A new energy motor controller IGBT four-in-one assembly equipment

Abstract

This invention discloses a four-in-one assembly equipment for new energy motor controllers (IGBTs), comprising a main body and a control box. An assembly station is integrally positioned on the top of the main body. A turntable is movably mounted at the center of the assembly station, and a turntable frame is integrally positioned on the outer side of the turntable. At the assembly station, located outside the turntable frame, are positioned a manual feeding and four-in-one pre-assembly customized fixture, a pre-pressing inspection mechanism, a servo press for pressing the drive board and IGBT, a post-pressing 3D camera for inspecting fisheye pins, a four-in-one screw fastening mechanism, an automatic unloading module, and a non-contact customized fixture for the four-in-one product. This four-in-one assembly equipment for new energy motor controllers (IGBTs) is highly automated and ensures a completely contactless process from pressing the four-in-one product to installation into the finished product, meeting customer stress requirements, significantly improving product qualification rate, and solving industry pain points.

Description

Technical Field

[0001] This invention relates to the field of new energy motor controller assembly technology, and in particular to a new energy motor controller IGBT four-in-one assembly equipment. Background Technology

[0002] The IGBT four-in-one assembly equipment for new energy motor controllers is a supporting equipment for assembling new energy motor controllers. At present, the production of new energy vehicles is increasing, and the requirements for the stability of motor controllers are becoming higher and higher. When assembling new energy motor controllers, the assembly is carried out through cooperation between various workstations. With the continuous development of technology, people also have higher and higher requirements for the manufacturing process of the IGBT four-in-one assembly equipment for new energy motor controllers.

[0003] Existing new energy motor controller assembly equipment has certain drawbacks in use. In the past, the assembly of the four-in-one motor controller IGBT was carried out in a single station, and the stations were connected by manual transfer. The equipment occupies a large area, has low production efficiency, and has a low pass rate, which is a major pain point in the industry and has brought certain adverse effects to the actual use process. To this end, we propose a new energy motor controller IGBT four-in-one assembly equipment. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a new energy motor controller IGBT four-in-one assembly equipment, which is highly automated and ensures that the four-in-one product, after pressing, is installed into the finished product without any contact. This guarantees the customer's stress requirements, greatly improves the product qualification rate, solves industry pain points, and effectively addresses the problems in the background technology.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a new energy motor controller IGBT four-in-one assembly equipment, including a main body and a control box. An assembly station is integrally positioned on the top of the main body. A turntable is movably installed in the middle of the assembly station. A turntable frame is integrally positioned on the outer side of the turntable. The assembly station is equipped with manual feeding and four-in-one pre-assembly customized tooling, a pre-pressing inspection mechanism, a servo press press drive board and IGBT, a 3D camera fisheye PIN detection mechanism after pressing, a four-in-one screw fastening mechanism, an automatic unloading module, and a four-in-one product non-contact customized tooling.

[0008] As a preferred technical solution of this application, the manual feeding and the four-in-one pre-assembly customized tooling are located at the feeding position, the pre-pressing inspection mechanism is located on one side of the manual feeding and the four-in-one pre-assembly customized tooling, the servo press pressing drive board and IGBT are located on one side of the pre-pressing inspection mechanism, the post-pressing 3D camera fisheye pin detection mechanism is located on one side of the servo press pressing drive board and IGBT, the four-in-one screw fastening mechanism is located on one side of the post-pressing 3D camera fisheye pin detection mechanism, the automatic unloading module is located on one side of the four-in-one screw fastening mechanism, the four-in-one product non-contact customized tooling is located on one side of the automatic unloading module, partitions are distributed and installed on the turntable frame, a drive plate is movably installed on the bottom of the turntable body, support feet are positioned and installed on the bottom of the main body of the equipment, a controller is electrically installed on the control box, and rollers are movably provided on the bottom of the control box.

[0009] As a preferred technical solution of this application, the pre-pressing inspection mechanism includes a positioning bracket, an inspection seat, an inspection camera, an inspection support frame, and an inspection support frame. The inspection seat is positioned at the front end of the positioning bracket, the inspection camera is located at the bottom of the inspection seat, the inspection support frame is positioned on the outside of the positioning bracket, and the positioning bracket is positioned at the top of the inspection support frame.

[0010] As a preferred technical solution of this application, the contactless customized tooling for the four-in-one product includes a product rack, a product base, a slide, a product connector and a slide rail. The slide is located at the upper end of the slide rail, the product base is located at the top of the slide, and the product rack is installed on the top of the product base.

[0011] As a preferred technical solution of this application, the main body of the equipment is positioned and installed between the assembly station and the assembly station. The turntable rotates and moves at the upper middle position of the assembly station. The turntable and the turntable frame are integrally positioned. The assembly station is positioned and installed between the pre-pressing inspection mechanism, the servo press press drive board and IGBT, the post-pressing 3D camera inspection fisheye PIN mechanism, the four-in-one screw fastening mechanism, the automatic unloading module and the four-in-one product non-contact customized tooling.

[0012] As a preferred technical solution of this application, the position of the manual feeding and the four-in-one pre-assembled customized tooling is positioned between the turntable frame, the bottom of the turntable body is driven to rotate by the drive disk, the bottom of the equipment body is supported and positioned by the support legs, and the control box and the controller are electrically connected.

[0013] As a preferred technical solution of this application, the positioning bracket and the detection support frame are positioned by bolts and the height can be adjusted. The positioning bracket is positioned and installed with the detection seat, and the detection seat is connected with the detection camera.

[0014] As a preferred technical solution of this application, the bottom of the product base moves on the slide rail via a sliding block, the product frame is positioned and installed between the product base and the product connector, and the product connector is positioned between the product frame and the product frame.

[0015] (III) Beneficial Effects

[0016] Compared with existing technologies, this invention provides a new energy motor controller IGBT four-in-one assembly equipment, which has the following beneficial effects: This new energy motor controller IGBT four-in-one assembly equipment is highly automated and ensures that the entire process from press-fitting the four-in-one product to installation into the finished product is contactless, ensuring the customer's stress requirements are met, greatly improving the product qualification rate, and solving industry pain points. It mainly includes manual material feeding and four-in-one pre-assembly customized tooling, pre-press-fitting inspection, servo press-fitting of the drive board and IGBT, post-press-fitting 3D camera inspection of the fisheye pin, four-in-one screw fastening, automatic unloading module, and contactless customized tooling for the four-in-one product. During use, the starting position... The manual feeding and four-in-one pre-assembled custom tooling are used for manual loading. After assembly, the drive plate drives the turntable body and rotates the turntable frame. The manual feeding and four-in-one pre-assembled custom tooling pass through the pre-pressing inspection mechanism, the servo press press drive board and IGBT, the 3D camera fisheye PIN mechanism after pressing, the four-in-one screw fastening mechanism, and the automatic unloading module for inspection and assembly. Finally, the four-in-one product is assembled without manual contact at the non-contact custom tooling. The whole process is controlled by the control box and controller. The entire new energy motor controller IGBT four-in-one assembly equipment has a simple structure, is easy to operate, and has better performance than the traditional method. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a new energy motor controller IGBT four-in-one assembly equipment according to the present invention.

[0018] Figure 2 This is a structural schematic diagram of the main view of a new energy motor controller IGBT four-in-one assembly equipment according to the present invention.

[0019] Figure 3 This is a top view structural schematic diagram of a new energy motor controller IGBT four-in-one assembly equipment according to the present invention.

[0020] Figure 4 This is a schematic diagram of the pre-pressing inspection mechanism in a new energy motor controller IGBT four-in-one assembly equipment of the present invention.

[0021] Figure 5 This is a schematic diagram of the non-contact customized tooling for the four-in-one product in the IGBT four-in-one assembly equipment for a new energy motor controller according to the present invention.

[0022] Figure 6 This is a schematic diagram of the manual feeding and four-in-one pre-assembly customized tooling in a new energy motor controller IGBT four-in-one assembly equipment of the present invention.

[0023] In the diagram: 1. Main body of the equipment; 2. Manual feeding and four-in-one pre-assembly customized tooling; 3. Support legs; 4. Drive plate; 5. Assembly station; 6. Partition plate; 7. Pre-pressing inspection mechanism; 8. Turntable body; 9. Servo press pressing drive board and IGBT; 10. Post-pressing 3D camera inspection fisheye PIN mechanism; 11. Four-in-one screw fastening mechanism; 12. Automatic unloading module; 13. Controller; 14. Roller; 15. Control box; 16. Four-in-one product non-contact customized tooling; 17. Turntable frame; 18. Positioning bracket; 19. Inspection seat; 20. Inspection camera; 21. Inspection bracket; 22. Inspection support frame; 23. Product rack; 24. Product seat; 25. Slide block; 26. Product connector; 27. Slide rail. Detailed Implementation

[0024] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are some embodiments of the present invention, but not all embodiments, and are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0025] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] like Figure 1-6 As shown, a new energy motor controller IGBT four-in-one assembly equipment includes a main body 1 and a control box 15. An assembly station 5 is integrally positioned on the top of the main body 1. A turntable body 8 is movably installed in the middle of the assembly station 5. A turntable frame 17 is integrally positioned on the outer side of the turntable body 8. On the assembly station 5, located outside the turntable frame 17, are positioned and installed a manual feeding and four-in-one pre-assembly customized tooling 2, a pre-pressing inspection mechanism 7, a servo press press drive board and IGBT 9, a 3D camera inspection fisheye PIN mechanism 10, a four-in-one screw fastening mechanism 11, an automatic unloading module 12, and a four-in-one product non-contact customized tooling 16. This equipment is highly automated and ensures that the four-in-one product is installed into the finished product without contact throughout the entire process, ensuring the customer's stress requirements, greatly improving the product qualification rate, and solving industry pain points.

[0028] Furthermore, the manual feeding and the four-in-one pre-assembly customized fixture 2 are located at the feeding position, the pre-pressing inspection mechanism 7 is located on one side of the manual feeding and the four-in-one pre-assembly customized fixture 2, the servo press pressing drive board and IGBT9 are located on one side of the pre-pressing inspection mechanism 7, the post-pressing 3D camera inspection fisheye PIN mechanism 10 is located on one side of the servo press pressing drive board and IGBT9, the four-in-one screw fastening mechanism 11 is located on one side of the post-pressing 3D camera inspection fisheye PIN mechanism 10, the automatic unloading module 12 is located on one side of the four-in-one screw fastening mechanism 11, the four-in-one product non-contact customized fixture 16 is located on one side of the automatic unloading module 12, the turntable frame 17 is equipped with partitions 6, the bottom of the turntable body 8 is movably equipped with a drive plate 4, the bottom of the equipment body 1 is positioned with support legs 3, the control box 15 is electrically equipped with a controller 13, and the bottom of the control box 15 is movably equipped with rollers 14.

[0029] Furthermore, the pre-pressing inspection mechanism 7 includes a positioning bracket 18, an inspection seat 19, an inspection camera 20, an inspection bracket 21, and an inspection support frame 22. The inspection seat 19 is positioned at the front end of the positioning bracket 18, the inspection camera 20 is located at the bottom of the inspection seat 19, the inspection bracket 21 is positioned on the outside of the positioning bracket 18, and the positioning bracket 18 is positioned at the top of the inspection support frame 22.

[0030] Furthermore, the four-in-one product contactless customized tooling 16 includes a product rack 23, a product seat 24, a slide 25, a product connector 26, and a slide rail 27. The slide 25 is located at the upper end of the slide rail 27, the product seat 24 is located at the top of the slide 25, and the product rack 23 is installed on the top of the product seat 24.

[0031] Furthermore, the main body of the equipment 1 is positioned and installed between the assembly station 5 and the turntable 8 rotates and moves at the upper middle position of the assembly station 5. The turntable 8 and the turntable frame 17 are integrally positioned. The assembly station 5 is positioned and installed between the pre-pressing inspection mechanism 7, the servo press press drive board and IGBT 9, the post-pressing 3D camera inspection fisheye PIN mechanism 10, the four-in-one screw fastening mechanism 11, the automatic unloading module 12, and the four-in-one product non-contact customized tooling 16.

[0032] Furthermore, the manual feeding and the position of the four-in-one pre-assembled customized tooling 2 are positioned between the turntable frame 17, the bottom of the turntable body 8 is driven to rotate by the drive plate 4, the bottom of the equipment body 1 is supported and positioned by the support legs 3, and the control box 15 and the controller 13 are electrically connected.

[0033] Furthermore, the positioning bracket 18 and the detection support frame 22 are positioned by bolts and their height can be adjusted. The positioning bracket 18 is positioned and installed with the detection seat 19, and the detection seat 19 is connected with the detection camera 20.

[0034] Furthermore, the bottom of the product base 24 moves on the slide rail 27 via the slide block 25, the product rack 23 is positioned and installed between the product base 24, and the product connector 26 is positioned between the product rack 23 and the product rack 23.

[0035] Working Principle: This invention includes a main body 1, manual feeding and a four-in-one pre-assembled customized tooling 2, support legs 3, a drive plate 4, an assembly station 5, a partition 6, a pre-pressing inspection mechanism 7, a turntable 8, a servo press pressing drive board and IGBT 9, a post-pressing 3D camera fisheye pin detection mechanism 10, a four-in-one screw fastening mechanism 11, an automatic unloading module 12, a controller 13, rollers 14, a control box 15, a four-in-one product non-contact customized tooling 16, a turntable frame 17, a positioning bracket 18, an inspection seat 19, an inspection camera 20, an inspection bracket 21, an inspection support frame 22, a product rack 23, a product seat 24, a slide 25, product connectors 26, and a slide rail 27. It mainly includes manual feeding and a four-in-one pre-assembled customized tooling, pre-pressing inspection, a servo press pressing drive board and IGBT, post-pressing 3D camera fisheye pin detection, four-in-one screw fastening, and an automatic unloading module. The four-in-one product contactless customized tooling set is used in the following process: manual loading and pre-assembly of the four-in-one customized tooling set 2 are performed manually. After assembly, the drive disk 4 drives the turntable body 8 and rotates the turntable frame 17. The manual loading and pre-assembly of the four-in-one customized tooling set 2 are then inspected and assembled sequentially at the following positions: pre-pressing inspection mechanism 7, servo press press drive board and IGBT 9, post-pressing 3D camera inspection fisheye PIN mechanism 10, four-in-one screw fastening mechanism 11, and automatic unloading module 12. Finally, the four-in-one product contactless customized tooling set 16 is used for assembly without manual contact. The entire process is controlled by the control box 15 and the controller 13, which is highly automated and ensures that the four-in-one product is contactless from press-fitting to installation into the finished product. This ensures the customer's stress requirements are met, greatly improves the product qualification rate, and solves a pain point in the industry.

[0036] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A new energy motor controller IGBT four-in-one assembly equipment, comprising a main body (1) and a control box (15), characterized in that: The top of the main body (1) of the equipment is integrally positioned with an assembly station (5). A turntable body (8) is movably installed in the middle of the assembly station (5). A turntable frame (17) is integrally positioned on the outer side of the turntable body (8). The assembly station (5) is positioned with a manual feeding and four-in-one pre-assembly customized tooling (2), a pre-pressing inspection mechanism (7), a servo press press drive board and IGBT (9), a 3D camera inspection fisheye PIN mechanism (10), a four-in-one screw fastening mechanism (11), an automatic unloading module (12), and a four-in-one product non-contact customized tooling (16). The manual feeding and four-in-one pre-assembly customized fixture (2) are located at the feeding position. The pre-pressing inspection mechanism (7) is located on one side of the manual feeding and four-in-one pre-assembly customized fixture (2). The servo press pressing drive board and IGBT (9) are located on one side of the pre-pressing inspection mechanism (7). The post-pressing 3D camera fisheye pin detection mechanism (10) is located on one side of the servo press pressing drive board and IGBT (9). The four-in-one screw fastening mechanism (11) is located on one side of the post-pressing 3D camera fisheye pin detection mechanism (10). The automatic unloading module (12) is located on one side of the four-in-one screw fastening mechanism (11). The product contactless customized tooling (16) is located on one side of the automatic unloading module (12). The turntable frame (17) is equipped with partitions (6). The bottom of the turntable body (8) is movably equipped with a drive plate (4). The bottom of the equipment body (1) is positioned with a support leg (3). The control box (15) is electrically equipped with a controller (13). The bottom of the control box (15) is movably equipped with a roller (14). The pre-pressing inspection mechanism (7) includes a positioning bracket (18), an inspection seat (19), an inspection camera (20), an inspection bracket (21), and an inspection support frame (22). The inspection seat (19) is positioned on the positioning bracket. The front end of the frame (18) is located at the bottom of the detection seat (19), the detection bracket (21) is located on the outside of the positioning bracket (18), and the positioning bracket (18) is located on the top of the detection support frame (22); the four-in-one product contactless customized tooling (16) includes a product frame (23), a product seat (24), a slide (25), a product connector (26) and a slide rail (27), the slide (25) is located on the upper end of the slide rail (27), the product seat (24) is located on the top of the slide (25), and the product frame (23) is installed on the top of the product seat (24);The main body of the equipment (1) is positioned and installed between the assembly station (5). The turntable (8) rotates and moves at the upper middle position of the assembly station (5). The turntable (8) is integrally positioned with the turntable frame (17). The assembly station (5) is positioned and installed between the pre-pressing inspection mechanism (7), the servo press press drive board and IGBT (9), the post-pressing 3D camera inspection fisheye PIN mechanism (10), the four-in-one screw fastening mechanism (11), the automatic unloading module (12), and the four-in-one product non-contact customized tooling (16).

2. The new energy motor controller IGBT four-in-one assembly equipment according to claim 1, characterized in that: The manual feeding and the four-in-one pre-installed customized tooling (2) are positioned between the turntable frame (17). The bottom of the turntable body (8) is driven to rotate by the drive plate (4). The bottom of the equipment body (1) is supported and positioned by the support legs (3). The control box (15) and the controller (13) are electrically connected.

3. The IGBT four-in-one assembly equipment for a new energy motor controller according to claim 2, characterized in that: The positioning bracket (18) and the detection support frame (22) are positioned by bolts and the height can be adjusted. The positioning bracket (18) and the detection seat (19) are positioned and installed together. The detection seat (19) and the detection camera (20) are connected together.

4. The IGBT four-in-one assembly equipment for a new energy motor controller according to claim 3, characterized in that: The bottom of the product base (24) moves on the slide rail (27) via the slide block (25), the product rack (23) is positioned between the product base (24), and the product connector (26) is positioned between the product rack (23).

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