A multifunctional vehicle for disassembling and assembling the gate tie rod
By designing a multi-purpose vehicle for disassembly and assembly of gate pull rods, hydraulic devices and gripper mechanisms assist in disassembling the pins and support pull rods, the problem of time-consuming and labor-intensive manual operation in the prior art is solved, and efficient gate pull rod removal is achieved.
Patent Information
- Application Number
- CN202211100937.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-09
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2042-09-09
AI Technical Summary
The prior art requires a lot of manual operation when disassembling the reservoir gate pull rod, which is time-consuming and labor-intensive, inefficient, and requires multiple people to cooperate, making it difficult to efficiently complete the maintenance of the gate.
A multi-purpose vehicle for disassembly and assembly of gate pull rods is designed, equipped with hydraulic devices and gripper mechanisms, which can assist in disassembly disassembly and move the pull rods obliquely to reduce the amount of manual labor.
The disassembly of the gate lever can be completed in just three to five people, which significantly reduces the amount of manual labor and improves the disassembly efficiency and operational convenience.
Smart Images

Figure CN116197858B_ABST
Abstract
Description
Technical Field:
[0001] The present invention relates to the technical field of water conservancy maintenance equipment, and more specifically to a multifunctional vehicle for disassembling and assembling gate tie rods. Background Art:
[0002] A reservoir is generally explained as "a water conservancy project building for flood interception, water storage, and water flow regulation, which can be used for irrigation, power generation, flood control, and fish farming." It refers to an artificial lake formed by building a dam across a narrow valley or river. After the reservoir is built, it can play roles such as flood control, water storage for irrigation, water supply, power generation, and fish farming.
[0003] Existing reservoirs generally have multiple sluice gates. Some of the sluice gates are connected to a conveying channel for delivering fresh water to other places. An opening and closing machine room is provided at the sluice gate. A gate is provided below the opening and closing machine room. The gate blocks the sluice gate. By opening the gate, the water in the reservoir can flow out into a specified flow channel. After a certain period of time, the gate needs to be overhauled. Since the ground of the opening and closing machine room is higher than the water level, and the gate is generally located at the bottom of the reservoir, the height difference between the two is relatively large. At this time, multiple sections of tie rods are installed on the top of the gate, and the top of the top tie rod is fixed to a connecting seat on a wire rope of a hoist installed on the floor of the opening and closing machine room. Similarly, a maintenance gate mechanism with the same structure is installed on the opening and closing machine room. During maintenance, first lower the maintenance gate to block the sluice gate, and then lift the gate to be repaired and maintained. Since multiple sections of tie rods are connected, it is impossible to lift the gate out of the gate lifting through hole on the ground of the opening and closing machine room at one time. When the wire rope of the hoist reaches the top, only some of the tie rods can be extended out of the gate lifting through hole. At this time, only the corresponding tie rods can be disassembled one by one to gradually lift the gate until it can be extended out of the gate lifting through hole for overhaul. Since a connecting plate part is provided at the connection between two adjacent tie rods above and below, and a pin shaft is inserted into the through holes of the corresponding four connecting plate parts to achieve connection, when disassembling, the pin shaft connecting the two tie rods needs to be disassembled;
[0004] The disassembly process of the existing tie rod is as follows. Through the pulling of the steel wire rope of the hoist, the top of the tie rod below the topmost tie rod is positioned above the gate lifting through-hole. Assume the tie rod to be disassembled is the first tie rod, and the tie rod below the first tie rod is the second tie rod. Two locking beams need to be placed on the ground on both sides of the gate lifting through-hole. Then, by operating the hoist, the first tie rod is lowered a certain distance so that the support blocks on both sides of the upper part of the second tie rod press against the top surfaces of the two locking beams. Then, the locking plate at the pin shaft is disassembled, and the pin shaft is pulled out. Since the tie rod generally weighs four or five hundred kilograms and the pin shaft also weighs two or three hundred catties, the existing disassembly method is generally to manually push out the pin shaft step by step with a hammer, etc. During the pushing process, it is necessary to manually wind a rope around the protruding part of the pin shaft and then manually pull and support it to ensure that the pin shaft does not fall when it comes out. It requires multiple people to support and pull, and the manual labor intensity is very high. Then, it is carried. After the pin shaft is disassembled, the first tie rod and the second tie rod are separated. At this time, multiple people need to support and pull the bottom of the first tie rod outwards. Then, through the continuous lowering of the movable pulley block of the steel wire rope of the hoist, the first tie rod is lowered, and at the same time, the first tie rod moves obliquely outwards until the head of the first tie rod is close to the top of the second tie rod. At this time, the first tie rod is horizontal. Place the fork of the trolley (a manual hydraulic stacker can be used) below the middle part of the first tie rod, lift the fork and press it against the bottom surface of the middle part of the first tie rod to achieve support. Then, remove the pin shaft at the connection between the connecting plate of the movable pulley block and the top of the first tie rod. At this time, the first tie rod needs to be completely separated from the equipment. At this time, by multiple people pulling the trolley and supporting the first tie rod, it can be moved out to complete the disassembly. Then, lower the movable pulley block, connect it to the second tie rod through a pin shaft, and then operate the hoist to lift the second tie rod. In the same way as before, disassemble the second tie rod. In this way, the tie rods are gradually disassembled in sequence until the gate extends above the gate lifting through-hole. Then, it can be repaired and maintained, such as replacing the sealing strip of the gate, etc.
[0005] This process is all manually operated, with poor effect and low efficiency. It often takes nearly a month to repair one gate, and nearly twenty people are needed for operation, which is time-consuming and laborious. Summary of the Invention:
[0006] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a multi-functional vehicle for disassembling and assembling the gate tie rod. It can assist in disassembling the pin shaft, and at the same time, can clamp the bottom of the tie rod to assist the tie rod to move obliquely outwards and descend for support, making the disassembly convenient. It only requires three to five people to operate, greatly reducing the manual labor intensity, saving time and effort, and having a good effect.
[0007] The solution of the present invention to solve the above technical problems is:
[0008] A multifunctional vehicle for disassembling and assembling the gate tie rod, including a frame body. A hydraulic device is provided in the middle of the frame body. The top end of the push rod of the hydraulic cylinder of the hydraulic device is fixed with a main cross bar. Transmission sprockets are fixed at both the left and right ends of the main cross bar. Two chains are installed on the two transmission sprockets. The front end of the chain extends vertically downward along the front end of the corresponding transmission sprocket and is fixed on the lifting frame body. The lifting frame body is in front of the frame body. Guide wheels are movably connected to both the left and right vertical beams of the lifting frame body through hinge shafts. The guide wheels are inserted into the vertical guide grooves formed on the inner side walls of the left and right vertical main beams of the frame body;
[0009] A middle support beam is provided in the middle of the lifting frame body. The left and right ends of the middle support beam are welded and fixed on the inner side walls of the left and right vertical beams of the lifting frame body. Two horizontal moving screws are provided on the middle support beam. A moving block is screwed on the corresponding horizontal moving screw. A vertical moving plate is fixed on the front wall surface of the corresponding moving block. A lower support arm extending forward is fixed at the lower part of the front wall surface of the vertical moving plate. Positioning circular blocks are provided on the inner side walls at the front ends of the two lower support arms. Circular convex positioning parts are formed in the middle of the opposite wall surfaces of the two positioning circular blocks;
[0010] The front end of one of the lower support arms is connected with a gripper mechanism.
[0011] Further, the gripper mechanism includes two horizontally arranged connecting chains that are parallel up and down. One end of the two connecting chains is fixedly connected to a connecting block. The connecting block is fixed at the front end of one of the lower support arms. The other ends of the two connecting chains are fixed on the outer wall surface of a circular connecting plate;
[0012] A connecting sleeve is fixed in the middle of the outer end face of the circular connecting plate. The middle of the connecting sleeve is movably connected with an adjusting rotating shaft through a bearing. The outer end of the adjusting rotating shaft extends out of the outer end of the connecting sleeve and is fixed with a rotating wheel. External threads are formed on the outer side wall of the inner end of the adjusting rotating shaft. One end of a telescopic sleeve is inserted into the inner end of the connecting sleeve. The inner end of the adjusting rotating shaft is screwed into the threaded hole section of the central through hole of the telescopic sleeve. The other end of the telescopic sleeve extends out of the circular connecting plate. An annular groove is formed on its outer wall surface. The inner ends of the bending rod parts of multiple claws are inserted into the annular groove. The outer ends of the bending rod parts of the claws are movably connected to the corresponding connecting seats fixed on the inner end face of the circular connecting plate through hinge shafts. A claw part extending horizontally is formed on the side of the outer end of the bending rod part of the claw away from the circular connecting plate. Claw grooves are formed on the inner side walls at the ends of all claw parts.
[0013] Further, a spherical part is formed at the inner end of the bending rod part. The spherical part is inserted into the annular groove. The outer wall surface of the spherical part is close to or in contact with the inner wall surface of the annular groove.
[0014] Furthermore, a support plate is fixedly connected to the top surface of the rear ends of the two lower support arms. A forklift fork is fixed to the top surface of the support plate, and the rear end of the forklift fork is fixed to the front wall surface of the vertically moving plate.
[0015] Furthermore, the lifting frame body includes two vertical beams on the left and right. Connecting transverse beams are provided between the upper and lower parts of the two vertical beams. The two ends of the connecting transverse beam are fixed to the inner side walls of the two vertical beams. A guiding beam is fixed to the top surface of the connecting transverse beam. A guiding groove with a convex-shaped cross-section is formed in the middle of the top surface of the guiding beam. The middle support beam is located between the two connecting transverse beams. A vertical support rod is fixed to the middle top surface of the middle support beam. The top surface of the vertical support rod is fixed to the middle bottom surface of the upper connecting transverse beam. Support seats are fixed to the rear wall surfaces at the top and bottom of the vertically moving plate. Transverse guiding wheels are movably connected to the support seats through hinge shafts. The transverse guiding wheels are inserted into the lower large-width groove part of the guiding groove of the corresponding guiding beam, and the side walls of the transverse guiding wheels are close to the inner side walls of the lower large-width groove part of the corresponding guiding groove.
[0016] One ends of the two transverse moving screw rods are movably connected to the left and right side walls at the lower part of the vertical support rod. The other ends of the transverse moving screw rods extend out of the outer wall surfaces of the corresponding vertical beams and are movably connected to guiding sleeves fixed to the outer wall surfaces of the corresponding vertical beams through bearings. An adjusting rotating wheel is provided at the outer end of the guiding sleeve. The rotating shaft of the adjusting rotating wheel extends into the guiding sleeve and is connected to the corresponding end of the transverse moving screw rod.
[0017] Furthermore, rear connecting blocks are fixed to the rear wall surfaces at the bottoms of the two vertical beams of the lifting frame body. The front bottom of the chain is fixed to the rear connecting block.
[0018] Furthermore, the vehicle frame main body includes two vertical main beams on the left and right. A middle transverse beam is provided at the rear of the middle between the two vertical main beams. A lower transverse beam is provided at the rear of the lower part between the two vertical main beams. The front wall surfaces at the left and right ends of the middle transverse beam and the lower transverse beam are fixed to the rear wall surfaces of the two vertical main beams. The rear end of the chain is fixed to the top surface of the middle transverse beam, and the middle of the chain is engaged with the corresponding driving sprocket.
[0019] Furthermore, on the outer side wall of the vertical main beam on the side where the gripper mechanism is installed on the frame main body, a vertical sleeve is fixed at the upper part. The middle part of the vertical sleeve is movably connected with a vertical rotating shaft through a bearing. The top of the vertical rotating shaft extends out of the vertical sleeve and is fixed with a first connecting sleeve. A long rod body is fixed on the side wall of the first connecting sleeve. The middle part of the long rod body has a middle through groove that runs horizontally. A bottom through groove is formed on the bottom surface of the through groove. A moving seat is inserted into the middle through groove. A plurality of pulleys are movably connected to the moving seat through hinge shafts. The bottom surfaces of the pulleys are pressed against the bottom surfaces of the left and right parts of the middle through groove. The bottom surface of the bottom connecting block of the moving seat extends out of the bottom through groove. The bottom of the bottom connecting block has a hanging hole, and a hand-operated hoist is hung thereon.
[0020] The prominent effect of the present invention is:
[0021] It can assist in removing the pin shaft. At the same time, it can clamp the bottom of the pull rod to assist the pull rod to move obliquely outward and downward for support, making the disassembly convenient. It only requires three to five people to operate, greatly reducing the manual labor amount, saving time and effort, and having a good effect. Description of the drawings:
[0022] Figure 1 It is a partial structural schematic diagram of the present invention (without installing the gripper mechanism);
[0023] Figure 2 is Figure 1 a partial enlarged view of
[0024] Figure 3 It is a partial structural schematic diagram of the frame main body and the lifting frame of the present invention;
[0025] Figure 4 It is a partial front view of the frame main body and the lifting frame of the present invention;
[0026] Figure 5 It is a partial front view of the frame main body of the present invention;
[0027] Figure 6 It is a partial structural schematic diagram between the gripper mechanism and the pin shaft of the present invention;
[0028] Figure 7 It is a partial structural schematic diagram in the vertical state when the pull rod is removed;
[0029] Figure 8 It is a partial structural schematic diagram when removing the pin shaft
[0030] Figure 9 It is a partial structural schematic diagram in the inclined state when the pull rod of the present invention is removed. Specific implementation manner:
[0031] Example, as shown in Figures 1 to 9As shown in the figure, a multi-functional vehicle for disassembling and assembling the gate tie rod includes a frame body 10. A hydraulic device 20 is provided in the middle of the frame body 10. The top of the push rod of the hydraulic cylinder 21 of the hydraulic device 20 is fixed with a main cross bar 22. Transmission sprockets 23 are fixed at both the left and right ends of the main cross bar 22. Two chains 24 are installed on the two transmission sprockets 23. The front end of the chain 24 extends vertically downward along the front end of the corresponding transmission sprocket 23 and is fixed on the lifting frame body 30. The lifting frame body 30 is in front of the frame body 10. Guide wheels 31 are movably connected to the left and right vertical beams of the lifting frame body 30 through hinge shafts. The guide wheels 31 are inserted into vertical guide grooves 12 formed on the inner side walls of the left and right vertical main beams 11 of the frame body 10. The cross section of the vertical guide groove 12 is convex. The wide groove part of the inner side is inside the vertical main beam 11. The hinge shaft of the guide wheel 31 is inserted into the narrow groove part of the vertical guide groove 12. The width of the narrow groove part is smaller than the diameter of the guide wheel 31. The guide wheel 31 is located in the wide groove part;
[0032] A middle support beam 32 is provided in the middle of the lifting frame body 30. The left and right ends of the middle support beam 32 are welded and fixed on the inner side walls of the left and right vertical beams of the lifting frame body 30. Above the middle support beam 32, there are two left and right transverse moving screws 33. A moving block 34 is screwed on the corresponding transverse moving screw 33. A vertical moving plate 35 is fixed on the front wall surface of the corresponding moving block 34. A forward extending lower support arm 36 is fixed on the lower part of the front wall surface of the vertical moving plate 35. Positioning circular blocks 37 are provided on the inner side walls of the front ends of the two lower support arms 36. Circular convex positioning parts 371 are formed in the middle of the opposite wall surfaces of the two positioning circular blocks 37;
[0033] The front end of one of the lower support arms 36 is connected with a gripper mechanism 40.
[0034] Furthermore, the gripper mechanism 40 includes two horizontally arranged connecting chains 41 (simply shown in the attached drawing) parallel to each other up and down. One end of the two connecting chains 41 is fixedly connected to a connecting block. The connecting block is fixed on the front end of one of the lower support arms 36. The other ends of the two connecting chains 41 are fixed on the outer wall surface of a circular connecting plate 42;
[0035] A connecting sleeve 43 is fixed to the middle of the outer end face of the circular connecting plate 42. A regulating rotating shaft 44 is movably connected to the middle of the connecting sleeve 43 through a bearing. The outer end of the regulating rotating shaft 44 extends out of the outer end of the connecting sleeve 43 and is fixed with a rotating wheel 45. External threads are formed on the outer side wall of the inner end of the regulating rotating shaft 44. One end of a telescopic sleeve 46 is inserted into the inner end of the connecting sleeve 43. Multiple convex guiding strips are formed on the inner side wall of the inner end of the connecting sleeve 43. Multiple axial guiding grooves are formed on the outer side wall of the telescopic sleeve 46. The convex guiding strips are inserted into the corresponding axial guiding grooves. The inner end of the regulating rotating shaft 44 is screwed into the threaded hole section of the central through hole of the telescopic sleeve 46. The other end of the telescopic sleeve 46 extends out of the circular connecting plate 42, and an annular groove 431 is formed on its outer wall surface. The inner ends of the bending rod parts 471 of multiple clamping claws 47 are inserted into the annular groove 431. The outer ends of the bending rod parts 471 of the clamping claws 47 are movably connected to the corresponding connecting seats fixed on the inner end face of the circular connecting plate 42 through hinge shafts. A horizontally extending clamping claw part 472 is formed on the outer side of the outer end of the bending rod part 471 of the clamping claw 47 away from the circular connecting plate 42. Claw grooves 473 are formed on the inner side walls at the ends of all the clamping claw parts 472.
[0036] Further, a spherical part 474 is formed at the inner end of the bending rod part 471. The spherical part 474 is inserted into the annular groove 431, and the outer wall surface of the spherical part 474 is close to or in contact with the inner wall surface of the annular groove 431.
[0037] Further, a support plate 500 is fixedly connected to the top surface of the rear ends of the two lower support arms 36. A forklift 510 is fixed to the top surface of the support plate 500. The rear end of the forklift 510 is fixed to the front wall surface of the vertical moving plate 35.
[0038] Further, the lifting frame 30 includes two left and right vertical beams. Connecting cross beams 38 are provided between the upper and lower parts of the two vertical beams. The two ends of the connecting cross beam 38 are fixed to the inner side walls of the two vertical beams. A guiding beam 381 is fixed to the top surface of the connecting cross beam 38. A guiding groove with a convex cross-section is formed in the middle of the top surface of the guiding beam 381. The middle support beam 32 is located between the two connecting cross beams 38. A vertical support rod 321 is fixed to the middle top surface of the middle support beam 32. The top surface of the vertical support rod 321 is fixed to the middle of the bottom surface of the upper connecting cross beam 38. Support seats 351 are fixed to the rear wall surfaces at the top and bottom of the vertical moving plate 35. A transverse guiding wheel 352 is movably connected to the support seat 351 through a hinge shaft. The transverse guiding wheel 352 is inserted into the lower large-width groove part of the corresponding guiding groove of the guiding beam 381. The side wall of the transverse guiding wheel 352 is close to the inner side wall of the lower large-width groove part of the corresponding guiding groove; the width of the upper small-width groove of the guiding groove is smaller than the diameter of the transverse guiding wheel 352.
[0039] One end of each of the two horizontally moving screws 33 is movably connected to the left and right side walls at the lower part of the vertical support rod 321. The other end of the horizontally moving screw 33 extends out of the outer wall surface of the corresponding vertical beam and is movably connected through a bearing to a fixed guide sleeve 301 on the outer wall surface of the corresponding vertical beam. An adjusting rotating wheel 39 is provided at the outer end of the guide sleeve 301. The rotating shaft of the adjusting rotating wheel 39 extends into the guide sleeve 301 and is connected to the corresponding end of the horizontally moving screw 33. It can be fixedly connected or one end of the rotating shaft of the adjusting rotating wheel 39 is a spline or a square hole, which is inserted into a spline hole or a square hole formed at one end of the corresponding horizontally moving screw 33. The rotating shaft of the adjusting rotating wheel 39 is movably connected through a bearing to the guide sleeve 301.
[0040] Furthermore, a same rear connecting block 3010 is fixed on the rear wall surfaces at the bottoms of the two vertical beams of the lifting frame body 30. The front bottoms of the two chains 24 are fixed on the rear connecting block 3010.
[0041] Furthermore, the vehicle frame main body 10 includes two left and right vertical main beams 11. A middle horizontal beam 13 is provided at the rear of the middle between the two vertical main beams 11. A lower horizontal beam 14 is provided at the rear of the lower part between the two vertical main beams 11. The front wall surfaces at the left and right ends of the middle horizontal beam 13 and the lower horizontal beam 14 are fixed on the rear wall surfaces of the two vertical main beams 11. The rear end of the chain 24 is fixed on the top surface of the middle horizontal beam 13. The middle of the chain 24 is engaged with the corresponding driving sprocket 23, that is, the tooth part of the driving sprocket 23 meshes with the chain 24.
[0042] Furthermore, a lower horizontal plate 15 is fixed on the bottom surface of the middle of the lower horizontal beam 14;
[0043] The hydraulic device 20 includes a hydraulic cylinder 21. The base of the hydraulic cylinder 21 is fixed on the top surface of the lower horizontal plate 15. An arc-shaped connecting block 131 is fixed in the middle of the front wall surface of the middle horizontal beam 13. The upper part of the hydraulic cylinder 21 is inserted into an arc-shaped groove formed in the middle of the rear wall surface of the arc-shaped connecting block 131. The outer wall surface of the upper part of the hydraulic cylinder 21 is clamped between the inner wall surface of the arc-shaped groove and the middle front wall surface of the middle horizontal beam 13; The structure of the hydraulic device 20 is the same as the hydraulic system structure of the existing manual hydraulic stacker on the market. Therefore, it will not be described in detail.
[0044] The lifting frame body 30 is located in front of the middle horizontal beam 13. Rear mounting connecting plates are fixed on the rear wall surfaces of the two vertical beams of the lifting frame body 30. Guide wheels 31 are movably connected to the rear mounting connecting plates through hinge shafts.
[0045] Furthermore, outer connection bases 16 are fixed on the outer side walls of the lower parts of the left and right vertical main beams 11 of the frame body 10. Push wheels 17 are installed at the rear and front of the outer connection bases 16, and vertically extending hand-pushing and pulling frames 18 are fixed on the rear wall surfaces of the two vertical main beams 11.
[0046] Furthermore, a vertical sleeve 50 is fixed on the upper part of the outer side wall of the vertical main beam 11 on the side where the frame body 10 is installed with the gripper mechanism 40. A vertical rotating shaft 51 is movably connected to the middle of the vertical sleeve 50 through a bearing. The top of the vertical rotating shaft 51 extends out of the vertical sleeve 50 and is fixed with a first connecting sleeve 52. A long rod body 53 is fixed on the side wall of the first connecting sleeve 52. An inclined rod is fixed on the upper part of the long rod body 53. One end of the inclined rod is fixed on the side wall of the first connecting sleeve 52 to achieve triangular support. The middle part of the long rod body 53 is a horizontally penetrating middle through groove, and a bottom through groove is formed on the bottom surface of the through groove. A moving seat 54 is inserted into the middle through groove. A plurality of pulleys 55 are movably connected to the moving seat 54 through a hinge shaft. The bottom surfaces of the pulleys 55 are pressed against the bottom surfaces of the left and right parts of the middle through groove. The bottom surface of the bottom connecting block of the moving seat 54 extends out of the bottom through groove, and a hanging hole is formed at the bottom of the bottom connecting block, on which a hand chain hoist 56 is hung.
[0047] When disassembling the tie rod of the gate in this embodiment, generally, one multifunctional vehicle and one manual hydraulic stacker of this embodiment are required, and then, one more manual hydraulic platform truck is needed. Both the manual hydraulic stacker and the manual hydraulic platform truck are products that can be directly purchased on the market.
[0048] The process of disassembling the tie rod is as follows:
[0049] 1. First, start the hoist and lift the tie rod of the gate that needs to be repaired and maintained. When the top tie rod (the first tie rod) and the tie rod (the second tie rod) below it extend out of the valve lifting through hole on the ground of the hoist room, then, place the left and right locking beams on the ground at the left and right parts of the valve lifting through hole. Then, through the operation of the hoist, slightly lower the first tie rod so that the support seat on the outer side wall of the second tie rod is pressed against the top surface of the corresponding locking beam. At this time, observe and confirm whether the locking beam is completely supported. After confirmation, lower the first tie rod again to make the pin shaft at the connection of the first tie rod and the second tie rod relatively loose, and clean the dirt on the pin shaft.
[0050] 2. Unscrew the lock piece bolt on the pin shaft and fix a power-assisted rod (a horizontal straight rod) at one end of the pin shaft to facilitate the movement of the pin shaft in the extraction direction.
[0051] III. Push this embodiment. Place channel steel rails at the left and right parts of the valve lifting through-hole. The bottom surface of the channel steel rail presses against the ground of the hoisting machine room. Then, push the trolley wheels 17 of this embodiment along the channel steel rails. By operating the foot pedal or manual lever at the rear of the hydraulic cylinder 21, the height position of the push rod of the hydraulic cylinder 21 can be adjusted, thereby adjusting the height position of the lifting frame 30. Move the claw 47 of the gripper mechanism 40 close to the pin shaft (two claws 47 are shown in the attached drawing, and actually there are at least six claws 47). By rotating the rotating wheel 45, all the claws 47 are spread out, and then move to the pin shaft so that the radially extending edge formed on the outer side wall of the corresponding end of the pin shaft is located in the clamping grooves 473 of all the claws 47. Then, rotate the rotating wheel 45 again so that all the claws 47 come closer together, clamping the radially extending edge at all the claws 47 to achieve locking. Then, push the resistance through the assisting rod to move the long rod body 53 outward at the end of the pin shaft with the radially extending edge. When the pin shaft is moved out by 2 / 3, rotate the long rod body 53 and operate the hand chain hoist 56. Tie the rope around the lifting center of the pin shaft, hook the upper end of the rope to the hook part of the hand chain hoist 56, hoist the pin shaft and adjust its height to keep it horizontal. Then, push the pin shaft out forcefully. The long rod body 53 rotates, and after the pin shaft is moved out, place it on the corresponding pusher trolley and then it can be pushed out.
[0052] IV. Then, push this embodiment to move it to an appropriate position. By adjusting the height position of the push rod of the hydraulic cylinder 21, adjust the height position of the positioning circular block 37 to the required height. Manually rotate the two adjusting rotating wheels 39 to make the two positioning circular blocks 37 close to the two connecting plate parts at the bottom of the first pull rod, and finally make the circular convex positioning part 371 insert into the pin connection through-hole at the corresponding connecting plate part. The connecting plate part closely adheres to the end face of the corresponding positioning circular block 37. Then, the hoisting machine operates to slowly lower the first pull rod. While lowering, move this embodiment backward. In this embodiment, generally move backward about 2 meters. At this time, the first pull rod moves obliquely backward.
[0053] V. Use a manual hydraulic platform truck as a transfer truck and move it to the bottom end of the first pull rod. Press the bottom end of the first pull rod against the top surface of the lifting plate of the transfer truck. Then, rotate the two adjusting rotating wheels 39 to separate the two positioning circular blocks 37 from the first pull rod. At the same time, slowly lower the height of the first pull rod. At this time, the transfer truck moves backward to adjust the inclination of the first pull rod so that the head of the first pull rod rests on the head of the second pull rod (it is necessary to ensure that the wire rope of the movable pulley always remains in a natural vertical state).
[0054] VI. Move the manual hydraulic stacker (schematic diagram in the attached figure) to the middle side of the first pull rod, move its fork under the middle bottom surface of the first pull rod, and lift it by manually adjusting the lifting rod of the hydraulic cylinder of the manual hydraulic stacker, so that the main cross bar of the hydraulic cylinder is lifted, the fork is lifted, and it is pressed against the middle bottom surface of the first pull rod to achieve middle support (the manual hydraulic stacker here can also be a multi-functional vehicle identical to that in this embodiment, and the fork 510 on it can be used for support). In the same way, remove the pin shaft at the connection between the connecting plate of the movable pulley group and the top of the first pull rod. Then, confirm whether the pin shaft is separated from the first pull rod.
[0055] VII. After separation, pull the transfer vehicle backward again, so that the first pull rod gradually becomes horizontal and finally completely presses against the fork of the manual hydraulic stacker. Then, by moving this manual hydraulic stacker, the first pull rod can be removed to achieve disassembly. Its disassembly effect is good, the efficiency is high, and the operation difficulty is greatly reduced.
[0056] After the first pull rod is disassembled, the movable pulley group can be lowered, connected to the top of the second pull rod through a pin shaft, and then the second pull rod can be lifted for disassembly. The subsequent operations can be the same as the above method to disassemble all the pull rods. Finally, the gate will extend out of the valve lifting through hole, and then it can be repaired and maintained, which is very convenient.
[0057] The above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Those of ordinary skill in the relevant technical field can also make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention. The patent protection scope of the present invention shall be defined by the claims.
Claims
1. A multifunctional vehicle for disassembling and assembling the gate tie rod, comprising a frame body (10). A hydraulic device (20) is provided in the middle of the frame body (10). The top of the push rod of the hydraulic cylinder (21) of the hydraulic device (20) is fixed with a main transverse rod (22). Transmission sprockets (23) are fixed at both the left and right ends of the main transverse rod (22). Two chains (24) are installed on the two transmission sprockets (23). The front end of the chain (24) extends vertically downward along the front end of the corresponding transmission sprocket (23) and is fixed on the lifting frame body (30). The lifting frame body (30) is in front of the frame body (10), and it is characterized in that: Guide wheels (31) are movably connected to the left and right vertical beams of the lifting frame body (30), and the guide wheels (31) are inserted into the vertical guide grooves (12) of the left and right vertical main beams (11) of the vehicle frame main body (10). An intermediate support beam (32) is provided in the middle of the lifting frame body (30). The left and right ends of the intermediate support beam (32) are fixed to the inner side walls of the left and right vertical beams of the lifting frame body (30). There are two left and right transverse moving screws (33) at the intermediate support beam (32). A moving block (34) is screwed onto the corresponding transverse moving screw (33). A vertical moving plate (35) is fixed to the front wall surface of the corresponding moving block (34). A downward support arm (36) extending forward is fixed to the lower part of the front wall surface of the vertical moving plate (35). Positioning circular blocks (37) are provided on the inner side walls at the front ends of the two downward support arms (36). Circular convex positioning parts (371) are formed in the middle of the opposite wall surfaces of the two positioning circular blocks (37). A gripper mechanism (40) is connected to the front end of one of the downward support arms (36). The gripper mechanism (40) includes two horizontally arranged connecting chains (41) parallel to each other up and down. One end of each of the two connecting chains (41) is fixedly connected to a connecting block, and the connecting block is fixed to the front end of one of the downward support arms (36). The other ends of the two connecting chains (41) are fixed to the outer wall surface of a circular connecting plate (42). A connecting sleeve (43) is fixed to the middle of the outer end face of the circular connecting plate (42). An adjusting rotating shaft (44) is movably connected to the middle of the connecting sleeve (43). A telescopic sleeve (46) is inserted into the connecting sleeve (43). The inner end of the adjusting rotating shaft (44) is screwed into the threaded hole section of the central through hole of the telescopic sleeve (46). One end of the telescopic sleeve (46) extends out of the circular connecting plate (42). The inner ends of the bent rod parts (471) of multiple claws (47) are inserted into the annular groove (431) of the telescopic sleeve (46). The bent rod parts (471) of the claws (47) are movably connected to the circular connecting plate (42).
2. The multi-functional vehicle for disassembling and assembling the gate tie rod according to claim 1, wherein: A spherical part (474) is formed at the inner end of the bent rod part (471). The spherical part (474) is inserted into the annular groove (431), and the outer wall surface of the spherical part (474) is close to or in contact with the inner wall surface of the annular groove (431).
3. The multi-functional vehicle for disassembling and assembling the gate tie rod according to claim 1, characterized in that: The lifting frame body (30) includes left and right vertical beams. Connecting transverse beams (38) are provided between the upper and lower parts of the two vertical beams. A guide beam (381) is fixed to the top surface of the connecting transverse beam (38). A vertical support rod (321) is fixed to the middle of the top surface of the intermediate support beam (32). The top surface of the vertical support rod (321) is fixed to the middle of the bottom surface of the upper connecting transverse beam (38). Transverse guide wheels (352) are provided on the front and rear wall surfaces at the top and bottom of the vertical moving plate (35). The transverse guide wheels (352) are inserted into the guide grooves of the corresponding guide beams (381).
4. The multi-functional vehicle for disassembling and assembling the gate tie rod according to claim 1, wherein: The frame body (10) includes two left and right vertical main beams (11). A middle cross beam (13) is provided at the rear of the middle between the two vertical main beams (11). A lower cross beam (14) is provided at the rear of the lower part between the two vertical main beams (11). The front wall surfaces at the left and right ends of the middle cross beam (13) and the lower cross beam (14) are fixed on the rear wall surfaces of the two vertical main beams (11). The rear end of the chain (24) is fixed on the top surface of the middle cross beam (13), and the middle of the chain (24) is engaged with the corresponding transmission sprocket (23).
5. The multi-functional vehicle for disassembling and assembling the gate tie rod according to claim 1, characterized in that: On the outer wall of the upper part of the vertical main beam (11) on the side where the frame body (10) is installed with the gripper mechanism (40), a vertical sleeve (50) is fixed. The middle part of the vertical sleeve (50) is movably connected with a vertical rotating shaft (51) through a bearing. The top of the vertical rotating shaft (51) extends out of the vertical sleeve (50) and is fixed with a first connecting sleeve (52). A long rod body (53) is fixed on the side wall of the first connecting sleeve (52). The middle part of the long rod body (53) is a middle through groove that runs horizontally. A bottom through groove is formed on the bottom surface of the through groove. A moving seat (54) is inserted into the middle through groove. A plurality of pulleys (55) are movably connected to the moving seat (54) through a hinge shaft. The bottom surfaces of the pulleys (55) are pressed against the bottom surfaces of the left and right parts of the middle through groove. The bottom surface of the bottom connecting block of the moving seat (54) extends out of the bottom through groove. A hanging hole is provided at the bottom of the bottom connecting block, and a hand winch (56) is hung thereon.
Citation Information
Patent Citations
Telescopic heavy building pipe clamping and lifting mechanism
CN107399681A
Clamping frame device for assembling and disassembling vehicle
CN218145680U