Intelligent water injection dispensing machine for infusion bags
By designing an intelligent water injection dispensing machine for infusion bags, the problem of fragile ampoules has been solved, enabling safe and efficient handling of ampoules and automatic dispensing of medications.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-13
- Publication Date
- 2026-03-27
AI Technical Summary
The glass ampoules in existing aqueous solution dispensing machines are fragile and pose a safety risk.
A smart water injection dispensing machine for infusion bags was designed, comprising an upper bottle box pushing and dispensing mechanism, an ampoule rotating mechanism, an injection mechanism, and a draining mechanism. The ampoule is held by a gripper mechanism, the rotating disc sterilizes and cuts the neck of the ampoule, breaks off the bottle nipple, realizes automatic re-cutting and bottle unloading, and finally injects the medicine into the infusion bag.
This improves the safety and automation of ampoule handling, ensuring the reliability and efficiency of the drug preparation process.
Smart Images

Figure CN116196218B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to medical equipment, in particular to a smart water injection dispensing machine for infusion bags. BACKGROUND
[0002] The injection is also called powder and water agent, and the water agent mainly uses ampoule bottle to load medicine, and the bottle body of the ampoule bottle is made of glass and is easy to break, so that there is a problem of insufficient safety when clamping the ampoule bottle.
[0003] In view of the above problems, the applicant disclosed an application for an invention patent with the publication number CN110960422A on April 7, 2020, which disclosed a water agent dispensing machine, and improved the performance of the water agent dispensing machine. SUMMARY
[0004] The purpose of the present application is to provide a smart water injection dispensing machine for infusion bags, which has the functions of detection, monitoring and automatic re-cutting.
[0005] The above technical purpose of the present application is realized by the following technical scheme: a smart water injection dispensing machine for infusion bags, comprising a rack, an upper bottle box pushing and medicine loading mechanism, an ampoule bottle turntable mechanism, a liquid extraction and injection mechanism and a liquid discharge mechanism,
[0006] The upper bottle box pushing and medicine loading mechanism comprises a bottle box, a containing sliding groove and an elastic pushing part, one end of the containing sliding groove in the length direction is an upper bottle position, and the containing sliding groove extends along the length direction of the bottle box, and the containing sliding groove is arranged on the bottle box; the elastic pushing part comprises a push plate and an upper bottle spring, the push plate abuts against the side surface of the ampoule bottle, one end of the upper bottle spring in the length direction is connected with the bottle box, the other end of the upper bottle spring in the length direction is connected with the push plate, and the upper bottle spring drives the push plate to move towards the upper bottle position in the length direction of the containing sliding groove;
[0007] The ampoule bottle turntable mechanism comprises a fixed disc, a rotating disc, a clamping jaw mechanism, an atomization and disinfection mechanism, a bottle cutting mechanism, a bottle prying mechanism, a bottle unloading mechanism and an ampoule bottle detection mechanism;
[0008] The atomization and disinfection mechanism is arranged on the fixed disc;
[0009] The clamping jaw mechanism is uniformly distributed around the rotating disc, and the rotating disc is rotationally connected with the fixed disc;
[0010] The bottle cutting mechanism comprises a cutter fixing plate connected with the fixing disc, a connecting groove is arranged at the bottom of the cutter fixing plate, an over-arc is arranged at the outer side of the cutter fixing plate, a fixing groove is arranged at the bottom of the cutter fixing plate, a blade is arranged in the fixing groove, the blade groove extends to the over-arc and forms an opening groove on the surface of the over-arc, and the blade comprises a blade edge part which protrudes from the over-arc in the horizontal direction;
[0011] The bottle cutting mechanism comprises a cutter fixing plate connected with the fixing disc, a connecting groove is arranged at the bottom of the cutter fixing plate, an over-arc is arranged at the outer side of the cutter fixing plate, a fixing groove is arranged at the bottom of the cutter fixing plate, a blade is arranged in the fixing groove, the blade groove extends to the over-arc and forms an opening groove on the surface of the over-arc, and the blade comprises a blade edge part which protrudes from the over-arc in the horizontal direction;
[0012] The ampoule detection mechanism is arranged between the bottle cutting mechanism and the liquid extracting and injecting mechanism, and is used for detecting whether the bottle nipple of the ampoule is cut off;
[0013] The bottle unloading mechanism is arranged behind the liquid extracting and injecting mechanism, and is used for unloading the ampoule on the clamping jaw;
[0014] The liquid extracting and injecting mechanism comprises a transfusion bag placing disc, a syringe, a reversing valve, a liquid taking needle tube and a liquid injecting needle tube, the liquid taking needle tube is located above the clamping jaw, the syringe is used for extracting the medicament in the ampoule through the liquid taking needle tube, the liquid injecting needle tube is connected to the transfusion bag placing disc, and the medicament in the syringe is injected into the transfusion bag on the transfusion bag placing disc, and the reversing valve is arranged at the end of the syringe;
[0015] The liquid extracting and injecting mechanism comprises a transfusion bag placing disc, a syringe, a reversing valve, a liquid taking needle tube and a liquid injecting needle tube, the liquid taking needle tube is located above the clamping jaw, the syringe is used for extracting the medicament in the ampoule through the liquid taking needle tube, the liquid injecting needle tube is connected to the transfusion bag placing disc, and the medicament in the syringe is injected into the transfusion bag on the transfusion bag placing disc, and the reversing valve is arranged at the end of the syringe;
[0016] Preferably, the bottle box is provided with a reset channel on the side wall of the containing sliding groove, the reset channel extends along the length direction of the bottle box, the reset channel penetrates through the side wall of the bottle box, and the push plate extends outward along the width direction of the reset channel to form a reset block.
[0017] Preferably, the side wall in the width direction of the bottle box is recessed to form a reset groove for the movement of the reset block.
[0018] Preferably, the elastic pushing part further comprises a guide ring, both ends of the length direction of the guide ring are fixed with the bottle box, a guide hole matched with the guide ring is arranged on the push plate, and the bottle loading spring is sleeved on the guide ring.
[0019] As preferred, the gripper mechanism further comprises a bottle loading position and a bottle unloading position, the gripper comprises a left gripper and a right gripper, the bottom of the left gripper is provided with a left rotating connecting shaft, the bottom of the right gripper is provided with a right rotating connecting shaft, the rotating disc is provided with connecting plates, each of the connecting plates is rotationally connected with the left rotating connecting shaft and the right rotating connecting shaft, the left rotating connecting shaft is provided with a left rotating clamping block, the right rotating connecting shaft is provided with a right rotating clamping block, the left rotating clamping block and the right rotating clamping block are engaged with each other, the left rotating connecting shaft is sleeved with a left torsional spring, the right rotating connecting shaft is sleeved with a right torsional spring, one end of the left torsional spring is connected with the connecting plate, the other end of the left torsional spring is connected with the left rotating clamping block, one end of the right torsional spring is connected with the connecting plate, the other end of the right torsional spring is connected with the right rotating clamping block, the left rotating clamping block is provided with a curved arm, the rack is provided below the bottle loading position with a first cam mechanism, the rack is provided below the bottle unloading position with a second cam mechanism, the first cam mechanism pushes the curved arm to rotate in the radial direction to open the left gripper and the right gripper, the second cam mechanism pushes the curved arm to rotate in the radial direction to open the left gripper and the right gripper, the first cam mechanism and the second cam mechanism are provided with a light barrier sensor, the light barrier sensor is arranged in the track passed by the curved arm.
[0020] As preferred, the ampoule detection mechanism further comprises a rotating trigger block, a proximity sensor, a torsional spring and a bottle neck detection rod, the rotating trigger block is rotationally connected on the rack, the bottle neck detection rod is arranged at the front end of the rotating trigger block, the rear end of the rotating trigger block corresponds to the proximity sensor, the bottle neck detection rod is arranged in the moving track of the ampoule, one end of the torsional spring abuts against the rotating trigger block, the other end of the torsional spring abuts against the rack, the bottle neck detection rod is higher than the ampoule neck and lower than the ampoule teat in the height direction; after the bottle neck detection rod contacts with the ampoule teat, the rotating trigger block rotates to trigger the proximity sensor; after the bottle neck detection rod is separated from the ampoule, the torsional spring drives the rotating trigger block to reset, so that the rotating trigger block is separated from the proximity sensor.
[0021] As preferred, the bottle cutting mechanism further comprises a fixed support, a limiting block, a rear spring, a stroke shaft and a stroke block, the rotating disc is rotationally connected at the bottom of the fixed disc, the fixed support is arranged on the fixed disc, the telescopic rod is slidingly connected on the fixed support, the limiting block is arranged on the telescopic rod, the rear spring is sleeved on the inward side of the telescopic rod, one end of the rear spring is in abutment with the fixed support, the other end of the rear spring is in abutment with the limiting block, the push block is arranged on the outward end of the telescopic rod, the stroke shaft is arranged at the bottom of the limiting block and passes through the fixed disc, the stroke block is arranged on the upper surface of the rotating disc, and the stroke block is in the moving track of the stroke shaft.
[0022] As preferred, the outer contour of the stroke block comprises a compression arc, a release arc and a return arc in sequence.
[0023] As preferred, the fixed support is provided with a thrust motor, the end of the motor shaft of the thrust motor is provided with a magnetic suction block, and the suction block is in suction with the limiting block.
[0024] As preferred, the side surface of the fixed support is provided with a thrust support, the thrust motor is arranged at the top of the thrust support, and the thrust motor controls the longitudinal movement of the magnetic suction block in the moving direction of the telescopic rod.
[0025] In summary, the ampoule bottles are stored in the ampoule bottle storage box by the upper bottle device, the ampoule bottles are clamped by the jaw mechanism, the ampoule bottles are transferred by the rotation of the rotating disc, the bottle body is disinfected by the atomization disinfection mechanism, then the neck of the ampoule bottle is cut by the blade part fixed on the fixed disc, the bottle nipple of the ampoule bottle is pushed away from the neck of the ampoule bottle by the force of the bottle breaking mechanism, the rotating disc continues to rotate, the injection and extraction mechanism extracts the medicine in the ampoule bottle through the syringe, at this time the infusion bag is placed on the infusion bag placing disc, then the extracted medicine is injected into the ampoule bottle through the infusion needle tube, the infusion bag is completed, the rotating disc rotates, the jaw is loosened, and the empty ampoule bottle is unloaded; before the infusion bag is infused, if the solution in the ampoule bottle is too much, the infusion bag is drained by the peristaltic pump; at the same time, when the ampoule bottle detection mechanism detects that the bottle nipple of the ampoule bottle has not been broken, the rotating disc is reversed, the bottle cutting and breaking are re-performed, automatic re-cutting and breaking are realized; at the same time, the transmission part of the whole device is covered and wrapped by the shell, the clean air is prevented from being polluted, and the antitumor drug liquid remaining on the shell is convenient to clean. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural diagram of the embodiment Figure 1 ;
[0027] Figure 2 is a structural schematic diagram of the bottle box inside the embodiment;
[0028] Figure 3 is Figure 2 is an enlarged schematic diagram of A part shown in the figure;
[0029] Figure 4 is a side view of the bottle box inside the embodiment;
[0030] Figure 5 is a top view of the bottle box top of the embodiment;
[0031] Figure 6 is a schematic diagram of the state of the embodiment connected with the rack;
[0032] Figure 7 is a structural schematic diagram of the bottle box after removing the bottle box of the embodiment;
[0033] Figure 8 is a structural schematic diagram of the bottle box of the embodiment;
[0034] Figure 9 is a structural schematic diagram of the front end of the bottle box of the embodiment;
[0035] Figure 10 is a structural schematic diagram of the embodiment Figure 2 ;
[0036] Figure 11 is a structural schematic diagram of the rack of the embodiment;
[0037] Figure 12 is a schematic diagram of the state of the broken position of the embodiment;
[0038] Figure 13 is a structural schematic diagram of the embodiment Figure 3 ;
[0039] Figure 14 is a structural schematic diagram of the bottom of the embodiment;
[0040] Figure 15 is Figure 14 is an enlarged schematic diagram of B part shown in the figure;
[0041] Figure 16 is a schematic diagram of the movement direction of the rotating disc of the embodiment;
[0042] Figure 17 is a structural schematic diagram of the embodiment Figure 4 ;
[0043] Figure 18 is a structural schematic diagram of the blade position of the embodiment;
[0044] Figure 19is a structural schematic diagram of the back of the tool fixing plate of the embodiment;
[0045] Figure 20 is a structural schematic diagram of the cutting bottle mechanism of the embodiment;
[0046] Figure 21 is a schematic diagram of the blade position of the cutting bottle mechanism of the embodiment;
[0047] Figure 22 is a structural schematic diagram of the pushing-away mechanism of the embodiment;
[0048] Figure 23 is Figure 22 is an enlarged schematic diagram of the C part shown;
[0049] Figure 24 is a schematic diagram of the action process of the ampoule detection mechanism of the embodiment;
[0050] Figure 25 is a structural schematic diagram of the rotating trigger block position of the ampoule detection mechanism of the embodiment;
[0051] Figure 26 is a structural schematic diagram of the ampoule detection mechanism after the rotating trigger block is removed of the embodiment;
[0052] Figure 27 is a structural schematic diagram of the rotating trigger block of the ampoule detection mechanism of the embodiment;
[0053] Figure 28 is a structural schematic diagram of the clamping jaw mechanism of the embodiment;
[0054] Figure 29 is a sectional schematic diagram of the clamping jaw mechanism of the embodiment;
[0055] Figure 30 is a sectional schematic diagram of the left clamping jaw of the embodiment;
[0056] Figure 31 is a structural schematic diagram of the embodiment; Figure 5 ;
[0057] Figure 32 is a schematic diagram of the infusion bag placing disc of the embodiment;
[0058] Figure 33 is a structural schematic diagram of the infusion bag placing disc of the embodiment;
[0059] Figure 34 is a structural schematic diagram of the drainage support of the embodiment;
[0060] Figure 35 is a structural schematic diagram of the drainage linear motor of the embodiment;
[0061] In the figure, 0, ampoule; 01, rack; 1, bottle box; 11, containing sliding groove; 111, upper bottle position; 112, return channel; 113, return block; 114, return groove; 115, upper bottle opening; 116, bottle taking hole; 117, push hole; 15, horizontal push part; 151, push block; 1511, connecting rod; 1512, fixed clamping plate; 1513, first fixed hole; 1514, second fixed hole; 152, first motor; 153, first screw rod; 154, first screw rod table; 155, first transmission gear set; 156, first guide rail; 16, lifting part; 161, clamping sleeve; 162, lifting table; 163, lifting support; 164, second motor; 165, second screw rod; 166, second screw rod table; 167, second transmission gear set; 168, second guide rail; 121, push plate; 123, guide ring; 124, guide hole; 125, limiting block; 126, upper horizontal section; 127, lower horizontal section; 128, arc transition section; 129, guide rail; 13, mounting groove; 131, front limiting groove; 132, rear limiting groove; 133, sensor; 141, limiting clamping plate; 142, limiting column; 143, inclined surface; 31, tool fixing plate; 311, transition arc; 312, fixed groove; 313, open groove; 314, second connecting bolt; 315, connecting rod; 32, connecting groove; 321, blade; 322, first connecting bolt; 323, edge part; 324, connecting block; 325, oblong hole; 331, cutting knife part; 332, fixed seat; 3321, fixed block; 333, sliding seat; 3331, longitudinal rod; 3332, vertical rod; 3333, transverse rod; 3334, spring; 3335, sliding rail; 3336, sliding block; 3337, first fixed bolt; 3338, second fixed bolt; 334, electric push rod; 335, fixed plate; 336, third fixed bolt; 337, fourth fixed bolt; 34, fixed disc; 341, fixed support; 342, telescopic rod; 343, limiting block; 345, push block; 346, rear spring; 347, front spring; 348, stroke shaft; 3481, limiting plate; 3482, bearing; 35, rotating disc; 351, stroke block; 352, compression arc; 353, release arc; 354, reset arc; 371, rotating trigger block; 3711, arc section; 3712, empty slot section; 3713, fitting hole; 3714, rotating shaft; 3715, rotating hole; 3716, rotating connecting hole; 372, proximity sensor; 3721, detection hole; 374, reset groove; 375, bottle neck detection rod; 376, insertion hole; 377, clamping hole; 378, clamping block; 38, thrust motor; 381, magnetic attraction block; 382, thrust support; 51, left clamping jaw; 511, left rotating connecting shaft; 512, left rotating clamping block; 513, left engagement tooth; 514, left torsional spring; 515, curved arm; 516, left clamping fitting groove; 52, right clamping jaw; 521, right rotating connecting shaft;522, right rotating clamping block; 523, right meshing tooth; 524, right torsional spring; 525, right clamping groove; 547, connecting plate; 55, bottle unloading position; 56, first cam mechanism; 561, first cam motor; 562, first cam follower; 563, first cam connecting plate; 57, second cam mechanism; 571, second cam motor; 572, second cam follower; 573, third cam follower; 574, second cam connecting plate; 575, third cam connecting plate; 576, groove; 58, light shielding sensor; 581, light shielding support; 6, liquid extraction and injection structure; 61, infusion bag placement disc; 73, clamping area; 81, liquid discharge support; 811, open slot; 82, peristaltic pump; 83, liquid discharge linear motor; 831, push rod; 84, rotary motor; 841, first bevel gear; 842, second bevel gear; 85, infusion linear motor; 851, infusion support. DETAILED DESCRIPTION
[0062] The application will be further described below in conjunction with the drawings.
[0063] The specific embodiments are only an explanation of the application, and are not a limitation of the application. Those skilled in the art can make modifications to the embodiments without creative contribution, as long as the modifications are within the scope of the claims of the application.
[0064] Embodiment
[0065] An infusion bag intelligent water needle dispensing machine, comprising a rack, a bottle box pushing and medicine feeding mechanism, an ampoule bottle turntable mechanism, a liquid extraction and injection mechanism, and a liquid discharge mechanism.
[0066] As shown in Figures 1 to 5 , the bottle box pushing and medicine feeding mechanism comprises a bottle box 1, a containing sliding groove 11, and an elastic pushing part. The elastic pushing part pushes the ampoule bottle 0 in the containing sliding groove 11 forward under the elastic action of an upper bottle spring.
[0067] As shown in Figures 2 to 5 , one end of the containing sliding groove 11 in the length direction is an upper bottle position 111, which extends along the length direction of the bottle box 1. The containing sliding groove 11 is arranged on the bottle box 1, and is arranged on the upper surface of the bottle box 1 for the convenience of placing the ampoule bottle 0. The containing sliding groove 11 extends upward to form an upper bottle opening 115 for the ampoule bottle 0 to enter and exit the containing sliding groove 11. The ampoule bottle 0 can be placed downward from the position of the upper bottle opening 115. In the design process, the containing sliding groove 11 is designed to contain one ampoule bottle 0 in the width direction, but two or more ampoule bottles 0 can be arranged in the width direction, or one ampoule bottle 0 can be arranged between adjacent ampoule bottles 0 in the width direction, which all belong to the concept range and the patent protection range.
[0068] As Figures 1 to 5 shown, the elastic pushing part includes a pushing plate 121 and an upper bottle spring, the pushing plate 121 abuts against the side of the ampoule 0, one end of the upper bottle spring in the length direction is connected with the bottle box 1, the other end of the upper bottle spring in the length direction is connected with the pushing plate 121, and the upper bottle spring drives the pushing plate 121 to move in the length direction of the containing sliding groove 11 to the upper bottle position 111.
[0069] As Figure 2 , Figure 3 and Figure 4 shown, the upper bottle spring is arranged in a manner that the elastic pushing part further includes a guide ring 123, both ends of the guide ring 123 in the length direction are fixed with the bottle box 1, the pushing plate 121 is provided with a guide hole 124 matched with the guide ring 123, the upper bottle spring is sleeved on the guide ring 123, and the guide ring 123 is a structure in a transverse U shape. The guide ring 123 plays a guiding role on the pushing plate 121. It is also known that the upper bottle spring is not shown in the embodiment, because the upper bottle spring can drive the pushing plate 121 to move in a stretching manner within the technical concept, for example, one end of the upper bottle spring is connected near the upper bottle position 111, and the other end of the upper bottle spring is connected with the pushing plate 121. Similarly, the pushing plate 121 can also be driven to move in a pushing manner, that is, in the present example, a limiting block 125 is arranged in the bottle box 1, the guide ring 123 includes an upper horizontal section 126, a lower horizontal section 127 and an arc transition section 128, one end of the lower horizontal section 127 is connected with the limiting block 125, the other end of the lower horizontal section 127 is connected with one end of the arc transition section 128, the other end of the arc transition section 128 is connected with one end of the upper horizontal section 126, the other end of the upper horizontal section 126 is connected with one end of the upper bottle position 111 of the bottle box 1, one end of the upper bottle spring abuts against the limiting block 125, and the other end of the upper bottle spring abuts against the pushing block. A guide rail 129 is arranged in the bottle box 1 along the length direction of the containing sliding groove 11, the pushing plate 121 is slidingly connected with the guide rail 129, the friction between the pushing plate 121 and the bottle box 1 is reduced, and the service life of the pushing plate 121 is improved.
[0070] As Figure 2 , Figure 4 and Figure 5 shown, in order to facilitate external pushing of the pushing plate 121, the further structural improvement is that the bottle box 1 is provided with a return channel 112 on the side wall of the containing sliding groove 11, the return channel 112 extends along the length direction of the bottle box 1, the return channel 112 is arranged through the side wall of the bottle box 1, the pushing plate 121 extends outward along the width direction of the return channel 112 to form a return block 113, and at the same time, the side wall of the bottle box 1 in the width direction is recessed to form a return groove 114 for the movement of the return block 113, that is, the operator can drive the pushing plate 121 to move by moving the return block 113 externally.
[0071] When the ampoule 0 needs to be loaded in the bottle box 1, the push plate 121 is pushed backward by the return block 113, the ampoule 0 is placed in the empty slot between the push plate 121 and the containing sliding slot 11, and the bottle loading spring is compressed by the push plate 121. After the placement is completed, the push plate 121 is driven to push the ampoule 0 to move forward under the elastic force of the bottle loading spring, and is in abutment with the side wall of the bottle loading position 111 of the containing sliding slot 11. In the process of loading the ampoule 0 in the bottle box 1, when the ampoule 0 in the bottle loading position 111 is taken out, a space is formed in the containing sliding slot 11. At this time, the push plate 121 pushes the ampoule 0 forward under the elastic force of the compressed bottle loading spring, and pushes the ampoule 0 behind the bottle loading position 111 to the bottle loading position 111, thereby satisfying the one-by-one loading of the ampoule 0 in the bottle box 1.
[0072] As shown in Figures 6 to 9 , the bottle box pushing medicine loading mechanism further comprises a rack 01 and a bottle box 1. The bottle box 1 can be formed by plastic injection molding. The rack 01 is provided with a mounting slot 13. The mounting slot 13 is rectangular. The side wall of the mounting slot 13 in the width direction is in abutment with the side wall of the bottle box 1, so that the mounting slot 13 limits the movement of the bottle box 1 in the width direction by abutting with the side wall of the bottle box 1 in the width direction.
[0073] As shown in Figure 8 and Figure 9 , the mounting slot 13 is provided with a front limiting slot 131 and a rear limiting slot 132. The front limiting slot 131 is rectangular and communicates with the rear limiting slot 132. The front limiting slot 131 is provided downward. A blocking position is formed between the front limiting slot 131 and the mounting slot 13. The bottle box 1 is provided with a limiting clamping plate 141 and a limiting column 142. The limiting clamping plate 141 is provided at one end of the bottle box 1 in the length direction and extends outward. The limiting clamping plate 141 is provided at the bottom of the bottle box 1, and the two sides of the limiting clamping plate 141 in the width direction extend to the two sides of the bottle box 1 in the width direction. An inclined surface 143 is provided on the side of the limiting clamping plate 141 close to the limiting column 142. The limiting column 142 is provided at the bottom of the bottle box 1. The rear limiting slot 132 is provided with two. The rear limiting slot 132 is provided at the two sides of the front limiting slot 131 in the width direction. The cross-sectional shape of the limiting column 142 is circular. The bottom of the limiting column 142 is provided with an inclined surface for reducing the collision between the limiting column 142 and the rear limiting slot 132. The side wall of the rear limiting slot 132 is arc-shaped. The top of the front limiting slot 131 is in abutment with the upper surface of the limiting clamping plate 141, limiting the upward movement of the bottle box 1. The side wall of the front limiting slot 131 is in abutment with the front end of the limiting clamping plate 141, limiting the horizontal movement of the bottle box 1 towards the center of the rack 01. The rear limiting slot 132 cooperates with the limiting column 142 to limit the horizontal movement of the bottle box 1 away from the rack 01.
[0074] As shown in Figure 7As shown, the inner side of the front limiting groove 131 is provided with a sensor 133, and the front end of the bottle box 1 is provided with a detection block made of metal for the sensor 133 to detect. When the sensor 133 detects the detection block, it is determined that the bottle box 1 has been installed in place.
[0075] An ampoule is installed in the bottle box 1. The operator holds the rear end of the bottle box 1, and after the front end of the bottle box 1 enters the installation groove 13, the limiting clamping plate 141 is located directly below the front limiting groove 131. By rotating the bottle box 1 upward, the upper side of the limiting clamping plate 141 abuts against the bottom of the front limiting groove 131. At this time, the limiting column 142 also abuts against the rear limiting groove 132. After being fixed, the front limiting groove 131 restricts the upward movement or rotation of the bottle box 1. The side wall of the bottle box 1 cooperates with the installation groove 13 to restrict the movement or rotation of the bottle box 1 in the width direction. At the same time, the rear limiting groove 132 cooperates with the limiting column 142 to restrict the movement of the bottle box 1 in the horizontal direction away from the rack 01, thereby achieving the effect of quickly fixing the bottle box 1.
[0076] As shown in Figures 10 to 11 , the rack 01 is provided with a horizontal pushing part 15 and a lifting part 16, and the horizontal pushing part 15 is located below the lifting device.
[0077] As shown in Figure 8 , the bottle box 1 is recessed along the length direction to form a containing sliding groove 11, and the containing sliding groove 11 is arranged with ampoules. The ampoules move forward by gravity or spring. One side of the length direction end of the containing sliding groove 11 extends in the width direction to form a bottle taking hole 116, and the other side of the containing sliding groove 11 penetrates in the width direction to form a pushing hole 117. The longitudinal section shape of the pushing hole 117 is in the shape of an I-beam.
[0078] As shown in Figure 11As shown, the horizontal pushing part 15 includes a pushing block 151 matched with the pushing hole 117 and a horizontal pushing device, the upper part of the pushing block 151 is rectangular, the lower part of the pushing block 151 is cross-shaped, the horizontal pushing device drives the pushing block 151 to pass through the pushing hole 117 to push the ampoule in the sliding slot 11 to the bottle taking hole 116, the horizontal pushing device includes a first motor 152, a first screw rod 153 and a first screw rod table 154, a first transmission gear set 155 is arranged between the first motor 152 and the end of the first screw rod 153, the first screw rod table 154 is threadedly connected with the first screw rod 153, the pushing block 151 is connected with the first screw rod table 154, a connecting rod 1511 is connected behind the pushing block 151, the connecting rod 1511 is connected with the first screw rod table 154, a fixed clamping plate 1512 is arranged between the connecting rod 1511 and the first screw rod table 154, the fixed clamping plate 1512 is provided with a first fixed hole 1513 through which the connecting rod 1511 passes, the fixed clamping plate 1512 is provided with a second fixed hole 1514 through which the first screw rod table 154 passes, in order to make the pushing block 151 move more stably, the first guide rail 156 is arranged on the rack 01 and extends along the length direction of the connecting rod 1511, and the fixed clamping plate 1512 is slidably connected with the first guide rail 156.
[0079] As shown in Figure 10 and Figure 11 , the lifting part 16 includes a clamping sleeve 161 connected with a lifting device and the lifting device drives the clamping sleeve 161 to move in the height direction of the bottle taking hole 116, the lifting device includes a lifting table 162, a lifting support 163, a second motor 164, a second screw rod 165 and a second screw rod table 166, a second transmission gear set 167 is arranged between the second motor 164 and the second screw rod 165, the second screw rod table 166 is threadedly connected with the second screw rod 165, the second screw rod table 166 is connected with the bottom of the lifting table 162, the lifting support 163 is connected with the top of the lifting table 162, and the clamping sleeve 161 is arranged on the lifting support 163, in order to make the clamping sleeve 161 move more stably, the second guide rail 168 is arranged on the rack 01 and extends in the height direction, and the lifting table 162 is slidably connected with the second guide rail 168.
[0080] In the process of bottle, the first motor 152 drives the first screw rod 153 to rotate, and then the first screw rod table 154 pushes the connecting rod 1511 to move forward, so that the pushing block 151 enters the push hole 117, the pushing block 151 is in contact with the ampoule bottle at the position of the push hole 117, and the ampoule bottle at the corresponding position of the push hole 117 is withdrawn from the containing sliding groove 11 to the bottle hole 116 position, the first motor 152 drives the first screw rod to rotate reversely, so that the pushing block 151 leaves the push hole 117, and then the next ampoule bottle in the containing sliding groove 11 moves forward under the action of gravity or spring; the second motor 164 drives the second screw rod to rotate, the second screw rod drives the second screw rod table 166 to ascend and descend, so that the sleeve pipe 161 moves downward to the bottle hole 116 position, and then the second motor 164 reversely rotates to lift the ampoule bottle at the bottle hole 116 position upward; the atomizing disinfection mechanism is arranged on the fixed disc, and disinfectant is sprayed on the surface of the ampoule bottle through the atomizing piece.
[0081] As shown in Figures 12 to 19 , the ampoule bottle rotating disc mechanism comprises a fixed disc 34, a rotating disc 35, a clamping jaw mechanism, an atomizing disinfection mechanism, a bottle cutting mechanism, a bottle prying mechanism, a bottle unloading mechanism and an ampoule bottle detection mechanism, wherein the bottle cutting mechanism and the bottle prying mechanism comprise a cutter fixing plate 31, a fixed support 341, an extension rod 342, a limiting block 343, a pushing block 345, a rear spring 346, a stroke shaft 348 and a stroke block 351, the rotating disc 35 is rotationally connected to the bottom of the fixed disc 34, the rotating disc 35 rotates under the control of a motor,
[0082] As shown in Figures 12 to 19 , the bottle cutting process is realized through the following structure, the cutter fixing plate 31 is made of plastic or metal, the bottom of the cutter fixing plate 31 is provided with a connecting groove 32, the connecting groove 32 is provided with a connecting rod 315, which plays a supporting and connecting role of the cutter fixing plate 31, the outer side of the cutter fixing plate 31 is provided with an over-arc 311, the outer contour curve of the over-arc 311 is parallel to the moving direction of the ampoule bottle, that is, the over-arc 311 is arranged in a curve or an arc, that is, the outer contour curve of the over-arc 311 is in a circular arc shape.
[0083] As shown in Figures 12 to 19 , the bottom of the cutter fixing plate 31 is provided with a fixed groove 312, the fixed groove 312 is provided with a blade 321, the blade 321 groove extends to the over-arc 311 and forms an open groove 313 on the surface of the over-arc 311, a first connecting bolt 322 is arranged between the blade 321 and the fixed groove 312, the blade 321 comprises a blade edge 323, the blade edge 323 protrudes from the over-arc 311 in the horizontal direction, the blade 321 is made of alloy, which has the effect of cutting a scratch on the surface of the ampoule bottle.
[0084] As shown in Figure 18As shown, in order to improve the cutting effect and avoid the problem of the bottle neck breaking due to the blade 321 cutting too deeply at one time, a blade 321 is provided in each fixing groove 312, and at least two blades 321 are provided on the transition arc 311. In this embodiment, two blades 321 are provided, that is, two cutting edges 323 are provided. At the same time, along the moving direction of the ampoule, the latter cutting edge 323 is higher than the former cutting edge 323 on the transition arc 311.
[0085] like Figures 12 to 19 As shown, in order to adjust the protruding length of the cutting edge 323, the length of the fixing groove 312 is greater than the length of the blade 321. The blade 321 is provided with an elongated hole 325 that mates with the first connecting bolt 322. The elongated hole 325 extends along the length direction of the blade 321, and the protruding length of the blade 321 is adjusted through the elongated hole 325.
[0086] To increase the thickness of the tool fixing plate 31, i.e. to increase the structural strength of the tool fixing plate 31, a connecting block 324 is provided above the connecting groove 32 of the tool fixing plate 31. The connecting groove 32 extends into the connecting block 324, and the connecting block 324 and the tool fixing plate 31 are arc-shaped. A second connecting bolt 314 is provided at the top of the connecting block 324, and a connecting rod 315 is provided in the connecting groove 32. The second connecting bolt 314 and the connecting rod 315 are fixed by the second connecting bolt 314, and the tool fixing plate 31 is fixed by the second connecting bolt 314.
[0087] like Figures 12 to 19 As shown, the bottle nipple detachment process is achieved through the following structure: a gripper is provided on the side of the rotating disk 35; a fixed bracket 341 is mounted on the fixed disk 34; a telescopic rod 342 is slidably connected to the fixed bracket 341; a limiting block 343 is mounted on the telescopic rod 342; a rear spring 346 is sleeved on the inward side of the telescopic rod 342, with one end of the rear spring 346 abutting against the fixed bracket 341 and the other end abutting against the limiting block 343; and a push block 345 is located at the outward end of the telescopic rod 342. The push block 345 is used to engage with the ampoule. The bottle nipple contacts the travel shaft 348, which is located at the bottom of the limiting block 343 and passes through the fixed disk 34. The travel block 351 is located on the upper surface of the rotating disk 35, and the travel block 351 is within the movement trajectory of the travel shaft 348. During the rotation of the rotating disk 35 relative to the fixed disk 34, when the travel block 351 abuts against the travel shaft 348, the travel shaft 348 drives the limiting block 343 and presses the rear spring 346. When the travel block 351 disengages from the travel shaft 348, the rear spring 346 drives the limiting block 343 to move outward along the axial direction of the fixed disk 34.
[0088] like Figures 12 to 19As shown, in order to drive the telescopic rod 342 to move, the contour shape of the stroke block 351 successively includes a compression arc 352 and a release arc 353, in order to improve the release speed of the rear spring 346, the curvature of the release arc 353 is greater than that of the compression arc 352, and at the same time, since the rotating disc 35 has a plurality of bottle breaking positions, the stroke block 351 is uniformly distributed on the rotating disc 35, that is, in the embodiment, the stroke block 351 is provided with five in the circumferential direction of the rotating disc 35.
[0089] As shown, in order to limit the maximum stroke of the push block 345, and at the same time provide a buffering effect in the breaking process, avoid excessive impact, the telescopic rod 342 is sleeved with a front spring 347 on the inner side, one end of the front spring 347 abuts against the limiting block 343, and the other end of the front spring 347 abuts against the fixed support 341, and the buffering effect is provided through the front spring 347. Figures 12 to 19 As shown, in order to reduce the friction between the stroke shaft 348 and the limiting block 343, the top of the stroke shaft 348 is threadedly connected with the limiting block 343, the bottom of the stroke shaft 348 is provided with a limiting plate 3481, the diameter of the limiting plate 3481 is greater than that of the stroke shaft 348, the stroke shaft 348 is sleeved with a bearing 3482, the bearing 3482 is located between the limiting block 343 and the limiting plate 3481, the inner ring of the bearing 3482 is connected with the stroke shaft 348, and the outer ring of the bearing 3482 abuts against the stroke block 351, so as to convert the sliding friction of the line contact into the rolling friction after the bearing 3482 is contacted.
[0090] Figures 12 to 19 As shown, in order to reduce the friction between the stroke shaft 348 and the limiting block 343, the top of the stroke shaft 348 is threadedly connected with the limiting block 343, the bottom of the stroke shaft 348 is provided with a limiting plate 3481, the diameter of the limiting plate 3481 is greater than that of the stroke shaft 348, the stroke shaft 348 is sleeved with a bearing 3482, the bearing 3482 is located between the limiting block 343 and the limiting plate 3481, the inner ring of the bearing 3482 is connected with the stroke shaft 348, and the outer ring of the bearing 3482 abuts against the stroke block 351, so as to convert the sliding friction of the line contact into the rolling friction after the bearing 3482 is contacted.
[0091] When the fixed disc 34 and the rotating disc 35 rotate relative to each other, the ampoule passes through the cutter fixing plate 31 under the clamping of the clamping jaw, the neck of the ampoule contacts the over-arc 311 of the cutter fixing plate 31, when the neck passes through the blade portion 323, the surface of the neck is marked with a scratch, the scratch is deepened by the subsequent blade portion 323, which plays a role of cutting the neck of the ampoule, and the subsequent bottle nipple of the ampoule is removed by breaking the neck, after the neck of the ampoule is cut, the neck of the ampoule continues to contact the cutter fixing plate 31, which plays a role of removing the powder particles generated after the neck is cut, then the ampoule moves to the position between the over-arc 311 and the push block 345, at this time, the travel shaft 348 below the fixed disc 34 contacts the compression arc 352 of the travel block 351 above the rotating disc 35, so that the telescopic rod 342 moves backward, the rear spring 346 is compressed, and the push block 345 moves backward at the same time, when the fixed disc 34 and the rotating disc 35 further rotate, they rotate to the release arc 353 position, that is, the push block 345 is opposite to the ampoule, the travel shaft 348 is separated from the travel block 351, the rear spring 346 is reset, the elastic force of the release drives the compression rod and the push block 345 to move forward, the push block 345 contacts the head of the ampoule, after the contact, the front spring 347 provides a buffer and a reverse force, so that the bottle nipple of the ampoule is broken at the neck position, and the neck of the ampoule is separated.
[0092] As shown in Figures 12 to 27 , a structure for re-cutting the neck of an ampoule of a water needle machine, because the focus of the present application is in the re-cutting process, therefore also includes a brief description of the mechanism for cutting the bottle and pushing away, including a fixed disc 34 and a rotating disc 35, the rotating disc 35 is located below the fixed disc 34, the fixed disc 34 is directly fixed with a machine frame 01, the bottom of the rotating disc 35 is connected with a motor, which drives the rotating disc 35 to rotate in the circumferential direction, wherein the clamping jaw is arranged in the circumferential direction of the rotating disc 35, which is used for clamping the ampoule, and the fixed disc 34 is sequentially provided with a bottle cutting mechanism, a pushing away mechanism and a neck detection mechanism.
[0093] In order to realize the retraction of the bottle cutting mechanism in the circumferential direction, as shown in Figures 12 to 27 , it further includes a machine frame 01, a cutter portion 331, a fixed seat 332, a sliding seat 333, an elastic member, an electric push rod 334 and a flexible connecting member, the fixed seat 332 and the sliding seat 333 are slidingly connected, a sliding rail 3335 is arranged between the fixed seat 332 and the sliding seat 333, the sliding rail 3335 is arranged on the fixed seat 332, a sliding block 3336 is slidingly connected on the sliding rail 3335, the sliding rail 3335 extends along the length direction of the fixed seat 332, the sliding seat 333 is fixedly connected with the sliding block 3336, and the cutter portion 331 is fixedly connected with the sliding block 3336, avoiding the connection of the cutter portion 331 and the sliding seat 333.
[0094] As shown in Figures 12 to 27The cutting knife part 331 is connected with the sliding seat 333, the fixed seat 332 is arranged on the rack 01, one end of the elastic member is connected with the sliding seat 333, the other end of the elastic member is connected with the fixed seat 332, and the elastic member is a spring 3334; the elastic member drives the cutting knife part 331 to move outward, the electric push rod 334 is arranged on the rack 01, one end of the flexible connecting piece is connected with the end of the electric push rod 334, and the other end of the flexible connecting piece is connected with the sliding seat 333.
[0095] The sliding seat 333 comprises a longitudinal rod 3331, a vertical rod 3332 and a transverse rod 3333, the bottom of the vertical rod 3332 is vertically arranged at the end of the longitudinal rod 3331, the first end of the longitudinal rod 3331 is connected with a sliding block 3336, and the top of the vertical rod 3332 is connected with one end of the transverse rod 3333; meanwhile, the fixed seat 332 extends upward to form a fixed block 3321, the top of the fixed block 3321 is located at the same horizontal plane as the top of the transverse rod 3333, so that the two ends of the spring 3334 are located at the same horizontal position, and the connecting structure of the two ends of the spring 3334 in the length direction is that the first fixing bolt 3337 is arranged on the fixed seat 332, the second fixing bolt 3338 is arranged at the top of the transverse rod 3333, one end of the elastic member is connected with the first fixing bolt 3337, and the other end of the elastic member is connected with the second fixing bolt 3338, so as to achieve the effect of pushing the cutting knife part 331 outward.
[0096] In order to retract the cutting knife part 331 as a whole, the top of the electric push rod 334 is provided with a fixed plate 335, the third fixing bolt 336 is connected between the end of the electric push rod 334 and the fixed plate 335, the fourth fixing bolt 337 is arranged at the top of the transverse rod 3333, and the flexible connecting piece is arranged between the third fixing bolt 336 and the fourth fixing bolt 337, and the flexible connecting piece is a plastic line or a hemp line or a cotton line. The sliding seat 333 is connected with the fixed seat 332 through the spring 3334, so that the sliding seat 333 can control the cutting knife part 331 to be always pressed on the neck position of the ampoule, when the device needs to be rotated, the electric push rod 334 pulls the sliding seat 333 backward through the flexible connecting piece, the spring 3334 is stretched, and the cutting knife part 331 is retracted backward, that is, the cutting knife part 331 does not come into contact with the ampoule in the rotation process, when the device is reset, the electric push rod 334 is stretched forward, the flexible connecting piece is in a relaxed state, the spring 3334 in the stretched state is retracted, the flexible connecting piece is tightened, and the spring 3334 and the cutting knife part 331 are in a working state.
[0097] The structure of the bottleneck pushing-off mechanism, i.e. the bottle breaking mechanism, comprises a fixed support 341, an extension rod 342, a limiting block 343, a pushing block 345, a rear spring 346, a stroke shaft 348 and a stroke block 351. The rotating disc 35 is rotationally connected to the bottom of the fixed disc 34. The fixed support 341 is arranged on the fixed disc 34. The extension rod 342 is slidingly connected to the fixed support 341. The limiting block 343 is arranged on the extension rod 342. The rear spring 346 is sleeved on the inward side of the extension rod 342. One end of the rear spring 346 is in abutment with the fixed support 341. The other end of the rear spring 346 is in abutment with the limiting block 343. The pushing block 345 is arranged on the outward end of the extension rod 342. The pushing block 345 is used to contact the bottle head of the ampoule. The stroke shaft 348 is arranged at the bottom of the limiting block 343 and penetrates through the fixed disc 34. The stroke block 351 is arranged on the upper surface of the rotating disc 35. The stroke block 351 is in the moving track of the stroke shaft 348. During the rotation of the rotating disc 35 relative to the fixed disc 34, when the stroke block 351 is in abutment with the stroke shaft 348, the stroke shaft 348 drives the limiting block 343 and compresses the rear spring 346. When the stroke block 351 is disengaged from the stroke shaft 348, the rear spring 346 drives the limiting block 343 to move outward along the axial direction of the fixed disc 34.
[0098] In order to drive the extension rod 342 to move, the contour shape of the stroke block 351 comprises a compression arc 352 and a release arc 353 in sequence. In order to improve the release speed of the rear spring 346, the radian of the release arc 353 is greater than that of the compression arc 352. Since the rotating disc 35 has a plurality of bottle breaking positions, the stroke block 351 is uniformly distributed on the rotating disc 35. In this embodiment, the stroke block 351 is provided with five in the circumferential direction of the rotating disc 35.
[0099] In order to limit the maximum stroke of the pushing block 345 and provide a buffering effect during the breaking process, the inward side of the extension rod 342 is sleeved with a front spring 347. One end of the front spring 347 is in abutment with the limiting block 343. The other end of the front spring 347 is in abutment with the fixed support 341. The front spring 347 provides a buffering effect.
[0100] In order to reduce the friction between the stroke shaft 348 and the limiting block 343, the top of the stroke shaft 348 is threadedly connected with the limiting block 343, the bottom of the stroke shaft 348 is provided with a limiting plate 3481, the diameter of the limiting plate 3481 is larger than that of the stroke shaft 348, a bearing 3482 is sleeved on the stroke shaft 348, the bearing 3482 is located between the limiting block 343 and the limiting plate 3481, the inner ring of the bearing 3482 is connected with the stroke shaft 348, and the outer ring of the bearing 3482 is in abutment with the travel block 351, so that the sliding friction of line contact is converted into the rolling friction after the bearing 3482 is in contact. When the fixed disc 34 and the rotating disc 35 relatively rotate, the stroke shaft 348 is in contact with the compression arc 352 of the travel block 351, the telescopic rod 342 moves backward, the rear spring 346 is compressed, and the push block 345 moves backward at the same time; when the fixed disc 34 and the rotating disc 35 further rotate, the stroke shaft 348 is disengaged from the travel block 351, the rear spring 346 is reset, the elastic force of release drives the compression rod and the push block 345 to move forward, the push block 345 is in contact with the head of the ampoule, the bottle head of the ampoule is broken at the bottle neck position through kinetic energy, and the bottle neck of the ampoule is separated.
[0101] In order to meet the recycling and fixing of the push block 345, the travel block 351 further comprises a reset arc 354, when the rotating disc 35 reverses, the stroke shaft 348 is in contact with the reset arc 354, the limiting block 343 reversely moves, and the magnetic suction block 381 on the thrust motor 38 is attracted.
[0102] The side surface of the fixed support 341 is provided with a thrust support 382, the thrust motor 38 is arranged at the top of the thrust support 382, the thrust motor 38 controls the longitudinal movement of the magnetic suction block 381 in the telescopic rod movement direction, that is, the thrust motor 38 is arranged on the fixed support 341, the end of the motor shaft of the thrust motor 38 is provided with the magnetic suction block 381, the magnetic suction block 381 is made of a magnet, the limiting block 343 is made of a ferromagnetic material, therefore, after the magnetic suction block 381 reversely moves, the thrust motor 38 is started, the suction block 381 is located at the rear of the limiting block 343, the suction block 381 is attracted to the limiting block 343, and the push block 345 is fixed.
[0103] The flow steps of the re-cutting and bottle breaking of the bottle teat are as follows:
[0104] The following steps,
[0105] Step one, forward transmission of the ampoule, the ampoule moves forward under the clamping of the conveying belt or the gripper, in the embodiment, the gripper is fixed on the rotating disc, the rotating disc is driven to rotate through the motor at the bottom, and then the circular rotation of the ampoule loaded on the gripper in the horizontal direction is realized, that is, the movement track of the ampoule is circular in the horizontal direction.
[0106] Step two, bottleneck detection, the ampoule bottle after knocking is moved under the clamping of the clamping jaw, the height of the bottleneck detection rod is above the bottleneck of the ampoule bottle and below the teat of the ampoule bottle, when the bottleneck detection rod contacts the moving ampoule bottle; if the teat is knocked off, the bottleneck detection rod does not contact the teat of the ampoule bottle and the bottleneck detection rod does not rotate, the ampoule bottle continues to transmit; if the teat is not knocked off, the bottleneck detection rod contacts the teat of the ampoule bottle and the bottleneck detection rod rotates, the bottleneck detection rod triggers the proximity sensor after rotating;
[0107] Step three, retraction of the push-off mechanism, the push-off mechanism retracts the push block from the moving track of the ampoule bottle through horizontal movement;
[0108] Step four, retraction of the bottle cutting mechanism, the bottle cutting mechanism drives the cutting knife part to retract through horizontal movement;
[0109] Step five, reverse transmission of the ampoule bottle, the ampoule bottle moves reversely under the clamping of the conveying belt or the clamping jaw;
[0110] Step six, release of the bottle cutting mechanism, the bottle cutting mechanism drives the cutting knife part to move in the horizontal direction into the moving track of the ampoule bottle;
[0111] Step seven, release of the push-off mechanism, the push-off mechanism pushes the push block into the moving track of the ampoule bottle through horizontal movement;
[0112] Step eight, retransmission of the ampoule bottle, the ampoule bottle moves forward under the clamping of the conveying belt or the clamping jaw;
[0113] Step nine, cutting of the ampoule bottle, the bottleneck of the ampoule bottle is cut by the cutting knife part;
[0114] Step ten, knocking off of the ampoule bottle, the push block moves in the horizontal direction to the direction of the teat of the ampoule bottle, until the teat of the ampoule bottle is separated from the ampoule bottle;
[0115] Step eleven, return to step one, perform bottleneck detection of the ampoule bottle.
[0116] In order to meet the problem of space occupation of the water needle machine, such as adopting the form of assembly line packaging, the lifting type driving mode can be directly adopted, but in the case of occupying smaller space and limiting the speed of subsequent liquid delivery, in steps three, four, six, seven, nine and ten, the push-off mechanism and the push-off mechanism move radially along the circular track of the ampoule bottle.
[0117] In order to more reasonably control the action of the machine, steps three and four are performed at the same time, steps six and seven are performed at the same time, or steps three, four, six and seven can be performed out of order according to the moving speed and track of the ampoule bottle, without the need for synchronous performance.
[0118] The clamp structure of the ampoule is as follows: Figures 28 to 30 As shown, the system includes an upper bottle position 111, a bottle cutting position 012, a fixed plate, a bottle unloading position 55, a rotating plate 35, a frame 01, a left gripper 51, and a right gripper 52. The gripper mechanism includes a left gripper 51 and a right gripper 52, which are mounted on the rotating plate 35. Multiple sets of left grippers 51 and right grippers 52 are arranged circumferentially on the rotating plate 35. The upper bottle position 111, the bottle cutting position 012, and the bottle unloading position 55 are arranged circumferentially on the fixed plate. The upper bottle position 111 is used to fix the ampoule to the left gripper 51 and the right gripper 52 at the bottom of the upper bottle position 111. The bottle cutting position 012 is used to cut the neck of the ampoule as it passes through. The bottle unloading position 55 is used to unload the ampoule.
[0119] like Figures 28 to 30 As shown, a left rotating connecting shaft 511 is provided at the bottom of the left gripper 51, and a right rotating connecting shaft 521 is provided at the bottom of the right gripper 52. A connecting plate 547 is provided on the rotating disk 35. Each connecting plate 547 is rotatably connected to the left rotating connecting shaft 511 and the right rotating connecting shaft 521. A left rotating clamping block 512 is provided on the left rotating connecting shaft 511, and a right rotating clamping block 522 is provided on the right rotating connecting shaft 521. The left rotating clamping block 512 and the right rotating clamping block 522 mesh with each other. The meshing structure is as follows: a left meshing tooth 513 is provided on the left rotating clamping block 512, and a right meshing tooth 523 is provided on the right rotating clamping block 522. The left meshing tooth 513 and the right meshing tooth 523 mesh with each other, that is, when the right rotating clamping block 522 rotates, the left rotating clamping block 512 will rotate simultaneously.
[0120] like Figures 28 to 30 As shown, a left torsion spring 514 is sleeved on the left rotating connecting shaft 511, and a right torsion spring 524 is sleeved on the right rotating connecting shaft 521. One end of the left torsion spring 514 is connected to the connecting plate 547, and the other end of the left torsion spring 514 is connected to the left rotating clamping block 512. One end of the right torsion spring 524 is connected to the connecting plate 547, and the other end of the right torsion spring 524 is connected to the right rotating clamping block 522. A crank arm 515 is provided on the left rotating clamping block 512. The left torsion spring 514 and the right torsion spring 524 play the role of rotational reset. At the same time, the left rotating clamping block 512 is provided with a left locking groove 516 that cooperates with the left torsion spring 514, and the right rotating clamping block 522 is provided with a right locking groove 525 that cooperates with the right torsion spring 524.
[0121] like Figures 28 to 30The driving structure of the left and right clamping jaws 51 and 52 is shown as follows: the first cam mechanism 56 is arranged below the upper bottle position 111 of the rack 01, and the second cam mechanism 57 is arranged below the bottle unloading position 55 of the rack 01. The first cam mechanism 56 pushes the curved arm 515 radially to rotate and open the left and right clamping jaws 51 and 52 at the upper bottle position 111. The second cam mechanism 57 pushes the curved arm 515 radially to rotate and open the left and right clamping jaws 51 and 52 at the bottle unloading position 55.
[0122] As shown in Figures 28 to 30 The first cam mechanism 56 includes a first cam motor 561, a first cam follower 562, and a first cam connecting plate 563. The first cam connecting plate 563 is horizontally arranged on the motor shaft of the first cam motor 561. The first cam follower 562 is rotationally connected to the first cam connecting plate 563. The first cam follower 562 cooperates with the curved arm 515. When the first cam motor 561 rotates, the first cam follower 562 abuts against the side surface of the curved arm 515, pushes the curved arm 515 towards the clamping jaw direction, and opens the left and right clamping jaws 51 and 52 to each other to provide clamping for the ampoule bottle. The first cam follower 562 is rotationally connected to the first cam connecting plate 563 through a bearing.
[0123] As shown in Figures 28 to 30 The second cam mechanism 57 includes a second cam motor 571, a second cam follower 572, a third cam follower 573, a second cam connecting plate 574, and a third cam connecting plate 575. The second cam connecting plate 574 is horizontally arranged on the motor shaft of the second cam motor 571. The second cam follower 572 is rotationally connected to the second cam motor 571. One end of the third cam connecting plate 575 is rotationally connected to the rack 01. The third cam followers 573 are distributed on the other end of the third cam connecting plate 575. The third cam followers 573 are rotationally connected to the third cam connecting plate 575. The second cam follower 572 abuts against one side surface of the third cam connecting plate 575, and the third cam followers 573 are arranged on the other side of the third cam connecting plate 575. The third cam followers 573 cooperate with the curved arm 515. The third cam connecting plate 575 is provided with a semicircular groove 576 cooperating with the second cam follower 572. The third cam followers 573 are arranged in three along the length direction of the third cam connecting plate 575 to ensure that the left and right clamping jaws 51 and 52 can be opened more uniformly during the rotation of the rotating disc 35. The second cam follower 572 is rotationally connected to the second cam connecting plate 574 through a bearing, and the third cam followers 573 are rotationally connected to the third cam connecting plate 575 through a bearing.
[0124] As shown in Figures 28 to 30As shown, the light shielding sensor 58 is arranged between the first cam mechanism 56 and the second cam mechanism 57, and the light shielding sensor 58 is arranged in the track passed by the curved arm 515. The light shielding bracket 581 is arranged below the fixed disc, and the light shielding sensor 58 is connected with the light shielding bracket 581. The light shielding bracket 581 is arranged at the upper and lower ends of the connecting plate 547. The light shielding sensor 58 is vertically arranged at the upper end of the light shielding bracket 581, and the light shielding sensor 58 detects downward.
[0125] As shown in the figure, Figure 31 The liquid discharging mechanism 7 and the liquid injection mechanism 6 in the embodiment are similar to the principles of the invention patent application with the publication number “CN110960422A” of the previous application of the applicant, and details are not repeated here.
[0126] When the rotating disc 35 rotates to the upper bottle position 111, the first cam motor 561 is started to drive the first cam connecting plate 563 to rotate. The first cam follower 562 is in contact with the side surface of the curved arm 515 to push the curved arm 515 outward, so that the left clamping jaw 51 rotates outward. At the same time, the right clamping jaw 52 is driven to open synchronously due to the meshing position, and then the ampoule bottle is moved downward to between the left clamping jaw 51 and the right clamping jaw 52. The first cam motor 561 stops, that is, the first cam follower 562 is not in contact with the curved arm 515. At this time, under the action of the left torsional spring 514 and the right torsional spring 524, the left clamping jaw 51 and the right clamping jaw 52 move to the center, and the crank rotates synchronously until the ampoule bottle is clamped. Then the rotating disc 35 rotates until the curved arm 515 passes the light shielding sensor 58. Because the light amount accepted by the light shielding sensor 58 is inconsistent when different sizes of ampoule bottles pass the light shielding sensor 58, the strength of the electrical signal returned by the light shielding sensor 58 is different. For different sizes of ampoule bottles, the signal returned by the light shielding sensor 58 is judged to determine the size of the ampoule bottle. Finally, during the process that the ampoule bottle is rotated to the bottle unloading position 55 by the rotating disc 35, the second cam motor 571 is started to drive the second cam connecting plate 574 to rotate. The second cam follower 572 is in abutment with the side surface of the third cam connecting plate 575 to drive the third cam connecting plate 575 to swing. The third cam follower 573 on the third cam connecting plate 575 is in abutment with the side surface of the curved arm 515 in turn to push the curved arm 515 to rotate outward, so that the left clamping jaw 51 and the right clamping jaw 52 are opened to each other, and then the ampoule bottle between the left clamping jaw 51 and the right clamping jaw 52 falls to realize unloading.
[0127] As shown in the figure, Figures 32 to 35As shown, an automatic insertion and extraction structure of a liquid tube of a water needle machine infusion bag, comprising a rack 01, an infusion bag placing disc 61, a drainage needle tube, a drainage support 81, a peristaltic pump 82 and a drainage linear motor 83, the drainage linear motor 83 is arranged on the rack 01, the infusion bag placing disc 61 is provided with a clamping area 73, the infusion bag placing disc 61 is located above the rack 01, the drainage linear motor 83 is located below the infusion bag, the drainage needle tube is connected with the drainage support 81, the drainage support 81 is connected with the drainage linear motor 83, the drainage linear motor 83 drives the drainage needle tube to approach and away from the clamping area 73, the peristaltic pump 82 is communicated with the drainage needle tube through a hose, that is, the tail of the drainage needle tube is communicated with the hose, and the other section of the hose is connected with the peristaltic pump 82, when the peristaltic pump 82 is started, the medicament at the connection position of the drainage needle tube is extracted.
[0128] As shown in Figure 34 , the top of the drainage support 81 is provided with an open slot 811, the position of the open slot 811 is used to fix the connection position of the drainage needle tube and the hose, so that the drainage needle tube does not fall off from the drainage support 81 during the forward or backward movement of the drainage support 81, and at the same time, the drainage support 81 can bear the force when the drainage needle tube is inserted into the bag opening of the infusion bag.
[0129] As shown in Figure 35 , the drainage linear motor 83 comprises a push rod 831, the bottom of the drainage support 81 is connected with the end of the push rod 831 through bolts, and the push rod 831 is connected with the motor shaft of the drainage linear motor 83, thereby prolonging the length of the drive.
[0130] As shown in Figure 32 and Figure 35 , the water needle machine has two stations, which are a drainage station for drainage and a liquid injection station for liquid injection, so that the clamping area 73 is provided with two on the infusion bag placing disc 61, the clamping area 73 is rotationally symmetrical on the infusion bag placing disc 61, and further comprises a rotary motor 84, the rotary motor 84 is arranged on the rack 01, the rotary motor 84 is connected with the bottom of the infusion bag placing disc 61 through bolts, the drainage linear motor 83 is arranged on the side of the rotary motor 84, a first bevel gear 841 is arranged on the motor shaft of the rotary motor 84, the bottom of the infusion bag placing disc 61 is connected with a second bevel gear 842, the first bevel gear 841 is engaged with the second bevel gear 842, and the engagement of the first bevel gear 841 and the second bevel gear 842 drives the infusion bag placing disc 61 to rotate in the horizontal direction.
[0131] As shown in Figure 32 and Figure 35 , the other side of the rotary motor 84 is provided with an infusion linear motor 85, the infusion linear motor 85 is connected with an infusion support 851, the infusion linear motor 85 drives the infusion support 851 to approach and away from the clamping area 73, and then the needle tube connected with the syringe is inserted into and extracted from the bag opening of the infusion bag.
[0132] When the liquid is discharged, the infusion bag is placed on the infusion bag placing disc 61, and the bag opening of the infusion bag is fixed by the clamping area 73. The discharge linear motor 83 drives the discharge support 81 clamped with the discharge needle tube to approach the bag opening of the infusion bag, the discharge needle tube is inserted into the bag opening, the peristaltic pump 82 is started to discharge the liquid in the infusion bag, the infusion bag reaches the required capacity before the injection of the medicine, when the discharge is completed, the discharge linear motor 83 drives the discharge support 81 clamped with the discharge needle tube to move away from the bag opening of the infusion bag, the discharge needle tube is pulled out of the bag opening, then the rotary motor 84 is started, the infusion bag after the discharge is rotated to the other side through the transmission of the first bevel gear 841 and the second bevel gear 842, then the infusion linear motor 85 is started, the infusion support 851 installed with the hose and the needle tube approaches the bag opening of the infusion bag, then the syringe injects the medicine into the infusion bag, the infusion linear motor 85 pushes the infusion support 851 away from the bag opening to realize the pulling out of the needle tube, and the preparation of the infusion bag is completed.
Claims
1. An intelligent water injection dispensing machine for infusion bags, characterized in that: This includes a frame, a bottle-lifting and dispensing mechanism, an ampoule turntable mechanism, a dispensing mechanism, and a discharging mechanism. The upper bottle box pushing and dispensing mechanism includes a bottle box, a receiving sliding groove, and an elastic pushing part. One end of the receiving sliding groove in the length direction is the upper bottle position, which extends along the length direction of the bottle box. The receiving sliding groove is disposed on the bottle box. The elastic pushing part includes a push plate and an upper bottle spring. The push plate abuts against the side of the ampoule. One end of the upper bottle spring in the length direction is connected to the bottle box, and the other end of the upper bottle spring in the length direction is connected to the push plate. The upper bottle spring drives the push plate to move towards the upper bottle position in the length direction of the receiving sliding groove. The ampoule turntable mechanism includes a fixed plate, a rotating plate, a gripper mechanism, an atomizing disinfection mechanism, a bottle cutting mechanism, a bottle breaking mechanism, a bottle unloading mechanism, and an ampoule detection mechanism; The atomizing disinfection mechanism is mounted on a fixed plate; The gripper mechanism is evenly distributed around the rotating disk, and the rotating disk is rotatably connected to the fixed disk; The bottle cutting mechanism includes a blade fixing plate, which is connected to a fixing plate. The bottom of the blade fixing plate is provided with a connecting groove, and the outer side of the blade fixing plate is provided with a transition arc. The bottom of the blade fixing plate is provided with a fixing groove, and a blade is provided in the fixing groove. The blade groove extends to the transition arc and forms an opening groove on the surface of the transition arc. The blade includes a cutting edge, which protrudes from the transition arc in the horizontal direction. The bottle-breaking mechanism includes a telescopic rod and a pusher block. The telescopic rod is mounted on a fixed plate and moves radially along the movement trajectory of the gripper to push the bottle nipple away from the neck of the ampoule. The pusher block is located at the end of the telescopic rod. The ampoule detection mechanism is located between the bottle-breaking mechanism and the liquid extraction mechanism, and is used to detect whether the bottle nipple of the ampoule has been broken off. The bottle unloading mechanism is located after the liquid injection mechanism and is used to unload the ampoules from the grippers. The bottle-cutting mechanism further includes a fixed bracket, a limiting block, a rear spring, a travel shaft, and a travel block. The rotating disk is rotatably connected to the bottom of the fixed disk. The fixed bracket is mounted on the fixed disk. The telescopic rod is slidably connected to the fixed bracket. The limiting block is mounted on the telescopic rod. The rear spring is sleeved on the inward side of the telescopic rod. One end of the rear spring abuts against the fixed bracket, and the other end abuts against the limiting block. The push block is located at the outward end of the telescopic rod. The travel shaft is located at the bottom of the limiting block and passes through the fixed disk. The travel block is set on the upper surface of the rotating disk, and the travel block is within the movement trajectory of the travel shaft. During the rotation of the rotating disk relative to the fixed disk, when the travel block abuts against the travel shaft, the travel shaft drives the limiting block and presses the rear spring. When the travel block disengages from the travel shaft, the rear spring drives the limiting block to move outward along the axial direction of the fixed disk. The outer contour of the travel block includes a compression arc, a release arc, and a return arc in sequence. A thrust motor is provided on the fixed bracket, and a magnetic block is provided at the end of the motor shaft of the thrust motor. The magnetic block is attracted to the limiting block.
2. The intelligent water injection dispensing machine for infusion bags according to claim 1, characterized in that: The bottle box has a return channel on the side wall that accommodates the sliding groove. The return channel extends along the length of the bottle box and penetrates the side wall of the bottle box. The push plate extends outward along the width of the return channel to form a return block.
3. The intelligent water injection dispensing machine for infusion bags according to claim 2, characterized in that: The sidewall of the bottle box is recessed in the width direction to form a return groove for the return block to move.
4. The intelligent water injection dispensing machine for infusion bags according to claim 3, characterized in that: The elastic pushing part also includes a guide ring, the two ends of which are fixed to the bottle box along the length direction. The push plate is provided with guide holes that cooperate with the guide ring, and the upper bottle spring is sleeved on the guide ring.
5. The intelligent water injection dispensing machine for infusion bags according to claim 4, characterized in that: The gripper mechanism further includes a bottle loading position and a bottle unloading position. The gripper includes a left gripper and a right gripper. A left rotating connecting shaft is provided at the bottom of the left gripper, and a right rotating connecting shaft is provided at the bottom of the right gripper. A connecting plate is provided on the rotating disk. Each connecting plate is rotatably connected to the left rotating connecting shaft and the right rotating connecting shaft. A left rotating clamping block is provided on the left rotating connecting shaft, and a right rotating clamping block is provided on the right rotating connecting shaft. The left rotating clamping block and the right rotating clamping block mesh with each other. A left torsion spring is sleeved on the left rotating connecting shaft, and a right torsion spring is sleeved on the right rotating connecting shaft. One end of the left torsion spring is connected to the connecting plate. The plate is connected, the other end of the left torsion spring is connected to the left rotating clamping block, one end of the right torsion spring is connected to the connecting plate, and the other end of the right torsion spring is connected to the right rotating clamping block. A curved arm is provided on the left rotating clamping block. A first cam mechanism is provided below the upper bottle position of the frame, and a second cam mechanism is provided below the unloading bottle position of the frame. The first cam mechanism radially pushes the curved arm to rotate and open the left and right clamps. The second cam mechanism radially pushes the curved arm to rotate and open the left and right clamps. A light-shielding sensor is provided between the first cam mechanism and the second cam mechanism. The light-shielding sensor is located within the trajectory of the curved arm.
6. The intelligent water injection dispensing machine for infusion bags according to claim 5, characterized in that: The ampoule detection mechanism further includes a rotation trigger block, a proximity sensor, a torsion spring, and a bottle neck detection rod. The rotation trigger block is rotatably connected to the frame, and the bottle neck detection rod is located at the front end of the rotation trigger block. The rear end of the rotation trigger block corresponds to the proximity sensor. The bottle neck detection rod is positioned within the movement trajectory of the ampoule. One end of the torsion spring abuts against the rotation trigger block, and the other end abuts against the frame. The bottle neck detection rod is higher than the bottle neck and lower than the bottle nipple in the height direction. When the bottle neck detection rod contacts the bottle nipple, it causes the rotation trigger block to rotate and trigger the proximity sensor. When the bottle neck detection rod disengages from the ampoule, the torsion spring drives the rotation trigger block to reset, disengaging the rotation trigger block from the proximity sensor.
7. The intelligent water injection dispensing machine for infusion bags according to claim 6, characterized in that: A thrust bracket is provided on the side of the fixed bracket, and a thrust motor is provided on the top of the thrust bracket. The thrust motor controls the longitudinal movement of the magnetic block in the direction of movement of the telescopic rod.
Citation Information
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