A punching jig with improved water gap cutting precision structure

Abstract

The application discloses a punching jig with improved water gap cutting precision structure and belongs to the field of jig machining. The punching jig with improved water gap cutting precision structure comprises the following: a mounting frame body, a first detection plate for detecting the position of a workpiece is arranged at the lower end of the mounting frame body, a second detection plate for detecting the angle balance of a positioning sleeve plate is arranged in the inside of the positioning sleeve plate; a movable cutting seat, a detection gear for positioning is arranged on one side of the outside of the movable cutting seat; and a precision detection frame, a pressure monitoring sensor for detecting the position of a pressure elastic gear is arranged on one side of the precision detection frame. The application solves the problem that the position precision of a cutting gap cannot be ensured in the adjustment process of the existing full-automatic water gap punching jig, and maximally improves the detection precision in the work of position positioning, so that the work quality of automatic punching is improved.

Description

Technical Field

[0001] This invention relates to the field of jig processing technology, specifically to a punching jig with a structure that improves the accuracy of sprue cutting. Background Technology

[0002] Injection molded parts are typically formed using injection molds. After molding, the gate used to form the injection molded part, commonly known in the industry as the sprue, produces excess molded material. When the injection molded part is to be used after molding, the sprue needs to be cut off. In related technologies, the sprue is usually removed by workers using knives or clamps. However, in current technologies, jigs are widely used for the cutting process, making it easier to remove the injection molded part.

[0003] In the prior art, such as the fully automatic sprue punching fixture with publication number CN203901658U, there is an example. This fully automatic sprue punching fixture includes a positioning plate, a sliding plate, a locking plate, a fixing block, and a touch switch. The sliding plate is disposed on one side of the positioning plate and can slide along it. The fixing block is disposed within the sliding plate. The locking plate is fixed to the sliding plate, and the touch switch is disposed on the other side of the positioning plate. The fully automatic sprue punching fixture according to this invention can simultaneously remove multiple sprues, resulting in high quality stability. It eliminates the need for manual processing, saves labor costs, and has high production efficiency.

[0004] However, in the above-mentioned technologies, the existing fully automatic sprue punching fixtures cannot guarantee the positional accuracy of the cut during the adjustment of the cut position, and the angle of the punching tool will also affect the working quality of the punching.

[0005] To address these shortcomings, it is essential to design a punching fixture with a structure that improves the accuracy of sprue cutting. Summary of the Invention

[0006] The purpose of this invention is to provide a punching fixture with a structure that improves the cutting accuracy of sprue, which can solve the problems of existing fully automatic sprue punching fixtures being unable to guarantee the positional accuracy of the cut during the adjustment of the cut position, and the angle of the punching tool also affecting the working quality of the punching.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a punching fixture with a structure for improving the accuracy of sprue cutting, comprising:

[0008] The punching fixture body is used for punching the sprue of the workpiece, and the lower end of the punching fixture body is provided with an integrally formed positioning groove for fixing the workpiece to be processed.

[0009] It also includes:

[0010] The mounting frame for mounting the fixture assembly is located inside the punching fixture body. Lifting frames are installed on both sides of the mounting frame, and a first detection plate for detecting the position of the workpiece is provided at the lower end of the mounting frame. A connecting frame for movement is installed at the upper end of the mounting frame. A positioning sleeve is installed inside the connecting frame, and a second detection plate for detecting the angular balance of the positioning sleeve is provided inside the positioning sleeve.

[0011] The side punching assembly frame is provided in two parts for moving the punched parts. The two side punching assemblies are located on both sides of the mounting frame, and each of the two side punching assemblies has a flexible toothed row on its outer side.

[0012] The movable cutting seat, which is used to precisely adjust the punching position, is located inside the side punching assembly frame. A detection gear for positioning is installed on the outer side of the movable cutting seat. The detection gear is meshed with an elastic gear row. A third electric cylinder is installed inside the movable cutting seat. A cutting head for punching the sprue is installed at the lower end of the movable cutting seat.

[0013] A precision testing frame, used to detect the precise position of the moving cutting seat, is located inside the side punching assembly frame. A pressure monitoring sensor for detecting the position of the pressurized elastic toothed row is provided on one side of the precision testing frame.

[0014] Preferably, a fixing base for fixing the position of the punching fixture body is installed at the lower end of the punching fixture body, and protective plates are installed on both sides of the punching fixture body. A counterweight is provided inside the protective plate. An installation cover plate is installed at the upper end of the punching fixture body. The installation cover plate is connected to the punching fixture body by fixing screws.

[0015] Preferably, servo motors are installed on both sides of the upper end of the punching fixture body, and a first electric cylinder is installed at the lower end of the servo motor. The upper end of the first electric cylinder and the first electric cylinder are fixedly connected to the punching fixture body. The motor shaft of the servo motor is connected to the first electric cylinder for transmission, and the lower end of the first electric cylinder is connected to a lifting frame by fixing screws.

[0016] Preferably, both of the side-punching assembly frames are welded to the mounting frame. A fixing plate is installed in the middle of the interior of the mounting frame. The fixing plate is used to weld the connecting frame and the mounting frame. The positioning sleeve plate passes through the connecting frame and is welded to the connecting frame. A fixing slide plate passes through the interior of the positioning sleeve plate.

[0017] Preferably, the fixed slide plate is slidably connected to the positioning sleeve plate, and both ends of the fixed slide plate are respectively connected to two lifting frames by fixing screws. The inner sides of the punching fixture body are provided with integrally formed positioning grooves. One end of the lifting frame is embedded in the positioning groove and slidably connected to the punching fixture body. A sliding rod runs through the inside of the lifting frame, and the sliding rod is used to maintain the movement stability of the lifting frame.

[0018] Preferably, the positioning groove is provided with a positioning push plate for automatically fixing the workpiece, and the positioning groove is provided with two integrally formed limiting partition strips. The limiting partition strips are used to divide the positioning groove into three slots of different widths. The positioning push plate is slidably connected to the limiting partition strips, and threaded screws are passed through both ends of the positioning push plate. The threaded screws are threadedly connected to the positioning push plate. An electric motor is installed at the lower end of the punching fixture body, and the electric motor is connected to the threaded screws by belt drive.

[0019] Preferably, a laser detection sensor is provided on the lower end face of the first detection plate, the second detection plate is welded to the positioning sleeve plate, a laser ranging balance sensor is provided on the lower end face of the second detection plate, the upper end of the second detection plate is embedded in the fixed slide plate and slidably connected to the fixed slide plate, and a processor module is installed inside the upper end of the connecting frame, the processor module being electrically connected to the laser ranging balance sensor, the laser detection sensor and the pressure monitoring sensor respectively.

[0020] Preferably, a side magnetic brake motor is installed on both sides of the upper end of the side punching assembly, and a bearing seat is installed in the middle of the side punching assembly. A threaded rod is installed at one end of the side magnetic brake motor. The threaded rod passes through the movable cutting seat and is threadedly connected to the movable cutting seat. The other end of the threaded rod is rotatably connected to the bearing seat. An integrally formed first sliding groove is provided on the upper surface of the side punching assembly. The movable cutting seat is slidably connected to the side punching assembly through the first sliding groove.

[0021] Preferably, a heat sink is provided above the connecting frame, a connecting rod is installed on the outside of the heat sink, and fasteners are provided on the outside of the connecting frame. The fasteners are fixedly connected to the connecting frame and the heat sink respectively. The heat sink is used to cool the processor module. A second electric cylinder is installed at the lower end of one side of the fixed slide plate. One end of the second electric cylinder is connected to the fastener by a fixing screw. The processor module is electrically connected to the side magnetic brake motor, the first electric cylinder and the second electric cylinder.

[0022] Preferably, a limiting gear frame is provided on the outer side of the movable cutting seat, and the detection gear is rotatably connected to the limiting gear frame via a rotating shaft. An integrally formed limiting plate is provided at the lower end of the movable cutting seat, and a telescopic column is installed inside the limiting plate. The lower end of the telescopic column is welded to the cutting head. The lower end of the third electric cylinder is connected to the telescopic column via fixing screws. Integral-formed guide rail grooves are provided on both outer sides of the limiting plate. A second sliding groove is provided inside the precision detection frame, and linear guide rails are provided on both sides of the second sliding groove. The limiting plate is slidably connected to the second sliding groove via the guide rail grooves and linear guide rails.

[0023] Preferably, both sides of the side punching assembly are provided with notches for sliding of the elastic toothed rack. The elastic toothed rack extends into the notch and is slidably connected to the side punching assembly. An extrusion block is provided inside one side of the precision detection frame, and a pressure spring is provided on one side of the extrusion block. The pressure spring is fixedly connected to the extrusion block and the precision detection frame respectively. The positions of both ends of the extrusion block correspond to the positions of the pressure monitoring sensors.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0025] 1. This punching fixture with a structure that improves the accuracy of sprue cutting can detect the position and distance of the workpiece by multiple laser detection sensors at the lower end of the first detection plate before punching, so that subsequent processing can be carried out. Thus, the position of the detection fixture is stable before punching, thereby improving the working quality and punching accuracy of the fixture.

[0026] 2. This punching fixture with a structure that improves the cutting accuracy of the sprue has a slight downward pressure on the extrusion block during the movement of the moving cutting seat. This allows the pressure monitoring sensor to detect the specific position of the detection gear, thereby maximizing the detection accuracy during the positioning process and improving the quality of automated punching. This ensures that the position of the cutting head corresponds to the detection position of the laser detection sensor.

[0027] 3. This punching fixture with a structure that improves the cutting accuracy of the sprue can first place the workpiece in the positioning groove during operation. Depending on the type of workpiece, different widths of positioning grooves can be selected to keep the workpiece fixed inside the positioning groove, so that subsequent punching work can be carried out. Attached Figure Description

[0028] Figure 1 This is an isometric view of the front view of the present invention;

[0029] Figure 2 This is an isometric view of the side view of the present invention;

[0030] Figure 3This is an axonometric view of the invention from below;

[0031] Figure 4 For the present invention Figure 1 Enlarged view of a portion of area A in the middle;

[0032] Figure 5 For the present invention Figure 3 Enlarged view of a section in area B;

[0033] Figure 6 This is an axonometric view of the front view of the movable cutting seat of the present invention;

[0034] Figure 7 This is an isometric view of the side punching assembly frame of the present invention from top view;

[0035] Figure 8 This is a diagram showing the internal structure of the side punching assembly and precision inspection frame of the present invention.

[0036] Figure 9 This is an isometric view of the connecting frame of the present invention from a bottom angle;

[0037] Figure 10 This is a diagram showing the internal structure of the connecting frame of the present invention;

[0038] Figure 11 This is a diagram showing the internal structure of the lower end of the punching fixture body of the present invention.

[0039] In the diagram: 1. Punching fixture body; 101. Fixed base; 102. Protective plate; 103. Mounting cover plate; 104. Positioning groove; 105. Positioning push plate; 106. Limiting partition strip; 107. Positioning slide groove; 108. Threaded screw; 109. Electric motor; 2. Servo motor; 201. First electric cylinder; 3. Lifting frame; 4. Mounting frame; 401. Connecting frame; 402. Fixed plate; 403. First detection plate; 404. Laser detection sensor; 405. Positioning sleeve plate; 4051. Second detection plate; 4052. Laser ranging balance sensor; 406. Fastener; 407. Processing... Module 5; Side punching assembly frame; 501 Elastic gear rack; 502 Side magnetic brake motor; 503 Threaded rod; 504 Bearing seat; 505 First sliding groove; 6 Radiator; 7 Fixed slide plate; 701 Second electric cylinder; 8 Moving cutting seat; 801 Third electric cylinder; 802 Detector gear; 8021 Limit gear frame; 803 Limiting plate; 804 Telescopic column; 805 Cutting head; 806 Guide rail groove; 9 Precision detection frame; 901 Linear guide rail; 902 Second sliding groove; 903 Pressure monitoring sensor; 904 Pressure spring; 905 Extrusion block. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] To address the technical issues in existing fully automatic sprue punching fixtures where the cutter position cannot be guaranteed to be accurate during adjustment, and where the angle of the punching tool affects the punching quality, please refer to [link to relevant documentation]. Figure 1 - Figure 5 , Figure 7 - Figure 9 The following technical solutions are provided:

[0042] A punching fixture with a structure that improves the accuracy of sprue cutting includes:

[0043] The punching fixture body 1 is used for punching the sprue of the workpiece, and the lower end of the punching fixture body 1 is provided with an integrally formed positioning groove 104, which is used to fix the workpiece to be processed.

[0044] It also includes:

[0045] Mounting frame 4, which is used to mount the fixture assembly, is located inside the punching fixture body 1. Lifting frames 3 are mounted on both sides of the mounting frame 4. A first detection plate 403 for detecting the position of the workpiece is provided at the lower end of the mounting frame 4. A connecting frame 401 for movement is mounted at the upper end of the mounting frame 4. A positioning sleeve 405 is installed inside the connecting frame 401. A second detection plate 4051 for detecting the angular balance of the positioning sleeve 405 is provided inside the positioning sleeve 405.

[0046] Two side punching assembly frames 5 are provided for moving the punched parts. The two side punching assembly frames 5 are located on both sides of the mounting frame 4, and each side punching assembly frame 5 has an elastic toothed row 501 on its outer side.

[0047] The movable cutting seat 8, which is used to precisely adjust the punching position, is located inside the side punching assembly frame 5. A detection gear 802 for positioning is installed on the outer side of the movable cutting seat 8. The detection gear 802 is meshed with the elastic gear row 501. A third electric cylinder 801 is installed inside the movable cutting seat 8. A cutting head 805 for punching the sprue is installed at the lower end of the movable cutting seat 8.

[0048] The precision detection frame 9, which is used to detect the precise position of the moving cutting seat 8, is located inside the side punching assembly frame 5. A pressure monitoring sensor 903 for detecting the position of the pressure-bearing elastic toothed row 501 is provided on one side of the precision detection frame 9. The pressure monitoring sensor 903 adopts a TK438W diaphragm sealed pressure transmitter.

[0049] Specifically, before punching, the position and distance of the workpiece are detected by multiple laser detection sensors 404 at the lower end of the first detection plate 403, and the laser ranging and balance sensor 4052 inside the second detection plate 4051 detects the angle between the connecting frame 401 and the fixed slide plate 7. After the two are found to be in balance, subsequent processing can be carried out. Thus, before punching, the position of the detection fixture is stabilized, improving the working quality of the fixture and the punching accuracy. During the movement of the moving cutting seat 8, the elastic tooth row 501 is slightly pressed down on the squeezing block 905, so that the pressure monitoring sensor 903 senses the specific position of the detection gear 802. Thus, in the work of positioning, the detection accuracy is maximized to improve the working quality of automated punching, and the position of the cutting head 805 corresponds to the detection position of the laser detection sensor 404, with high precision.

[0050] To address the technical problem in existing technologies where the unstable structure of fixtures affects the processing quality of automated equipment during operation, please refer to [link to relevant documentation]. Figure 1 - Figure 3 The following technical solutions are provided:

[0051] The lower end of the punching fixture body 1 is equipped with a fixing base 101 for fixing the position of the punching fixture body 1, and protective plates 102 are installed on both sides of the punching fixture body 1. The protective plates 102 are equipped with counterweights inside, and the upper end of the punching fixture body 1 is equipped with a mounting cover plate 103. The mounting cover plate 103 is connected to the punching fixture body 1 by fixing screws.

[0052] Servo motors 2 are installed on both sides of the upper end of the punching fixture body 1. A first electric cylinder 201 is installed at the lower end of the servo motor 2. The upper end of the first electric cylinder 201 and the first electric cylinder 201 are fixedly connected to the punching fixture body 1. The motor shaft of the servo motor 2 is connected to the first electric cylinder 201 for transmission. The lower end of the first electric cylinder 201 is connected to a lifting frame 3 by fixing screws.

[0053] The fixed slide plate 7 is slidably connected to the positioning sleeve plate 405, and the two ends of the fixed slide plate 7 are respectively connected to the two lifting frames 3 by fixing screws. The two sides of the inside of the punching fixture body 1 are provided with integrally formed positioning grooves 107. One end of the lifting frame 3 is embedded in the positioning groove 107 and slidably connected to the punching fixture body 1. A sliding rod runs through the inside of the lifting frame 3, and the sliding rod is used to maintain the movement stability of the lifting frame 3.

[0054] Specifically, after the punching fixture body 1 is fixed, the two sides of the punching fixture body 1 are fixed by the counterweight inside the protective plate 102 to maintain balance. At the same time, the servo motor 2 and the first electric cylinder 201 can be fixedly installed by the mounting cover plate 103. After the position is stable, the first electric cylinder 201 can push the lifting frame 3 to slide inside the punching fixture body 1. The positioning slide groove 107 keeps the fixed slide plate 7 and the lifting frame 3 stable. The first electric cylinder 201 and the second electric cylinder 701 perform dual-axis movement, making wide-range adjustments, and the position stability of the adjustment is high.

[0055] To address the technical problem in existing technologies where the structure of automatic fixture components is generally unstable, affecting the punching accuracy of the sprue and hindering long-term operation, please refer to [the relevant documentation / reference]. Figure 3 , Figure 9 - Figure 10 The following technical solutions are provided:

[0056] Both side punching assembly frames 5 are welded to the mounting frame 4. A fixing plate 402 is installed in the middle of the interior of the mounting frame 4. The fixing plate 402 is used to weld the connecting frame 401 and the mounting frame 4. The positioning sleeve 405 passes through the connecting frame 401 and is welded to the connecting frame 401. A fixing slide plate 7 passes through the interior of the positioning sleeve 405.

[0057] A laser detection sensor 404 is provided on the lower end face of the first detection plate 403. The second detection plate 4051 is welded to the positioning sleeve plate 405. A laser ranging balance sensor 4052 is provided on the lower end face of the second detection plate 4051. The second detection plate 4051 is embedded in the upper end of the fixed slide plate 7 and slidably connected to the fixed slide plate 7. A processor module 407 is installed inside the upper end of the connecting frame 401. The processor module 407 is electrically connected to the laser ranging balance sensor 4052, the laser detection sensor 404 and the pressure monitoring sensor 903 respectively. The laser detection sensor 404 is a laser profile sensor of model LF60007. The laser ranging balance sensor 4052 is a laser ranging sensor of model TLS-30TP-Ax.

[0058] Specifically, before punching, the position and distance of the workpiece are detected by multiple laser detection sensors 404 at the lower end of the first detection plate 403. The processor module 407 controls the extension and retraction of the second electric cylinder 701. The second electric cylinder 701 pushes the mounting frame 4 and the connecting frame 401 to slide outside the fixed slide plate 7, so that the side punching assembly 5 moves above the position of the workpiece. Before and after the movement, the laser ranging balance sensor 4052 inside the second detection plate 4051 detects the angle between the connecting frame 401 and the fixed slide plate 7. After the two are found to be in balance, the subsequent processing work can be carried out. Thus, before punching, the position of the fixture is stabilized, improving the working quality of the fixture and the punching accuracy.

[0059] To address the technical problem in existing jigs that cannot quickly position injection-molded parts, thus affecting work efficiency, please refer to [link to relevant documentation]. Figure 1 , Figure 11 The following technical solutions are provided:

[0060] The positioning groove 104 is equipped with a positioning push plate 105 for automatically fixing the workpiece, and the positioning groove 104 is also equipped with two integrally formed limiting partition strips 106. The limiting partition strips 106 are used to divide the positioning groove 104 into three slots of different widths. The positioning push plate 105 is slidably connected to the limiting partition strips 106, and threaded screws 108 are threaded through both ends of the positioning push plate 105. The threaded screws 108 are threadedly connected to the positioning push plate 105. An electric motor 109 is installed at the lower end of the punching fixture body 1. The electric motor 109 is connected to the threaded screws 108 by belt drive.

[0061] Specifically, during operation, the workpiece can be placed in the positioning groove 104. Depending on the type of workpiece, a positioning groove 104 of different widths can be selected. Then, the electric motor 109 drives the threaded screw 108 to rotate. The threaded screw 108 drives the positioning push plate 105 to move inside the positioning groove 104, so that the workpiece is fixed inside the positioning groove 104, thus allowing subsequent punching operations to be performed.

[0062] To address the technical problem of insufficient accuracy in punching position detection by existing automated fixtures, please refer to [link / reference needed]. Figure 1 , Figure 6 - Figure 8 The following technical solutions are provided:

[0063] Both sides of the upper end of the side punching assembly frame 5 are equipped with a side magnetic brake motor 502, and a bearing seat 504 is installed in the middle of the side punching assembly frame 5. A threaded rod 503 is installed at one end of the side magnetic brake motor 502. The threaded rod 503 passes through the movable cutting seat 8 and is threadedly connected to the movable cutting seat 8. The other end of the threaded rod 503 is rotatably connected to the bearing seat 504. An integrally formed first sliding groove 505 is provided on the upper end surface of the side punching assembly frame 5. The movable cutting seat 8 is slidably connected to the side punching assembly frame 5 through the first sliding groove 505.

[0064] A limiting gear frame 8021 is provided on one side of the movable cutting base 8. The detection gear 802 is rotatably connected to the limiting gear frame 8021 via a rotating shaft. An integrally formed limiting plate 803 is provided at the lower end of the movable cutting base 8. A telescopic column 804 is installed inside the limiting plate 803. The lower end of the telescopic column 804 is welded to the cutting head 805. The lower end of the third electric cylinder 801 is connected to the telescopic column 804 via fixing screws. An integrally formed guide rail groove 806 is provided on both sides of the outer side of the limiting plate 803. A second sliding groove 902 is provided inside the precision detection frame 9. Linear guide rails 901 are provided on both sides of the second sliding groove 902. The limiting plate 803 is slidably connected to the second sliding groove 902 via the guide rail groove 806 and the linear guide rails 901.

[0065] Both sides of the side punching assembly frame 5 are provided with notches for sliding of the elastic toothed rack 501. The elastic toothed rack 501 extends into the notch and slides in connection with the side punching assembly frame 5. An extrusion block 905 is provided inside one side of the precision detection frame 9. A pressure spring 904 is provided on one side of the extrusion block 905. The pressure spring 904 is fixedly connected to the extrusion block 905 and the precision detection frame 9 respectively. The positions of the two ends of the extrusion block 905 correspond to the positions of the pressure monitoring sensor 903.

[0066] Specifically, during the punching process, the threaded rod 503 is rotated by the side magnetic brake motor 502, which in turn moves the movable cutting seat 8. During the movement, the movable cutting seat 8 can drive the detection gear 802 to rotate on the surface of the elastic toothed rack 501. During the rotation, the elastic toothed rack 501 is slightly pressed down on the pressing block 905, which allows the pressure monitoring sensor 903 to sense the specific position of the detection gear 802. This maximizes the detection accuracy in the positioning process, thereby improving the quality of automated punching and ensuring that the position of the cutting head 805 corresponds to the detection position of the laser detection sensor 404, resulting in high precision.

[0067] To address the technical problem in existing technologies where the control module of a fixture operates in a poor environment, making it unsuitable for long-term operation, please refer to [link / reference needed]. Figure 1 , Figure 4 , Figure 9 - Figure 10 The following technical solutions are provided:

[0068] A heat sink 6 is provided on the top of the connecting frame 401. A connecting rod is installed on the outside of the heat sink 6, and a fastener 406 is provided on the outside of the connecting frame 401. The fastener 406 is fixedly connected to the connecting frame 401 and the heat sink 6 respectively. The heat sink 6 is used to cool the processor module 407. A second electric cylinder 701 is installed on the lower end of one side of the fixed slide plate 7. One end of the second electric cylinder 701 is connected to the fastener 406 by a fixing screw. The processor module 407 is electrically connected to the side magnetic brake motor 502, the first electric cylinder 201 and the second electric cylinder 701. The processor module 407 adopts an Em104-a5362 industrial CPU module.

[0069] Specifically, during the processing, after the position is detected by the detection sensor, the processor module 407 controls the electric equipment to move automatically and make precise adjustments. At the same time, it stops working on components with abnormal positions, reduces processing errors, improves work quality, and cools the processor module 407 through the heat sink 6 to maintain the working effect of the processor module 407.

[0070] Working principle: The punching fixture body 1 is installed above the worktable. After the punching fixture body 1 is fixed, the two sides of the punching fixture body 1 are fixed by the counterweight inside the protective plate 102 to maintain balance. At the same time, the servo motor 2 and the first electric cylinder 201 are fixedly installed by the mounting cover plate 103. After the position is stable, the first electric cylinder 201 can push the lifting frame 3 to slide inside the punching fixture body 1. The positioning slide 7 and the lifting frame 3 are kept stable by the positioning slide groove 107. During operation, the workpiece can be placed in the positioning groove 104. The positioning groove 104 of different widths is selected according to the corresponding type of workpiece. Then, the electric motor 109 drives the threaded screw 108. Rotation causes the threaded screw 108 to move the positioning push plate 105 within the positioning groove 104, keeping the workpiece fixed within the groove and allowing subsequent punching operations. Before punching, the position and distance of the workpiece are detected by multiple laser detection sensors 404 at the lower end of the first detection plate 403. The processor module 407 controls the extension and retraction of the second electric cylinder 701, which pushes the mounting frame 4 and the connecting frame 401 to slide outside the fixed slide plate 7, moving the side punching assembly 5 above the workpiece. Before and after movement, the connecting frame is detected by the laser ranging and balance sensor 4052 inside the second detection plate 4051. The angle between 401 and the fixed slide plate 7 is checked. After they are balanced, subsequent processing can be carried out. This ensures the stability of the fixture position before punching, improving the fixture's working quality and punching accuracy. During punching, the threaded rod 503 is rotated by the magnetic brake motor 502, which in turn moves the moving cutting seat 8. During the movement of the moving cutting seat 8, the detection gear 802 rotates on the surface of the elastic toothed rack 501. During the rotation, the elastic toothed rack 501 is slightly pressed down on the pressing block 905, allowing the pressure monitoring sensor 903 to sense the specific position of the detection gear 802. This maximizes the detection accuracy during position positioning. The highly automated punching process ensures that the position of the cutting head 805 corresponds to the detection position of the laser detection sensor 404, resulting in high precision and excellent work quality. Dual-axis movement via the first electric cylinder 201 and the second electric cylinder 701 allows for a wide range of adjustments with high positional stability. The extension of the third electric cylinder 801 drives the cutting head 805 to punch the sprue position. The processor module 407 controls the electric equipment for automated movement and precise adjustment. Simultaneously, it stops working on components with abnormal positions, reducing processing errors and improving work quality. Furthermore, the heat sink 6 provides cooling for the processor module 407, maintaining its operational efficiency.

[0071] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0072] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic water port punching jig for improving water port punching precision, comprising: a punching jig body (1) for processing pieces for water port punching work, and the lower end of the punching jig body (1) is provided with an integrally formed positioning groove (104) for fixing the processing pieces to be processed; characterized in that it further comprises: a mounting frame (4) for mounting the jig assembly, which is located inside the punching jig body (1), both sides of the mounting frame (4) are provided with lifting frames (3), and the lower end of the mounting frame (4) is provided with a first detection plate (403) for detecting the position of the processing pieces, the upper end of the mounting frame (4) is provided with a connecting frame (401) for movement, the inside of the connecting frame (401) is provided with a positioning sleeve plate (405), and the inside of the positioning sleeve plate (405) is provided with a second detection plate (4051) for detecting the angle balance of the positioning sleeve plate (405); a side punching combination frame (5) for moving the punching pieces, which is provided with two, and the two side punching combination frames (5) are respectively located on both sides of the mounting frame (4), and one side of the outside of the two side punching combination frames (5) is provided with an elastic tooth row (501); a moving cutting seat (8) for accurately adjusting the punching position, which is located inside the side punching combination frame (5), one side of the outside of the moving cutting seat (8) is provided with a detection gear (802) for positioning, the detection gear (802) is meshed and connected with the elastic tooth row (501), and the inside of the moving cutting seat (8) is provided with a third electric cylinder (801), and the lower end of the moving cutting seat (8) is provided with a cutting tool bit (805) for punching water port; a precision detection frame (9) for detecting the accurate position of the moving cutting seat (8), which is located inside the side punching combination frame (5), one side of the precision detection frame (9) is provided with a pressure monitoring sensor (903) for detecting the position of the elastic tooth row (501) under pressure; the lower end of the punching jig body (1) is provided with a fixed base (101) for fixing the position of the punching jig body (1), and both sides of the punching jig body (1) are provided with protective plates (102), the inside of the protective plates (102) is provided with counterweights, the upper end of the punching jig body (1) is provided with a mounting cover plate (103), and the mounting cover plate (103) is connected with the punching jig body (1) through fixing screws; The lower end face of the first detection plate (403) is provided with a laser detection sensor (404), the second detection plate (4051) is welded with a positioning sleeve plate (405), the lower end face of the second detection plate (4051) is provided with a laser ranging balance sensor (4052), the upper end of the second detection plate (4051) embedded in the fixed slide plate (7) is slidably connected with the fixed slide plate (7), and the inside of the upper end of the connecting frame (401) is installed with a processor module (407), and the processor module (407) is electrically connected with the laser ranging balance sensor (4052), the laser detection sensor (404) and the pressure monitoring sensor (903) respectively.

2. The automatic water gap punching jig for improving the precision of punching the water gap according to claim 1, characterized in that: The inside of the upper end of the punching jig body (1) is provided with a servo motor (2) on both sides, the lower end of the servo motor (2) is provided with a first electric cylinder (201), and the upper end of the first electric cylinder (201) is fixedly connected with the first electric cylinder (201) and the punching jig body (1). The motor shaft of the servo motor (2) is in transmission connection with the first electric cylinder (201), and the lower end of the first electric cylinder (201) is connected with a lifting frame (3) through a fixing screw.

3. The automatic water gap punching jig for improving the precision of punching the water gap according to claim 2, characterized in that: Both of the side punching combined frames (5) are welded with the mounting frame body (4), the inside of the mounting frame body (4) is provided with a fixed plate (402), the fixed plate (402) is used for welding the connecting frame (401) and the mounting frame body (4), the positioning sleeve plate (405) penetrates through the connecting frame (401) and is welded with the connecting frame (401), and the inside of the positioning sleeve plate (405) penetrates through a fixed slide plate (7).

4. The automatic water gap punching jig for improving the precision of punching the water gap according to claim 1, characterized in that: The fixed slide plate (7) is slidably connected with the positioning sleeve plate (405), and both ends of the fixed slide plate (7) are connected with two lifting frames (3) through fixing screws, and both sides of the inside of the punching jig body (1) are provided with integrally formed positioning sliding grooves (107), one end of the lifting frame (3) is embedded in the inside of the positioning sliding groove (107) and is slidably connected with the punching jig body (1), and the inside of the lifting frame (3) penetrates through a slide rod, and the slide rod is used for keeping the moving stability of the lifting frame (3).

5. The automatic water nozzle punching jig for improving the precision of punching a water nozzle according to claim 1, characterized in that: The inside of the positioning groove (104) is provided with a positioning pushing plate (105) for automatically fixing a workpiece, and the inside of the positioning groove (104) is provided with two integrally formed limiting partition strips (106), the limiting partition strips (106) are used for dividing the positioning groove (104) into three grooves with different widths, the positioning pushing plate (105) is slidably connected with the limiting partition strips (106), and both ends of the inside of the positioning pushing plate (105) penetrate through threaded lead screws (108), the threaded lead screws (108) are threadedly connected with the positioning pushing plate (105), and the inside of the lower end of the punching jig body (1) is installed with an electric motor (109), and the electric motor (109) and the threaded lead screw (108) are connected through a belt transmission.

6. The automatic water nozzle punching jig for improving the precision of punching a water nozzle according to claim 1, characterized in that: The upper end of the side punching combination frame (5) is provided with a side magnetic brake motor (502) on both sides, and a bearing seat (504) is arranged in the middle of the side punching combination frame (5), one end of the side magnetic brake motor (502) is provided with a threaded rod (503), the threaded rod (503) penetrates through the movable cutting seat (8) and is threadedly connected with the movable cutting seat (8), the other end of the threaded rod (503) is rotatably connected with the bearing seat (504), and the upper end surface of the side punching combination frame (5) is provided with a first sliding groove (505) formed integrally, and the movable cutting seat (8) is slidably connected with the side punching combination frame (5) through the first sliding groove (505).

7. The automatic water nozzle punching jig for improving the precision of punching a water nozzle according to claim 1, characterized in that: The upper end of the side punching combination frame (5) is provided with a side magnetic brake motor (502) on both sides, and a bearing seat (504) is arranged in the middle of the side punching combination frame (5), one end of the side magnetic brake motor (502) is provided with a threaded rod (503), the threaded rod (503) penetrates through the movable cutting seat (8) and is threadedly connected with the movable cutting seat (8), the other end of the threaded rod (503) is rotatably connected with the bearing seat (504), and the upper end surface of the side punching combination frame (5) is provided with a first sliding groove (505) formed integrally, and the movable cutting seat (8) is slidably connected with the side punching combination frame (5) through the first sliding groove (505).

8. The automatic nozzle trimming jig for improving the precision of trimming nozzle according to claim 1, characterized in that: The outer side of the movable cutting seat (8) is provided with a limiting gear frame (8021), the detection gear (802) is rotatably connected with the limiting gear frame (8021) through a rotating shaft, the lower end of the movable cutting seat (8) is provided with a limiting clamping plate (803) formed integrally, the limiting clamping plate (803) is internally provided with a telescopic column (804), the lower end of the telescopic column (804) is welded with a cutting tool bit (805), the lower end of the third electric cylinder (801) is connected with the telescopic column (804) through a fixing screw, the outer sides of the limiting clamping plate (803) are provided with guide rail grooves (806) formed integrally, the inner side of the precision detection frame (9) is provided with a second sliding groove (902), the two sides of the second sliding groove (902) are provided with linear guides (901), and the limiting clamping plate (803) is slidably connected with the second sliding groove (902) through the guide rail grooves (806) and the linear guides (901).

9. The automatic nozzle trimming jig for improving the precision of trimming nozzle according to claim 1, characterized in that: The two sides of the side punching combination frame (5) are provided with notches for sliding of the elastic tooth row (501), the elastic tooth row (501) extends into the notches and is slidably connected with the side punching combination frame (5), and the inner side of one side of the precision detection frame (9) is provided with an extrusion block (905), one side of the extrusion block (905) is provided with a pressure spring (904), and the pressure spring (904) is fixedly connected with the extrusion block (905) and the precision detection frame (9), respectively, and the positions of the two ends of the extrusion block (905) correspond to the positions of the pressure monitoring sensors (903).

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