Intelligent control-based plastic part water gap punching machine

The intelligent control system enables automatic positioning and cyclic processing of the sprue punching machine, solving the problems of cumbersome manual operation and safety hazards in the existing technology, and improving production efficiency and equipment automation.

CN116214854BActive Publication Date: 2026-02-27SHENZHEN BSC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202310137239.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-20
Publication Date
2026-02-27
Estimated Expiration
2043-02-20

AI Technical Summary

Technical Problem

Existing sprue punching machines require manual positioning and operation by workers, resulting in cumbersome, time-consuming, and labor-intensive operation procedures, as well as potential safety hazards.

Method used

The system employs an intelligent control system, including a sensor detection unit, a central processing unit, a controller cluster unit, and a memory processing unit, to achieve automatic positioning, punching, and unloading in a cyclical process. The system detects the pressure of the telescopic rod through sensors and records the pressure curve to ensure the punching effect each time and reduce manual intervention.

Benefits of technology

It improves production efficiency, reduces the labor intensity of operators, ensures the effect of each punching, avoids safety accidents, and improves the automation and versatility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of water gap punching machine, and is used to solve the problems of manual workpiece positioning and manual control punching machine operation complexity and safety accidents, and specifically relates to a plastic water gap punching machine based on intelligent control; the punching lower die is placed above the positioning platform, a positioning signal is input, the controller cluster unit controls the limiting rod to move to the set position, a die moving signal is input, the controller cluster unit controls the slider to move to contact with the limiting rod, and then the telescopic rod is controlled to move downward for punching operation; the sensor detection unit records the pressure at the front end of the telescopic rod during the punching operation, and sends the recorded information to the memory processing unit; after the punching is completed, the positioning platform is pushed out again, a repeated punching signal is input, and the workpiece to be punched is placed on the positioning platform again, so that the workpiece is placed, the die moving signal is input, automatic punching and material returning are realized, and the cycle processing is achieved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of a water gap punching machine, in particular to a plastic part water gap punching machine based on intelligent control. BACKGROUND

[0002] Plastic products commonly used in life are formed by mold injection molding, and during the forming process, the gate on the product, i.e. the water gap in the industry, will produce excess molding material, so as to ensure the integrity and good appearance of the product, the remaining water gap needs to be cut off after forming; currently, the traditional plastic mold punching forming is manually trimmed, and the excess plastic water gap is also mainly removed by the manual cutter processing mode, the manual cutter processing mode has low working efficiency, poor effect and high labor cost, therefore, the water gap punching machine is used to improve the manual trimming mode.

[0003] At present, the water gap punching machine in the prior art still has defects, although the knife can be driven to cut through the hydraulic pressure or the air pressure, the positioning work during cutting still needs to be manually placed by the worker, and after the placement is completed, the punching machine is controlled to cut downward, so that the operation steps are complicated, time-consuming and laborious, the worker is easy to be hurt by the punching cutter when manually placing the workpiece to be punched, and the personal safety of the operator is not protected.

[0004] In view of the above technical problems, the application provides a solution. SUMMARY

[0005] The application is characterized in that the lower punching die is placed above the positioning platform, the lower punching die is positioned by the positioning pin, then the workpiece to be punched and the punching cutter are placed on the lower punching die, then the positioning signal is input, the controller cluster unit controls the limiting rod to move to the set position, then the die moving signal is input, after the central processing unit receives the positioning completion signal and the die moving signal, the controller cluster unit controls the sliding block to move to contact with the limiting rod, then the telescopic rod is controlled to punch downward, the sensor detection unit records the pressure at the front end of the telescopic rod during the punching operation, and sends the record information to the memory processing unit, after the punching is completed, the controller cluster unit controls the telescopic rod to attract the punching cutter on the die by the electromagnet, and the positioning platform is pushed out again, then the repeated punching signal is input, and the workpiece to be punched is placed on the positioning platform again, so that the workpiece is placed, the die moving signal is input, the automatic punching and the material returning are circularly processed, the problems of manually placing the workpiece for positioning, manually controlling the punching machine and being easy to cause safety accidents are solved, and the plastic part water gap punching machine based on intelligent control is provided.

[0006] The object of the application can be achieved by the following technical solutions.

[0007] The application discloses a plastic part water gap punching machine based on intelligent control, which comprises a plastic part water gap punching machine and an intelligent control system.

[0008] A sliding groove is formed in the upper surface of the equipment base, a sliding block is slidably connected in the sliding groove, a driving wheel is rotatably connected in the sliding block, the driving wheel is in contact with the side wall of the sliding groove, a positioning platform is fixedly connected to the upper surface of the sliding block, a plurality of positioning holes are formed in the upper surface of the positioning platform, a positioning pin is inserted into the positioning hole, a lower punching die is placed on the upper surface of the positioning platform, the lower punching die is customized according to the workpiece to be punched, a punching workpiece and a punching cutter are placed above the lower punching die, the lower punching die is clamped between the plurality of positioning pins, a translation groove is formed in the middle of the equipment base, the translation groove is in communication with the sliding groove on both sides, a threaded rod is fixedly connected in the translation groove, a driving motor is rotatably connected to the outer wall of the threaded rod, a limiting rod is fixedly connected to one side of the driving motor, the limiting rod is sleeved on the outer wall of the threaded rod, and the limiting rod is located in the sliding groove.

[0009] As a preferred embodiment of the application, the threaded rod and the driving motor are connected through threads, the threaded rod is internally connected with the driving motor, an electromagnet is fixedly connected in the electromagnetic pressure head, and a roller motor is arranged in the driving wheel.

[0010] As a preferred embodiment of the application, the threaded rod, the telescopic rod, the electromagnet and the roller motor are electrically connected with the controller cluster unit and are controlled by the controller cluster unit, a positioning sensor is mounted on the lower surface of the equipment top cover, a pressure sensor is mounted in the telescopic rod, and the positioning sensor and the pressure sensor are electrically connected with the sensor detection unit.

[0011] As a preferred embodiment of the application, the sensor detection unit detects the position of the positioning platform through the positioning sensor, detects the pressure of the telescopic rod through the pressure sensor, and sends the position of the positioning platform and the pressure to the central processing unit, the control input unit is used for receiving a control instruction and sending the control instruction to the central processing unit, wherein the control instruction comprises a punching signal and a positioning signal.

[0012] As a preferred embodiment of the present application, the central processing unit sends the received positioning signal to the controller cluster unit, the controller cluster unit controls the driving motor to slide on the threaded rod to drive the limiting rod to move, and after the limiting rod moves to the set position, the controller cluster unit feeds back a positioning completion signal to the central processing unit. The control input unit generates a mold moving signal and sends it to the central processing unit.

[0013] As a preferred embodiment of the present application, after receiving the positioning completion signal, the central processing unit sends a mold moving signal to the controller cluster unit. After receiving the mold moving signal, the controller cluster unit controls the roller motor to move to drive the sliding block and the positioning platform to move. When the sliding block moves to contact the limiting rod, the resistance of the roller motor increases. The controller cluster unit generates a moving completion signal and sends it to the central processing unit. After receiving the punching signal, the central processing unit sends it to the controller cluster unit. After receiving the punching signal, the controller cluster unit controls the telescopic rod to perform the punching operation.

[0014] As a preferred embodiment of the present application, when the telescopic rod performs the punching operation, the pressure sensor at the front end of the telescopic rod monitors the pressure change in real time, and the pressure data at the front end of the telescopic rod and the time data of the collected pressure are recorded as X and Y axes respectively to draw a line graph, which is recorded as a pressure curve. The pressure curve is sent to the central processing unit. When the telescopic rod does not perform the punching operation, the pressure collected at the front end of the telescopic rod is recorded as a calibration zero point pressure. When the pressure at the front end of the telescopic rod remains at the calibration zero point pressure, the controller cluster unit controls the telescopic rod to press down after receiving the punching signal. When the pressure curve at the front end of the telescopic rod first reaches the maximum value and starts to fall, the central processing unit generates a punching completion signal and sends it to the controller cluster unit. The point on the pressure curve is recorded as an end point. After receiving the punching completion signal, the controller cluster unit continues to control the telescopic rod to press down. When the pressure curve rises again, the central processing unit generates a touch cutter signal and sends it to the controller cluster unit. After receiving the touch cutter signal, the controller cluster unit immediately stops pressing down and controls the electromagnet to start to attract the punching cutter. Then the controller cluster controls the telescopic rod to rise back.

[0015] As a preferred embodiment of the present application, the electromagnet always remains in working state after starting to attract the punching cutter under the electromagnetic pressure head. When the controller cluster unit generates a release signal, the electromagnet in the electromagnetic pressure head stops working to release the punching cutter.

[0016] As a preferred embodiment of the present application, the central processing unit sends the pressure curve, the calibration zero point pressure and the end point to the memory processing unit.

[0017] As a preferred embodiment of the present application, the central processing unit controls the input unit to generate a material return signal and sends it to the controller cluster unit through the central processing unit after the controller cluster controls the telescopic rod to return to the end, and the controller cluster unit controls the positioning platform to move to one end of the sliding groove driven by the roller motor after receiving the material return signal.

[0018] As a preferred embodiment of the present application, the control input unit can input a repeated punching signal and send it to the central processing unit, and the central processing unit sends the repeated punching signal to the memory processing unit after receiving the repeated punching signal, and the memory processing unit sends the punching signal and the material return signal to the central processing unit instead of the control input unit.

[0019] The working process of the plastic water port punching machine based on intelligent control comprises the following steps:

[0020] One: place the lower punching die above the positioning platform and position the lower punching die through the positioning pin, then place the workpiece to be punched and the punching cutter on the lower punching die, and then input the positioning signal to make the controller cluster unit control the limiting rod to move to the set position;

[0021] Two: input the die moving signal again, and after the central processing unit receives the positioning completion signal and the die moving signal, the controller cluster unit controls the sliding block to move to contact with the limiting rod, and then controls the telescopic rod to punch downward, the sensor detection unit records the pressure at the front end of the telescopic rod during the punching operation, and sends the recorded information to the memory processing unit, and after the punching is completed, the controller cluster unit controls the telescopic rod to attract the punching cutter on the die through the electromagnet, and pushes the positioning platform out again to facilitate taking out the punched workpiece;

[0022] Three: input the repeated punching signal again and place the workpiece to be punched on the positioning platform again, then input the die moving signal, and the plastic water port punching machine control system automatically punches and returns the material to realize the cycle of placing the workpiece, inputting the die moving signal, automatic punching and material returning.

[0023] Compared with the prior art, the present application has the following advantages:

[0024] 1. In this invention, multiple moving components are controlled by a controller cluster unit, which improves the automation level of the equipment. In a batch of products, manual positioning and punching control are only required for the first time through the control input unit. After the first completion, the punching and unloading control is automatically completed by the memory processing unit, which effectively reduces the labor intensity of operators and improves production efficiency. Furthermore, the force on the telescopic rod is detected by the sensor detection unit, and the movement state of the telescopic rod is known by analyzing the pressure curve, ensuring that the sprue of the plastic part is completely cut through each time punching, ensuring the punching effect and avoiding manual correction or rework.

[0025] 2. In this invention, the positioning platform can slide out from under the telescopic rod through the sliding groove. When the operator places the workpiece to be punched on the downward punching die, it can move away from the punching blade above, thereby ensuring the safety of the operator. At the same time, the positioning platform is provided with multiple sets of positioning holes and positioning pins, so that the positioning platform can be used for different batches of workpieces to be processed, improving the versatility of the equipment. Attached Figure Description

[0026] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0027] Figure 1 This is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the positioning plate structure of the present invention;

[0029] Figure 3 This is a schematic diagram of the sliding groove structure of the present invention;

[0030] Figure 4 This is a schematic diagram of the threaded rod structure of the present invention;

[0031] Figure 5 For the present invention Figure 4 Enlarged structural diagram at point A in the middle;

[0032] Figure 6 This is a system block diagram of the present invention.

[0033] In the diagram: 1. Equipment base; 2. Equipment top cover; 3. Sliding groove; 4. Positioning platform; 5. Electromagnetic pressure head; 6. Telescopic rod; 7. Lower punching die; 8. Positioning hole; 9. Positioning pin; 10. Translation groove; 11. Slider; 12. Drive wheel; 13. Threaded rod; 14. Limiting rod; 15. Drive motor. Detailed Implementation

[0034] The technical solutions of the present application will be described clearly and completely below in connection with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0035] Embodiment one:

[0036] Please refer to Figure 1 - Figure 6 As shown in the figure, the plastic part water port punching machine based on intelligent control includes a plastic part water port punching machine and an intelligent control system. The intelligent control system includes a sensor detection unit, a central processing unit, a control input unit, a controller cluster unit and a memory processing unit. The plastic part water port punching machine control system is located inside the plastic part water port punching machine. The plastic part water port punching machine includes a device base 1. Support legs are fixedly installed below the device base 1 to ensure the stability of the device base 1. A device top cover 2 is fixedly connected to the upper surface of the device base 1 through a connecting piece. An extension rod 6 is fixedly installed on the lower surface of the device top cover 2. The extension rod 6 is controlled by air pressure to ensure the quick and stable movement of the extension rod 6, reduce noise and energy consumption. An electromagnetic pressure head 5 is fixedly installed at the bottom of the output end of the extension rod 6. The electromagnetic pressure head 5 is used to press the punching cutter to realize punching work. At the same time, the electromagnet inside the electromagnetic pressure head 5 can lift the punching cutter when the extension rod 6 is raised, which is convenient for replacing the next group of punching workpieces.

[0037] The upper surface of the equipment base 1 is provided with a sliding groove 3, the sliding groove 3 is slidably connected with a sliding block 11, the sliding block 11 is rotatably connected with a driving wheel 12, the driving wheel 12 is in contact with the side wall of the sliding groove 3, the sliding block 11 is driven to slide in the sliding groove 3 by the rotation of the driving wheel 12, the upper surface of the sliding block 11 is fixedly provided with a positioning platform 4, the positioning platform 4 is driven to move by the sliding block 11, the upper surface of the positioning platform 4 is provided with a plurality of positioning holes 8, the positioning holes 8 are inserted with positioning pins 9, the lower punching die 7 is placed on the upper surface of the positioning platform 4, the lower punching die 7 is customized according to the workpiece to be punched, the lower punching die 7 is clamped and connected between the plurality of positioning pins 9, the outer size of the lower punching die 7 is customized to be various specifications according to the spacing of the positioning holes 8 on the positioning platform 4, the structure inside the lower punching die 7 is customized according to the shape size of the punching workpiece, each type of product has different lower punching dies 7, the middle of the equipment base 1 is provided with a translation groove 10, the translation groove 10 is communicated with the sliding groove 3 on both sides, the outer wall of the threaded rod 13 is rotatably connected with a driving motor 15, the driving motor 15 can rotate around the threaded rod 13, so that the driving motor 15 can move forward and backward on the threaded rod 13, thereby driving the limiting rod 14 to move on the threaded rod 13, the driving motor 15 is fixedly connected with the limiting rod 14 on one side, the limiting rod 14 is sleeved on the outer wall of the threaded rod 13, the limiting rod 14 is located in the sliding groove 3 at both ends, the farthest moving distance of the positioning platform 4 is fixed by the limiting rod 14, when the positioning platform 4 moves to contact the limiting rod 14 each time, the positioning platform 4 can have the same moving distance.

[0038] Example two:

[0039] Please refer to Figure 1 - Figure 6As shown, the threaded rod 13 and the drive motor 15 are connected by threads, the inside of the threaded rod 13 is fixedly installed with an electromagnet inside the electromagnetic pressure head 5, which is used to attract the punching cutter, the inside of the driving wheel 12 is provided with a roller motor, which drives the driving wheel 12 to rotate, the threaded rod 13, the telescopic rod 6, the electromagnet and the roller motor are electrically connected with the controller cluster unit, which is controlled by the controller cluster unit, the lower surface of the equipment top cover 2 is installed with a positioning sensor, the telescopic rod 6 is installed with a pressure sensor, the positioning sensor and the pressure sensor are electrically connected with the sensor detection unit, the sensor detection unit detects the position of the positioning platform 4 through the positioning sensor, the sensor detection unit detects the pressure of the telescopic rod 6 through the pressure sensor, and sends the position of the positioning platform 4 and the pressure to the central processing unit, the control input unit can receive the control instruction issued by the administrator and send the control instruction to the central processing unit, wherein the control instruction includes a punching signal and a positioning signal, the central processing unit sends the received positioning signal to the controller cluster unit, the controller cluster unit controls the drive motor 15 to slide on the threaded rod 13, drives the limiting rod 14 to move, and the limiting rod 14 moves to the set position, then the controller cluster unit feeds back a positioning completion signal to the central processing unit, the control input unit manually inputs a mold moving signal by the administrator and sends it to the central processing unit, the central processing unit sends the mold moving signal to the controller cluster unit after receiving the positioning completion signal, the controller cluster unit receives the mold moving signal and controls the roller motor to move to drive the sliding block 11 and the positioning platform 4 to move, when the sliding block 11 moves to contact the limiting rod 14, the resistance of the roller motor increases, the controller cluster unit generates a moving completion signal and sends it to the central processing unit, the central processing unit receives the punching signal and sends it to the controller cluster unit, the controller cluster unit receives the punching signal and controls the telescopic rod 6 to perform punching work, when the telescopic rod 6 performs punching work, the pressure sensor at the front end of the telescopic rod 6 monitors the pressure change in real time, and the pressure data at the front end of the telescopic rod 6 and the time data of the collected pressure are respectively taken as X and Y axes to draw a line graph, which is recorded as a pressure curve, and the pressure curve is sent to the central processing unit, the pressure recorded by the telescopic rod 6 at the front end when the telescopic rod 6 does not perform punching work is recorded as a calibration zero point pressure, when the pressure at the front end of the telescopic rod 6 remains the calibration zero point pressure, it indicates that the electromagnetic pressure head 5 has not contacted the water port of the plastic part, the controller cluster unit controls the telescopic rod 6 to press down after receiving the punching signal, when the pressure curve at the front end of the telescopic rod 6 first reaches the maximum value and begins to fall, it indicates that the punching cutter in front of the electromagnetic pressure head 5 has penetrated the water port of the plastic part, the central processing unit generates a punching completion signal and sends it to the controller cluster unit, and records the point on the pressure curve as an end point, the controller cluster receives the punching completion signal, and the controller cluster unit continues to control the telescopic rod 6 to press down, when the pressure curve appears a rising segment again, the central processing unit generates a touch cutter signal and sends it to the controller cluster unit, the controller cluster unit receives the touch cutter signal,And immediately stop pressing down, and control the electromagnet starts, then the controller cluster controls the telescopic rod 6 to rise back; the central processing unit sends the pressure curve, the calibrated zero point pressure and the end point to the memory processing unit. After the central processing unit controls the controller cluster to control the telescopic rod 6 to return, the administrator inputs the material returning signal to the control input unit and sends it to the central processing unit, and the controller cluster unit controls the roller motor to drive the positioning platform 4 to move to one end of the sliding groove 3 after receiving the material returning signal, the control input unit can input the repeated punching signal by the administrator, and the repeated punching signal is sent to the central processing unit, and the central processing unit sends the repeated punching signal to the memory processing unit after receiving the repeated punching signal, and the memory processing unit replaces the control input unit to send the punching signal and the material returning signal to the central processing unit, so that the operator only needs to put the new workpiece to be punched after the positioning platform 4 completes the material returning, and manually inputs the mold moving signal, and the punching machine control system can automatically complete the mold moving to the set point, punching, positioning platform moving out again to perform the material returning work, reducing the working steps of the operator and improving the working efficiency.

[0040] The present application is that the lower punching die 7 is placed above the positioning platform 4, and the lower punching die 7 is positioned by the positioning pin 9, then the workpiece to be punched and the punching cutter are placed on the lower punching die 7, then the positioning signal is inputted, so that the controller cluster unit controls the limiting rod 14 to move to the set position, and then the mold moving signal is inputted, and after the central processing unit receives the positioning completion signal and the mold moving signal, the controller cluster unit controls the sliding block 11 to move to contact with the limiting rod 14, and then controls the telescopic rod 6 to punch downward, and the sensor detection unit records the pressure at the front end of the telescopic rod 6 during the punching operation, and sends the recorded information to the memory processing unit, and after the punching is completed, the controller cluster unit controls the telescopic rod 6 to suck up the punching cutter on the die through the electromagnet, and pushes the positioning platform 4 out again, so as to take out the punched workpiece, and thus the plastic part water port punching machine completes the first punching work, then the repeated punching signal is inputted, and the workpiece to be punched is placed on the positioning platform 4 again, then the mold moving signal is inputted, and the plastic part water port punching machine control system automatically performs the punching and material returning work, realizing the cycle processing of putting the workpiece, inputting the mold moving signal, automatic punching and material returning.

[0041] The preferred embodiments disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and limit the present application to the specific embodiments. Obviously, many modifications and changes can be made according to the content of the present application. The present application is selected and described in detail, in order to better explain the principles and practical application of the present application, so that those skilled in the art can well understand and utilize the present application. The present application is limited by the claims and their entire scope and equivalents.

Claims

1. A sprue punching machine for plastic parts based on intelligent control, characterized in that, The invention includes a plastic part sprue punching machine and an intelligent control system. The intelligent control system includes a sensor detection unit, a central processing unit, a control input unit, a controller cluster unit, and a memory processing unit. The intelligent control system is located inside the plastic part sprue punching machine. The plastic part sprue punching machine includes an equipment base (1). A support leg is fixedly installed below the equipment base (1). An equipment top cover (2) is fixedly connected to the upper surface of the equipment base (1) through a connector. A telescopic rod (6) is fixedly installed on the lower surface of the equipment top cover (2). An electromagnetic pressure head (5) is fixedly installed at the bottom of the output end of the telescopic rod (6). The upper surface of the equipment base (1) is provided with a sliding groove (3), and a slider (11) is slidably connected inside the sliding groove (3). A drive wheel (12) is rotatably connected inside the slider (11). The drive wheel (12) is in contact with the side wall of the sliding groove (3). A positioning platform (4) is fixedly installed on the upper surface of the slider (11). Multiple sets of positioning holes (8) are provided on the upper surface of the positioning platform (4). Positioning pins (9) are inserted into the positioning holes (8). A lower punching die (7) is placed on the upper surface of the positioning platform (4). The lower punching die (7) is customized according to the workpiece to be punched. A punching workpiece and a punching knife are placed on top of the cutting die (7). The lower punching die (7) is engaged between multiple sets of positioning pins (9). A translation groove (10) is opened in the middle of the equipment base (1). The translation groove (10) is connected to the sliding groove (3) on both sides. A threaded rod (13) is fixedly installed inside the translation groove (10). A drive motor (15) is rotatably connected to the outer wall of the threaded rod (13). A limit rod (14) is fixedly connected to one side of the drive motor (15). The limit rod (14) is sleeved on the outer wall of the threaded rod (13). The two ends of the limit rod (14) are located inside the sliding groove (3). When the telescopic rod (6) is performing a punching operation, the pressure sensor at the front end of the telescopic rod (6) monitors the pressure change in real time, and plots the pressure data at the front end of the telescopic rod (6) and the time data of the collected pressure as X and Y axes respectively, recording them as a pressure curve. The pressure curve is then sent to the central processing unit. The pressure collected at the front end of the telescopic rod (6) when it is not performing a punching operation is recorded as the calibration zero-point pressure. When the pressure at the front end of the telescopic rod (6) is maintained at the calibration zero-point pressure, the controller cluster unit receives the punching signal and controls the telescopic rod (6) to press down. When the curve reaches its maximum value for the first time and begins to fall back, the central processing unit generates a punching completion signal, sends the punching completion signal to the controller cluster unit, and records the point on the pressure curve as the end point. After receiving the punching completion signal, the controller cluster unit continues to control the telescopic rod (6) to press down. When the pressure curve rises again, the central processing unit generates a knife contact signal and sends it to the controller cluster unit. After receiving the knife contact signal, the controller cluster unit immediately stops pressing down and controls the electromagnet to start, picking up the punching knife. Then the controller cluster controls the telescopic rod (6) to rise back.

2. The sprue cutting machine for plastic parts based on intelligent control according to claim 1, characterized in that, The threaded rod (13) and the drive motor (15) are connected by threads. The threaded rod (13) is connected to the drive motor (15). An electromagnet is fixedly installed inside the electromagnetic pressure head (5). A roller motor is installed inside the drive wheel (12).

3. The intelligent control-based plastic part sprue cutting machine according to claim 2, characterized in that, The threaded rod (13), telescopic rod (6), electromagnet and roller motor are all electrically connected to the controller cluster unit and controlled by the controller cluster unit. A positioning sensor is installed on the lower surface of the equipment top cover (2), and a pressure sensor is installed in the telescopic rod (6). The positioning sensor and the pressure sensor are electrically connected to the sensor detection unit.

4. The sprue cutting machine for plastic parts based on intelligent control according to claim 1, characterized in that, The sensor detection unit detects the position of the positioning platform (4) through the positioning sensor and the pressure of the telescopic rod (6) through the pressure sensor. The sensor detection unit sends the position and pressure of the positioning platform (4) to the central processing unit. The control input unit is used to receive control commands and send the control commands to the central processing unit. The control commands include punching signals and positioning signals.

5. The intelligent control-based plastic part sprue punching machine according to claim 4, characterized in that, The central processing unit sends the received positioning signal to the controller cluster unit. The controller cluster unit controls the drive motor (15) to slide on the threaded rod (13), driving the limit rod (14) to move. After the limit rod (14) moves to the set position, the controller cluster unit sends a positioning completion signal back to the central processing unit. The control input unit generates a mold movement signal and sends it to the central processing unit.

6. The sprue cutting machine for plastic parts based on intelligent control according to claim 5, characterized in that, After receiving the positioning completion signal, the central processing unit sends the mold movement signal to the controller cluster unit. After receiving the mold movement signal, the controller cluster unit controls the roller motor to move, driving the slider (11) and the positioning platform (4) to move. When the slider (11) moves to contact the limit rod (14), the resistance of the roller motor increases, the controller cluster unit generates the movement completion signal, and sends the movement completion signal to the central processing unit. After receiving the punching signal, the central processing unit sends it to the controller cluster unit. After receiving the punching signal, the controller cluster unit controls the telescopic rod (6) to perform the punching operation.

7. The intelligent control-based plastic part sprue punching machine according to claim 6, characterized in that, The electromagnet remains in working condition after startup, holding the punch cutter under the electromagnetic pressure head (5). When the controller cluster unit generates a release signal, the electromagnet in the electromagnetic pressure head (5) stops working and releases the punch cutter.

8. The sprue cutting machine for plastic parts based on intelligent control according to claim 7, characterized in that, The central processing unit sends the pressure curve, calibration zero-point pressure, and end point to the memory processing unit.

9. The sprue cutting machine for plastic parts based on intelligent control according to claim 8, characterized in that, After the controller cluster controls the telescopic rod (6) to return, the central processing unit inputs a material return signal to the control input unit and sends it to the controller cluster unit through the central processing unit. After receiving the material return signal, the controller cluster unit controls the roller motor to drive the positioning platform (4) to move to one end of the sliding groove (3).

10. The intelligent control-based plastic part sprue punching machine according to claim 9, characterized in that, The control input unit can generate a repeating punching signal and send the repeating punching signal to the central processing unit. After receiving the repeating punching signal, the central processing unit sends the repeating punching signal to the memory processing unit. The memory processing unit replaces the control input unit in sending the punching signal and the material ejection signal to the central processing unit.

11. The sprue cutting machine for plastic parts based on intelligent control according to claim 10, characterized in that, The working process of this intelligent control-based plastic part sprue punching machine includes the following steps:

1. Place the lower punching die (7) above the positioning platform (4) and position the lower punching die (7) using the positioning pin (9). Then place the workpiece to be punched and the punching knife on the lower punching die (7). Then input the positioning signal so that the controller cluster unit controls the limit rod (14) to move to the set position. Second: Input the mold movement signal again. After the central processing unit receives the positioning completion signal and the mold movement signal, the controller cluster unit controls the slider (11) to move to contact the limit rod (14), and then controls the telescopic rod (6) to move downward to perform punching operation. During the punching operation, the sensor detection unit records the pressure at the front end of the telescopic rod (6) and sends the recorded information to the memory processing unit. After the punching is completed, the controller cluster unit controls the telescopic rod (6) to lift the punching knife on the mold by electromagnet and push the positioning platform (4) out again to facilitate the removal of the punched workpiece. Three: Input the repeat punching signal again, and put the workpiece to be punched on the positioning platform (4) again. Then input the mold movement signal. The plastic part sprue punching machine control system automatically performs punching and unloading work, realizing the cycle of putting in the workpiece, inputting the mold movement signal, automatically punching and unloading.

Citation Information

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