Production process of dry-mixed mortar prepared from renewable resources

Abstract

The present invention relates to the technical field of dry-mixed mortar production, and particularly relates to a production process for preparing dry-mixed mortar with recycled resources. The production process includes: removing impurities from the recycled materials used for preparing dry-mixed mortar, and then feeding the recycled materials used for preparing dry-mixed mortar into a crushing device for crushing to obtain the crushed recycled materials, wherein the recycled materials contain sand; feeding the crushed recycled materials obtained in step one into a screening device for screening; separating the recycled materials with sizes larger than the target size, and then feeding them into the crushing device again through a conveying device for secondary crushing; feeding the qualified sand materials separated into a sand box for storage, and performing secondary impurity removal on the sand materials in the sand box; proportioning the sand materials, cement, and additives into raw materials according to a certain ratio, and feeding them into a mixing device for mixing to obtain dry-mixed mortar. The present invention uses recycled materials (such as waste construction waste) to produce dry-mixed mortar, reducing environmental pollution and production costs.

Description

Technical Field

[0001] The present invention relates to the technical field of dry-mixed mortar production, and particularly to a production process for dry-mixed mortar prepared with renewable resources. Background Art

[0002] Dry-mixed mortar refers to a granular or powdery material formed by mixing dried and screened aggregates (such as natural sand), inorganic binders (such as cement), and additives (such as polymers) in a certain proportion, including plastering mortar and masonry mortar, etc. Most mortar enterprises in China use natural sand as the aggregate for production raw materials. However, using natural sand as the aggregate has the following problems: high production cost, with the increasing depletion of natural sand resources and the rising prices of current raw materials, the burden on enterprises is getting heavier and heavier. Summary of the Invention

[0003] The present invention provides a production process for dry-mixed mortar prepared with renewable resources to solve the problem of high production cost caused by using natural sand as the aggregate in the background art.

[0004] To solve the above problems, the present invention discloses a production process for dry-mixed mortar prepared with renewable resources, including:

[0005] Step 1: Remove impurities from the renewable materials used for preparing dry-mixed mortar, and then send the renewable materials used for preparing dry-mixed mortar into a crushing device for crushing to obtain crushed renewable materials, wherein the renewable materials contain sand;

[0006] Step 2: Send the crushed renewable materials obtained in Step 1 into a screening device for screening; separate the renewable materials with dimensions larger than the target size, and then send them into the crushing device again through a conveying device for secondary crushing; send the qualified-sized sand materials separated out into a sand box for storage, and perform secondary impurity removal on the sand materials in the sand box;

[0007] Step 3: Mix sand materials, cement, and additives in a certain proportion as raw materials, and send them into a mixing device for mixing to obtain dry-mixed mortar.

[0008] Preferably, the renewable materials used for preparing dry-mixed mortar are waste construction waste containing sand.

[0009] Preferably, steps one, two, and three are all based on a production device, which includes: a housing, a crushing device, a screening device, a storage device, and a mixing device. A plurality of support feet are fixedly connected to the lower end of the housing at intervals, and the lower surface of the support feet is fixedly connected to a base. The interior of the housing is sequentially divided into a crushing chamber, a storage chamber, and a mixing chamber from top to bottom by a first partition and a second partition. The crushing device is arranged at the top of the crushing chamber, the screening device is arranged in the crushing chamber and is located below the crushing device, the storage device is located in the storage chamber, and the mixing device is located in the mixing chamber.

[0010] Preferably, the crushing device includes:

[0011] A feed hopper, which is fixedly connected to the right side of the upper wall of the housing;

[0012] A conical barrel, which is fixedly connected to the inner wall of the upper side of the crushing chamber, and a blanking port is opened on the lower surface of the conical barrel;

[0013] A first motor. A first motor box is installed on the inner wall of the upper end of the crushing chamber, and the first motor is installed in the first motor box;

[0014] A crushing rod, the upper end of which is fixedly connected to the output shaft of the first motor, and a plurality of blades are fixedly connected to the lower part of the crushing rod. The blades are located inside the conical barrel;

[0015] Preferably, the screening device includes:

[0016] A sieve plate, the right side of which is hinged to the right inner wall of the crushing chamber;

[0017] A mounting plate one, which is fixedly connected to the left inner wall of the crushing chamber, is located above the sieve plate, and a first spring is fixedly connected between the mounting plate one and the sieve plate;

[0018] A mounting plate two, which is fixedly connected to the left inner wall of the crushing chamber, is located below the sieve plate, and an electric telescopic rod is fixedly connected to the upper surface of the mounting plate two;

[0019] A guide plate, which is fixedly connected to the outer side of the right wall of the crushing chamber. The feed inlet of the guide plate is arranged below the right side of the sieve plate, and a return port is arranged at the right end of the crushing chamber. The stones above the sieve plate fall to the feed inlet of the guide plate through the return port;

[0020] The conveying device includes a screw conveyor, which is fixedly connected to the outer wall of the right side of the housing through a first mounting frame. The screw conveyor is arranged vertically. The feed inlet of the screw conveyor is communicated with the discharge outlet of the guide plate, and a discharge pipe is fixedly connected to the discharge outlet of the screw conveyor. The discharge outlet of the discharge pipe is located above the feed hopper.

[0021] Preferably, the storage device includes:

[0022] A second mounting bracket fixedly connected to the inner wall of the storage cavity. A sand storage bin, a cement storage bin, and an additive storage bin are fixedly connected to the second mounting bracket.

[0023] A sand feed pipe with one end communicating with the sand storage bin and the other end passing through the first partition to communicate with the crushing cavity.

[0024] Three discharge pipes with their inlets respectively communicating with the outlets of the sand storage bin, the cement storage bin, and the additive storage bin. The outlets of the three discharge pipes pass through the second partition to communicate with the mixing cavity, and control valves are connected to the three discharge pipes.

[0025] Preferably, the mixing device includes:

[0026] A second motor vertically arranged. A second motor box is installed on the upper surface of the base, and the second motor is installed inside the second motor box.

[0027] A stirring rod fixedly connected to the output shaft of the second motor. A number of stirring blades are fixedly connected to the upper part of the stirring rod, and the stirring blades are located inside the mixing cavity.

[0028] A discharge pipe fixedly connected to the lower side of the right wall of the mixing cavity and communicating with the mixing cavity. An outlet valve is connected to the discharge pipe.

[0029] Preferably, in steps one and two, the dust reduction device is also used to reduce dust for the crushing device. The dust reduction device includes:

[0030] A dust reduction shell fixedly connected to the top of the outer shell. The interior of the dust reduction shell is sequentially divided into a filtering cavity, a sedimentation cavity, and a drying cavity from the upper left to the upper right by a third partition and a fourth partition.

[0031] An intake pipe with one end passing through the outer shell and communicating with the upper part inside the conical barrel, and the other end of the intake pipe communicating with the filtering cavity. A blower one is connected to the intake pipe.

[0032] A partition plate fixedly connected to the inner wall of the filtering cavity. The partition plate is located above the air outlet of the intake pipe, and the middle of the partition plate is open, and an air-permeable membrane is arranged in the middle of the partition plate.

[0033] A ball screw rotatably connected to the outer wall of the filtering cavity. The ball screw is located below the partition plate and fixedly connected to the output end of a third motor. The third motor is fixedly connected to the outer wall of the dust reduction shell. A moving block is threadedly connected to the ball screw, and a soft brush is fixedly connected to the upper surface of the moving block.

[0034] A collection box, which is fixedly connected to the inner wall of the bottom surface of the filtering chamber. The upper end of the collection box is open;

[0035] A water tank, which is fixedly connected to the inner wall of the bottom surface of the sedimentation chamber. The water tank is filled with clean water;

[0036] A first air delivery pipe. One end of the first air delivery pipe penetrates through the third partition board and communicates with the upper part of the filtering chamber. The other end of the first air delivery pipe penetrates through the outer wall of the water tank and is inserted below the water surface. A second fan is connected to the first air delivery pipe;

[0037] A second air delivery pipe. One end of the second air delivery pipe penetrates through the outer wall of the water tank and is above the water surface. The other end of the second air delivery pipe penetrates through the fourth partition board and communicates with the drying chamber;

[0038] A support frame, which is fixedly connected to the inner wall of the drying chamber. A number of heating pipes are fixedly connected to the support frame;

[0039] An air outlet pipe. One end of the air outlet pipe communicates with the drying chamber. The other end of the air outlet pipe penetrates through the outer shell and communicates with the inside of the conical barrel. A third fan is connected to the air outlet pipe.

[0040] Preferably, a fastening device is provided at the connection between the air inlet pipe and the outer shell. The fastening device includes two sets of fastening components that are symmetrically arranged up and down. The two sets of fastening components are respectively located on the upper and lower sides of the air inlet pipe. The fastening component includes:

[0041] A fastening box, which is inside the left side wall of the outer shell along the up and down direction. A spring fixing block is fixedly arranged on the inner side of the left side wall of the outer shell. A fifth spring is fixedly connected between the spring fixing block and the side of the fastening box away from the air inlet pipe. A first mating surface is provided on the left outer wall of the fastening box. The first mating surface is an inclined surface; the height of one end of the first mating surface close to the inner side of the left side wall of the outer shell is higher than the height of the end of the first mating surface away from the inner side of the left side wall of the outer shell; a sliding groove is provided on the right side inside the fastening box;

[0042] A conical block, on the right side of which there is a protruding part. The protruding part is slidably connected in the sliding groove. A third spring is fixedly connected between the protruding part and the inner wall of the sliding groove;

[0043] An L-shaped block, which is rotatably connected to the side wall of the fastening box through a shaft in the front and back direction. A fourth spring is fixedly connected between the L-shaped block and the inner wall of the lower end of the fastening box;

[0044] A fastening block, which is slidably connected to the inner wall of the fastening box along the up and down direction. The fastening block is in contact with one end of the L-shaped block close to the air inlet pipe;

[0045] An unlocking block, which is fixedly connected to the outside of the left side wall of the housing through a second spring. A through hole in the left-right direction is provided on the left side wall of the housing, and the through hole is for the right side of the unlocking block to pass through. A second mating surface is provided on the right side of the unlocking block; the second mating surface is an inclined surface, and the second mating surface is used for contact and cooperation with the first mating surface.

[0046] Preferably, in step three, a monitoring device is also used to monitor the production of dry-mixed mortar by the mixing device. The monitoring device includes:

[0047] A first distance detection device, which is arranged inside the sand storage bin and is used to obtain the height of the sand in the sand storage bin;

[0048] A first flow rate acquisition device, which is used to collect the flow rate of the sand passing through the corresponding discharge pipe;

[0049] A second distance detection device, which is arranged inside the cement storage bin and is used to obtain the height of the cement in the cement storage bin;

[0050] A second flow rate acquisition device, which is used to collect the flow rate of the cement passing through the corresponding discharge pipe;

[0051] A third distance detection device, which is arranged inside the additive storage bin and is used to obtain the additive level in the storage bin;

[0052] A third flow rate acquisition device, which is used to collect the flow rate of the additive passing through the corresponding discharge pipe;

[0053] A fourth distance detection device, which is arranged inside the mixing chamber and is used to obtain the height of the dry-mixed mortar level in the mixing chamber;

[0054] An image acquisition device, which is used to obtain the actual image of the dry-mixed mortar in the mixing chamber;

[0055] A first storage module, which stores the acquisition information of the first distance detection device, the first flow rate acquisition device, the second distance detection device, the second flow rate acquisition device, the third distance detection device, the third flow rate acquisition device, the fourth distance detection device and the image acquisition device in the way of editing time stamps;

[0056] A second storage module, which is used to store the images of the qualified dry-mixed mortar and the system preset standard flow rates of the corresponding discharge pipes of the sand, cement and additives under normal production conditions;

[0057] An image processing module, the image processing module includes: a first segmentation unit, which is used to divide the dry-mixed mortar image obtained by the image acquisition device into N first judgment regions; a second segmentation unit, which is used to divide the image of the qualified dry-mixed mortar into N second judgment regions, and the N first judgment regions correspond to the N second judgment regions one by one;

[0058] An operation analysis module, which is electrically connected to the first storage module and the second storage module, and is used to obtain an operation evaluation result based on the first storage module and the second storage module;

[0059] A controller and an alarm unit, the controller is respectively electrically connected to a first distance detection device, a first flow rate acquisition device, a second distance detection device, a second flow rate acquisition device, a third distance detection device, a third flow rate acquisition device, a fourth distance detection device, an image acquisition device, a first storage module, a second storage module, an image processing module, an operation analysis module, an alarm unit, and a control valve. The controller controls the control valve on the discharge pipes of the sand storage bin, the cement storage bin, and the additive storage bin to work based on the operation evaluation result, and controls the alarm unit to give an alarm.

[0060] Other features and advantages of the present invention will be described in the following specification, and part of them will be obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in the written specification, claims, and drawings.

[0061] The technical solutions of the present invention will be further described in detail below through the drawings and embodiments. Description of the Drawings

[0062] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, and do not constitute a limitation to the present invention. In the drawings:

[0063] Figure 1 is the process flow chart of the production of the present invention;

[0064] Figure 2 is the structural schematic diagram of the production device of the present invention;

[0065] Figure 3 is Figure 2 the enlarged schematic diagram of the structure at A in

[0066] Figure 4 is the schematic diagram of the dust reduction device of the present invention;

[0067] Figure 5 is Figure 4 the enlarged schematic diagram of the structure at B in

[0068] Figure 6 is the structural schematic diagram of the fastening component of the present invention.

[0069] In the figure: 1. Outer shell; 101. Crushing chamber; 102. Storage chamber; 103. Mixing chamber; 104. Left side wall of the outer shell; 2. Crushing device; 201. Feeding hopper; 202. Conical barrel; 203. Material dropping port; 204. First motor; 205. First motor box; 206. Crushing rod; 207. Blade; 3. Screening device; 301. Sieve plate; 302. First mounting plate; 303. First spring; 304. Second mounting plate; 305. Electric telescopic rod; 306. Material guiding plate; 307. Return material port; 4. Storage device; 401. Second mounting rack; 402. Sand storage bin; 403. Cement storage bin; 404. Additive storage bin; 405. Sand feeding pipe; 406. Discharge pipe; 407. Control valve; 5. Mixing device; 501. Second motor; 502. Second motor box; 503. Stirring rod; 504. Stirring blade; 505. Discharge pipe; 506. Discharge valve; 6. Support feet; 7. Base; 8. First partition board; 9. Second partition board; 10. Screw conveyor; 11. First mounting rack; 12. Discharge pipe; 13. Dust reduction device; 14. Dust reduction shell; 1401. Filter chamber; 1402. Sedimentation chamber; 1403. Drying chamber; 15. Third partition board; 16. Fourth partition board; 17. Air inlet pipe; 1701. First fan; 18. Partition board; 19. Ventilation membrane; 20. Ball screw; 21. Third motor; 22. Moving block; 23. Soft brush; 24. Collection box; 25. Water tank; 26. First air delivery pipe; 2601. Second fan; 27. Second air delivery pipe; 28. Support frame; 29. Heating pipe; 30. Air outlet pipe; 3001. Third fan; 31. Fastening assembly; 32. Fastening box; 33. First mating surface; 34. Sliding groove; 35. Through hole; 36. Conical block; 37. Protrusion; 38. Third spring; 39. L-shaped block; 40. Fourth spring; 41. Fastening block; 42. Unlocking block; 43. Second spring; 44. Second mating surface; 45. Spring fixing block. Specific embodiments

[0070] The following describes the preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not intended to limit the present invention.

[0071] Embodiment 1: A production process for preparing dry-mixed mortar from renewable resources, including:

[0072] Step 1: Remove the impurities in the renewable materials used for preparing dry-mixed mortar, and then send the renewable materials used for preparing dry-mixed mortar into the crushing device 2 for crushing to obtain the crushed renewable materials, and the renewable materials contain sand.

[0073] Step 2: Feed the crushed recycled materials obtained in Step 1 into the screening device 3 for screening; separate the recycled materials with sizes larger than the target size (including larger sand blocks), and then feed them into the crushing device again through the conveying device for secondary crushing; feed the qualified-sized sand materials into the sand material box for storage, and perform secondary impurity removal on the sand materials in the sand material box.

[0074] Step 3: Mix sand materials, cement, and additives in a certain proportion as raw materials, and feed them into the mixing device for mixing to obtain dry-mixed mortar.

[0075] The recycled materials used for preparing dry-mixed mortar are waste construction waste containing sand.

[0076] The beneficial effects of the above technical solution are as follows: The production process of the present invention removes the unusable impurities in the waste construction waste containing sand and crushes them into powder as the aggregate for producing dry-mixed mortar. On the one hand, the waste construction waste containing sand is recycled as a secondary resource, reducing the damage to the ecological environment. On the other hand, the recycled resources are inexpensive, effectively reducing the production cost of dry-mixed mortar and reducing the burden on enterprises.

[0077] The present invention solves the problem of high production cost of using natural sand as aggregate proposed in the background technology.

[0078] Example 2: On the basis of Example 1, as Figure 2 、 Figure 3 shown, Steps 1, 2, and 3 are all based on a production device. The production device includes: a housing 1, a crushing device 2, a screening device 3, a storage device 4, and a mixing device 5. A plurality of support feet 6 are fixedly connected to the lower end of the housing 1 at intervals. The lower surface of the support feet 6 is fixedly connected to a base 7. The interior of the housing 1 is sequentially divided into a crushing chamber 101, a storage chamber 102, and a mixing chamber 103 from top to bottom by a first partition 8 and a second partition 9. The crushing device 2 is arranged at the top of the crushing chamber 101. The screening device 3 is arranged in the crushing chamber 101 and is located below the crushing device 2. The storage device 4 is located in the storage chamber 102. The mixing device 5 is located in the mixing chamber 103.

[0079] Preferably, the crushing device 2 includes:

[0080] A feed hopper 201, which is fixedly connected to the upper right wall of the housing 1.

[0081] A conical barrel 202, which is fixedly connected to the upper inner wall of the crushing chamber 101. A blanking port 203 is opened on the lower surface of the conical barrel 202.

[0082] The first motor 204, there is a first motor box 205 installed on the inner wall of the upper end of the crushing chamber 101, and the first motor 204 is installed in the first motor box 205;

[0083] The crushing rod 206, the upper end of the crushing rod 206 is fixedly connected to the output shaft of the first motor 204, and a plurality of blades 207 are fixedly connected to the lower part of the crushing rod 206, and the blades 207 are located inside the conical barrel 202.

[0084] Preferably, the screening device 3 includes:

[0085] The sieve plate 301, the right side of the sieve plate 301 is hinged to the inner wall of the right side of the crushing chamber 101;

[0086] The first mounting plate 302, the first mounting plate 302 is fixedly connected to the inner wall of the left side of the crushing chamber 101, the first mounting plate 302 is located above the sieve plate 301, and a first spring 303 is fixedly connected between the first mounting plate 302 and the sieve plate 301;

[0087] The second mounting plate 304, the second mounting plate 304 is fixedly connected to the inner wall of the left side of the crushing chamber 101, the second mounting plate 304 is located below the sieve plate 301, and an electric telescopic rod 305 is fixedly connected to the upper surface of the second mounting plate 304;

[0088] The guide plate 306, the guide plate 306 is fixedly connected to the outer side of the right wall of the crushing chamber 101, the feed inlet of the guide plate 306 is arranged below the right side of the sieve plate 301, a return material port 307 is arranged at the right end of the crushing chamber 101, and the stones above the sieve plate 301 fall to the feed inlet of the guide plate 306 through the return material port 307;

[0089] The conveying device includes a screw conveyor 10, the screw conveyor 10 is fixedly connected to the outer wall of the right side of the housing 1 through a first mounting frame 11, the screw conveyor 10 is vertically arranged, the feed inlet of the screw conveyor 10 is communicated with the discharge outlet of the guide plate 306, a discharge pipe 12 is fixedly connected to the discharge outlet of the screw conveyor 10, and the discharge outlet of the discharge pipe 12 is located above the feed hopper 201.

[0090] The conveying device includes a screw conveyor 10, the screw conveyor 10 is fixedly connected to the outer wall of the right side of the housing 1 through a first mounting frame 11, the screw conveyor 10 is vertically arranged, the feed inlet of the screw conveyor 10 is communicated with the discharge outlet of the guide plate 306, a discharge pipe 12 is fixedly connected to the discharge outlet of the screw conveyor 10, and the discharge outlet of the discharge pipe 12 is located above the feed hopper 201.

[0091] Preferably, the storage device 4 includes:

[0092] The second mounting bracket 401 is fixedly connected to the inner wall of the storage cavity 102, and a sand storage bin 402, a cement storage bin 403, and an additive storage bin 404 are fixedly connected to the second mounting bracket 401;

[0093] A sand feed pipe 405, one end of the sand feed pipe 405 is communicated with the sand storage bin 402, and the other end of the sand feed pipe 405 penetrates through the first partition plate 8 and is communicated with the crushing cavity 101;

[0094] Three discharge pipes 406, the inlets of the three discharge pipes 406 are respectively communicated with the outlets of the sand storage bin 402, the cement storage bin 403, and the additive storage bin 404, and the outlets of the three discharge pipes 406 penetrate through the second partition plate 9 and are communicated with the mixing cavity 103. Control valves 407 are connected to the three discharge pipes 406.

[0095] Preferably, the mixing device 5 includes:

[0096] A second motor 501, the second motor 501 is vertically arranged, a second motor box 502 is installed on the upper surface of the base 7, and the second motor 501 is installed in the second motor box 502;

[0097] A stirring rod 503, the stirring rod 503 is fixedly connected to the output shaft of the second motor 501, and a plurality of stirring blades 504 are fixedly connected to the upper part of the stirring rod 503. The stirring blades 504 are located in the mixing cavity 103;

[0098] A discharge pipe 505, the discharge pipe 505 is fixedly connected to the lower side of the right wall of the mixing cavity 103, the discharge pipe 505 is communicated with the mixing cavity 103, and a discharge valve 506 is connected to the discharge pipe 505.

[0099] The working principle of the above technical solution is as follows: The recycled materials are put into the conical barrel 202 through the feeding hopper 201. The first motor 204 is started to drive the crushing rod 206 to rotate, driving the blade 207 to crush the recycled resources. The crushed recycled materials fall on the sieve plate 301 through the discharge port. As the electric telescopic rod 305 extends and retracts, the sieve plate 301 vibrates continuously. The qualified-sized sand materials fall below the sieve plate 301 and enter the sand storage bin 402 for storage. The recycled materials with sizes larger than the target size (including larger sand blocks) enter the screw conveyor 10 through the guide plate 306 and are transported to a high place and then sent into the feeding hopper 201 again through the discharge pipe 12. When producing dry-mixed mortar, the sand materials, cement, and additives are respectively poured into the mixing chamber 103 from the sand storage bin 402, the cement storage bin 403, and the additive storage bin 404 through the discharge pipe 406 at a specified flow rate. The second motor 501 is started to drive the stirring rod 503 to rotate, stirring the sand materials, cement, and additives evenly. The discharge valve 506 is opened, and the produced dry-mixed mortar flows out of the production device through the discharge pipe 505 for storage.

[0100] The beneficial effects of the above technical solution are as follows: The continuous vibration of the sieve plate 301 enables the qualified-sized sand materials to enter the sand storage bin 402 through the pores of the sieve plate 301 for storage. The recycled materials with sizes larger than the target size (including larger sand blocks, and may also include stones. The stones can be broken into stone powder, and the stone powder can also be used for preparing dry-mixed mortar) are transported and crushed twice, making the recycled materials be utilized as much as possible, reducing the damage to the environment and the production cost of dry-mixed mortar. The control valve 407 is used to control the outflow rate of the sand materials, cement, and additives, ensuring the accurate composition ratio of the dry-mixed mortar, which is beneficial to improving the quality of the dry-mixed mortar. The mixing device 5 is set to quickly mix the raw materials, improving the production efficiency of the dry-mixed mortar.

[0101] Example 3: On the basis of Example 2, as Figure 2 , Figure 4 , Figure 5 shown, in Steps 1 and 2, the dust reduction device 13 is also used to reduce dust for the crushing device 2. The dust reduction device 13 includes:

[0102] A dust reduction shell 14, which is fixedly connected to the top of the outer shell 1. The interior of the dust reduction shell 14 is sequentially divided into a filtering chamber 1401, a sedimentation chamber 1402, and a drying chamber 1403 from the upper left to the right by a third partition 15 and a fourth partition 16;

[0103] An air inlet pipe 17, one end of which penetrates through the outer shell 1 and is connected to the upper part inside the conical barrel 202, and the other end of the air inlet pipe 17 is connected to the filtering chamber 1401. A first fan 1701 is connected to the air inlet pipe 17;

[0104] A partition plate 18, which is fixedly connected to the inner wall of the filtration chamber 1401. The partition plate 18 is located above the air outlet of the air inlet pipe 17. The middle of the partition plate 18 is open, and an air-permeable membrane 19 is arranged in the middle of the partition plate 18;

[0105] A ball screw 20, which is rotatably connected to the outer wall of the filtration chamber 1401. The ball screw 20 is located below the partition plate 18. The ball screw 20 is fixedly connected to the output end of the third motor 21. The third motor 21 is fixedly connected to the outer wall of the dust-removing housing 14. A moving block 22 is threadedly connected to the ball screw 20, and a soft brush 23 is fixedly connected to the upper surface of the moving block 22;

[0106] A collection box 24, which is fixedly connected to the inner wall of the bottom surface of the filtration chamber 1401. The upper end of the collection box 24 is open;

[0107] A water tank 25, which is fixedly connected to the inner wall of the bottom surface of the sedimentation chamber 1402. Clear water is contained in the water tank 25;

[0108] An air delivery pipe 26. One end of the air delivery pipe 26 penetrates through the third partition plate 15 and communicates with the upper part of the filtration chamber 1401. The other end of the air delivery pipe 26 penetrates through the outer wall of the water tank 25 and is inserted below the water surface. A second blower 2601 is connected to the air delivery pipe 26;

[0109] An air delivery pipe 27. One end of the air delivery pipe 27 penetrates through the outer wall of the water tank 25 and is located above the water surface. The other end of the air delivery pipe 27 penetrates through the fourth partition plate 16 and communicates with the drying chamber 1403;

[0110] A support frame 28, which is fixedly connected to the inner wall of the drying chamber 1403. A plurality of heating tubes 29 are fixedly connected to the support frame 28;

[0111] An air outlet pipe 30. One end of the air outlet pipe 30 communicates with the drying chamber 1403. The other end of the air outlet pipe 30 penetrates through the housing 1 and communicates with the inside of the conical barrel 202. A third blower 3001 is connected to the air outlet pipe 30.

[0112] The working principle and beneficial effects of the above technical solution are as follows: The air containing floating dust in the conical barrel 202 is sucked into the filtering cavity 1401 through the air inlet pipe 17. The floating dust in the air is preliminarily filtered by the ventilation membrane 19, so that the floating dust with larger size falls into the collection box 24. After the floating dust is collected, it is uniformly processed to protect the cleanliness of the production environment. As the ball screw 20 rotates, the moving block 22 moves left and right on the ball screw 20, driving the soft brush 23 to brush the ventilation membrane 19, so that the dust adhered to the ventilation membrane 19 falls off, preventing too much dust from adhering to the ventilation membrane 19 and affecting the passage of air, and improving the working efficiency of the dust reduction device 13. The filtered air is pumped into the water tank 25 by the first air delivery pipe 26. The tiny dust settles in the water, and the clean air floats on the water surface and enters the drying cavity 1403 through the second air delivery pipe 27. After being dried in the drying cavity 1403, the clean air is pumped into the housing 1 by the air outlet pipe 30, ensuring the cleanliness of the air inside the production device, drying the clean air, and can also be used to dry the regenerated material inside the conical barrel 202, preventing the damp air from affecting the dryness of the regenerated resources and the quality of the dry-mixed mortar produced. The floating dust inside the production device is cleaned, preventing the production device from malfunctioning due to excessive floating dust, improving the service life of the production device, and at the same time improving the cleanliness of the working environment of the production personnel, preventing the production personnel from inhaling the floating dust and damaging their health, and ensuring the physical health of the production personnel.

[0113] Embodiment 4: On the basis of Embodiment 3, as Figure 2 , Figure 6 shown, a fastening device is provided at the connection between the air inlet pipe 17 and the housing 1. The fastening device includes two sets of fastening components 31 that are symmetrically arranged up and down. The two sets of fastening components 31 are respectively located on the upper and lower sides of the air inlet pipe 17. The fastening component 31 includes:

[0114] A fastening box 32. The fastening box 32 is inside the left side wall 104 of the housing along the up and down direction. A spring fixing block 45 is fixedly arranged inside the left side wall 104 of the housing. A fifth spring is fixedly connected between the spring fixing block 45 and the side of the fastening box 32 away from the air inlet pipe 17. A first mating surface 33 is provided on the outer left wall of the fastening box 32. The first mating surface 33 is an inclined surface; the height of one end of the first mating surface 33 close to the inside of the left side wall 104 of the housing is higher than the height of the end of the first mating surface 33 away from the inside of the left side wall 104 of the housing; a sliding groove 34 is provided on the right side inside the fastening box 32;

[0115] A conical block 36. A protruding portion 37 is provided on the right side of the conical block 36. The protruding portion 37 is slidably connected in the sliding groove 34. A third spring 38 is fixedly connected between the protruding portion 37 and the inner wall of the sliding groove 34;

[0116] The L-shaped block 39 is rotatably connected to the side wall of the fastening box 32 through a shaft in the front-rear direction, and a fourth spring 40 is fixedly connected between the L-shaped block 39 and the inner wall of the lower end of the fastening box 32;

[0117] The fastening block 41 is slidably connected to the inner wall of the fastening box 32 in the up-down direction, and the fastening block 41 is in contact with one end of the L-shaped block 39 close to the air inlet pipe 17;

[0118] The unlocking block 42 is fixedly connected to the outside of the left side wall 104 of the housing through a second spring 43. A through hole 35 in the left-right direction is provided on the left side wall 104 of the housing, and the through hole 35 is used for the right side of the unlocking block 42 to pass through. A second mating surface 44 is provided on the right side of the unlocking block 42; the second mating surface 44 is an inclined surface, and the second mating surface 44 is used for contact and cooperation with the first mating surface 33.

[0119] A conical surface is provided at the lower left part of the upper conical block 36; a conical surface is provided at the upper left part of the lower conical block 36.

[0120] Wherein, an arc-shaped protrusion can be provided on the outside of the air inlet pipe 17 for pressing the conical surface of the conical block 36;

[0121] The working principle and beneficial effects of the above technical solution are as follows: When the air inlet pipe 17 is not inserted into the fastening assembly 31, the two conical blocks 36 are in contact under the action of the third spring 38 to prevent the internal floating dust from escaping from the housing 1 and polluting the working environment. When the air inlet pipe 17 is inserted, the pipe squeezes the conical block 36 open, and the conical block 36 squeezes one end of the L-shaped block 39, so that the other end of the L-shaped block 39 squeezes the fastening block 41 to fix the air inlet pipe 17 and prevent the pipe from detaching from the housing 1 due to the vibration during the production process of the production device, which affects the cleanliness of the working environment. When it is necessary to remove the air inlet pipe 17; press the unlocking block 42, the first mating surface 33 and the second mating surface 44 are in contact, so that the fastening box 32 moves to both sides, and the third spring 38 drives the conical block 36 to move towards the center. The L-shaped block 39 no longer exerts pressure on the fastening block 41. At this time, pull out the pipe, release the unlocking block 42, and the two conical blocks 36 are in contact under the action of the third spring 38 to isolate the internal and external environments of the housing 1, improve the cleanliness of the device production, and protect the physical health of the staff.

[0122] Embodiment 5: On the basis of any one of Embodiments 2-4, it further includes:

[0123] In step three, a monitoring device is also used to monitor the production of dry-mixed mortar by the mixing device. The monitoring device includes:

[0124] The first distance detection device is arranged inside the sand storage bin 402 and is used to obtain the height of the sand in the sand storage bin 402;

[0125] The first flow rate acquisition device is used to collect the flow rate of the sand material passing through the corresponding discharge pipe 406;

[0126] The second distance detection device is arranged inside the cement storage bin 403 and is used to obtain the height of the cement in the cement storage bin 403;

[0127] The second flow rate acquisition device is used to collect the flow rate of the cement passing through the corresponding discharge pipe 406;

[0128] The third distance detection device is arranged inside the additive storage bin 404 and is used to obtain the additive level in the storage bin;

[0129] The third flow rate acquisition device is used to collect the flow rate of the additive passing through the corresponding discharge pipe 406;

[0130] The fourth distance detection device is arranged inside the mixing chamber 103 and is used to obtain the height of the dry-mixed mortar level in the mixing chamber 103;

[0131] The image acquisition device is used to obtain the actual image of the dry-mixed mortar in the mixing chamber 103;

[0132] The first storage module stores the acquisition information of the first distance detection device, the first flow rate acquisition device, the second distance detection device, the second flow rate acquisition device, the third distance detection device, the third flow rate acquisition device, the fourth distance detection device, and the image acquisition device by editing the time stamp;

[0133] The second storage module is used to store the images of the qualified dry-mixed mortar and the system preset standard flow rates of the corresponding discharge pipes 406 of the sand material, cement, and additive under normal production conditions;

[0134] The image processing module includes: a first segmentation unit for dividing the dry-mixed mortar image obtained by the image acquisition device into N first judgment regions; a second segmentation unit for dividing the image of the qualified dry-mixed mortar into N second judgment regions, and the N first judgment regions correspond to the N second judgment regions one by one;

[0135] The operation analysis module is electrically connected to the first storage module and the second storage module, and the operation analysis module is used to obtain the operation evaluation result based on the first storage module and the second storage module;

[0136] A controller and an alarm unit. The controller is electrically connected to a first distance detection device, a first flow rate acquisition device, a second distance detection device, a second flow rate acquisition device, a third distance detection device, a third flow rate acquisition device, a fourth distance detection device, an image acquisition device, a first storage module, a second storage module, an image processing module, an operation analysis module, the alarm unit, and a control valve 407. The controller controls the operation of the control valve 407 on the discharge pipe 406 of the sand storage bin 402, the cement storage bin 403, and the additive storage bin 404 based on the operation evaluation result, and controls the alarm unit to give an alarm.

[0137] Among them, the operation analysis module calculates the operation evaluation result T based on the following formula:

[0138]

[0139] G is the total number of detections of the detection device or acquisition device during the current preparation of dry-mixed mortar (the number of detections of the first distance detection device, the first flow rate acquisition device, the second distance detection device, the second flow rate acquisition device, the third distance detection device, the third flow rate acquisition device, the fourth distance detection device, and the image acquisition device is the same); h 1i is the actual material level height of the sand storage bin 402 at the i-th detection; h 10 is the minimum material level height value of the sand storage bin 402; h 2i is the actual material level height of the cement storage bin 403 at the i-th detection; h 20 is the minimum material level height of the cement storage bin 403; h 3i is the actual material level height of the additive storage bin 404 at the i-th detection; h 30 is the minimum material level height of the additive storage bin 404; v 1i is the actual sand flow rate at the i-th detection; v 10 is the sand flow rate under normal production conditions; v 2i is the actual cement flow rate at the i-th detection; v 20 is the cement flow rate under normal production conditions; v 3i is the actual additive flow rate at the i-th detection; v 30 is the additive flow rate under normal production conditions; P ij is the similarity between the actual image of the dry-mixed mortar in the mixing chamber at the current i-th detection and the j-th segmentation region of the standard image; H0 is the highest material level height of the mixing chamber 103; h i is the actual material level height in the mixing chamber 103 at the i-th detection.

[0140] The beneficial effects of the above technical solution are as follows: By monitoring the material heights in the sand storage bin 402, cement storage bin 403, and additive storage bin 404, it is determined whether the materials in the bins are sufficient to support the production work, preventing waste of materials caused by incorrect component ratios of dry-mixed mortar due to interrupted supply during production caused by insufficient storage of a certain material. The output speed of the materials is compared with the standard speed to ensure that the output speed of the materials is within the specified range, ensuring accurate component ratios of the dry-mixed mortar, which is beneficial to improving the quality of the dry-mixed mortar. The material level height in the mixing chamber 103 is monitored to ensure that there is sufficient space in the mixing chamber 103 for production activities, preventing equipment blockage caused by the overfull mixing chamber 103 and affecting production efficiency. The image of the actually produced dry-mixed mortar is compared with the image of the dry-mixed mortar with qualified quality to ensure that the quality of the produced dry-mixed mortar is within the qualified range. When it is found that the quality of the dry-mixed mortar has declined, the reason for the quality decline can be quickly determined by referring to the production data stored in the first storage module, and the production process can be corrected by timely adjusting the discharge speed through the controller or the control valve 407 can be controlled to close to stop production, and an alarm is issued to enable the staff to troubleshoot, preventing waste of production resources.

[0141] Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims

1. A production process for preparing dry-mixed mortar with renewable resources, characterized in that, Including: Step 1: Remove the impurities in the recycled materials for preparing dry-mixed mortar, and then send the recycled materials for preparing dry-mixed mortar into a crushing device for crushing to obtain the crushed recycled materials, where the recycled materials contain sand; Step 2: Send the crushed recycled materials obtained in Step 1 into a screening device for screening; separate the recycled materials with a size larger than the target size, and then send them into the crushing device again through a conveying device for secondary crushing; separate the qualified sand materials and send them into a sand storage bin for storage, and perform secondary impurity removal on the sand materials in the sand storage bin; Step 3: Mix sand, cement, and additives in a certain proportion as raw materials, and send them into a mixing device for mixing to obtain dry-mixed mortar; The above-mentioned Step 1, Step 2, and Step 3 are all based on a production device, and the production device includes: a housing, a crushing device, a screening device, a storage device, and a mixing device. The interior of the housing is sequentially divided into a crushing chamber, a storage chamber, and a mixing chamber from top to bottom by a first partition and a second partition; The storage device includes: A sand storage bin, a cement storage bin, an additive storage bin, a sand feed pipe, a discharge pipe, and a control valve; In Step 3, a monitoring device is also used to monitor the production of dry-mixed mortar by the mixing device. The monitoring device includes: A first distance detection device, which is arranged inside the sand storage bin and is used to obtain the height of the sand in the sand storage bin; A first flow rate acquisition device, which is used to collect the flow rate of the sand passing through the corresponding discharge pipe; A second distance detection device, which is arranged inside the cement storage bin and is used to obtain the height of the cement in the cement storage bin; A second flow rate acquisition device, which is used to collect the flow rate of the cement passing through the corresponding discharge pipe; A third distance detection device, which is arranged inside the additive storage bin and is used to obtain the additive level in the storage bin; A third flow rate acquisition device, which is used to collect the flow rate of the additive passing through the corresponding discharge pipe; A fourth distance detection device, which is arranged inside the mixing chamber and is used to obtain the height of the dry-mixed mortar level in the mixing chamber; An image acquisition device, which is used to obtain the actual image of the dry-mixed mortar in the mixing chamber; A first storage module, which stores the acquisition information of the first distance detection device, the first flow rate acquisition device, the second distance detection device, the second flow rate acquisition device, the third distance detection device, the third flow rate acquisition device, the fourth distance detection device, and the image acquisition device by editing time stamps; A second storage module, which is used to store the images of the dry-mixed mortar with qualified quality and the system-predefined standard flow rates of the corresponding discharge pipes of sand, cement, and additives under normal production conditions; An image processing module, which includes: a first segmentation unit, which is used to divide the dry-mixed mortar image obtained by the image acquisition device into N first judgment regions; a second segmentation unit, which is used to divide the image of the dry-mixed mortar with qualified quality into N second judgment regions, and the N first judgment regions correspond to the N second judgment regions one by one; An operation analysis module, which is electrically connected to the first storage module and the second storage module, and the operation analysis module is used to obtain an operation evaluation result based on the first storage module and the second storage module; A controller and an alarm unit. The controller is electrically connected to a first distance detection device, a first flow rate acquisition device, a second distance detection device, a second flow rate acquisition device, a third distance detection device, a third flow rate acquisition device, a fourth distance detection device, an image acquisition device, a first storage module, a second storage module, an image processing module, an operation analysis module, the alarm unit, and a control valve. The controller controls the operation of the control valves on the discharge pipes of the sand storage bin, the cement storage bin, and the additive storage bin based on the operation evaluation result, and controls the alarm unit to give an alarm.

2. The production process of a dry-mixed mortar prepared with renewable resources as claimed in claim 1, characterized in that, The recycled material used for preparing dry-mixed mortar is waste construction waste containing sand.

3. The production process of a dry-mixed mortar formulated with renewable resources as claimed in claim 1, characterized in that, A plurality of supporting feet are fixedly connected to the lower end of the outer shell at intervals, and the lower surface of the supporting feet is fixedly connected to the base.

4. The production process of a dry-mixed mortar formulated with renewable resources as described in claim 3, characterized in that, The crushing device includes: A feed hopper, which is fixedly connected to the upper right side of the inner wall of the outer shell; A conical barrel, which is fixedly connected to the upper inner wall of the crushing chamber. A material dropping port is opened on the lower surface of the conical barrel; A first motor. A first motor box is installed on the upper inner wall of the crushing chamber, and the first motor is installed in the first motor box; A crushing rod, the upper end of which is fixedly connected to the output shaft of the first motor, and a plurality of blades are fixedly connected to the lower part of the crushing rod. The blades are located inside the conical barrel.

5. The production process of preparing dry-mixed mortar with renewable resources according to claim 3, characterized in that, The screening device includes: A sieve plate, the right side of which is hinged to the right inner wall of the crushing chamber; A first mounting plate, which is fixedly connected to the left inner wall of the crushing chamber. The first mounting plate is located above the sieve plate, and a first spring is fixedly connected between the first mounting plate and the sieve plate; A second mounting plate, which is fixedly connected to the left inner wall of the crushing chamber. The second mounting plate is located below the sieve plate, and an electric telescopic rod is fixedly connected to the upper surface of the second mounting plate; A guide plate, which is fixedly connected to the outer side of the right wall of the crushing chamber. The feed inlet of the guide plate is arranged below the right side of the sieve plate, and a return material port is arranged at the right end of the crushing chamber. The stones above the sieve plate fall to the feed inlet of the guide plate through the return material port; The conveying device includes a screw conveyor, which is fixedly connected to the outer wall of the right side of the outer shell through a first mounting frame. The screw conveyor is arranged vertically. The feed inlet of the screw conveyor is communicated with the discharge outlet of the guide plate, and a discharge pipe is fixedly connected to the discharge outlet of the screw conveyor. The discharge outlet of the discharge pipe is located above the feed hopper.

6. The production process of a dry-mixed mortar prepared from renewable resources as claimed in claim 3, wherein The mixing device includes: A second motor, which is arranged vertically. A second motor box is installed on the upper surface of the base, and the second motor is installed in the second motor box; A stirring rod, which is fixedly connected to the output shaft of the second motor. A plurality of stirring blades are fixedly connected to the upper part of the stirring rod. The stirring blades are located inside the mixing chamber; A discharge pipe, which is fixedly connected to the lower right side of the mixing chamber and is communicated with the mixing chamber. An outlet valve is connected to the discharge pipe.

7. The production process of a dry-mixed mortar formulated with renewable resources according to claim 3, characterized in that, In step one and step two, the crushing device is also dusted by a dust reduction device. The dust reduction device includes: A dust reduction shell, which is fixedly connected to the top of the outer shell. The inside of the dust reduction shell is sequentially divided into a filtering chamber, a sedimentation chamber, and a drying chamber from top left to right by a third partition plate and a fourth partition plate; An intake pipe, one end of the intake pipe penetrates through the upper part inside the housing and the conical barrel and is connected in communication, the other end of the intake pipe is connected to a filtration chamber, and a first fan is connected to the intake pipe; A partition plate, the partition plate is fixedly connected to the inner wall of the filtration chamber, the partition plate is located above the air outlet of the intake pipe, the middle of the partition plate is open, and an air-permeable membrane is arranged in the middle of the partition plate; A ball screw, the ball screw is rotatably connected to the outer wall of the filtration chamber, the ball screw is located below the partition plate, the ball screw is fixedly connected to the output end of a third motor, the third motor is fixedly connected to the outer wall of the dust reduction housing, a moving block is threadedly connected to the ball screw, and a soft brush is fixedly connected to the upper surface of the moving block; A collection box, the collection box is fixedly connected to the inner wall of the bottom surface of the filtration chamber, and the upper end of the collection box is open; A water tank, the water tank is fixedly connected to the inner wall of the bottom surface of the sedimentation chamber, and clear water is contained in the water tank; A first air delivery pipe, one end of the first air delivery pipe penetrates through the third partition plate and is connected in communication with the upper part of the filtration chamber, the other end of the first air delivery pipe penetrates through the outer wall of the water tank and is inserted below the water surface, and a second fan is connected to the first air delivery pipe; A second air delivery pipe, one end of the second air delivery pipe penetrates through the outer wall of the water tank and is above the water surface, and the other end of the second air delivery pipe penetrates through the fourth partition plate and is connected in communication with the drying chamber; A support frame, the support frame is fixedly connected to the inner wall of the drying chamber, and a plurality of heating pipes are fixedly connected to the support frame; An air outlet pipe, one end of the air outlet pipe is connected in communication with the drying chamber, the other end of the air outlet pipe penetrates through the housing and is connected in communication with the inside of the conical barrel, and a third fan is connected to the air outlet pipe.

8. The production process of a dry-mixed mortar prepared from renewable resources as described in claim 7, characterized in that, A fastening device at the connection between the intake pipe and the housing, the fastening device includes two sets of fastening components that are symmetrically arranged up and down, the two sets of fastening components are respectively located on the upper and lower sides of the intake pipe, and the fastening component includes: A fastening box, the fastening box is inside the left side wall of the housing along the up and down direction, a spring fixing block is fixedly arranged on the inner side of the left side wall of the housing, a fifth spring is fixedly connected between the spring fixing block and the side of the fastening box away from the intake pipe, a first mating surface is arranged on the outer left side wall of the fastening box, and the first mating surface is an inclined surface; the height of one end of the first mating surface close to the inner side of the left side wall of the housing is higher than the height of one end of the first mating surface away from the inner side of the left side wall of the housing; a sliding groove is arranged on the right side inside the fastening box; A conical block, a protruding part is arranged on the right side of the conical block, the protruding part is slidably connected in the sliding groove, and a third spring is fixedly connected between the protruding part and the inner wall of the sliding groove; An L-shaped block, the L-shaped block is rotatably connected to the side wall of the fastening box through a shaft in the front and back direction, and a fourth spring is fixedly connected between the L-shaped block and the inner wall of the lower end of the fastening box; A fastening block, the fastening block is slidably connected to the inner wall of the fastening box along the up and down direction, and the fastening block is in contact with one end of the L-shaped block close to the intake pipe; An unlocking block, the unlocking block is fixedly connected to the outer side of the left side wall of the housing through a second spring, a through hole in the left and right direction is arranged on the left side wall of the housing, the through hole is used for the right side of the unlocking block to pass through, and a second mating surface is arranged on the right side of the unlocking block; the second mating surface is an inclined surface, and the second mating surface is used for contact and cooperation with the first mating surface.

Images