Factory wire twisting and bundling machine
By designing the factory wire twisting and bundling integrated machine, using the combination of twisting mechanism, bundling mechanism and transfer mechanism, the problems of low efficiency and high labor cost in the factory wire twisting and bundling in the prior art are solved, and automated production is achieved, efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202211722956.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2042-12-30
AI Technical Summary
In the prior art, the twisting and bundling of factory wires mainly rely on labor, which is inefficient and has high labor costs.
A factory wire twisting and bundling integrated machine is designed, including a twisting mechanism, a bundling mechanism and a transfer mechanism. The twisting mechanism realizes the automatic twisting of the factory wire by clamping the rotating device and the pushing component. The bundling mechanism uses hydraulic cylinders and automatic belt pullers to achieve automatic bundling and packaging. The transfer mechanism is responsible for moving the twisted factory wire into the bundling box.
The automatic twisting and bundling of factory wires is realized, which improves work efficiency and reduces labor costs.
Smart Images

Figure CN116215951B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wire processing, and in particular relates to a wire twisting and bundling integrated machine. Background Art
[0002] Factory silk, also known as "raw silk", is the silk obtained by reeling mulberry silk cocoons. The silk threads extracted from several cocoons are intertwined and glued with sericin. It has a soft luster, smooth touch, soft and elastic. It can be used to weave silk, knitwear, and industrial and defense products. When bundling and packing factory silk, such as Figure 1 As shown, the factory wire needs to be twisted a specified number of times, and then several twisted factory wires are stacked in sequence and bundled for packaging. In the prior art, twisting and bundling are usually done manually, which is inefficient and usually requires 2-3 people to perform twisting and bundling, resulting in high labor costs. Summary of the invention
[0003] The present invention provides a wire twisting and bundling integrated machine to solve the problems raised in the background technology.
[0004] The embodiments of the present invention are implemented by the following technical solutions:
[0005] Factory wire twisting and bundling machine, including:
[0006] A twisting mechanism, the twisting mechanism comprises a first connecting rod, a second connecting rod, a clamping and rotating device, a pushing assembly and a placement rack, the first connecting rod and the second connecting rod are arranged in parallel on the same horizontal plane, the direction of the length of the first connecting rod is assumed to be the x direction, the direction on the horizontal plane perpendicular to the x direction is assumed to be the y direction, and the direction perpendicular to the horizontal plane is assumed to be the z direction; the clamping and rotating device is used to clamp the second connecting rod and rotate it on its vertical plane; the placement rack is provided with a pair of placement rods, the pair of placement rods are respectively arranged corresponding to the first connecting rod and the second connecting rod, and the first connecting rod and the second connecting rod are located on the same straight line with the placement rods adjacent to them; the pushing assembly is used to push the factory wire sleeved on the first connecting rod and the second connecting rod to the placement rods;
[0007] A strapping mechanism, the strapping mechanism comprising a strapping box, a pressing assembly, an automatic strapping machine and a storage frame, the pressing assembly being arranged directly above the strapping box, the pressing assembly comprising a hydraulic cylinder, a support frame arranged on the hydraulic cylinder, and an upper pressing roller assembly arranged at the bottom of the support frame, the upper pressing roller assembly comprising a plurality of upper pressing rollers rotatably arranged on the support frame, and a first driving assembly for driving the upper pressing rollers to rotate, a plurality of lower pressing rollers rotatably arranged at the bottom of the strapping box; an opening is arranged at one end of the strapping box, the automatic strapping machine is arranged at one side of the opening, and the storage frame is arranged at one side of the automatic strapping machine;
[0008] The transfer mechanism is used to move the factory wire on the placement rack into the bundling box.
[0009] The twisting mechanism is also equipped with a rotating feeding assembly, which includes a driving shaft rotatably arranged along the y direction, one end of the driving shaft is equipped with a second rotating motor, the first connecting rod is fixedly connected to the driving shaft, the driving shaft is equipped with a base rod corresponding to the second connecting rod, the end of the base rod is equipped with a telescopic rod, the telescopic rod is equipped with a clamping block, the second connecting rod is equipped with a clamping groove on one end face close to the machine rod, and the clamping block is fixed in the clamping groove.
[0010] The clamping and rotating device includes a telescopic cylinder, a first rotating motor, a base and a pair of pneumatic clamps. The first rotating motor is configured on the telescopic cylinder through a connecting piece, the base is configured on the driving end of the first rotating motor, and the pair of pneumatic clamps are symmetrically configured on the pair of bases.
[0011] The pusher assembly includes a first linear module and a pair of push blocks arranged on the first linear module. The pair of push blocks are provided with a first connecting rod and a second connecting rod corresponding to each other. The first connecting rod and the second connecting rod are in sliding contact with the adjacent push blocks. The first linear module is used to drive the push blocks to move along the x direction.
[0012] The transfer mechanism includes a second linear module, a third linear module and a cylinder. The third linear module is arranged along the y direction, the second linear module is arranged along the z direction, and the bottom end of the second linear module is connected to the slide of the third linear module. The slide of the second linear module is provided with a cylinder, and the driving end of the cylinder is connected to the placement frame. The side wall of the bundling frame is provided with a pair of vertical holes, and the pair of vertical holes matches the pair of placement rods.
[0013] The strapping box is provided with a second driving assembly for driving the lower pressing roller to rotate.
[0014] The first driving assembly includes a first driving motor, a first driving chain and a first transmission chain. The upper pressure wheels are all equipped with first transmission gears. The first transmission chain is arranged to transmit and move around all the first transmission gears. One of the upper pressure rollers is equipped with an upper main gear. The driving end of the first driving motor is equipped with an upper sub-gear. The first driving chain is arranged to transmit and move around the upper main gear and the upper sub-gear.
[0015] The second driving assembly includes a second driving motor, a second driving chain and a second transmission chain. The lower pressure rollers are each equipped with a second transmission gear. The second transmission chain is arranged to transmit and move around all the second transmission gears. One of the lower pressure rollers is equipped with a lower main gear. The driving end of the second driving motor is equipped with a lower sub-gear. The second driving chain is arranged to transmit and move around the lower main gear and the lower sub-gear.
[0016] The first transmission gear is connected to the upper pressure roller through the upper shaft rod, and the side wall of the bundling box is provided with a plurality of slide grooves matching the upper shaft rod. When the hydraulic cylinder extends to drive the upper pressure roller into the bundling box, the upper shaft rod is located in the slide groove, and the upper main gear, the first transmission chain and the first driving chain are all located outside the bundling box. The second transmission gear is connected to the lower pressure roller through the lower shaft rod, one end of the lower shaft rod passes through the bundling box, and the second transmission gear is located outside the bundling box.
[0017] The two sides of the automatic strapping machine are respectively provided with guide wheel groups, and the guide wheel groups include a pair of guide wheels symmetrically arranged up and down. In the guide wheel group far away from the strapping box, one of the guide wheels is provided with a synchronous motor.
[0018] The technical solution of the embodiment of the present invention has at least the following advantages and beneficial effects:
[0019] The invention realizes automatic twisting and bundling of factory silk by arranging a twisting mechanism, a bundling mechanism and a transfer mechanism, has high working efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a schematic diagram of factory wire skeining;
[0022] Figure 2 A top view of the overall structure of the invention;
[0023] Figure 3 for Figure 2 The enlarged schematic diagram of point A in the middle;
[0024] Figure 4 for Figure 2 The enlarged schematic diagram of point B in the middle;
[0025] Figure 5 is a cross-sectional view of the twisting mechanism in the present invention;
[0026] Figure 6 is a cross-sectional view of the strapping mechanism of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the push block in the present invention.
[0028] icon:
[0029] 101-frame, 102-first connecting rod, 103-second connecting rod, 104-placing frame, 105-placing rod, 106-driving shaft, 107-second rotating motor, 108-base rod, 109-telescopic rod, 110-block, 111-slot, 112-telescopic cylinder, 113-first rotating motor, 114-base, 115-pneumatic clamp, 116-first linear module, 117-push block, 118-U-shaped groove, 119-slot, 120-support rod, 121-limiting groove,
[0030] 201- strapping box, 202- automatic strapping machine, 203- storage frame, 204- hydraulic cylinder, 205- support frame, 206- upper pressure roller, 207- lower pressure roller, 208- vertical hole, 209- first drive motor, 210- first drive chain, 211- first transmission chain, 212- upper main gear, 213- upper sub-gear, 214- first transmission gear, 215- second drive motor, 216- second drive chain, 217- second transmission chain, 218- second transmission gear, 219- lower main gear, 220- lower sub-gear, 221- upper shaft rod, 222- slide groove, 223- lower shaft rod, 224- guide wheel, 225- synchronous motor,
[0031] 301-the second linear module, 302-the third linear module, 303-the cylinder. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0035] In the description of the present invention, it should be noted that if the terms "inside" or "outside" appear to indicate an orientation or position relationship, it is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the invention is usually placed when in use. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0036] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "configure", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] Example
[0038] Please refer to Figure 2-6 The wire twisting and bundling integrated machine provided in this embodiment includes a twisting mechanism, a bundling mechanism and a transfer mechanism;
[0039] Referring to the figure, the twisting mechanism includes a frame 101, a first connecting rod 102, a second connecting rod 103, a clamping and rotating device, a pushing assembly and a placing rack 104. The first connecting rod 102 and the second connecting rod 103 are arranged in parallel on the same horizontal plane. In some embodiments, the first connecting rod 102 is fixed to the frame 101 through a connecting piece, and one end of the two ends of the factory wire can be sleeved on the first connecting rod 102, and the other end can be sleeved on the second connecting rod 103; the direction in which the length of the first connecting rod 102 is located is the x direction, the direction perpendicular to the x direction on the horizontal plane is the y direction, and the vertical direction is the y direction. The direction perpendicular to the horizontal plane is the z direction; the clamping and rotating device is used to clamp the second connecting rod 103 and rotate on its vertical plane to realize the twisting of the factory wire; the placement frame 104 is equipped with a pair of placement rods 105, which are respectively arranged corresponding to the first connecting rod 102 and the second connecting rod 103, and the first connecting rod 102 and the second connecting rod 103 are located on the same straight line with the adjacent placement rods 105; the pushing assembly is used to push the factory wire sleeved on the first connecting rod 102 and the second connecting rod 103 to the placement rod 105 to realize the unloading of the twisted factory wire;
[0040] Please refer to Figures 2 to 5The strapping mechanism includes a strapping box 201, a pressing assembly, an automatic strapping machine 202 and a storage frame 203. The pressing assembly is arranged directly above the strapping box 201. The pressing assembly includes a hydraulic cylinder 204, a support frame 205 arranged on the hydraulic cylinder 204, and an upper pressing roller assembly arranged at the bottom of the support frame 205. The driving end of the hydraulic cylinder 204 is extended or shortened in the vertical direction, thereby driving the support frame 205 and the upper pressing roller assembly to rise or fall. The upper pressing roller assembly includes a plurality of upper pressing rollers 206 rotatably arranged on the support frame 205. and a first driving assembly for driving the upper pressure roller 206 to rotate; a plurality of lower pressure rollers 207 are rotatably arranged at the bottom of the strapping box 201; an opening is arranged at one end of the strapping box 201, the automatic strapping machine 202 is arranged on one side of the opening, and the storage frame 203 is arranged on one side of the automatic strapping machine 202. It should be noted that the automatic strapping machine 202 is an existing device, and paper tape or transparent tape can be used for strapping. The specific structural principle will not be repeated here. The model of the automatic strapping machine 202 in this embodiment is a kD630 desktop strapping machine;
[0041] The transfer mechanism is used to move the factory wire on the placement rack 104 into the bundling box 201.
[0042] Through the above arrangement, when the factory wire is twisted and bundled, the two ends of the factory wire are put on the first connecting rod 102 and the second connecting rod 103, and the second connecting rod 103 is rotated in the vertical direction by the clamping and rotating device, so as to realize the twisting of the factory wire, and the twisted factory wire is pushed onto the placement rod 105 by the pushing assembly. When a certain number of factory wires are pushed onto the placement rod 105, they are transported to the bundling box 201 by the transfer mechanism for bundling. When bundling, the hydraulic cylinder 204 is used to descend to drive the upper pressure roller 206 Cooperate with the lower pressure roller 207 to extrude the factory wire, make it fit tightly to reduce storage space, and then drive the upper pressure roller 206 to rotate through the first driving component. After being pressed, the factory wires fit tightly to each other and have greater friction. Therefore, under the rotation of the upper pressure roller 206, the factory wires can be pushed to gradually move toward the automatic tape machine 202. The automatic tape machine 202 bundles the factory wires at the same interval to achieve the effect of uniformly bundling the factory wires with equal spacing. The bundled factory wires automatically fall into the storage box for storage.
[0043] Furthermore, in this embodiment, the twisting mechanism is also configured with a rotating feeding assembly, which includes a driving shaft 106 rotatably arranged along the y direction, one end of the driving shaft 106 is configured with a second rotating motor 107, the first connecting rod 102 is fixedly connected to the driving shaft 106, the driving shaft 106 is configured with a base rod 108 corresponding to the second connecting rod 103, the end of the base rod 108 is configured with a telescopic rod 109, the telescopic rod 109 is configured with a clamping block 110, and the end face of the second connecting rod 103 close to the machine rod is configured with a clamping groove 111, and the clamping block 110 is fixed in the clamping groove 111. When the rotating feeding assembly is used to feed the factory wire, the second rotating motor 107 is started to drive the first connecting rod 102 and the second connecting rod 103 to rotate 90°, so that the first connecting rod 102 and the second connecting rod 103 become a vertical state to facilitate the threading of the factory wire. In other embodiments, the rotation angle can be between 30°-90°; after the threading, the second rotating motor 107 is reversed 90° to reset it, and the first connecting rod 102 and the second connecting rod 103 remain in a horizontal state. When the clamping and rotating device clamps the second connecting rod 103, the telescopic rod 109 retracts to disengage the clamping block 110 from the clamping slot 111, so that the clamping and rotating device clamps the second connecting rod 103 and rotates it into a twist.
[0044] In the present embodiment, the clamping and rotating device includes a telescopic cylinder 112, a first rotating motor 113, a base 114 and a pair of pneumatic clamps 115. It should be noted that the pneumatic clamp 115 is an existing device. The pneumatic model used in the present embodiment is 1615D. The pneumatic clamp 115 is used to clamp the second connecting rod 103. In order to improve the stability of the clamping of the second connecting rod 103, the second connecting rod 103 can be configured in a clamping groove matching the pneumatic clamp 115; the first rotating motor 113 is connected to the pneumatic clamp 115 by a connecting piece. It is configured on the telescopic cylinder 112, and the telescopic cylinder 112 can adopt a hydraulic cylinder 204 or a cylinder 303 or an electric telescopic cylinder 112. The base 114 is configured at the driving end of the first rotating motor 113. The pair of pneumatic clamps 115 are symmetrically configured on the pair of bases 114. The pneumatic clamps 115 are moved closer to or farther away from the second connecting rod 103 by extending or shortening the telescopic cylinder 112, and the base 114 and the pneumatic clamp 115 are driven to rotate by the first rotating motor 113, thereby realizing the rotation of the pneumatic clamp 115 on the vertical plane of the second connecting rod 103.
[0045] The present embodiment further comprises a push assembly comprising a first linear module 116 and a pair of push blocks 117 arranged on the first linear module 116. The first linear module 116 is arranged below the first connecting rod and the second connecting rod and is arranged along the x-direction to drive the push block 117 to move along the x-direction. The pair of push blocks 117 are arranged one-to-one below the first connecting rod 102 and the second connecting rod 103. The first connecting rod 102 and the second connecting rod 103 are in sliding contact with their adjacent push blocks 117. In order to increase the contact area with the factory wire and to better push the factory wire, a U-shaped groove 118 is arranged on the top of the push block 117 and has a limiting function. When the first connecting rod 102 and the second connecting rod 103 are in contact with the U-shaped groove, the first connecting rod 102 and the second connecting rod 103 are in an initial horizontal state. The first linear module 116 is used to drive the push block 117 to move toward the placement rod 105, thereby moving the factory wire on the first connecting rod 102 and the second connecting rod 103 to the placement rod 105.
[0046] In this embodiment, the end face of the placement rod 105 is further configured with a groove 119, and the first connecting rod 102 and the second connecting rod 103 are both configured with a support rod 120 at one end close to the placement frame 104, and the support rod 120 extends into the groove 119, thereby facilitating the factory wire to be better pushed from the first connecting rod 102 or the second connecting rod 103 to the placement rod 105.
[0047] In this embodiment, in order to facilitate the sleeve placement of the factory wire, the middle parts of the first connecting rod 102 and the second connecting rod 103 are both provided with a limiting groove 121.
[0048] This embodiment further, as Figure 2 and Figure 5As shown, at least three pairs of placement rods 105 are provided, and the multiple pairs of placement rods 105 are evenly arranged on the placement rack 104 from top to bottom. The transfer mechanism includes a second linear module 301, a third linear module 302 and a cylinder 303. The third linear module 302 is arranged along the y direction, and the second linear module 301 is arranged along the z direction. The bottom end of the second linear module 301 is connected to the slide seat of the third linear module 302. The slide seat of the second linear module 301 is equipped with a cylinder 303, and the driving end of the cylinder 303 is connected to the placement rack 104. The side wall of the bundling frame is equipped with a pair of vertical holes 208, and the pair of vertical holes 208 matches the pair of placement rods 105. Therefore, when the pair of placement rods 105 on the top layer are sleeved with several factory wires, the second linear module 301 is used to drive the cylinder 303 and the placement rack 104 to move upward, so that the pair of placement rods 105 on the second layer correspond to the first connecting rod 102 and the second connecting rod 103, and the subsequent twisted factory wires are pushed and sleeved on the placement rods 105 on the second layer by the push block 117. After the placement rods 105 on the second layer are sleeved with several factory wires, the second linear module 301 drives the placement rack 104 to move upward... and so on until all the placement rods 105 are sleeved with several factory wires. After all the factory wires are sleeved, the third linear module 302 is used to drive the entire placement frame 104 to move toward the bundling box 201. When the placement frame 104 moves to just above the bundling box 201, the second linear module 301 drives the placement frame 104 to move downward, and the placement rod 105 slides downward in the vertical hole 208, so that all the factory wires are located in the bundling box 201. Then the cylinder 303 is shortened to drive the placement rod 105 to be pulled out of the bundling box 201, so that the factory wires are automatically stacked and fall into the bundling box 201, realizing the automatic transfer and stacking of the factory wires to the bundling box 201.
[0049] In this embodiment, the bundling box 201 is further configured with a second driving assembly for driving the lower pressing roller 207 to rotate. The second driving assembly is used to realize the active rotation of the lower pressing roller 207 so as to better convey the extruded factory silk to the automatic strapping machine 202.
[0050] Further, in this embodiment, the first driving component includes a first driving motor 209, a first driving chain 210 and a first transmission chain 211, the upper pressure wheels are all equipped with a first transmission gear 214, the first transmission chain 211 is arranged for transmission around all the first transmission gears 214, one of the upper pressure rollers 206 is equipped with an upper main gear 212, the driving end of the first driving motor 209 is equipped with an upper sub-gear 213, the first driving chain 210 is arranged for transmission and movement around the upper main gear 212 and the upper sub-gear 213, when the first driving motor 209 rotates, under the action of the first driving chain 210, the upper pressure wheel connected thereto is driven to rotate, and then under the action of the first transmission chain 211, all the upper pressure rollers 206 are driven to rotate to achieve a conveying effect.
[0051] In this embodiment, the second drive assembly further includes a second drive motor 215, a second drive chain 216 and a second transmission chain 217, each of the lower pressure rollers 207 is provided with a second transmission gear 218, and the second transmission chain 217 is arranged to be driven around all the second transmission gears 218, wherein one of the lower pressure rollers 207 is provided with a lower main gear 219, and the driving end of the second drive motor 215 is provided with a lower sub-gear 220, and the second drive chain 216 is arranged to be driven and moved around the lower main gear 219 and the lower sub-gear 220. When the second drive motor 215 rotates, under the action of the second drive chain 216, the lower pressure wheel connected thereto is driven to rotate, and then under the action of the second transmission chain 217, all the lower pressure rollers 207 are driven to rotate, thereby achieving the conveying effect of the lower pressure rollers 207.
[0052] In this embodiment, the first transmission gear 214 is connected to the upper pressure roller 206 through the upper shaft 221, and the side wall of the bundling box 201 is provided with a plurality of slide grooves 222 matching the upper shaft 221. When the hydraulic cylinder 204 extends to drive the upper pressure roller into the bundling box 201, the upper shaft 221 is located in the slide groove 222, and the upper main gear 212, the first transmission chain 211 and the first drive chain 210 are all located outside the bundling box 201, thereby avoiding the situation where the factory wire is entangled in the first transmission chain 211 and the first drive chain 210.
[0053] Furthermore, in this embodiment, the second transmission gear 218 is connected to the lower pressure roller 207 via a lower shaft 223, one end of the lower shaft 223 passes through the bundling box 201, and the second transmission gear 218 is located outside the bundling box 201, thereby preventing the factory wire from being entangled in the second transmission chain 217 and the second drive chain 216.
[0054] In this embodiment, guide wheels 224 are further arranged on both sides of the automatic strapping machine 202. The guide wheels 224 include a pair of guide wheels 224 symmetrically arranged up and down. The distance between the pair of guide wheels 224 is the height of the factory wire after being squeezed in the bundling box 201. By setting the guide wheels 224, the factory wire can be better bundled and packaged in the squeezed state.
[0055] In this embodiment, one of the guide wheels 224 in the guide wheel group far away from the bundling box 201 is provided with a synchronous motor 225, which is used to drive the guide wheel 224 to rotate, so that it can transport the wire, thereby facilitating the bundling of the wire and transferring it to the storage frame 203.
[0056] The specific working process is as follows: the second rotating motor 107 is started to drive the first connecting rod 102 and the second connecting rod 103 to rotate 90 degrees, so that the first connecting rod 102 and the second connecting rod 103 are in a vertical state, so that the staff can sleeve the factory wire on the first connecting rod 102 and the second connecting rod 103; after the factory wire is sleeved, the second rotating motor 107 is reversed 90 degrees to reset it, and the first connecting rod 102 and the second connecting rod 103 are kept in a horizontal state; then the extension of the telescopic cylinder 112 drives the pneumatic clamp 115 to approach the second connecting rod 103, and the pneumatic clamp 115 clamps the second connecting rod 103, and then the telescopic rod 109 retracts to disengage the clamping block 110 The first linear module 116 drives the push block 117 to move toward the placement frame 104 along the x-direction, and the slider pushes the factory wire into the placement frame 104. After the unloading of the factory wire is completed on the placement rod 105, the first linear module 116 is reset, and the second rotary motor 107 rotates to twist the next factory wire. In this way, when the pair of placement rods 105 on the top layer are sleeved with several factory wires, the second linear module 301 is used to drive the cylinder 303 and the placement rack 104 to move upward, so that the pair of placement rods 105 on the second layer correspond to the first connecting rod 102 and the second connecting rod 103. The subsequent twisted factory wire is pushed and sleeved on the placement rods 105 on the second layer by the push block 117. After the placement rods 105 on the second layer are sleeved with several factory wires, the second linear module 301 drives the placement rack 104 moves upward...and so on until all the placement rods 105 are sleeved with the factory wires, and then the third linear module 302 is used to drive the entire placement frame 104 to move toward the bundling box 201. When the placement frame 104 moves to just above the bundling box 201, the second linear module 301 drives the placement frame 104 to move downward, and the placement rods 105 slide downward in the vertical holes 208, so that all the factory wires are located in the bundling box 201. Then the cylinder 303 shortens and drives the placement rods 105 to be pulled out of the bundling box 201, so that the factory wires are automatically stacked and fall into the bundling box 201, thereby realizing the automatic transportation and stacking of the factory wires to the bundling box 201.
[0057] In the bundling box 201, the hydraulic cylinder 204 is used to descend and drive the upper pressure roller 206 to cooperate with the lower pressure roller 207 to extrude the factory wire, so that it fits tightly to reduce the storage space, and then the upper pressure roller 206 is driven to rotate by the first drive component, and the lower pressure roller 207 is driven to rotate by the second drive component. After the factory wires are pressed, they fit tightly to each other and have a large friction force. Therefore, under the rotation of the upper pressure roller 206, the factory wires can be pushed to gradually move toward the automatic strapping machine 202. The factory wires gradually enter the automatic strapping machine 202 along the guide wheel 224. The automatic strapping machine 202 bundles the factory wires at the same interval, so as to achieve the effect of uniformly bundling the factory wires with equal spacing. The bundled factory wires fall into the storage box for storage, completing the automatic twisting and bundling of the factory wires.
[0058] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. The integrated wire twisting and bundling machine is characterized by: include: A twisting mechanism, the twisting mechanism comprises a first connecting rod, a second connecting rod, a clamping and rotating device, a pushing assembly and a placement rack, the first connecting rod and the second connecting rod are arranged in parallel on the same horizontal plane, the direction of the length of the first connecting rod is assumed to be the x direction, the direction perpendicular to the x direction on the horizontal plane is assumed to be the y direction, and the direction perpendicular to the horizontal plane is assumed to be the z direction; the clamping and rotating device is used to clamp the second connecting rod and rotate it on its vertical plane; the placement rack is provided with a pair of placement rods, the pair of placement rods are respectively arranged corresponding to the first connecting rod and the second connecting rod, and the first connecting rod and the second connecting rod are located on the same straight line with the placement rods adjacent to them; the pushing assembly is used to push the factory wire sleeved on the first connecting rod and the second connecting rod onto the placement rods; A strapping mechanism, the strapping mechanism comprising a strapping box, a pressing assembly, an automatic strapping machine and a storage frame, the pressing assembly being arranged directly above the strapping box, the pressing assembly comprising a hydraulic cylinder, a support frame arranged at the bottom of the hydraulic cylinder, and an upper pressing roller assembly arranged at the bottom of the support frame, the upper pressing roller assembly comprising a plurality of upper pressing rollers rotatably arranged on the support frame, and a first driving assembly for driving the upper pressing rollers to rotate, a plurality of lower pressing rollers rotatably arranged at the bottom of the strapping box; an opening is arranged at one end of the strapping box, the automatic strapping machine is arranged at one side of the opening, and the storage frame is arranged at one side of the automatic strapping machine; The transfer mechanism is used to move the factory wire on the placement rack into the bundling box.
2. The wire twisting and bundling machine according to claim 1, characterized in that: The twisting mechanism is also equipped with a rotating feeding assembly, which includes a driving shaft rotatably arranged along the y direction, one end of the driving shaft is equipped with a second rotating motor, the first connecting rod is fixedly connected to the driving shaft, the driving shaft is equipped with a base rod corresponding to the second connecting rod, the end of the base rod is equipped with a telescopic rod, the telescopic rod is equipped with a clamping block, the second connecting rod is equipped with a clamping groove on one end face close to the base rod, and the clamping block is fixed in the clamping groove.
3. The wire twisting and bundling machine according to claim 2, characterized in that: The clamping and rotating device includes a telescopic cylinder, a first rotating motor, a base and a pair of pneumatic clamps. The first rotating motor is configured on the telescopic cylinder through a connecting piece, the base is configured at the driving end of the first rotating motor, and the pair of pneumatic clamps are symmetrically configured on the base.
4. The wire twisting and bundling machine according to claim 3 is characterized in that: The pusher assembly includes a first linear module and a pair of push blocks arranged on the first linear module. The pair of push blocks are arranged one-to-one on the first connecting rod and the second connecting rod. The first connecting rod and the second connecting rod are in sliding contact with the adjacent push blocks. The first linear module is used to drive the push blocks to move along the x direction.
5. The wire twisting and bundling machine according to claim 4, characterized in that: The transfer mechanism includes a second linear module, a third linear module and a cylinder. The third linear module is arranged along the y direction, the second linear module is arranged along the z direction, and the bottom end of the second linear module is connected to the slide of the third linear module. The slide of the second linear module is provided with a cylinder, and the driving end of the cylinder is connected to the placement frame. The side wall of the bundling box is provided with a pair of vertical holes, and the pair of vertical holes matches the pair of placement rods.
6. The wire twisting and bundling machine according to claim 5, characterized in that: The strapping box is provided with a second driving assembly for driving the lower pressing roller to rotate.
7. The wire twisting and bundling machine according to claim 6, characterized in that: The first driving assembly includes a first driving motor, a first driving chain and a first transmission chain. The upper pressure rollers are each provided with a first transmission gear. The first transmission chain is arranged to transmit around all the first transmission gears. One of the upper pressure rollers is provided with an upper main gear. The driving end of the first driving motor is provided with an upper sub-gear. The first driving chain is arranged to transmit around the upper main gear and the upper sub-gear.
8. The wire twisting and bundling machine according to claim 7, characterized in that: The second drive assembly includes a second drive motor, a second drive chain and a second transmission chain. The lower pressure rollers are each equipped with a second transmission gear. The second transmission chain is arranged around all the second transmission gears for a circle, wherein one of the lower pressure rollers is equipped with a lower main gear, the driving end of the second drive motor is equipped with a lower sub-gear, and the second drive chain is arranged around the lower main gear and the lower sub-gear for transmission.
9. The wire twisting and bundling machine according to claim 8, characterized in that: The first transmission gear is connected to the upper pressure roller through an upper shaft rod, and the side wall of the bundling box is provided with several slide grooves matching the upper shaft rod. When the hydraulic cylinder extends to drive the upper pressure roller into the bundling box, the upper shaft rod is located in the slide groove, and the upper main gear, the first transmission chain and the first drive chain are all located outside the bundling box. The second transmission gear is connected to the lower pressure roller through a lower shaft rod, one end of the lower shaft rod passes through the bundling box, and the second transmission gear is located outside the bundling box.
10. The wire twisting and bundling machine according to claim 9, characterized in that: Guide wheel groups are respectively arranged on both sides of the automatic strapping machine. The guide wheel groups include a pair of guide wheels symmetrically arranged up and down. In the guide wheel group far away from the strapping box, one of the guide wheels is arranged with a synchronous motor.
Citation Information
Patent Citations
Twist line manufacture device and a twist line manufacturing method
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