Magnetic tile assembly machine

By designing an automated magnetic tile assembly machine, using lifting and rotating cylindrical molds, the automatic and rapid assembly of magnetic tile is achieved, solving the problems of low efficiency and unstable quality in traditional manual assembly, and improving the product pass rate.

CN116207934BActive Publication Date: 2025-08-19ZHEJIANG YAODONG INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202310345174.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-03
Publication Date
2025-08-19
Estimated Expiration
2043-04-03

AI Technical Summary

Technical Problem

The assembly efficiency of existing motor housing components is low, the product quality is unstable and the pass rate is low, mainly because the magnetic tile is installed into the motor housing and the fixing process is completed by manual or multiple equipment.

Method used

A magnetic tile assembly machine is designed, including an assembly table, a motor housing conveying mechanism, a magnetic tile clamp conveying mechanism, a magnetic tile conveying mechanism and a motor housing compacting mechanism, and the automatic and rapid assembly of magnetic tile is achieved by lifting and rotating cylindrical molds.

Benefits of technology

It realizes automatic and rapid assembly of magnetic tiles, improves assembly efficiency and product quality stability, and improves product pass rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a magnetic tile assembly machine, comprising an assembly table, characterized in that: the assembly table is provided with an assembly mold, a motor housing conveying mechanism connected to the front of the assembly mold, a magnetic tile clamp conveying mechanism in the rear, two sets of magnetic tile conveying mechanisms in the left and right directions, and a motor housing pressing mechanism in the upper direction; the assembly mold is a cylindrical mold capable of lifting and rotating movements, two magnetic tile positioning grooves distributed left and right are provided on the upper outer circle of the cylindrical mold, two magnetic tile clamp guide grooves distributed front and back and arranged axially are provided on the outer circle of the cylindrical mold, a magnetic tile clamp push-up assembly is provided in the magnetic tile clamp guide groove, and a magnetic tile clamp positioning assembly is provided at the lower end of the magnetic tile clamp guide groove. The present invention has a reasonable structure and stable operation, and realizes the automated and rapid assembly of magnetic tiles.
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Description

Technical Field

[0001] The present invention relates to an improved invention in the field of motor assembly, and in particular to an improved invention of a magnetic shoe assembly machine. Background Art

[0002] The motor housing assembly consists of a motor housing, magnetic tiles and magnetic tile clamps. Traditional motor housing assemblies use manual labor or multiple devices to install the magnetic tiles into the motor housing and fix them with magnetic tile clamps. This has problems such as low assembly efficiency, unstable product quality and low product qualification rate. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a magnetic tile assembly machine that operates stably, quickly and efficiently.

[0004] In order to solve the above technical problems, the present invention is implemented by adopting the following technical solutions: the magnetic tile assembly machine includes an assembly table, which is characterized in that: the assembly table is provided with an assembly mold and a motor housing conveying mechanism connected to the front position of the assembly mold, a magnetic tile clamp conveying mechanism in the rear position, two groups of magnetic tile conveying mechanisms in the left and right positions, and a motor housing clamping mechanism in the upper position; the assembly mold is a cylindrical mold that can be lifted and rotated, and two magnetic tile positioning grooves distributed left and right are provided on the upper outer circle of the cylindrical mold, and two magnetic tile clamp guide grooves distributed front and back and arranged axially are provided on the outer circle of the cylindrical mold, and a magnetic tile clamp pushing component is provided in the magnetic tile clamp guide groove, and a magnetic tile clamp positioning component is provided at the lower end of the magnetic tile clamp guide groove.

[0005] The motor housing conveying mechanism includes a conveying plate, which is movable forward and backward and is arranged on a guide rail. A motor housing assembly hole is provided on the corresponding conveying plate, and the assembly hole is a stepped hole.

[0006] The magnetic tile clamp transmission mechanism includes a swing arm and a vibration plate. The outlet of the vibration plate is connected to a slideway, and a clamping component is provided at the end of the slideway. One end of the swing arm can be swung and set on a cross slide, and the other end of the swing arm is provided with an adsorption component. The adsorption component is connected between the end of the slideway and the lower end of the magnetic tile clamp guide groove to transmit the magnetic tile clamp.

[0007] The magnetic tile conveying mechanism includes a vertical magnetic tile conveying platform, a lifting transfer plate connected to the conveying platform outlet and a material picking clamp connected to the bottom of the lifting transfer plate. The material picking clamp is arranged on the pushing plate, and the pushing plate can be moved left and right and arranged on the slide rail. The lower end of the lifting transfer plate on the side that is close to the conveying platform outlet is provided with a transfer groove, and the transfer groove can match and accommodate the adsorbed vertical magnetic tiles. The material picking clamp is connected between the transfer groove and the positioning groove to perform magnetic tile conveyance.

[0008] The magnetic tile clamp positioning assembly includes left and right arc blocks respectively arranged on both sides of the lower end of the guide groove. The arc blocks can move circumferentially to fit the cylindrical mold. A limiting ring is provided on the outer side of the corresponding arc block. The limiting ring is set on the annular fixing seat. The annular fixing seat is connected to the cylindrical mold. The arc block is connected to a radially arranged driving rod. A tension spring is connected between the driving rods of the left and right arc blocks, and a driving block is provided at the outer end of the driving rod. The driving block can be moved back and forth.

[0009] The limiting ring is provided with a radial inner convex block, and a limiting groove is formed between the radial inner convex block and the annular fixing seat. The arc block is provided with a radial outer convex block, and the radial outer convex block is arranged in the limiting groove.

[0010] The motor housing pressing mechanism comprises a pressing block capable of lifting and lowering, and the pressing block is pressed and matched with the upper end of the motor housing.

[0011] The magnetic shoe clamp pushing assembly includes a pushing block, which can be moved up and down and is arranged in the magnetic shoe clamp guide groove.

[0012] The two ends of the push block extend into the two magnetic shoe clamp guide grooves respectively.

[0013] The magnetic shoe positioning groove and the transfer groove are both provided with magnetic pieces

[0014] The beneficial effect of the present invention is that the improved magnetic tile assembly machine has a reasonable structure and stable operation. By setting an assembly mold that can lift and rotate and a motor housing conveying mechanism connected to the front position of the assembly mold, a magnetic tile clamp conveying mechanism in the rear position, two groups of magnetic tile conveying mechanisms in the left and right positions, and a motor housing clamping mechanism in the upper position, the motor housing is conveyed and positioned above the assembly mold, the magnetic tile clamp and magnetic tile are conveyed to the assembly mold, and then installed in the motor housing by the assembly mold, thereby realizing the automatic and rapid assembly of the magnetic tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings.

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is a front view of the structure of the present invention;

[0018] Figure 3 For the present invention Figure 1 A magnified view of part A;

[0019] Figure 4 For the present invention Figure 1 A magnified view of part B;

[0020] Figure 5 For the present invention Figure 1 Magnified view of part C;

[0021] Figure 6 For the present invention Figure 2 Enlarged view of part D. DETAILED DESCRIPTION

[0022] The accompanying drawings show the structure of the present invention, and the following further describes its relevant details in conjunction with the accompanying drawings. Figure 1-6 The magnetic tile assembly machine includes an assembly table 1, on which is provided an assembly mold 2 and a motor housing conveying mechanism 3 connected to the front of the assembly mold 2, a magnetic tile clamp conveying mechanism 4 in the rear, two groups of magnetic tile conveying mechanisms 5 in the left and right directions, and a motor housing pressing mechanism 6 in the upper direction; the assembly mold 2 is a cylindrical mold 21 that can be lifted and rotated. Specifically, the lower end of the cylindrical mold 21 is connected to a transmission rod, which can be rotatably set on the lifting platform and driven to rotate by a motor, and the lifting platform is driven to lift and lower by a cylinder or an oil cylinder; two magnetic tile positioning grooves 22 distributed left and right are provided on the outer circle of the upper part of the cylindrical mold 21, which can match and accommodate vertical magnetic tiles, and the corresponding magnetic tiles are adsorbed in the magnetic tile positioning grooves 22, and two magnetic tile clamp guide grooves 23 distributed front and back and arranged axially are provided on the outer circle of the cylindrical mold 21, and a magnetic tile clamp pushing component 7 is provided in the magnetic tile clamp guide groove 23, and a magnetic tile clamp positioning component 8 is provided at the lower end of the magnetic tile clamp guide groove 23.

[0023] The working principle of the present invention is to place the motor housing on the motor housing conveying mechanism 3, and convey it to the top of the cylindrical mold 21 by the motor housing conveying mechanism 3, and press it by the motor housing pressing mechanism 6. At the same time, the two sets of magnetic tile conveying mechanisms 5 convey the magnetic tiles to the magnetic tile positioning grooves 22 respectively, and the magnetic tiles are adsorbed on the magnetic tile positioning grooves 22. The magnetic tile clamp conveying mechanism 4 conveys a magnetic tile clamp to the lower end of a guide groove 23 and is positioned by the corresponding magnetic tile clamp positioning assembly 8. After that, after the cylindrical mold 21 rotates 180 degrees, the magnetic tile clamp The conveying mechanism 4 conveys another magnetic tile clamp to the lower end of another guide groove 23, and is positioned by the corresponding magnetic tile clamp positioning assembly 8; then, the cylindrical mold 21 rises, and its upper part extends into the motor housing, and the corresponding magnetic tile also enters and is adsorbed in the motor housing, and then the magnetic tile clamp pushing assembly 7 pushes the magnetic tile clamp up along the guide groove 23 into the motor housing, and is supported between the two magnetic tiles. Finally, the cylindrical mold 21 descends, and the magnetic tile detaches from the magnetic tile positioning groove 22 and remains in the motor housing, completing the magnetic tile assembly.

[0024] As a further improved specific embodiment, see the attached Figure 6 The motor housing conveying mechanism 3 includes a conveying plate 31, which can be moved back and forth and is set on the guide rail. It is preferably equipped with a transmission cylinder. The corresponding conveying plate 31 is provided with a motor housing assembly hole 32. The assembly hole 32 is a stepped hole for matching and installing the motor housing. The port cover of the motor housing is set in the stepped hole.

[0025] As a further improved specific embodiment, see the attached Figure 3 The magnetic tile clamp transmission mechanism 4 includes a swing arm 41 and a vibration plate 42. The outlet of the vibration plate 42 is connected to a slide 43. The end of the slide 43 is provided with a clamping assembly 44. The clamping assembly 44 is preferably a pair of left and right pneumatic clamping blocks that cooperate with each other. The clamping block is provided with a clamping mouth to position the magnetic tile clamp and prevent the magnetic tile clamp from stacking. One end of the swing arm 41 can be swingably set on a cross slide 45. The corresponding swing arm 41 is equipped with a rotating motor, and the cross slide 45 is equipped with a horizontal moving cylinder and a longitudinal moving cylinder. The other end of the swing arm 41 is provided with an adsorption assembly 46. Preferably, the adsorption assembly 46 includes a suction nozzle and a negative pressure source thereof. The adsorption assembly 46 is connected between the end of the slide 43 and the lower end of the magnetic tile clamp guide groove 23 to transmit the magnetic tile clamp.

[0026] During operation, the vibrating plate 42 arranges the magnetic tile clips into the slide 43 for transmission. The magnetic tile clips transmitted to the end of the slide 43 are positioned by the clamping assembly 44. Then the adsorption assembly 46 is driven by the cross slide 45 to move downward to absorb the magnetic tile clips. The corresponding clamping assembly 44 releases the magnetic tile clips. Then the adsorption assembly 46 moves upward with the magnetic tile clips and swings to a horizontal position with the swing arm 41. Then the cross slide 45 moves forward, so that the adsorption assembly 46 transmits the magnetic tile clips to the lower end of the guide groove 23. Similarly, it is reset to transmit the next magnetic tile clip.

[0027] As a further improved specific embodiment, see the attached Figure 5 The magnetic tile conveying mechanism 5 includes a vertical magnetic tile conveying platform 51, a lifting transfer plate 52 connected to the outlet of the conveying platform 51 and a material picking clamp 53 connected to the bottom of the lifting transfer plate 52. The conveying platform 51 preferably includes a conveyor belt and baffles on both sides, which can match and accommodate a row of vertical magnetic tiles. The material picking clamp 53 is preferably a pair of left and right pneumatic clamps that cooperate with each other, and a tension spring is connected between the clamps. The material picking clamp 53 is set on a pushing plate 54, and the pushing plate 54 can be moved left and right and set on a slide rail. The lower end of the lifting transfer plate 52 on one side of the outlet of the conveying platform 51 is provided with a transfer groove 55, and the transfer groove 55 can match and accommodate the adsorbed vertical magnetic tiles. The material picking clamp 53 is connected between the transfer groove 55 and the positioning groove 22 to transfer the magnetic tiles.

[0028] During operation, the vertical magnetic tile conveying platform 51 conveys the vertical magnetic tile forward to the exit of the conveying platform 51, and is adsorbed in the transfer groove 55 of the lifting transfer plate 52. Then the lifting transfer plate 52 moves downward to block the remaining magnetic tiles and convey the magnetic tile to the material picking clamp 53 below, where it is clamped and positioned by the material picking clamp 53. Then the lifting transfer plate 52 moves upward and resets, and the pushing plate 54 drives the material picking clamp 53 to move toward the cylindrical mold 21 and delivers the magnetic tile to the magnetic tile positioning groove 22.

[0029] As a further improved specific embodiment, see the attached Figure 4The magnetic tile clamp positioning assembly 8 includes left and right arc blocks 81 respectively provided on both sides of the lower end of the guide groove 23. The arc blocks 81 can move circumferentially to fit the cylindrical mold 21. A limiting ring 82 is provided on the outer side of the corresponding arc block 81. The limiting ring 82 is provided on the annular fixing seat 83. The annular fixing seat 83 is connected to the cylindrical mold 21. The arc block 81 is connected to a radially arranged driving rod 84. The driving rod 84 passes through the limiting ring 82, and the limiting ring 82 is provided with a slot for the driving rod 84 to rotate. A tension spring (not shown in the figure) is connected between the driving rods 84 of the left and right arc blocks 81, and a driving block 85 is provided at the outer end of the driving rod 84. The driving block 85 can be moved back and forth. Preferably, the driving block 85 is driven by a cylinder.

[0030] During operation, the driving block 85 moves forward and touches the driving rod 84, so that the driving rod 84 and the arc block 81 overcome the tension spring and move circumferentially around the cylindrical mold 21, so that the left and right arc blocks 81 separate from each other, allowing the magnetic tile clamp to be installed in the guide groove 23. Then the driving block 85 moves backward, and the driving rod 84 and the arc block 81 move circumferentially around the cylindrical mold 21 under the action of the tension spring and reset, so that the left and right arc blocks 81 close together, confining the magnetic tile clamp in the guide groove 23.

[0031] As a further improved specific implementation method, the limiting ring 82 is provided with a radial inner protrusion, and a limiting groove is formed between the radial inner protrusion and the annular fixing seat 83. The arc block 81 is provided with a radial outer protrusion, which is arranged in the limiting groove to guide and limit the circumferential movement of the arc block 81.

[0032] As a further improved specific embodiment, see the attached Figure 2 The motor housing clamping mechanism 6 includes a clamping block that can be raised and lowered. The clamping block is tightly fitted with the upper end of the motor housing. Preferably, the clamping block is equipped with a driving cylinder, which is arranged on the bracket, and the clamping block is equipped with a guide column.

[0033] As a further improved specific embodiment, see the attached Figure 4 The magnetic tile clamp pushing assembly 7 includes a pushing block, which can be moved up and down and is arranged in the magnetic tile clamp guide groove 23. Preferably, the pushing block is equipped with a driving cylinder, and the transmission shaft linked to the driving cylinder extends into the center of the cylindrical mold 21 and is connected to the transmission seat. The transmission seat can be moved up and down and is located in the center of the cylindrical mold 21. The pushing block is installed on the transmission seat; as a preference, the two ends of the pushing block are respectively extended into the two magnetic tile clamp guide grooves 23, so that one pushing block can act on two magnetic tile clamps at the same time, with a compact structure and good synchronization.

[0034] As a further improved specific implementation method, magnetic sheets are provided in the magnetic tile positioning groove 22 and the transfer groove 55 for assisting in the adsorption of magnetic tiles to meet the assembly requirements of magnetic tiles with weak magnetism or without magnetization.

[0035] In summary, the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A magnetic tile assembly machine, comprising an assembly table, characterized in that: The assembly table is provided with an assembly mold and a motor housing conveying mechanism connected to the front position of the assembly mold, a magnetic tile clamp conveying mechanism in the rear position, two groups of magnetic tile conveying mechanisms in the left and right positions, and a motor housing pressing mechanism in the upper position; the assembly mold is a cylindrical mold that can be lifted and rotated, and two magnetic tile positioning grooves distributed left and right are provided on the outer circle of the upper part of the cylindrical mold, and two magnetic tile clamp guide grooves distributed front and back and arranged axially are provided on the outer circle of the cylindrical mold, and a magnetic tile clamp pushing assembly is provided in the magnetic tile clamp guide groove, and a magnetic tile clamp positioning assembly is provided at the lower end of the magnetic tile clamp guide groove; The magnetic shoe clamp transmission mechanism includes a swing arm and a vibration plate. The outlet of the vibration plate is connected to a slideway. The end of the slideway is provided with a clamping assembly. One end of the swing arm can be swingably set on a cross slide. The other end of the swing arm is provided with an adsorption assembly. The adsorption assembly is connected between the end of the slideway and the lower end of the magnetic shoe clamp guide groove to transmit the magnetic shoe clamp. The magnetic tile conveying mechanism includes a vertical magnetic tile conveying platform, a lifting transfer plate connected to the conveying platform outlet, and a material picking clamp connected below the lifting transfer plate. The material picking clamp is set on the pushing plate, and the pushing plate can be moved left and right and set on the slide rail. The lower end of the lifting transfer plate on the side adjacent to the conveying platform outlet is provided with a transfer groove, which can match and accommodate the vertical magnetic tile. The material picking clamp is connected between the transfer groove and the positioning groove to transfer the magnetic tile. The magnetic tile clamp positioning assembly includes left and right arc blocks respectively arranged on both sides of the lower end of the guide groove. The arc blocks can move circumferentially to fit the cylindrical mold. A limiting ring is provided on the outer side of the corresponding arc block. The limiting ring is set on the annular fixing seat. The annular fixing seat is connected to the cylindrical mold. The arc block is connected to a radially arranged driving rod. A tension spring is connected between the driving rods of the left and right arc blocks, and a driving block is provided at the outer end of the driving rod. The driving block can be moved back and forth.

2. The magnetic tile assembly machine according to claim 1, wherein: The motor housing conveying mechanism includes a conveying plate, which is movable forward and backward and is arranged on a guide rail. A motor housing assembly hole is provided on the corresponding conveying plate, and the assembly hole is a stepped hole.

3. The magnetic tile assembly machine according to claim 1, wherein: The limiting ring is provided with a radial inner convex block, and a limiting groove is formed between the radial inner convex block and the annular fixing seat. The arc block is provided with a radial outer convex block, and the radial outer convex block is arranged in the limiting groove.

4. The magnetic tile assembly machine according to claim 1, wherein: The motor housing pressing mechanism comprises a pressing block capable of lifting and lowering, and the pressing block is pressed and matched with the upper end of the motor housing.

5. The magnetic tile assembly machine according to claim 1, wherein: The magnetic shoe clamp pushing assembly includes a pushing block, which can be moved up and down and is arranged in the magnetic shoe clamp guide groove.

6. The magnetic tile assembly machine according to claim 5, wherein: The two ends of the push block extend into the two magnetic shoe clamp guide grooves respectively.

7. The magnetic tile assembly machine according to claim 1, wherein: Magnetic sheets are arranged in the magnetic shoe positioning groove and the transfer groove.

Citation Information

Patent Citations

  • Magnetic shoe assembling machine

    CN219535843U

  • Magnetic shoe assembling die

    CN219535844U