A lossless compression and packing machine for clothing

By introducing vibration and tiling mechanisms into the lossless compression vanisher of clothing, the problem of easy zipper damage is solved, and the pass rate and packaging efficiency of clothing are improved.

CN116280537BActive Publication Date: 2025-07-25江苏旭鹏智能科技有限公司
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Patent Information

Application Number
CN202211696578.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-28
Publication Date
2025-07-25
Estimated Expiration
2042-12-28

AI Technical Summary

Technical Problem

Existing clothing lossless compression balers When stacking clothes with zippers, the zippers are easily damaged, resulting in a decrease in the pass rate of clothing.

Method used

A lossless compression and baler for clothing is designed. The upper pressure plate is lifted and lowered by the cylinder, and the gears, rotary blocks and moving blocks are used to generate vibration to avoid the zippers being superimposed on the same longitudinal surface, and the tiling of clothing and the effective discharge of gases is achieved through the design of the roller and the bottom plate.

Benefits of technology

It effectively avoids damage to zippers, improves the pass rate of clothing, and reduces the risk of fabric breakage caused by untimely wrinkles and gas discharge, and improves packaging efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of textile packaging, and discloses a non-destructive compression packaging machine for clothing, including a housing. A horizontal plate is fixedly installed at the top of the housing, a vertical plate is fixedly installed on the back of the horizontal plate, teeth are fixedly installed on the front of the vertical plate, and a cylinder is fixedly installed on the top of the horizontal plate. By setting teeth, gears, rotating blocks and moving blocks, the upper pressing plate is driven by the cylinder to move up and down, so that the gears drive the overall rotation of the rotating blocks in cooperation with the teeth. Through the frequent impact between the moving blocks and the fixed frame during rotation, the overall device generates vibration. Compared with traditional devices, this device utilizes the vibration force generated by movement to misalign the zippers between stacked clothing, preventing the zippers of adjacent clothing from being on the same longitudinal plane, reducing the damage caused during clothing packaging, and improving the qualified rate of clothing.
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Description

Technical Field

[0001] The invention belongs to the technical field of textile packing, and particularly relates to a non-destructive compression packing machine for clothes. Background Art

[0002] After textile enterprises produce and process clothes, they need to stack multiple pieces of clothes and then conduct unified non-destructive compression packing. Generally, a non-destructive compression packing machine for clothes usually uses a cylinder as the power, and presses down on multiple stacked clothes, so as to pack more clothes in a limited space and save packing space. However, when the existing non-destructive compression packing machine for clothes conducts packing operations, since some clothes have zippers, when multiple pieces of clothes with zippers are stacked together and compressed, the extrusion between the zippers is extremely likely to cause damage to the zippers, thereby reducing the qualified rate of the clothes. Therefore, it is necessary to improve and optimize it. Summary of the Invention

[0003] The purpose of the invention is to provide a non-destructive compression packing machine for clothes, so as to solve the problems put forward in the above background art.

[0004] To achieve the above purpose, the invention provides the following technical scheme: A non-destructive compression packing machine for clothes, including a housing, a horizontal plate is fixedly installed at the top of the housing, a vertical plate is fixedly installed on the back of the horizontal plate, teeth are fixedly installed on the front of the vertical plate, a cylinder is fixedly installed on the top of the horizontal plate, the output end of the cylinder penetrates downward through the horizontal plate and is fixedly installed with an upper pressure plate, a fixing plate is fixedly installed on the top of the upper pressure plate, a gear is rotatably installed between the two fixing plates, both sides of the gear penetrate through the fixing plate and are fixedly installed with rotating blocks, a first groove is opened inside the rotating block, a moving plate is movably installed inside the first groove, a moving block is fixedly installed at the left end of the moving plate, the other end of the moving block penetrates through the rotating block, and a first spring located on the side of the moving plate is elastically connected inside the first groove. A fixing frame is fixedly installed on the top of the upper pressure plate.

[0005] Preferably, second grooves are opened on both the front and back sides of the upper pressure plate, inclined plates are movably installed on both the front and back sides of the upper pressure plate, a first limiting block located inside the second groove is fixedly installed on the back of the inclined plate, a reset mechanism is installed inside the second groove, the inclined plates are rotatably connected through a roller, a bottom plate is arranged below the upper pressure plate, and the bottom plate and the inclined plate are hinged through a connecting plate.

[0006] Preferably, a lower pressure plate is movably installed inside the housing, threading grooves are opened on both the top of the lower pressure plate and the bottom end of the upper pressure plate, a housing is fixedly installed on the back of the lower pressure plate, a ventilation hole is opened at the bottom end of the upper pressure plate, and the upper pressure plate and the housing are fixedly connected through an air pipe.

[0007] Preferably, the reset mechanism includes a first cross bar fixedly installed inside the second groove. The first cross bar penetrates through the first limiting block, and the outer surface of the first cross bar is elastically connected to a second spring located on the side of the first limiting block. When the inclined plate moves towards both sides, the second spring will be squeezed, causing the second spring to be in a state of elastic compression. When the upper pressing plate moves upward to reset, at this time, under the action of the elastic recovery of the second spring, the roller is reset.

[0008] Preferably, movable blocks are movably installed on both sides of the bottom end of the inner cavity of the housing. The movable blocks are hingedly connected to the lower pressing plate through connecting rods. A motor is fixedly installed at the right end of the housing, and the output shaft of the motor is fixedly connected to a second cross bar. The other end of the second cross bar penetrates through the movable block. When the staff needs to adjust the height of the lower pressing plate, the motor is started. Due to the operation of the motor, the second cross bar will be driven to rotate. Since the outer surface of the second cross bar is provided with thread grooves with opposite directions at both ends, as the second cross bar rotates, the two movable blocks will move away from each other, thereby adjusting the height of the lower pressing plate.

[0009] Preferably, a third groove is opened inside the housing, and a second limiting block is slidably installed inside the third groove. The second limiting block is fixedly connected to the movable block. Due to the design of the third groove, it can play a good limiting role on the movable block, making the movement of the movable block more stable and facilitating the adjustment of the height of the lower pressing plate.

[0010] Preferably, a rectangular groove is opened inside the bottom plate. The rectangular groove is located directly below the wire threading groove, and the cross-sectional area of the rectangular groove is larger than that of the wire threading groove. Due to the design of the rectangular groove, it can prevent direct extrusion of the zipper, enabling the zipper to pass through the rectangular groove, and pressing down on both sides of the clothing through the bottom plate.

[0011] Preferably, the number of the moving blocks is two. The outer surfaces of the two moving blocks are curved surfaces, and the outer surfaces of the moving blocks are smooth. Due to the design of the moving blocks, when the moving blocks come into contact with the fixed frame, due to the cooperation between the curved outer surface of the moving block and the fixed frame, the moving blocks move towards the inside of the first groove while rotating.

[0012] Preferably, the air pipe is made of rubber, and the total length of the air pipe is greater than the distance between the upper pressing plate and the lower pressing plate. Due to the design of the air pipe, it transports gas through the air pipe, and at the same time avoids breakage due to insufficient length of the air pipe.

[0013] The beneficial effects of the present invention are as follows:

[0014] 1. The present invention is provided with teeth, gears, rotating blocks and moving blocks. The upper pressing plate is driven by a cylinder to move up and down, so that the gear drives the whole rotating block to rotate under the cooperation of the teeth. Due to the frequent impact between the moving block and the fixed frame during rotation, the whole device generates vibration. Compared with traditional devices, this device utilizes the vibration force generated by movement to misalign the zippers between stacked garments, avoiding the zippers of adjacent garments being on the same longitudinal plane, reducing the damage caused during garment packing, and improving the qualified rate of garments.

[0015] 2. The present invention is provided with a bottom plate, rollers and connecting plates. The upper pressing plate is driven by a cylinder to move downward, so that the rollers and the bottom plate come into contact with the garment surface in sequence. As the upper pressing plate continues to press down, the upward thrust of the garment on the bottom plate causes the rollers to move to both sides to achieve a flattening effect. Compared with traditional devices, through the design of the rollers and the bottom plate, before the garment compression operation, the rollers flatten the garment surface, reducing the occurrence of wrinkles.

[0016] 3. The present invention is provided with ventilation holes, air pipes and a housing. The upper pressing plate is driven by a cylinder to move downward, and the garment is squeezed by the upper pressing plate, so that the excess air inside the garment is squeezed out. Part of the squeezed gas enters the inside of the wire groove through the ventilation holes and air pipes to clean the dust inside the wire groove. Compared with traditional devices, this device utilizes the excess gas discharged during extrusion to clean the inside of the wire groove to a certain extent, facilitating the staff to carry out wire threading and packing operations through the wire groove. At the same time, it increases the gas discharge rate, avoiding the rupture of the garment fabric caused by the inability to discharge the gas in time due to too fast extrusion. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present invention;

[0018] Figure 2 is a schematic cross-sectional structural diagram of the front of the present invention;

[0019] Figure 3 is of the present invention Figure 2 a partial enlarged structural diagram at A in;

[0020] Figure 4 is a schematic cross-sectional structural diagram of the side of the present invention;

[0021] Figure 5 is of the present invention Figure 4 a partial enlarged structural diagram at B in;

[0022] Figure 6 is a schematic structural diagram of the fixed frame of the present invention;

[0023] Figure 7 is a schematic internal structural diagram of the upper pressing plate of the present invention.

[0024] In the figure: 1. Outer shell; 2. Horizontal plate; 3. Vertical plate; 4. Teeth; 5. Cylinder; 6. Upper pressure plate; 7. Fixed plate; 8. Gear; 9. Rotating block; 10. First groove; 11. Moving plate; 12. Moving block; 13. First spring; 14. Fixed frame; 15. Second groove; 16. Inclined plate; 17. First limit block; 18. First cross bar; 19. Second spring; 20. Roller; 21. Bottom plate; 22. Connecting plate; 23. Rectangular groove; 24. Lower pressure plate; 25. Wire threading groove; 26. Ventilation hole; 27. Air pipe; 28. Housing; 29. Movable block; 30. Connecting rod; 31. Motor; 32. Second cross bar; 33. Third groove; 34. Second limit block. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] As Figures 1 to 7 shown, the embodiment of the present invention provides a non-destructive compression and packing machine for clothing, including an outer shell 1. A horizontal plate 2 is fixedly installed at the top of the outer shell 1. A vertical plate 3 is fixedly installed on the back of the horizontal plate 2. Teeth 4 are fixedly installed on the front of the vertical plate 3. A cylinder 5 is fixedly installed at the top of the horizontal plate 2. The output end of the cylinder 5 penetrates downward through the horizontal plate 2 and is fixedly installed with an upper pressure plate 6. A fixed plate 7 is fixedly installed at the top of the upper pressure plate 6. A gear 8 is rotatably installed between the two fixed plates 7. Both sides of the gear 8 penetrate through the fixed plate 7 and are fixedly installed with rotating blocks 9. A first groove 10 is opened inside the rotating block 9. A moving plate 11 is movably installed inside the first groove 10. A moving block 12 is fixedly installed at the left end of the moving plate 11. The other end of the moving block 12 penetrates through the rotating block 9. A first spring 13 located on the side of the moving plate 11 is elastically connected inside the first groove 10. A fixed frame 14 is fixedly installed at the top of the upper pressure plate 6;

[0027] Among them, after the staff stack multiple pieces of clothing, the air cylinder 5 is started. Due to the operation of the air cylinder 5, the upper pressing plate 6 will be driven to move downward, and the stacked clothing will be pressed downward through the upper pressing plate 6. During the downward pressing operation of the upper pressing plate 6, due to the meshing relationship between the gear 8 and the tooth 4, when the upper pressing plate 6 drives the gear 8 to move downward by one grid, the gear 8 will rotate, and then the rotating block 9 will be driven by the gear 8 to rotate together. When the rotating block 9 drives the moving block 12 to rotate until it contacts the fixed frame 14, the fixed frame 14 will be knocked to generate vibration. The vibration generated causes the clothing to move offset, avoiding the stacking of zippers. Then, the moving block 12 enters the inside of the first groove 10 under the extrusion of the fixed frame 14, and returns under the elastic force of the first spring 13 after the moving block 12 separates from the fixed frame 14;

[0028] The air cylinder 5 drives the upper pressing plate 6 to move up and down, so that the gear 8 drives the whole rotating block 9 to rotate under the cooperation of the tooth 4. Through the frequent impact between the moving block 12 and the fixed frame 14 when the moving block 12 rotates, the whole device generates vibration. Compared with the traditional device, this device uses the vibration force generated by the movement to displace the zippers between the stacked clothing, avoiding the zippers of adjacent clothing being on the same longitudinal plane, reducing the damage caused during clothing packing, and improving the qualification rate of clothing.

[0029] As Figure 6 shown, second grooves 15 are formed on both the front and rear sides of the upper pressing plate 6. Oblique plates 16 are movably installed on both the front and rear sides of the upper pressing plate 6. A first limiting block 17 located inside the second groove 15 is fixedly installed on the back of the oblique plate 16. A reset mechanism is installed inside the second groove 15. The oblique plates 16 are rotatably connected through a roller 20. A bottom plate 21 is arranged below the upper pressing plate 6. The bottom plate 21 and the oblique plate 16 are hinged and connected through a connecting plate 22;

[0030] Among them, the staff starts the air cylinder 5. Due to the operation of the air cylinder 5, it drives the upper pressing plate 6 to move downward. Before the upper pressing plate 6 contacts the clothing, the bottom plate 21 and the roller 20 first contact the clothing. As the upper pressing plate 6 continues to press down, the bottom plate 21 moves upward, so as to synchronously push the oblique plates 16 to both sides through the connecting plate 22, and drive the roller 20 to stretch and lay the surface of the clothing to both sides through the oblique plates 16, and then continue to press and pack the clothing tightly through the upper pressing plate 6;

[0031] The air cylinder 5 drives the upper pressing plate 6 to move downward, so that the roller 20 and the bottom plate 21 contact the clothing surface in sequence. As the upper pressing plate 6 continues to press down, the upward thrust of the clothing on the bottom plate 21 makes the roller 20 move to both sides to achieve a laying effect. Compared with the traditional device, through the design of the roller 20 and the bottom plate 21, before the clothing is compressed, the surface of the clothing is laid by the roller 20, reducing the occurrence of wrinkles.

[0032] As Figure 7 shown, a lower pressing plate 24 is movably installed inside the housing 1. Thread grooves 25 are provided at the top of the lower pressing plate 24 and the bottom end of the upper pressing plate 6. A housing 28 is fixedly installed on the back of the lower pressing plate 24. Vent holes 26 are provided at the bottom end of the upper pressing plate 6. The upper pressing plate 6 and the housing 28 are fixedly connected by an air pipe 27;

[0033] Among them, when the staff starts the cylinder 5, the operation of the cylinder 5 drives the upper pressing plate 6 to move downward. When the bottom end of the upper pressing plate 6 contacts the clothing and presses it down, the gas inside the clothing will diffuse around and upward at the same time. The gas diffusing upward enters the inside of the upper pressing plate 6 through the vent holes 26, and then flows into the inside of the housing 28 through the air pipe 27, and finally enters the thread grooves 25 through the housing 28, so as to remove the dust or fabric debris accumulated inside the housing 28;

[0034] By driving the upper pressing plate 6 to move downward through the cylinder 5 and squeezing the clothing through the upper pressing plate 6, the excess air inside the clothing is squeezed out. Some of the squeezed gas enters the inside of the thread grooves 25 through the vent holes 26 and the air pipe 27 to clean the dust inside the thread grooves 25. Compared with the traditional device, this device utilizes the excess gas discharged during extrusion to clean the inside of the thread grooves 25 to a certain extent, which is convenient for the staff to thread and pack through the thread grooves 25. At the same time, it increases the gas discharge rate and avoids the rupture of the clothing fabric caused by the inability to discharge the gas in time due to too fast extrusion.

[0035] As Figure 6 shown, the reset mechanism includes a first cross bar 18 fixedly installed inside the second groove 15. The first cross bar 18 penetrates through the first limiting block 17, and a second spring 19 is elastically connected to the outer surface of the first cross bar 18 on the side of the first limiting block 17;

[0036] Among them, when the inclined plate 16 moves to both sides, the second spring 19 will be squeezed, so that the second spring 19 is in a state of elastic compression. When the upper pressing plate 6 moves upward to reset, at this time, under the action of the elastic recovery of the second spring 19, the roller 20 is reset.

[0037] As Figure 2 shown, movable blocks 29 are movably installed on both sides of the bottom end of the inner cavity of the housing 1. The movable blocks 29 and the lower pressing plate 24 are hinged by a connecting rod 30. A motor 31 is fixedly installed at the right end of the housing 1. The output shaft of the motor 31 is fixedly connected to a second cross bar 32, and the other end of the second cross bar 32 penetrates through the movable block 29;

[0038] Among them, when the staff needs to adjust the height of the lower pressing plate 24, the motor 31 is started. Due to the operation of the motor 31, the second cross bar 32 will be driven to rotate. Since the outer surface of the second cross bar 32 is provided with thread grooves with opposite directions at both ends, as the second cross bar 32 rotates, the two movable blocks 29 will be driven to move away from each other, thereby adjusting the height of the lower pressing plate 24.

[0039] As Figure 3 shown, a third groove 33 is opened inside the housing 1, and a second limiting block 34 is slidably installed inside the third groove 33. The second limiting block 34 is fixedly connected to the movable block 29;

[0040] Among them, due to the design of the third groove 33, it can play a good limiting role on the movable block 29, making the movement of the movable block 29 more stable and facilitating the adjustment of the height of the lower pressing plate 24.

[0041] As Figure 6 shown, a rectangular groove 23 is opened inside the bottom plate 21. The rectangular groove 23 is located directly below the wire threading groove 25, and the cross-sectional area of the rectangular groove 23 is larger than that of the wire threading groove 25;

[0042] Among them, due to the design of the rectangular groove 23, it can prevent direct extrusion of the zipper, allowing the zipper to pass through the rectangular groove 23, and pressing down on both sides of the clothing through the bottom plate 21.

[0043] As Figure 5 shown, the number of moving blocks 12 is two. The outer surfaces of the two moving blocks 12 are curved surfaces, and the outer surfaces of the moving blocks 12 are smooth;

[0044] Among them, due to the design of the moving block 12, when the moving block 12 contacts the fixed frame 14, due to the cooperation between the curved surface of the outer surface of the moving block 12 and the fixed frame 14, the moving block 12 moves into the first groove 10 while rotating.

[0045] As Figure 7 shown, the air pipe 27 is made of rubber, and the total length of the air pipe 27 is greater than the distance between the upper pressing plate 6 and the lower pressing plate 24;

[0046] Among them, due to the design of the air pipe 27, it transports gas through the air pipe 27, and at the same time avoids breakage due to insufficient length of the air pipe 27.

[0047] Working principle and usage process:

[0048] The air cylinder 5 drives the upper pressing plate 6 to move up and down, causing the gear 8 to drive the entire rotating block 9 to rotate in cooperation with the teeth 4. Through the frequent impact between the moving block 12 and the fixed frame 14 when the moving block 12 rotates, the whole device generates vibration;

[0049] The air cylinder 5 drives the upper pressing plate 6 to move downward, so that the roller 20 and the bottom plate 21 come into contact with the surface of the garment in sequence. As the upper pressing plate 6 continues to press down, the upward thrust of the garment on the bottom plate 21 causes the roller 20 to move to both sides to achieve a flattening effect;

[0050] The air cylinder 5 drives the upper pressing plate 6 to move downward, and the upper pressing plate 6 squeezes the garment, so that the excess air inside the garment is squeezed out. Some of the squeezed-out gas enters the inside of the wire groove 25 through the ventilation holes 26 and the air pipe 27 to clean the dust inside the wire groove 25.

[0051] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0052] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lossless compression and packing machine for clothing, comprising a housing (1), characterized in that: A horizontal plate (2) is fixedly installed at the top of the outer shell (1). A vertical plate (3) is fixedly installed on the back of the horizontal plate (2). Teeth (4) are fixedly installed on the front of the vertical plate (3). A cylinder (5) is fixedly installed on the top of the horizontal plate (2). The output end of the cylinder (5) penetrates downward through the horizontal plate (2) and is fixedly installed with an upper pressure plate (6). A fixing plate (7) is fixedly installed on the top of the upper pressure plate (6). A gear (8) is rotatably installed between the two fixing plates (7). Both sides of the gear (8) penetrate through the fixing plate (7) and are fixedly installed with rotating blocks (9). A first groove (10) is formed inside the rotating block (9). A moving plate (11) is movably installed inside the first groove (10). A moving block (12) is fixedly installed at the left end of the moving plate (11). The other end of the moving block (12) penetrates through the rotating block (9). A first spring (13) located on the side of the moving plate (11) is elastically connected inside the first groove (10). A fixing frame (14) is fixedly installed on the top of the upper pressure plate (6); Second grooves (15) are formed on both the front and rear sides of the upper pressure plate (6). Inclined plates (16) are movably installed on both the front and rear sides of the upper pressure plate (6). A first limiting block (17) located inside the second groove (15) is fixedly installed on the back of the inclined plate (16). A reset mechanism is installed inside the second groove (15). The inclined plates (16) are rotatably connected through a roller (20). A bottom plate (21) is arranged below the upper pressure plate (6). The bottom plate (21) and the inclined plate (16) are hinged and connected through a connecting plate (22); A lower pressure plate (24) is movably installed inside the outer shell (1). Thread grooves (25) are formed on both the top of the lower pressure plate (24) and the bottom end of the upper pressure plate (6). A housing (28) is fixedly installed on the back of the lower pressure plate (24). Ventilation holes (26) are formed at the bottom end of the upper pressure plate (6). The upper pressure plate (6) and the housing (28) are fixedly connected through an air pipe (27); The reset mechanism includes a first cross bar (18) fixedly installed inside the second groove (15). The first cross bar (18) penetrates through the first limiting block (17). A second spring (19) located on the side of the first limiting block (17) is elastically connected to the outer surface of the first cross bar (18); Moving blocks (29) are movably installed on both sides of the bottom end inside the inner cavity of the outer shell (1). The moving blocks (29) and the lower pressure plate (24) are hinged and connected through connecting rods (30). A motor (31) is fixedly installed at the right end of the outer shell (1). The output shaft of the motor (31) is fixedly connected with a second cross bar (32). The other end of the second cross bar (32) penetrates through the moving block (29); A third groove (33) is formed inside the outer shell (1). A second limiting block (34) is slidably installed inside the third groove (33). The second limiting block (34) is fixedly connected with the moving block (29).

2. The non-destructive compression and packing machine for a kind of clothing according to claim 1, characterized in that: A rectangular groove (23) is formed inside the bottom plate (21). The rectangular groove (23) is located directly below the wire threading groove (25), and the cross-sectional area of the rectangular groove (23) is larger than that of the wire threading groove (25).

3. A lossless compression and packing machine for a kind of clothing according to claim 1, characterized in that: The number of the moving blocks (12) is two. The outer surfaces of the two moving blocks (12) are curved surfaces, and the outer surfaces of the moving blocks (12) are smooth.

4. A lossless compression and packing machine for a kind of clothing according to claim 1, characterized in that: The air pipe (27) is made of rubber, and the total length of the air pipe (27) is greater than the distance between the upper pressing plate (6) and the lower pressing plate (24).

Citation Information

Patent Citations

  • Packing device for dresses

    CN108820391A

  • A garment compression baler for spinning

    CN208915617U