A device and method for automatic fixed-length cutting of reinforcing steel

Abstract

A reinforcing steel fixed-length automatic shearing device and method. It includes a shearing mechanism, a shearing cylinder, a mechanical arm, a mechanical arm oil cylinder, a base turntable, and a connecting flange plate. The shearing mechanism is mechanically connected with the shearing cylinder, and the shearing mechanism is connected with the upper part of the mechanical arm oil cylinder through the connecting flange plate. The lower end of the mechanical arm oil cylinder is installed on the base turntable. The base turntable is provided with the mechanical arm oil cylinder. The mechanical arm oil cylinder is mechanically connected with the mechanical arm. The shearing mechanism of the shearing device can automatically clamp reinforcing steel by using the reinforcing steel outlet clamping mechanism and the reinforcing steel inlet clamping mechanism to prevent the reinforcing steel from loosening and falling off. The shearing operation of the reinforcing steel is performed in cooperation with the reinforcing steel clamping forceps and the shearing forceps, and the device has the functions of automatically clamping and shearing reinforcing steel.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of steel bar shearing device, in particular to a steel bar fixed-length automatic shearing device and method. BACKGROUND

[0002] The traditional steel bar shearing mainly relies on manual measurement and completes the corresponding shearing, such as on-site placement, shearing with a handheld shearing device; or setting a fixed length with a partition, and then shearing with a shearing machine. This shearing method is not only low in efficiency and high in risk coefficient, but also has poor work links and high cost. In addition, the existing steel bar shearing machine also has some problems, for example, although the shearing speed is fast, the equipment is too large in size, which is not convenient to use in some small open spaces, and has high requirements for the site; or some equipment is small and has low requirements for the use site, but cannot automatically shear the length and needs manual intervention, which increases the risk coefficient. SUMMARY

[0003] The present application aims at the deficiencies and defects in the prior art, and provides a steel bar fixed-length automatic shearing device and method. The shearing device measures the length of the steel bar by using a laser sensor, greatly improves the measurement speed, saves the manual measurement of the length of the steel bar, is accurate and efficient, greatly reduces the risk of operation of the workers, the addition of the flange makes the machine more flexible and variable, in the face of the problem of steel bar blockage, directly makes the shearing part vertical, then shakes it to make the blocked part smooth, reduces the intervention of the workers, greatly reduces the risk cost and safety problem of handling emergency events, the shearing mechanism can automatically clamp the steel bar by using the steel bar outlet clamping mechanism and the steel bar inlet clamping mechanism, prevent the steel bar from loosening and falling off, and cooperate with the steel bar clamping pliers and the shearing pliers to perform the shearing operation of the steel bar, has the functions of automatic clamping and shearing of the steel bar.

[0004] In order to achieve the above object, the application adopts the following technical scheme: a steel bar fixed-length automatic shearing device and method, which comprises a shearing mechanism 1, a shearing cylinder 2, a mechanical arm 3, a mechanical arm oil cylinder 4, a base turntable 5, a connecting flange 6, the shearing mechanism 1 is mechanically connected with the shearing cylinder 2, and the shearing mechanism 1 is connected with the upper part of the mechanical arm oil cylinder 4 through the connecting flange 6, the lower end of the mechanical arm oil cylinder 4 is installed on the base turntable 5, the base turntable 5 is provided with the mechanical arm oil cylinder 4, and the mechanical arm oil cylinder 4 is mechanically connected with the mechanical arm 3; the shearing mechanism 1 comprises a steel bar outlet clamping mechanism 11, a steel bar clamping clamp 12, a shearing clamp 13, a laser sensor 14, a steel bar inlet clamping mechanism 15, a protective shell 16, an inlet motor 17 and an outlet motor 18, the inlet motor 17 is installed on the upper part of the protective shell 16, the inlet motor 17 is mechanically connected with the steel bar outlet clamping mechanism 11, the outlet motor 18 is installed on the lower part of the protective shell 16, and the outlet motor 18 is mechanically connected with the steel bar inlet clamping mechanism 15, the steel bar clamping clamp 12 is arranged at the lower end of the shearing clamp 13, the shearing clamp 13 is mechanically connected with the shearing cylinder 2, and the protective shell 16 is provided with the laser sensor 14.

[0005] Further, the laser sensor 14 is provided with at least two and is symmetrically distributed on the left and right sides of the inner wall of the protective shell 16.

[0006] Further, the steel bar clamping clamp 12 comprises a clamping cylinder 12-1, a clamping head 12-2 and a clamping anti-skid plate 12-3, the clamping anti-skid plate 12-3 is bolted on the clamping head 12-2, and the clamping head 12-2 is mechanically connected with the clamping cylinder 12-1.

[0007] Further, the shearing clamp 13 comprises a linkage rod 13-1, a shearing head 13-2 and a mounting base 13-3, the shearing head 13-2 is mechanically connected with the shearing cylinder 2 through the linkage rod 13-1, and the shearing cylinder 2 and the clamping cylinder 12-1 are respectively installed on the upper and lower ends of the mounting base 13-3.

[0008] Further, the steel bar inlet clamping mechanism 15 comprises a rear fixed sheet 15-1, a pushing connecting plate 15-2, a pushing cylinder 15-3, a clamping conveyor belt 15-4 and a front fixed sheet 15-5, the inlet motor 17 is in transmission connection with the clamping conveyor belt 15-4 through the rear fixed sheet 15-1, the output end of the inlet motor 17 is movably connected to the front fixed sheet 15-5, the rear fixed sheet 15-1 and the front fixed sheet 15-5 are fixedly connected to the pushing connecting plate 15-2, and the pushing connecting plate 15-2 is connected with the pushing cylinder 15-3.

[0009] Further, the structure of the steel bar outlet clamping mechanism 11 is the same as that of the steel bar inlet clamping mechanism 15.

[0010] Further, the mechanical arm 3 is provided with a plurality of hydraulic cylinders 301 for providing power for the mechanical arm 3.

[0011] The operating method of the reinforcing steel bar fixed-length automatic shearing device and method is specifically as follows: the working posture of the shearing mechanism 1 is adjusted through the mechanical arm 3; the shearing mechanism 1 is adjusted and controlled to be more consistent with the current work through the control flange 6; the reinforcing steel bar to be sheared is clamped through the reinforcing steel bar inlet clamping mechanism 15, and the forward movement of the reinforcing steel bar to the reinforcing steel bar outlet clamping mechanism 11 is realized through the clamping conveyor belt 15-4; when the reinforcing steel bar is driven by the clamping conveyor belt 15-4 to the laser sensor 14, the laser sensor 14 starts to measure the length; when the reinforcing steel bar moves to the set length, the shearing cylinder 2 drives the shearing clamp 13 to shear the reinforcing steel bar, and the reinforcing steel bar clamping clamp 12 clamps the reinforcing steel bar; and the above steps are repeated until the operation is completed.

[0012] After the above technical scheme is adopted, the shearing device has the following advantages:

[0013] (1) The length of the reinforcing steel bar is measured by the laser sensor, which greatly improves the measurement speed, saves the manual measurement of the length of the reinforcing steel bar, is accurate and efficient, and greatly reduces the risk of operation of the workers;

[0014] (2) The addition of the flange makes the machine more flexible and variable. In the face of the problem of reinforcing steel bar blockage, the shearing part is directly made vertical, then shaken to restore the blocked part to be smooth, reduces the intervention of workers, greatly reduces the risk cost and safety problem of handling emergency events;

[0015] (3) The shearing mechanism can automatically clamp the reinforcing steel bar by the reinforcing steel bar outlet clamping mechanism and the reinforcing steel bar inlet clamping mechanism, prevent the reinforcing steel bar from loosening and falling off, and cooperate with the reinforcing steel bar clamping clamp and the shearing clamp to perform the shearing operation of the reinforcing steel bar, and has the functions of automatically clamping and shearing the reinforcing steel bar. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0017] Figure 1 is a structural schematic diagram of the present application.

[0018] Figure 2 is a second angle schematic diagram of the present application.

[0019] Figure 3 is Figure 2 is a corresponding top view structural schematic diagram.

[0020] Figure 4 yes Figure 2 The corresponding diagram of the structure viewed from below.

[0021] Figure 5 yes Figure 1 The corresponding rear view structure diagram.

[0022] Figure 6 This is a schematic diagram of the structure of the rebar clamping clamp 12 and the shearing clamp 13 in this invention.

[0023] Figure 7 This is a schematic diagram of the steel bar inlet clamping mechanism 15 and the inlet motor 17 in this invention.

[0024] Figure 8 This is a schematic diagram of the connecting flange 6 in this invention.

[0025] Explanation of reference numerals in the attached drawings: 1. Shearing mechanism; 2. Shearing cylinder; 3. Robotic arm; 4. Robotic arm cylinder; 5. Base turntable; 6. Connecting flange; 11. Rebar outlet clamping mechanism; 12. Rebar clamping clamp; 13. Shearing clamp; 14. Laser sensor; 15. Rebar inlet clamping mechanism; 16. Protective housing; 17. Inlet motor; 18. Outlet motor; 12-1. Clamping cylinder; 12-2. Clamping anti-slip plate; 12-3. Linkage rod; 13-1. Shearing head; 13-2. Rear fixing plate; 15-1. Push connecting plate; 15-2. Pushing cylinder; 15-3. Clamping conveyor belt; 15-4. Front fixing plate; 15-5. Mounting base; 201. Hydraulic cylinder; 301. Detailed Implementation

[0026] See Figures 1-8 As shown, the technical solution adopted in this specific embodiment is as follows: it includes a shearing mechanism 1, a shearing cylinder 2, a robotic arm 3, a robotic arm cylinder 4, a base turntable 5, and a connecting flange 6. The shearing mechanism 1 is mechanically connected to the shearing cylinder 2, and the shearing mechanism 1 is connected to the upper part of the robotic arm cylinder 4 through the connecting flange 6. The lower end of the robotic arm cylinder 4 is installed on the base turntable 5, and the robotic arm cylinder 4 is provided on the base turntable 5. The robotic arm cylinder 4 is mechanically connected to the robotic arm 3.

[0027] The shearing mechanism 1 comprises a steel bar outlet clamping mechanism 11, a steel bar clamping jaw 12, a shearing jaw 13, a laser sensor 14, a steel bar inlet clamping mechanism 15, a protective shell 16, an inlet motor 17, and an outlet motor 18. The inlet motor 17 is installed above the protective shell 16 and mechanically connected to the steel bar outlet clamping mechanism 11. The outlet motor 18 is installed below the protective shell 16 and mechanically connected to the steel bar inlet clamping mechanism 15. The steel bar clamping jaw 12 is arranged at the lower end of the shearing jaw 13, which is mechanically connected to the shearing cylinder 2. The laser sensor 14 is arranged on the protective shell 16. During the shearing operation, the worker only needs to place the steel bar into the steel bar inlet clamping mechanism 15. Then the steel bar inlet clamping mechanism 15 will make the steel bar pass through the steel bar clamping jaw 12 and the shearing jaw 13 in turn and then enter the steel bar outlet clamping mechanism 11. After the steel bar enters, the laser sensor 14 will record the length of the steel bar and feed back to the control terminal. When the length reaches the set value, the shearing cylinder 2 will drive the shearing jaw 13 to shear the steel bar, and the steel bar clamping jaw 12 will clamp the steel bar to prevent it from loosening and falling off. The inlet motor 17 and the outlet motor 18 provide power for the steel bar inlet clamping mechanism 15 and the steel bar outlet clamping mechanism 11, respectively.

[0028] More specifically, the laser sensor 14 is provided with at least two and symmetrically distributed on the left and right sides of the inner wall of the protective shell 16. The laser sensor 14 can measure the length, but when the measured length of the steel bar reaches the set value, it will drive the shearing cylinder 2 to drive the shearing jaw 13 to shear the steel bar.

[0029] More specifically, the steel bar clamping jaw 12 comprises a clamping cylinder 12-1, a clamping head 12-2, and a clamping anti-slip plate 12-3. The clamping anti-slip plate 12-3 is bolted to the clamping head 12-2, and the clamping head 12-2 is mechanically connected to the clamping cylinder 12-1. When shearing the steel bar and clamping the steel bar is needed, the clamping cylinder 12-1 will drive the clamping head 12-2 to clamp the steel bar. The clamping anti-slip plate 12-3 can increase the clamping ability of the clamping head 12-2 to prevent the steel bar from loosening and falling off.

[0030] More specifically, the shearing jaw 13 comprises a linkage rod 13-1, a shearing head 13-2, and a mounting base 13-3. The shearing head 13-2 is mechanically connected to the shearing cylinder 2 through the linkage rod 13-1, and the shearing cylinder 2 and the clamping cylinder 12-1 are respectively installed at the upper and lower ends of the mounting base 13-3. During the shearing operation, the shearing cylinder 2 drives the shearing head 13-2 through the linkage rod 13-1 to shear the steel bar. The mounting base 13-3 can fix the steel bar clamping jaw 12 and the shearing cylinder 2 on the protective shell 16.

[0031] More specifically, the steel bar inlet clamping mechanism 15 includes a rear fixed sheet 15-1, a push connecting plate 15-2, a push cylinder 15-3, a clamping conveyor belt 15-4, and a front fixed sheet 15-5. The inlet motor 17 is in transmission connection with the clamping conveyor belt 15-4 through the rear fixed sheet 15-1, and the output end of the inlet motor 17 is movably connected to the front fixed sheet 15-5. The rear fixed sheet 15-1 and the front fixed sheet 15-5 are fixedly connected to the push connecting plate 15-2, and the push connecting plate 15-2 is connected to the push cylinder 15-3. When the steel bar is being cut or after the steel bar is cut, the push cylinder 15-3 will push the push connecting plate 15-2, and the clamping conveyor belt 15-4 will be driven by the rear fixed sheet 15-1 and the front fixed sheet 15-5 to move inward, so that the steel bar inlet clamping mechanism 15 and the steel bar outlet clamping mechanism 11 can clamp the steel bar.

[0032] More specifically, the structure of the steel bar outlet clamping mechanism 11 is the same as that of the steel bar inlet clamping mechanism 15. The same structure is adopted to manufacture the steel bar outlet clamping mechanism 11 and the steel bar inlet clamping mechanism 15, which is convenient for production, installation, adjustment, and subsequent maintenance and replacement.

[0033] More specifically, the mechanical arm 3 is provided with a plurality of hydraulic cylinders 301 for providing power to the mechanical arm 3.

[0034] The operation method of the steel bar fixed-length automatic cutting device and method is as follows:

[0035] 1) Adjust the working posture of the cutting mechanism 1 by the mechanical arm 3;

[0036] 2) Adjust and control the connecting flange plate 6 so that the cutting mechanism 1 is more suitable for the current work;

[0037] 3) Clamping the steel bar to be cut by the steel bar inlet clamping mechanism 15, and moving the steel bar forward to the steel bar outlet clamping mechanism 11 by the clamping conveyor belt 15-4;

[0038] 4) When the steel bar is driven by the clamping conveyor belt 15-4 to the laser sensor 14, the laser sensor 14 starts to measure the length;

[0039] 5) When the steel bar moves to the set length, the cutting cylinder 2 drives the cutting tongs 13 to cut the steel bar, and the steel bar clamping tongs 12 clamp the steel bar;

[0040] 6) Repeat the above steps until the end.

[0041] The working principle of the present application: the mechanical arm 3 solves the problem of not easy to send the reinforcement into the cutting opening. When it is needed to start cutting the reinforcement, the mechanical arm 3 moves to the specified position, so that the worker can better send the reinforcement into the empty opening of the clamping conveyor belt 15-4 of the reinforcement inlet clamping mechanism 15. After the reinforcement is sent, the device can start working, and the worker can also lift the height of the cutting mechanism 1 through the mechanical arm 3, so that the reinforcement falls to the ground after cutting, preventing the reinforcement from being accumulated at the reinforcement outlet clamping mechanism 11 after cutting, and increasing a plurality of laser sensors 14 at the cutting position of the cutting clamp 13, which measures the length of the reinforcement by using the laser sensor 14, greatly increasing the cutting speed of the cutting mechanism 1, being more accurate and efficient, greatly reducing the risk of worker operation, and the cutting mechanism 1 and the mechanical arm 3 are connected through the connecting flange plate 6, so that the cutting mechanism 1 is more flexible and variable. In the face of the problem of reinforcement blockage, the cutting mechanism 1 can be directly made vertical, then shaken to make the blocked part smooth, reduce the intervention of workers, prevent workers from being hurt by the rebounding reinforcement when dredging, greatly reduce the risk cost and safety problems of handling emergency events, and the base turntable 5 can drive the device to rotate.

[0042] The above is only used to illustrate the technical solutions of the present application, not to limit it. Other modifications or equivalent replacements of the technical solutions of the present application made by those skilled in the art should be covered in the scope of the claims of the present application, as long as they do not deviate from the spirit and scope of the present application.

Claims

1. A device for automatic cutting of reinforcement bars in fixed lengths, characterized in that: It includes shearing mechanism (1), shearing cylinder (2), mechanical arm (3), mechanical arm oil cylinder (4), base turntable (5), connecting flange (6), the shearing mechanism (1) is mechanically connected with shearing cylinder (2), and the shearing mechanism (1) is connected with the upper of mechanical arm oil cylinder (4) through connecting flange (6), the lower end of mechanical arm oil cylinder (4) is installed in base turntable (5), the base turntable (5) is equipped with mechanical arm oil cylinder (4), mechanical arm oil cylinder (4) is mechanically connected with mechanical arm (3); The shearing mechanism (1) includes steel bar outlet clamping mechanism (11), steel bar clamping forceps (12), shearing forceps (13), laser sensor (14), steel bar inlet clamping mechanism (15), protective shell (16), inlet motor (17), outlet motor (18), the upper of protective shell (16) is installed with inlet motor (17), inlet motor (17) is mechanically connected with its steel bar outlet clamping mechanism (11), and the lower of protective shell (16) is installed with outlet motor (18), outlet motor (18) is mechanically connected with steel bar inlet clamping mechanism (15), the steel bar clamping forceps (12) are arranged in the lower end of shearing forceps (13), shearing forceps (13) are mechanically connected with shearing cylinder (2), the protective shell (16) is equipped with laser sensor (14); The steel bar clamping forceps (12) include clamping cylinder (12-1), clamping head (12-2), clamping antiskid plate (12-3), the clamping antiskid plate (12-3) is bolted on clamping head (12-2), and clamping head (12-2) is mechanically connected with clamping cylinder (12-1); The shearing forceps (13) include linkage rod (13-1), shearing head (13-2), mounting base (13-3), the shearing head (13-2) is mechanically connected with shearing cylinder (2) through linkage rod (13-1), and shearing cylinder (2) and clamping cylinder (12-1) are installed at the upper and lower ends of mounting base (13-3) respectively.

2. The automatic fixed-length shearing device for reinforcing steel bars according to claim 1, characterized in that: The laser sensor (14) is equipped with at least two, and is symmetrically distributed on the left and right sides of the inner wall of protective shell (16).

3. The automatic fixed-length shearing device for reinforcing steel bars according to claim 1, characterized in that: The steel bar inlet clamping mechanism (15) includes rear fixed sheet (15-1), push link plate (15-2), push cylinder (15-3), clamping conveyor belt (15-4), front fixed sheet (15-5), the inlet motor (17) is drivingly connected with clamping conveyor belt (15-4) through the rear fixed sheet (15-1), and the output end of inlet motor (17) is movably connected to front fixed sheet (15-5), the rear fixed sheet (15-1) and front fixed sheet (15-5) are fixedly connected on push link plate (15-2), and push link plate (15-2) is connected with push cylinder (15-3).

4. The automatic fixed-length shearing device for reinforcing steel bars according to claim 1, characterized in that: The structure of the steel bar outlet clamping mechanism (11) is same as that of the steel bar inlet clamping mechanism (15).

5. The automatic fixed-length shearing device for reinforcing steel bars according to claim 1, characterized in that: The mechanical arm (3) is equipped with a plurality of hydraulic cylinders (301) for providing power for its mechanical arm (3).

6. The method according to any one of claims 1-5, wherein the method is characterized in that: The method is specifically: 1) Adjust the working posture of the shearing mechanism (1) through the mechanical arm (3); 2) Adjust the control connection flange (6) to make the shearing mechanism (1) more suitable for the current work; 3) The steel bar to be cut is clamped by the steel bar inlet clamping mechanism (15), and the forward movement of the steel bar to the steel bar outlet clamping mechanism (11) is realized by the clamping conveyor belt (15-4); 4) When the steel bar is driven by the clamping conveyor belt (15-4) to the laser sensor (14), the laser sensor (14) starts to measure the length; 5) When the steel bar moves to the set length, the shearing cylinder (2) drives the shearing tongs (13) to cut off the steel bar, and the steel bar clamping tongs (12) clamp the steel bar; 6) Repeat until the end.

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