacting with inner The spiral inside the threaded seat 13 rises and falls inside it, and at the same time, the connecting rod 141 at the bottom of the screw rod 14 drives the intercepting plate 12 to follow the movement inside the receiving groove 11 in the guide plate 10. The intercepting plate 12 moves between the inside of the receiving groove 11 and the gap between the two adjacent guide plates 10. When the intercepting plate 12 is completely moved into the inside of the receiving groove 11, the inside of the bellows is in the maximum flow state. When the intercepting plate 12 is completely located in the gap between the two adjacent guide plates 10, the bellows is closed, and the movement size of the intercepting plate 12 is controlled according to the difference of the pressure differential transmitter 19.
[0039] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An air supply box, comprising a box body (1), characterized in that: The rear end of the box (1) is provided with a flange interface (2), the front end of the box (1) is provided with a connection socket (3), a reinforcing plate (31) is fixed inside the connection socket (3), a diffuser panel (4) is rotatably mounted on one end of the inner side of the connection socket (3) away from the box (1), a symmetrical press-type lock (5) is mounted between the other end of the diffuser panel (4) and the inside of the box (1), a filter (6) is fixedly mounted inside the box (1) and a sealing strip (7) is provided at the connection with the box (1), and a flow equalizer is provided at the connection between the box (1) and the flange interface (2). Orifice plate (8), the four corners of the rear side of the box body (1) are fixed with hanging hooks (9), the box body (1), the interior of the flange interface (2) and the exterior of the bellows are provided with mutually coordinated flow control devices, the flow control device is further divided into a cut-off part and a control part, the cut-off part includes a guide plate (10) fixed inside the flange interface (2) and evenly arranged in sequence up and down, a receiving groove (11) extending through the guide plate (10), a cut-off plate (12) inserted and slidable inside the receiving groove (11) and an internal threaded seat (13) fixed at the upper end of the flange interface (2), and also includes a The screw rod (14) inside the threaded seat (13) and the polygonal sleeve (15) fixed to the upper end of the screw rod (14), the flange interface (2) is fixed with a motor bracket (16), the motor bracket (16) is fixed with a servo motor (17), the output end of the servo motor (17) is fixed with a polygonal pin (18), the intercepting plate (12) is formed by a combination of a plurality of baffles evenly distributed above and below and a connecting rod passing through the baffle, the gap between two adjacent guide plates (10), the height of the receiving groove (11), and the height of the baffle are all the same, and the lower end of the screw rod (14) is also fixed with a connecting rod ( 141), the screw rod (14) is connected to the middle of the top of the intercepting plate (12) through the connecting rod (141), and the screw rod (14) rotates with each other, the screw rod (14) is threadedly connected to the internal thread seat (13), the servo motor (17) transmits power to the screw rod (14) through the polygonal pin (18) and the polygonal sleeve (15), the screw rod (14) drives the intercepting plate (12) to move up and down in the receiving groove (11) inside the guide plate (10) through the spiral with the internal thread seat (13) and the connecting rod (141), and the bellows controls the flow rate by raising and lowering the intercepting plate (12) inside the guide plate (10).
2. The air supply box according to claim 1, characterized in that: The polygonal pin (18) is always inserted into the polygonal sleeve (15), and the internal thread seat (13), the screw rod (14), the polygonal sleeve (15), and the polygonal pin (18) are cocentric.
3. The air supply box according to claim 1, characterized in that: The end of the guide plate (10) close to the air inlet of the bellows is a strip-shaped conical surface structure.
4. The air supply box according to claim 1, characterized in that: The control part includes a differential pressure transmitter (19) installed inside the box (1) and a controller (20) installed outside the wind box. The two pressure ports of the differential pressure transmitter (19) are respectively located at the two ends of the intake and exhaust of the box (1). The differential pressure transmitter (19) is electrically connected to the controller (20), and the controller (20) is also electrically connected to the servo motor (17).
5. The air supply box according to claim 4, characterized in that: The differential pressure transmitter (19) transmits data to the controller (20), and the controller (20) controls the start and stop and the rotation direction of the servo motor (17) according to the data size.
6. The air supply box according to claim 1, characterized in that: The box body (1), flange interface (2), and connecting socket (3) are integrally formed of anodized aluminum profiles. The length, width, and height of the bellows are 685mm*685mm*180mm, the length, width, and height of the flange interface (2) are 400mm*320mm*10mm, and the diameter of the flow equalizing orifice plate (8) is 250mm.
Citation Information
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