Intelligent pattern arrangement embroidery machine and processing method of sequin fabric

Abstract

A smart pattern-setting embroidery machine and a method for processing sequined fabrics are disclosed. The smart pattern-setting embroidery machine includes a table device and a pattern-setting mechanism. The table device is used to place the embroidery piece carrier. The pattern-setting mechanism includes a feeding device, a cutting device, and a pulling device. The feeding device includes several material trays, each tray leading out a strip of material. The cutting device is movable left and right above the table device. The pulling device includes a bracket and a pressure roller device. This invention can cut strips of various colors to produce colorful patterns. The pulling device can pull the strip backward according to the amount of material used for cutting, achieving intelligent material arrangement. The first and second slots on the tray frame can arrange the material trays into two rows, with adjacent trays staggered in both the height and front-back directions, facilitating tray loading and unloading, allowing workers to change materials more quickly and improving efficiency.

Description

Technical Field

[0001] The invention relates to the field of pattern arrangement machines, and in particular to an intelligent pattern arrangement embroidery machine and a processing method for sequin fabrics. Background Art

[0002] Laser film layout machine is a device that arranges laser films into patterns. Many existing layout machines can only Figure 1 There are many colors of glitter, the products produced are relatively single, and the efficiency of pattern arrangement is relatively low. Summary of the invention

[0003] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide an intelligent pattern arrangement embroidery machine with high pattern arrangement efficiency and a method for processing sequin fabrics.

[0004] To achieve the above purpose, the technical solution of the present invention is: an intelligent pattern arrangement embroidery machine, including a table device and a pattern arrangement mechanism, the table device is used to place the embroidery piece carrier, and the pattern arrangement mechanism includes a feeding device, a punching device, and a belt pulling device;

[0005] The feeding device includes a plurality of material trays, each of which leads to a material belt;

[0006] The punching device can be moved left and right and is arranged above the table device. The punching device includes a punching die and a plurality of punching rods. The plurality of punching rods are arranged in a row. The punching die is arranged at the lower side of the punching rod. The punching die is provided with a punching hole and a material hole. The punching hole vertically passes through the upper and lower ends of the punching die, and the material hole horizontally passes through the punching hole. A material strip passes through each material hole. The punching rod can move up and down relative to the punching die. Each punching rod corresponds to a punching hole. The punching rod moves down to vertically pass through the punching hole.

[0007] The belt pulling device includes a bracket and a pressure wheel device. The bracket is arranged at the rear of the die. A plurality of rollers are rotatably provided on the bracket. The plurality of rollers are coaxially arranged and arranged in a row. The material belt passing through the material hole is placed on the rollers, and each roller is placed on a material belt. The pressure wheel device includes a pressure wheel that can move up and down, and the bracket can move left and right. Moving the bracket can move the roller to the bottom of the pressure wheel, and moving the pressure wheel downward can press the material belt on the roller.

[0008] The punching rods of the punching device can punch a material strip of one color respectively. The material strips of multiple colors can provide sequins of multiple colors, and colorful patterns can be arranged through sequins of multiple colors. The usage of each color of the material strip is different. The pull-belt device can pull the material strip back according to the punching usage of the material strip, and intelligently arrange the material.

[0009] Preferably, the feeding device further comprises a tray rack, on which a plurality of tray slots are arranged, each tray slot is provided with a first slot and a second slot on both sides, the first slots of all tray slots are arranged in a row, the second slots of all tray slots are arranged in a row, and the bottom of the first slot is in front of and below the bottom of the second slot; each tray slot is provided with a tray, and both sides of the tray are provided with a rotating shaft, and the trays in two adjacent tray slots, the rotating shafts on both sides of one tray are simultaneously inserted into the first slot, and the rotating shafts on both sides of the other tray are simultaneously inserted into the second slot. The first slot and the second slot on the tray rack can arrange the trays into two rows, and the adjacent trays are staggered in the height direction and the front-back direction, which is convenient for taking and placing the trays, and workers can change materials faster, thereby improving efficiency.

[0010] Preferably, the pressing wheel device further comprises a pressing wheel frame, a swing rod, a pressing wheel cylinder, a pressing wheel motor, and a reset spring. The pressing wheel is rotatably arranged on the swing rod, the swing rod is rotatably arranged on the pressing wheel frame, the pressing wheel cylinder is arranged on the pressing wheel frame for driving the swing rod to rotate, and the pressing wheel motor is arranged on the swing rod for driving the pressing wheel to rotate; when the swing rod rotates to make the pressing wheel swing down, the pressing wheel can press the material strip on the roller; the two ends of the reset spring are respectively connected to the swing rod and the pressing wheel frame. The pressing wheel device can cooperate with the roller on the bracket to pull multiple material strips.

[0011] Preferably, the material strip is provided with adhesive backing, and further comprises a discharge shaft, which is rotatably arranged behind the belt-drawing device, and is spirally wound with a first spiral surface and a second spiral surface, the first spiral surface is arranged parallel to the second spiral surface, the first spiral surface can adhere to the adhesive backing, and the second spiral surface is not easy to adhere to the adhesive backing. Rotating the discharge shaft can discharge material strips of different discharge amounts from the plotter, and can also prevent the material strips from winding.

[0012] Preferably, the table device is a table that can move forward and backward or the table device is a conveyor belt that can be transported forward and backward.

[0013] A method for processing a glitter fabric comprises the following steps:

[0014] The punching rod of the punching device punches the material strip and cuts out the embroidery piece. The punching rod continues to move downward and pushes the embroidery piece downward onto the surface of the embroidery piece carrier. The surface of the material strip is provided with a hot melt adhesive layer. The punching device comprises a punching die and a plurality of punching rods, which are arranged in a row. The punching die is arranged at the lower side of the punching rod. The punching die is provided with a punching hole and a material hole. The punching hole vertically passes through the upper and lower ends of the punching die, and the material hole horizontally passes through the punching hole. A material strip passes through each material hole. The punching rod can move up and down relative to the punching die. Each punching rod corresponds to a punching hole. The punching rod moves downward to vertically pass through the punching hole.

[0015] Changing the relative position of the punching device and the embroidery piece carrier so that the punching device presses the embroidery piece at different positions of the embroidery piece carrier to form an embroidery piece pattern;

[0016] The embroidery carrier with the embroidery pattern is attached to the fabric, and the embroidery carrier and the fabric are hot-pressed by a heat press machine to melt the hot melt adhesive on the embroidery, thereby bonding the embroidery and the fabric.

[0017] Preferably, the color of the material strip in each material hole is different.

[0018] Preferably, after the punching rod presses the embroidery piece onto the embroidery piece carrier, the punching rod moves up and resets, and the drawing device pulls the material belt backward. The drawing device includes a bracket and a pressing wheel device. The bracket is arranged behind the die, and a plurality of rollers are rotatably provided on the bracket. The plurality of rollers are coaxially arranged and arranged in a row. The material belt passing through the material hole is placed on the rollers, and each roller is placed on a material belt. The pressing wheel device includes a pressing wheel that can move up and down, and the bracket can move left and right. Moving the bracket can move the roller to the bottom of the pressing wheel, and moving the pressing wheel downward can press the material belt on the roller.

[0019] By adopting the above technical solution, the beneficial effects of the present invention are as follows: the present invention can punch and cut material strips of various colors to produce colorful patterns. The pull-belt device can pull the material strip backward according to the punching usage of the material strip, and intelligently discharge the material. The first card slot and the second card slot on the tray rack can arrange the material trays into two rows, and the adjacent material trays are staggered in the height direction and the front-to-back direction, which is convenient for taking and placing the material trays, and the workers can change materials faster, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 It is a schematic structural diagram of the side surface of the present invention;

[0022] Figure 3 It is a schematic structural diagram of the punching device of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the punch die of the present invention;

[0024] Figure 5 It is a structural schematic diagram of the feeding device of the present invention;

[0025] Figure 6 It is a schematic structural diagram of the belt drawing device of the present invention.

[0026] Description of main reference numerals:

[0027] The arrangement mechanism 10; the feeding device 1; the tray frame 11; the first card slot 111; the second card slot 112; the tray slot 113; the tray 12; the material belt 13; the punching device 2; the punching rod 21; the punching die 22; the punching hole 221; the material hole 222; the drawing device 3; the bracket 31; the roller 311; the pressure wheel device 32; the pressure wheel frame 321; the pressure wheel 322; the rocker 323; the pressure wheel motor 324; the pressure wheel cylinder 325; the return spring 326; the table device 20; the discharge shaft 30. DETAILED DESCRIPTION

[0028] The present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0029] like Figure 1-Figure 6 As shown, the present invention is an intelligent pattern arrangement embroidery machine, comprising a table device 20, a pattern arrangement mechanism 10, and a material arrangement shaft 30. The table device 20 is used to place an embroidery piece carrier, and the table device 20 is a table that can move forward and backward or a conveyor belt that can be transported forward and backward.

[0030] The arrangement mechanism 10 comprises a feeding device 1 , a punching device 2 , and a belt pulling device 3 .

[0031] The feeding device 1 comprises a material tray frame 11 and a plurality of material trays 12, each of which leads to a material belt 13. Figure 5 As shown, the tray rack 11 is provided with a plurality of tray slots 113, and each tray slot 113 is provided with a first slot 111 and a second slot 112 on both sides, and the first slots 111 of all tray slots 113 are arranged in a row, and the second slots 112 of all tray slots 113 are arranged in a row, and the bottom of the first slot 111 is in the front and lower part of the bottom of the second slot 1112; the bottom of the first slot 111 is obliquely below the front side of the second slot. Each tray slot 113 is provided with a tray 12, and both sides of the tray 12 are provided with a rotating shaft. For the trays in two adjacent tray slots 113, the rotating shafts on both sides of one tray 12 are simultaneously inserted into the first slot, and the rotating shafts on both sides of the other tray 12 are simultaneously inserted into the second slot. In this way, one of the two adjacent trays protrudes upward and the other protrudes forward, which is convenient for personnel to take and put the trays.

[0032] The punching device 2 is arranged above the table device 20 so as to be movable left and right. Figure 3 and 4As shown, the punching device 2 includes a punching die 22 and a plurality of punching rods 21, and the plurality of punching rods 21 are arranged in a row. The punching die 22 is arranged on the lower side of the punching rod 21, and a punching hole 221 and a material hole 222 are arranged on the punching die 22. The punching hole 221 vertically passes through the upper and lower ends of the punching die 22, and the material hole 222 passes through the front and rear ends of the punching die. The material hole 222 passes through the punching hole 221 horizontally, and each material hole 222 has a material strip 13 passing through it; the punching rod 21 can move up and down relative to the punching die 22. There is a punching hole 221 corresponding to the bottom of each punching rod 21, and the punching rod 21 can move down to vertically pass through the punching hole 221; the material strip in the material hole is punched out to produce flash pieces.

[0033] like Figure 6 As shown, the belt pulling device includes a bracket 31 and a pressure roller device 32; the bracket 31 can be moved left and right and is arranged in front of the belt discharge device. The bracket 31 includes a frame body and a plurality of rollers 311 rotatably arranged on the frame body. The plurality of rollers 311 are arranged in a row from left to right. A plurality of strips 13 are respectively placed on the plurality of rollers 311; the pressure roller device 32 includes a pressure roller frame 321, a swing rod 323, a pressure roller cylinder 325, a pressure roller motor 324, a pressure roller 322, and a reset spring 326. The pressing wheel 322 is rotatably arranged on the swing rod 323, the swing rod 323 is rotatably arranged on the pressing wheel frame 321, the pressing wheel cylinder 325 is arranged on the pressing wheel frame 321 to drive the swing rod 323 to rotate, and the pressing wheel motor 324 is arranged on the swing rod 323 to drive the pressing wheel 322 to rotate; when the swing rod 323 rotates to make the pressing wheel 322 swing down, the pressing wheel 322 can press the material belt 13 on the roller 311, and the pressing wheel 322 can be rotated to pull the material belt 13 backward. The piston rod of the pressing wheel cylinder is against one end of the swing rod 323, and the piston of the pressing wheel cylinder is extended to push the swing rod to rotate, and the two ends of the return spring 326 are respectively connected to one end of the swing rod and the pressing wheel frame;

[0034] The material belt 13 is provided with adhesive backing, and the discharge shaft 30 is rotatably arranged behind the belt pulling device, and is spirally wound with a first spiral surface and a second spiral surface, and the first spiral surface is arranged in parallel with the second spiral surface, and the first spiral surface can adhere to the adhesive backing, while the second spiral surface is not easy to adhere to the adhesive backing. The pressing wheel presses the material belt 13 with its lower helix, and the pressing wheel rotates to cooperate with the roller to convey the material belt to the belt discharge device, and the discharge shaft 30 of the belt discharge device rotates, and the first spiral surface on the discharge shaft intermittently contacts the material belt, generating intermittent pulling force on the material belt to discharge the material belt to the rear.

[0035] A method for processing a glitter fabric comprises the following steps:

[0036] The punching rod of the punching device of the intelligent pattern arrangement embroidery machine punches the material strip to cut out the embroidery piece, and the punching rod continues to move downward and pushes the embroidery piece down onto the surface of the embroidery piece carrier; the surface of the material strip is provided with a hot melt adhesive layer; the punching device includes a punching die and a plurality of punching rods, and the plurality of punching rods are arranged in a row. The punching die is arranged on the lower side of the punching rod, and a punching hole and a material hole are provided on the punching die. The punching hole vertically passes through the upper and lower ends of the punching die, and the material hole passes through the punching hole horizontally, and each material hole has a material strip passing through it; the punching rod can move up and down relative to the punching die, and each punching rod corresponds to a punching hole, and the punching die is provided with a punching hole. The cutting rod moves downward to pass through the punching hole vertically; after the punching rod presses the embroidery piece onto the embroidery piece carrier, the punching rod moves upward to reset, and the drawing device pulls the material belt backward, and the drawing device includes a bracket and a pressing wheel device, the bracket is arranged behind the die, and a plurality of rollers are rotatably provided on the bracket, and the plurality of rollers are coaxially arranged and arranged in a row, and the material belt passing through the material hole is placed on the rollers, and each roller is placed on a material belt; the pressing wheel device includes a pressing wheel that can move up and down, and the bracket can move left and right. Moving the bracket can move the roller to the bottom of the pressing wheel, and moving the pressing wheel downward can press the material belt on the roller.

[0037] The relative positions of the punching device and the embroidery piece carrier are changed so that the punching device presses the embroidery piece at different positions of the embroidery piece carrier to form an embroidery piece pattern; the color of the material strip in each material hole is different; and embroidery pieces of different colors form a colorful pattern.

[0038] The embroidery carrier with the embroidery pattern is attached to the fabric, and the embroidery carrier and the fabric are hot-pressed by a heat press machine to melt the hot melt adhesive on the embroidery, thereby bonding the embroidery and the fabric.

[0039] The above-mentioned are only preferred embodiments of the present invention and cannot limit the scope of implementation of the present invention. All equivalent changes and decorations made according to the scope of the patent application of the present invention should still fall within the scope of the present invention.

Claims

1. An intelligent pattern arrangement embroidery machine, characterized in that: It includes a table device and a pattern arrangement mechanism, the table device is used to place the embroidery piece carrier, and the pattern arrangement mechanism includes a feeding device, a punching device, and a belt pulling device; The feeding device includes a plurality of material trays, each of which leads to a material belt; The punching device can be moved left and right and is arranged above the table device. The punching device includes a punching die and a plurality of punching rods. The plurality of punching rods are arranged in a row. The punching die is arranged at the lower side of the punching rod. The punching die is provided with a punching hole and a material hole. The punching hole vertically passes through the upper and lower ends of the punching die, and the material hole horizontally passes through the punching hole. A material strip passes through each material hole. The punching rod can move up and down relative to the punching die. Each punching rod corresponds to a punching hole. The punching rod moves down to vertically pass through the punching hole. The belt pulling device includes a bracket and a pressure wheel device. The bracket is arranged at the rear of the die. A plurality of rollers are rotatably provided on the bracket. The plurality of rollers are coaxially arranged and arranged in a row. The material belt passing through the material hole is placed on the rollers, and each roller is placed on a material belt. The pressure wheel device includes a pressure wheel that can move up and down, and the bracket can move left and right. Moving the bracket can move the roller to the bottom of the pressure wheel, and moving the pressure wheel downward can press the material belt on the roller.

2. The intelligent pattern arrangement embroidery machine according to claim 1, characterized in that: The feeding device also includes a tray rack, which is provided with a plurality of tray slots, each tray slot is provided with a first slot and a second slot on both sides, the first slots of all tray slots are arranged in a row, the second slots of all tray slots are arranged in a row, and the bottom of the first slot is in front and below the bottom of the second slot; each tray slot is provided with a tray, and both sides of the tray are provided with rotating shafts, and the rotating shafts on both sides of one of the trays in two adjacent tray slots are simultaneously inserted into the first slots, and the rotating shafts on both sides of the other tray are simultaneously inserted into the second slots.

3. The intelligent pattern arrangement embroidery machine according to claim 1, characterized in that: The pressing wheel device also includes a pressing wheel frame, a rocker arm, a pressing wheel cylinder, a pressing wheel motor, and a reset spring. The pressing wheel is rotatably arranged on the rocker arm, the rocker arm is rotatably arranged on the pressing wheel frame, the pressing wheel cylinder is arranged on the pressing wheel frame to drive the rocker arm to rotate, and the pressing wheel motor is arranged on the rocker arm to drive the pressing wheel to rotate; when the rocker arm rotates to make the pressing wheel swing down, the pressing wheel can press the material belt on the roller; the two ends of the reset spring are respectively connected to the rocker arm and the pressing wheel frame.

4. The intelligent pattern arrangement embroidery machine according to claim 1, characterized in that: The material belt is provided with backing glue and also includes a discharge shaft, which is rotatably arranged behind the pulling device and is spirally wound with a first spiral surface and a second spiral surface, the first spiral surface is arranged parallel to the second spiral surface, the first spiral surface can adhere to the backing glue, and the second spiral surface is not easy to adhere to the backing glue.

5. The intelligent pattern arrangement embroidery machine according to claim 1, characterized in that: The tabletop device is a tabletop that can move forwards and backwards, or the tabletop device is a conveyor belt that can transport forwards and backwards.

6. A method for processing a glitter fabric, characterized in that: The following steps are involved: The punching rod of the punching device punches the material strip and cuts out the embroidery piece. The punching rod continues to move downward and pushes the embroidery piece down onto the surface of the embroidery piece carrier. The embroidery piece carrier is placed on the table device, which is a table that can move forward and backward. The surface of the material strip is provided with a hot melt adhesive layer. The punching device includes a punching die and a plurality of punching rods. The plurality of punching rods are arranged in a row. The punching die is arranged on the lower side of the punching rod. The punching die is provided with a punching hole and a material hole. The punching hole vertically passes through the upper and lower ends of the punching die, and the material hole horizontally passes through the punching hole. A material strip passes through each material hole. The punching rod can move up and down relative to the punching die. Each punching rod corresponds to a punching hole. The punching rod moves downward to vertically pass through the punching hole. After the punching rod presses the embroidery piece onto the embroidery piece carrier, the punching rod moves upward to reset, and the drawing device pulls the material belt backward. The drawing device includes a bracket and a pressing wheel device. The bracket is arranged behind the punching die. A plurality of rollers can be rotatably arranged on the bracket. The plurality of rollers are coaxially arranged and arranged in a row. The material belt passing through the material hole is placed on the rollers, and each roller is placed on a material belt. The pressing wheel device includes a pressing wheel that can move up and down, and the bracket can move left and right. The moving bracket can move the roller to the bottom of the pressing wheel, and the downward moving pressing wheel can press the material belt on the roller. Changing the relative position of the punching device and the embroidery piece carrier so that the punching device presses the embroidery piece at different positions of the embroidery piece carrier to form an embroidery piece pattern; The embroidery carrier with the embroidery pattern is attached to the fabric, and the embroidery carrier and the fabric are hot-pressed by a heat press machine to melt the hot melt adhesive on the embroidery, so that the embroidery and the fabric are bonded.

7. A method for processing a glitter fabric according to claim 6, characterized in that: The color of the material strip in each material hole is different.

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