Dust removal film production equipment with automatic labeling function and production method of dust removal film
By designing dust removal film production equipment with automatic labeling function, the problems of low production efficiency, high labor intensity and poor labeling accuracy in the existing technology are solved, and an efficient and accurate labeling process is achieved.
Patent Information
- Application Number
- CN202310367450.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2043-04-07
AI Technical Summary
The existing dust removal film production process has problems such as low production efficiency, high labor intensity, incorrect labeling position, and poor labeling effect.
A dust removal film production equipment with automatic labeling function is designed, including a label lifting drive device and a label position shifting device. The label fitting device can automatically move to a designated position and perform labeling operation. The label position can be adjusted to ensure high labeling accuracy.
Through the automatic labeling function, work efficiency is improved, labor intensity is reduced, and problems such as missing labeling, incorrect labeling position and poor labeling effect are avoided, and an efficient and accurate labeling process is achieved.
Smart Images

Figure CN116281371B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dust removal films, and more specifically, to a dust removal film production device with an automatic labeling function and a production method of dust removal films. Background Art
[0002] The dust removal film can be placed in a factory workshop or other designated places for users to perform dust removal operations on the soles of their shoes. As Figure 1 shown, the dust removal film product generally includes a first protective film 101, a second protective film 103, and multiple double-sided sticky dust removal films 102. The multiple dust removal films 102 are stacked and connected together to form a composite body. The first protective film 101 is adhered to one surface of the entire dust removal film composite body, and the second protective film 102 is adhered to the other surface of the dust removal film composite body. During use, in order to facilitate the separation and uncovering of two adjacent dust removal films 102, a label (which may carry numbers) needs to be added at one corner between two adjacent dust removal films 102 for easy uncovering. In the existing dust removal film production process, workers need to sit on the back of the dust removal film roller device and hold the label by hand to stick it to the designated position. This production method has problems such as low production efficiency, high labor intensity, incorrect labeling positions, and poor labeling effects. Summary of the Invention
[0003] The purpose of the present invention is to overcome the above-mentioned defects in the prior art, and provide a dust removal film production device with an automatic labeling function and a production method of dust removal films, which can rewind and form the protective film and the dust removal film, and can realize automatic labeling operations. The labeling position can be adjusted, the labeling accuracy is high, and problems such as missed labeling, incorrect labeling positions, and poor labeling effects can be prevented.
[0004] To achieve the above-mentioned purpose, the present invention provides a dust removal film production equipment with automatic labeling function, including a frame, a cylindrical film rolling drum, a drum rotation driving device, a film pressing roller, a pressing roller advance and retreat driving device, a dust removal film material roller, a first protective film material roller, a second protective film material roller, a film material cutting device, a labeling lifting driving device, a labeling position transverse shifting device, a label bonding device, a photoelectric sensor and a drum brake device. The film rolling drum is rotatably installed in the middle of the frame through a drum shaft, the drum rotation driving device is transmission-connected to the film rolling drum and drives it to rotate 360 degrees, the dust removal film material roller, the first protective film material roller and the second protective film material roller are rotatably installed at the front end of the frame respectively, and the pressing roller advance and retreat driving device is installed Installed on the top of both sides of the frame, the two ends of the film pressing roller are rotatably connected with the roller advance and retreat driving devices on both sides respectively, the film pressing roller is located between the dust removal film material roller and the film rolling drum and close to the film rolling drum, the film material cutting device is installed on the frame through a bracket and is located on the top of the film rolling drum, the labeling lifting drive device is installed on the top of the pressure roller advance and retreat driving device, the labeling position transverse moving device is installed on the labeling lifting drive device, the labeling position transverse moving device is transmission-connected with the label laminating device movably installed on the labeling lifting drive device to drive it to move left and right, the photoelectric sensor is installed on one side of the frame, a target position detection object is provided on one side of the film rolling drum, and the drum brake device is installed on one side of the frame;
[0005] The label laminating device comprises a labeling machine mounting plate, a label material tape reel, a material tape guide column, a label peeling knife, an upper baffle, a laminating brush, a waste tape receiving shaft, and a receiving shaft rotating motor. The label material tape reel is connected to the upper side position of one end of the labeling machine mounting plate through a connecting plate. The material tape guide column is provided with a plurality of roots and are respectively arranged on the labeling machine mounting plate and the connecting plate. The label peeling knife, the upper baffle, and the laminating brush are respectively mounted on the other end of the labeling machine mounting plate and facing the film rolling roller. The upper baffle is located above the label peeling knife, the laminating brush is located above the upper baffle, and the lower end of the laminating brush extends to the lower end of the label peeling knife. The waste tape receiving shaft is mounted on the lower side position of one end of the labeling machine mounting plate, and the receiving shaft rotating motor is connected to the waste tape receiving shaft and drives it to rotate.
[0006] Preferably, the label pasting lifting drive device includes a fixed bottom plate, a top plate, lifting guide columns, a lifting drive cylinder, a lifting drive seat and transverse movement guide columns. The fixed bottom plate is respectively installed on the tops of two pressing roller advancing and retreating drive devices. The top plate is connected to the fixed bottom plate through the longitudinally arranged lifting guide columns. Two lifting drive cylinders are provided and are respectively installed on the corresponding top plates. The output rod of the lifting drive cylinder is connected to the lifting drive seat movably installed on the lifting guide columns to drive it to move up and down. The two ends of the transverse movement guide columns are connected to the two lifting drive seats, and the transverse movement guide columns pass through the label pasting machine mounting plate of the label pasting device.
[0007] The label pasting position transverse movement device includes a label pasting position transverse movement lead screw and an adjusting handwheel. The two ends of the label pasting position transverse movement lead screw are connected to the two lifting drive seats. One end of the label pasting position transverse movement lead screw passes through one of the lifting drive seats and is connected to the adjusting handwheel. When the adjusting handwheel rotates, it can drive the label pasting position transverse movement lead screw to rotate. The label pasting machine mounting plate of the label pasting device is threadedly connected to the label pasting position transverse movement lead screw through a nut seat.
[0008] Preferably, the label pasting device further includes a speed adjusting piece, an adjusting piece mounting shaft and an adjusting piece locking screw for finely adjusting the conveying speed of the label tape. The adjusting piece mounting shaft is installed on the label pasting machine mounting plate and is located below one of the tape guiding columns. The annular tail end of the speed adjusting piece is movably installed on the adjusting piece mounting shaft. The adjusting piece locking screw passes through the annular tail end of the speed adjusting piece and is locked to the adjusting piece mounting shaft to fix the speed adjusting piece. The upper end of the speed adjusting piece can abut against the lower end part of the tape guiding column located above it, so as to make contact with the label tape.
[0009] Preferably, the drum rotation drive device includes a drum rotation drive motor, a reducer, a drum rotation transmission wheel and a drum rotation transmission belt. The drum rotation drive motor is in transmission connection with the reducer. The drum rotation transmission wheels are respectively installed on the output shaft of the reducer and one end of the drum rotation shaft. The drum rotation transmission belt is connected between the two drum rotation transmission wheels.
[0010] Preferably, the pressing roller advancing and retreating drive device includes a pressing roller advancing and retreating drive cylinder, a sliding seat and an advancing and retreating slider. The pressing roller advancing and retreating drive cylinder is installed at one end of the sliding seat. The pressing roller advancing and retreating drive cylinder is connected to the advancing and retreating slider inside the sliding seat. The two ends of the film pasting pressing roller are respectively rotatably connected to the corresponding advancing and retreating sliders.
[0011] Preferably, three bosses arranged in layers from top to bottom are respectively provided on both sides of the front end of the frame. Locking roller seats are respectively provided at both ends of the dust removal film roller, the first protective film roller and / or the second protective film roller. The locking roller seats are respectively installed on the corresponding bosses. A roller accommodating groove is respectively formed at the front end of each locking roller seat. A locking roller screw longitudinally extending into the roller accommodating groove is provided at the top of the locking roller seat. Roller bearings are provided at both ends of the dust removal film roller, the first protective film roller and / or the second protective film roller. The lower end of the locking roller screw can lock the outer ring of the roller bearings of the corresponding dust removal film roller, the first protective film roller and / or the second protective film roller.
[0012] Preferably, the film cutting device includes a cutter driving cylinder, a cutter driving swing arm, a cutter shaft and at least one film cutting knife. Both ends of the cutter shaft are installed on the bracket through cutter shaft bearings. Two cutter driving cylinders are provided and are respectively installed on the corresponding brackets. The output rods of the two cutter driving cylinders are respectively connected to both ends of the cutter shaft through the corresponding cutter driving swing arms. The film cutting knife is installed on the cutter shaft.
[0013] Preferably, a limit buffer for cooperating with the lifting driving seat is provided on the fixed bottom plate.
[0014] Preferably, a turntable is provided at one end of the roller rotating shaft. An elastic frame is provided on the bracket on one side of the frame. An encoder for measuring the number of rotation turns of the film winding roller is provided at the free end of the elastic frame. A counting wheel that rolls on the outer side wall of the turntable is provided on the shaft body of the encoder.
[0015] Preferably, the elastic frame includes a fixed plate, a movable plate, a swing shaft and a tension spring. One end of the fixed plate is fixedly connected to the bracket. One end of the movable plate is rotatably connected to the other end of the fixed plate through the swing shaft. The movable plate and the fixed plate form an inverted V-shaped structure. The tension spring is connected between the movable plate and the fixed plate. The encoder is installed at the other end of the movable plate.
[0016] Preferably, a roller braking device is provided on one side of the frame. The roller braking device includes a brake driving cylinder, a brake cylinder mounting bracket, a brake pad mounting plate, a brake pad hinge seat and a brake pad for frictionally contacting the side surface of the film winding roller to stop the rotation of the film winding roller. The brake driving cylinder is installed on one side of the frame through the brake cylinder mounting bracket. The brake pad mounting plate is installed on one side of the frame through the brake pad hinge seat. The lower end of the brake pad mounting plate is hinged to the brake pad hinge seat. The output rod of the brake driving cylinder is connected to the back surface of the brake pad mounting plate. The brake pad is installed on the front surface of the brake pad mounting plate.
[0017] The second aspect of the present invention provides a production method of a dust removal film, including the following steps:
[0018] (1) Pull the first protective film on the first protective film roller into the space between the film laminating roller and the film winding drum. Start the rotation of the film winding drum, and laminate and wind the first protective film onto the surface of the film winding drum through the film laminating roller. When the winding of the first protective film is completed, stop the rotation of the film winding drum and cut the tail end of the first protective film.
[0019] (2) Pull the dust removal film on the dust removal film roller into the space between the film laminating roller and the film winding drum. The label laminating lifting drive device drives the label laminating device to move to the specified height. Start the rotation of the film winding drum again, and laminate the dust removal film onto the first protective film located on the surface of the film winding drum through the film laminating roller. While the film winding drum is rotating, the label laminating device pastes the labels one by one at the specified positions on the dust removal film. When the dust removal film has wound a preset number of turns, stop the rotation of the film winding drum and cut the tail end of the dust removal film.
[0020] (3) Pull the second protective film on the second protective film roller into the space between the film laminating roller and the film winding drum. Start the rotation of the film winding drum again, and laminate the second protective film onto the dust removal film through the film laminating roller. When the winding of the second protective film is completed, stop the rotation of the film winding drum and cut the tail end of the second protective film.
[0021] (4) Cut the dust removal film composite that has been superposed and wound on the film winding drum along the axial direction of the film winding drum with a cutter, and the finished dust removal film can be obtained by taking it off.
[0022] Among them, for each rotation of the film winding drum, the label laminating device pastes one label on the dust removal film. When the finished dust removal film obtained by cutting is unfolded and laid flat, the labels on each layer of the dust removal film are arranged in an overlapping manner from bottom to top, and each label can prevent the label pasting areas of the adjacent two layers of the dust removal film from sticking together.
[0023] After step (3), when it is necessary to cut the dust removal film composite into two parts, start the film material cutting device.
[0024] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0025] 1. The structure of the present invention is reasonably designed, and it can laminate and rewind two protective films and multiple dust removal films together. And driven by the label laminating lifting drive device and the label laminating position transverse movement device, the label laminating device can move to the specified position to perform automatic label pasting operations on the dust removal film, with high label pasting accuracy, which can prevent problems such as missed label pasting, incorrect label pasting position, and poor label pasting effect, greatly improving the work efficiency and reducing the labor intensity.
[0026] 2. Driven by the labeling lifting drive device and the labeling position transverse movement device of the present invention, the labeling position is adjustable, which can adapt to the labeling operations of dust removal films of different sizes and the labeling operations at different positions, with flexible adjustment and good versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0028] Figure 1 is a schematic structural diagram of the finished dust removal film provided by the embodiment of the present invention;
[0029] Figure 2 is a schematic structural diagram of the dust removal film production equipment provided by the embodiment of the present invention Figure 1 ;
[0030] Figure 3 is a schematic structural diagram of the dust removal film production equipment provided by the embodiment of the present invention Figure 2 ;
[0031] Figure 4 is a schematic structural diagram of the labeling lifting part of the dust removal film production equipment provided by the embodiment of the present invention Figure 1 ;
[0032] Figure 5 is a schematic structural diagram of the material roll locking part of the dust removal film production equipment provided by the embodiment of the present invention;
[0033] Figure 6 is a schematic structural diagram of the labeling device provided by the embodiment of the present invention;
[0034] Figure 7 is a schematic structural diagram of the labeling part of the dust removal film production equipment provided by the embodiment of the present invention;
[0035] Figure 8 is a schematic structural diagram of the labeling part of the labeling device provided by the embodiment of the present invention;
[0036] Figure 9 is a schematic structural diagram of the drum brake device provided by the embodiment of the present invention;
[0037] Figure 10 is a schematic structural diagram of the number of turns detection part of the labeling device provided by the embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0038] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.
[0039] Please refer to Figure 2 and Figure 3 , an embodiment of the present invention provides a dust removal film production device with an automatic labeling function, including components such as a frame 1, a film winding drum 2, a drum rotation driving device 3, a film laminating roller 4, a roller advancing and retracting driving device 5, a dust removal film material roller 10, a first protective film material roller 11, a second protective film material roller 12, a film material cutting device 6, a labeling lifting driving device 7, a labeling position transverse movement device 8, a label laminating device 9, a photoelectric sensor 13, and a drum braking device 19. Each component of this embodiment will be described in detail below with reference to the accompanying drawings.
[0040] As Figure 2 and Figure 3 shown, the film winding drum 2 is arranged in a cylindrical shape. The film winding drum 2 is rotatably installed in the middle of the frame 1 through a drum rotating shaft 21. The drum rotation driving device 3 is in transmission connection with the film winding drum 2 and drives it to rotate 360 degrees.
[0041] Specifically, the drum rotation driving device 3 may include a drum rotation driving motor 31, a speed reducer 32, a drum rotation transmission wheel 33, and a drum rotation transmission belt 34. The drum rotation driving motor 31 is in transmission connection with the speed reducer 32. The drum rotation transmission wheels 33 are respectively installed at one end of the output shaft of the speed reducer 32 and the drum rotating shaft 21. The drum rotation transmission belt 34 is connected between the two drum rotation transmission wheels 33. The drum rotation driving motor 31 can drive the film winding drum 2 to rotate through the drum rotation transmission wheels 33 and the drum rotation transmission belt 34.
[0042] As Figure 4 and Figure 5As shown in the figure, the pressing roller advancing and retreating driving device 5 is installed at the top of both sides of the frame 1. Both ends of the film laminating pressing roller 4 are rotatably connected to the pressing roller advancing and retreating driving devices 5 on both sides respectively. The film laminating pressing roller 4 is located between the dust removing film material roller 10 and the film winding roller 2 and is close to the film winding roller 2. Among them, the pressing roller advancing and retreating driving device 5 may include a pressing roller advancing and retreating driving cylinder 51, a sliding seat 52 and an advancing and retreating slider 53. The pressing roller advancing and retreating driving cylinder 51 is installed at one end of the sliding seat 52. The pressing roller advancing and retreating driving cylinder 51 is connected to the advancing and retreating slider 53 inside the sliding seat 52. Both ends of the film laminating pressing roller 4 are respectively rotatably connected to the corresponding advancing and retreating sliders 53. The pressing roller advancing and retreating driving cylinder 51 can drive the film laminating pressing roller 4 connected to the advancing and retreating slider 53 to move horizontally (i.e., move forward and backward) in the direction close to or away from the film winding roller 2. When feeding the material, the film laminating pressing roller 4 can be far away from the film winding roller 2. When laminating the film, the film laminating pressing roller 4 needs to be abutted against the film winding roller 2.
[0043] As Figure 2 , Figure 4 and Figure 5 shown in the figure, three bosses 15 arranged in layers from top to bottom are respectively provided on both sides of the front end of the frame 1. Locking roller seats 16 are respectively provided at both ends of the dust removing film material roller 10, the first protective film material roller 11 and the second protective film material roller 12. The locking roller seats 16 are respectively installed on the corresponding bosses 15. A material roller accommodating groove is respectively opened at the front end of each locking roller seat 16. A locking roller screw 17 extending longitudinally into the material roller accommodating groove is provided at the top of the locking roller seat 16. Material roller bearings 18 are provided at both ends of the dust removing film material roller 10, the first protective film material roller 11 and the second protective film material roller 12. The lower end of the locking roller screw 17 can lock the outer rings of the material roller bearings 18 of the corresponding dust removing film material roller 10, the first protective film material roller 11 and the second protective film material roller 12. In this way, the dust removing film material roller 10, the first protective film material roller 11 and the second protective film material roller 12 are respectively rotatably installed at the front end of the frame 1.
[0044] When the film materials on the dust removing film material roller 10, the first protective film material roller 11 and the second protective film material roller 12 are used up, the locking roller screws 17 can be loosened. In this way, the dust removing film material roller 10, the first protective film material roller 11 and the second protective film material roller 12 can be quickly disassembled from the frame 1, which is convenient for the operator to set the new film materials on the corresponding material rollers.
[0045] As Figure 2 and Figure 3As shown, the film cutting device 6 is installed on the frame 1 through the bracket 14 and is located on top of the film winding roller 2. Specifically, the film cutting device 6 may include a cutter driving cylinder 61, a cutter driving swing arm 62, a cutter shaft 63, and at least one film cutting knife 64. Both ends of the cutter shaft 63 are installed on the bracket 14 through cutter shaft bearings 65. Two cutter driving cylinders 61 are provided and are respectively installed on the corresponding brackets 14. The output rods of the two cutter driving cylinders 61 are respectively connected to both ends of the cutter shaft 63 through the corresponding cutter driving swing arms 62. The film cutting knife 64 is installed on the cutter shaft 63. Among them, the film cutting knife 64 may correspond to the middle part of the film winding roller 2, so that the film material can be cut into two parts from the middle. Of course, the film cutting knife 64 may also be arranged at the positions close to both sides of the film winding roller 2, and the position of the film cutting knife 64 can be adjusted according to the size of the film material.
[0046] When film cutting is required, the cutter driving cylinder 61 can drive the film cutting knife 64 to turn downward through the cutter driving swing arm 62 to approach the surface of the film winding roller 2 for film cutting.
[0047] As Figure 3 and Figure 4 shown, the label pasting lifting drive device 7 is installed on top of the pressure roller advancing and retreating drive device 5. The label pasting lifting drive device 7 may include a fixed bottom plate 71, a top plate 72, lifting guide columns 73, a lifting drive cylinder 74, a lifting drive seat 75, and a transverse movement guide column 76. The fixed bottom plate 71 is respectively installed on top of the two pressure roller advancing and retreating drive devices 5. The top plate 72 is connected to the fixed bottom plate 71 through the longitudinally arranged lifting guide columns 73. Two lifting drive cylinders 74 are provided and are respectively installed on the corresponding top plates 72. The output rod of the lifting drive cylinder 74 is connected to the lifting drive seat 75 movably installed on the lifting guide columns 73 to drive it to move up and down. Both ends of the transverse movement guide column 76 are connected to the two lifting drive seats 75.
[0048] As Figure 4 shown, a limit buffer 110 for cooperating with the lifting drive seat 75 may also be provided on the fixed bottom plate 71, which can prevent collisions.
[0049] As Figure 3 and Figure 6 shown, the label pasting position transverse movement device 8 is installed on the label pasting lifting drive device 7. The label pasting position transverse movement device 8 may include a label pasting position transverse movement lead screw 81 and an adjusting handwheel 82. Both ends of the label pasting position transverse movement lead screw 81 are connected to the two lifting drive seats 75. One end of the label pasting position transverse movement lead screw 81 passes through one of the lifting drive seats 75 and is connected to the adjusting handwheel 82. When the adjusting handwheel 82 rotates, it can drive the label pasting position transverse movement lead screw 81 to rotate. The label pasting machine mounting plate 91 of the label pasting device 9 is threadedly connected to the label pasting position transverse movement lead screw 81 through a nut seat 83.
[0050] During operation, the label pasting position transverse movement device 8 is in transmission connection with the label fitting device 9 that is movably installed on the label pasting lifting drive device 7. By simply rotating the adjustment handwheel 82, the label fitting device 9 can be driven to move left and right, which is very convenient to operate.
[0051] As Figure 6 , Figure 7 and Figure 8 shown, the label fitting device 9 may include a labeler mounting plate 91, a label tape reel 92, a tape guiding column 93, a label peeling knife 94, an upper stop 95, a fitting brush 96, a waste tape take-up shaft 97, and a take-up shaft rotation motor 98. The transverse guide column 76 passes through the labeler mounting plate 91. The label tape reel 92 is connected to the upper side position at one end of the labeler mounting plate 91 through a connecting plate 99. A plurality of tape guiding columns 93 are provided and are respectively arranged on the labeler mounting plate 91 and the connecting plate 99 (that is, arranged from the label tape reel 92 to the label peeling knife 94 and then back to the waste tape take-up shaft 97). The label peeling knife 94, the upper stop 95, and the fitting brush 96 are respectively installed at the other end of the labeler mounting plate 91 and face the film winding drum 2. The upper stop 95 is located above the label peeling knife 94, and the fitting brush 96 is located above the upper stop 95. The lower end of the fitting brush 96 extends to the lower end of the label peeling knife 94. The waste tape take-up shaft 97 is installed at the lower side position at one end of the labeler mounting plate 91. The take-up shaft rotation motor 98 can be connected to the waste tape take-up shaft 97 through transmission components such as a transmission wheel + transmission belt, a gear set, or a chain and drive it to rotate.
[0052] Before film pasting, the label pasting lifting drive device 7 can drive the label fitting device 9 to move downward to a specified position. During film pasting, driven by the take-up shaft rotation motor 98, the waste tape take-up shaft 97 rotates, thereby driving the label tape on the label tape reel 92 to be conveyed towards the label peeling knife 94. The label tape is folded back at the cutting edge end of the label peeling knife 94. Under the action of the label peeling knife 94, the label on the label tape is separated from the backing paper of the label tape. At this time, the fitting brush 96 can fit the separated label to the specified position on the dust removal film. Subsequently, the backing paper of the label tape will be wound up by the waste tape take-up shaft 97.
[0053] Since the fitting brush 96 is flexible, it will not scratch the dust removal film and can ensure that the label is successfully pasted onto the dust removal film, reducing the probability of missed label pasting. The upper stop 95 plays a limiting role to prevent the label from shifting or falling.
[0054] As Figure 6 and Figure 7As shown, the label attaching device 9 is further provided with a speed adjusting piece 910, an adjusting piece mounting shaft 911 and an adjusting piece locking screw 912 for finely adjusting the conveying speed of the label tape. The adjusting piece mounting shaft 911 is mounted on the labeling machine mounting plate 91 and is located below one of the tape guiding columns 93. The annular tail end of the speed adjusting piece 910 is movably mounted on the adjusting piece mounting shaft 911. The adjusting piece locking screw 912 passes through the annular tail end of the speed adjusting piece 910 and is locked with the adjusting piece mounting shaft 911, thereby fixing the speed adjusting piece 910.
[0055] The upper end of the speed adjusting piece 910 can abut against the lower end part of the tape guiding column 93 located above it, so as to achieve frictional contact with the label tape, and the conveying speed of the label tape is finely adjusted by pressure. Loosen the adjusting piece locking screw 912, and the position of the speed adjusting piece 910 can be adjusted, so as to adjust the pressure tightness between the speed adjusting piece 910 and the label tape, facilitating the adaptation of the labeling speed to the rotational speed of the film winding roller 2.
[0056] As Figure 9 shown, the drum braking device 19 is mounted on one side of the frame 1. The drum braking device 19 may include a brake driving cylinder 191, a brake cylinder mounting bracket 192, a brake pad mounting plate 193, a brake pad hinge seat 194 and a brake pad 195 for frictional contact with the side surface of the film winding roller 2 to stop the rotation of the film winding roller 2. The brake pad 195 may be set as a plastic brake pad. The brake driving cylinder 191 is mounted on one side of the frame 1 through the brake cylinder mounting bracket 192. The brake pad mounting plate 193 is mounted on one side of the frame 1 through the brake pad hinge seat 194. The lower end of the brake pad mounting plate 193 is hinged to the brake pad hinge seat 194. The output rod of the brake driving cylinder 191 is connected to the back surface of the brake pad mounting plate 193. The brake pad 195 is mounted on the front surface of the brake pad mounting plate 193.
[0057] When it is necessary to stop the film winding roller 2, the brake driving cylinder 191 can drive the brake pad 195 to make frictional contact with the side surface of the film winding roller 2. The plastic brake pad will not damage the film winding roller 2.
[0058] As Figure 2 and Figure 4 shown, the photoelectric sensor 13 is mounted on one side of the frame 1. In order to cooperate with the photoelectric sensor 13 for detection, a target position detection object 131 is provided on one side of the film winding roller 2. Each time the photoelectric sensor 13 detects the target position detection object 131, the label attaching device 9 starts to attach a label.
[0059] As Figure 10As shown in the figure, a turntable 22 is provided at one end of the roller rotating shaft 21. An elastic frame 23 is provided on a bracket 14 on one side of the frame 1. An encoder 24 for measuring the number of rotation cycles of the film winding roller 2 is provided at the free end of the elastic frame 23. A counting wheel 25 that rolls on the outer side wall of the turntable is provided on the shaft body of the encoder 24. Preferably, the elastic frame 23 may include a fixed plate 231, a movable plate 232, a swing shaft 233, and a tension spring 234. One end of the fixed plate 231 is fixedly connected to the bracket 14. One end of the movable plate 232 is rotatably connected to the other end of the fixed plate 231 through the swing shaft 233. The movable plate 232 and the fixed plate 231 form an inverted V-shaped structure. The tension spring 234 is connected between the movable plate 232 and the fixed plate 231. The encoder 24 is installed at the other end of the movable plate 232.
[0060] When the film winding roller 2 rotates, it will also drive the turntable 22 and the counting wheel 25 to rotate. In this way, the encoder 24 can obtain the number of rotation cycles of the film winding roller 2, so that the number of turns of the wound film can be obtained.
[0061] After adopting the above dust removal film production equipment, the production method of the dust removal film may include the following steps:
[0062] (1) Pull the first protective film on the first protective film roll 11 between the film sticking pressure roller 4 and the film winding roller 2. Start the rotation of the film winding roller 2. Through the film sticking pressure roller 4, stick and wind the first protective film onto the surface of the film winding roller 2. When the winding of the first protective film is completed (such as winding one turn), stop the rotation of the film winding roller 2. The operator cuts off the tail end of the first protective film with a cutter.
[0063] (2) Pull the dust removal film on the dust removal film roll 10 between the film sticking pressure roller 4 and the film winding roller 2. The label sticking lifting drive device 7 drives the label sticking device 9 to move to a specified height. Start the rotation of the film winding roller 2 again. Through the film sticking pressure roller 4, stick the dust removal film onto the first protective film located on the surface of the film winding roller 2. While the film winding roller 2 is rotating, the label sticking device 9 pastes labels one by one at specified positions on the dust removal film. When the dust removal film has wound a preset number of turns, stop the rotation of the film winding roller 2. The operator cuts off the tail end of the dust removal film with a cutter.
[0064] (3) Pull the second protective film on the second protective film roll 12 between the film sticking pressure roller 4 and the film winding roller 2. Start the rotation of the film winding roller 2 again. Through the film sticking pressure roller 4, stick the second protective film onto the dust removal film. When the winding of the second protective film is completed (such as winding one turn), stop the rotation of the film winding roller 2. The operator cuts off the tail end of the second protective film with a cutter.
[0065] (4) The operator cuts off the dust removal film composite body that has been superposed and wound on the film winding roller 2 along the axial direction of the film winding roller 2 with a cutter, and the finished dust removal film can be obtained by taking it off.
[0066] Among them, every time the winding film roller 2 rotates one circle, the label attaching device 9 attaches one label to the dust removal film. When the finished dust removal film obtained by cutting is unfolded and laid flat, the labels on each layer of the dust removal film are arranged in an overlapping manner from bottom to top, and each label can prevent the label attaching areas of two adjacent layers of the dust removal film from sticking together, which facilitates the user to uncover two adjacent layers of the dust removal film and is convenient for subsequent use.
[0067] After step (3), when it is necessary to cut the dust removal film composite into two parts, the middle film cutting knife 64 of the film cutting device 6 can be started.
[0068] To sum up, the structural design of the present invention is reasonable. It can laminate and rewind two protective films and multiple dust removal films together. And driven by the label attaching lifting drive device and the label attaching position transverse movement device, the label attaching device can move to a specified position to automatically attach labels on the dust removal film. The label attaching accuracy is high, and problems such as missing label attachment, incorrect label attaching position, and poor label attaching effect can be prevented, greatly improving the work efficiency and reducing the labor intensity. In addition, driven by the label attaching lifting drive device and the label attaching position transverse movement device, the label attaching position of the label attaching device of the present invention is adjustable, which can adapt to the label attaching operations of dust removal films of different sizes and the label attaching operations at different positions, with flexible adjustment and good versatility.
[0069] The above embodiments are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention shall be equivalent replacement methods and are all included in the protection scope of the present invention.
Claims
1. A dust removal film production equipment with automatic labeling function, Features: It includes a frame, a cylindrical film rolling roller, a roller rotation drive device, a film pressing roller, a pressing roller advance and retreat drive device, a dust removal film material roller, a first protective film material roller, a second protective film material roller, a film material cutting device, a labeling lifting drive device, a labeling position transverse shift device, a label laminating device, a photoelectric sensor, and a roller brake device. The film rolling roller is rotatably installed in the middle of the frame through a roller shaft. The roller rotation drive device is transmission-connected to the film rolling roller and drives it to rotate 360 degrees. The dust removal film material roller, the first protective film material roller, and the second protective film material roller are rotatably installed at the front end of the frame respectively. The pressing roller advance and retreat drive device is installed on the top of both sides of the frame. The two ends are rotatably connected with the pressure roller advance and retreat driving devices on both sides respectively, the film pressing roller is located between the dust removal film material roller and the film rolling drum and is close to the film rolling drum, the film material cutting device is installed on the frame through the bracket and is located on the top of the film rolling drum, the labeling lifting drive device is installed on the top of the pressure roller advance and retreat driving device, the labeling position transverse moving device is installed on the labeling lifting drive device, the labeling position transverse moving device is transmission-connected with the label laminating device movably installed on the labeling lifting drive device to drive it to move left and right, the photoelectric sensor is installed on one side of the frame, a target position detection object is provided on one side of the film rolling drum, and the drum brake device is installed on one side of the frame; The label laminating device comprises a labeling machine mounting plate, a label material tape reel, a material tape guide column, a label peeling knife, an upper baffle, a laminating brush, a waste tape receiving shaft, and a receiving shaft rotating motor. The label material tape reel is connected to the upper side position of one end of the labeling machine mounting plate through a connecting plate. The material tape guide column is provided with a plurality of roots and are respectively arranged on the labeling machine mounting plate and the connecting plate. The label peeling knife, the upper baffle, and the laminating brush are respectively mounted on the other end of the labeling machine mounting plate and facing the film rolling roller. The upper baffle is located above the label peeling knife, the laminating brush is located above the upper baffle, and the lower end of the laminating brush extends to the lower end of the label peeling knife. The waste tape receiving shaft is mounted on the lower side position of one end of the labeling machine mounting plate, and the receiving shaft rotating motor is connected to the waste tape receiving shaft and drives it to rotate.
2. The dust removal film production equipment with automatic labeling function according to claim 1, Features: The labeling lifting drive device comprises a fixed bottom plate, a top plate, a lifting guide column, a lifting drive cylinder, a lifting drive seat and a transverse guide column. The fixed bottom plate is respectively mounted on the top of the two pressure roller forward and backward drive devices. The top plate is connected to the fixed bottom plate through the longitudinally arranged lifting guide column. The lifting drive cylinder is provided with two and is respectively mounted on the corresponding top plates. The output rod of the lifting drive cylinder is connected to the lifting drive seat movably mounted on the lifting guide column to drive it to move up and down. The two ends of the transverse guide column are connected to the two lifting drive seats. The transverse guide column passes through the labeling machine mounting plate of the label laminating device. The labeling position transverse movement device includes a labeling position transverse movement lead screw and an adjusting handwheel. The two ends of the labeling position transverse movement lead screw are connected to two lifting drive seats. One end of the labeling position transverse movement lead screw passes through one of the lifting drive seats and is connected to the adjusting handwheel. When the adjusting handwheel rotates, it can drive the labeling position transverse movement lead screw to rotate. The labeling machine mounting plate of the label laminating device is threadedly connected to the labeling position transverse movement lead screw through a nut seat.
3. The dust removal film production equipment with an automatic labeling function according to claim 1, characterized in that: The label laminating device further includes a speed adjustment piece, an adjustment piece mounting shaft, and an adjustment piece locking screw for finely adjusting the conveying speed of the label tape. The adjustment piece mounting shaft is mounted on the labeling machine mounting plate and is located below one of the tape guiding columns. The annular tail end of the speed adjustment piece is movably mounted on the adjustment piece mounting shaft. The adjustment piece locking screw passes through the annular tail end of the speed adjustment piece and is locked to the adjustment piece mounting shaft to fix the speed adjustment piece. The upper end of the speed adjustment piece can abut against the lower end part of the tape guiding column located above it, so as to make contact with the label tape.
4. The dust removal film production equipment with an automatic labeling function according to claim 1, characterized in that: The drum rotation driving device includes a drum rotation driving motor, a reducer, a drum rotation transmission wheel, and a drum rotation transmission belt. The drum rotation driving motor is drivingly connected to the reducer. The drum rotation transmission wheels are respectively mounted on the output shaft of the reducer and one end of the drum rotating shaft. The drum rotation transmission belt is connected between the two drum rotation transmission wheels.
5. The dust removal film production equipment with an automatic labeling function according to claim 1, characterized in that: The press roller advancing and retreating driving device includes a press roller advancing and retreating driving cylinder, a sliding seat, and an advancing and retreating slider. The press roller advancing and retreating driving cylinder is mounted at one end of the sliding seat. The press roller advancing and retreating driving cylinder is connected to the advancing and retreating slider inside the sliding seat. The two ends of the film laminating press roller are respectively rotatably connected to the corresponding advancing and retreating sliders.
6. The dust removal film production equipment with an automatic labeling function according to claim 1, characterized in that: On both sides of the front end of the frame, there are respectively provided three bosses arranged in layers from top to bottom. Locking roller seats are respectively provided at both ends of the dust removal film roller, the first protective film roller, and / or the second protective film roller. The locking roller seats are respectively mounted on the corresponding bosses. A roller accommodating groove is respectively opened at the front end of each locking roller seat. A locking roller screw longitudinally extending into the roller accommodating groove is provided at the top of the locking roller seat. Roller bearings are provided at both ends of the dust removal film roller, the first protective film roller, and / or the second protective film roller. The lower end of the locking roller screw can lock the outer ring of the roller bearings of the corresponding dust removal film roller, the first protective film roller, and / or the second protective film roller.
7. The dust removal film production equipment with an automatic labeling function according to claim 1, characterized in that: The film cutting device includes a cutter driving cylinder, a cutter driving swing arm, a cutter shaft and at least one film cutting knife. Both ends of the cutter shaft are installed on the bracket through cutter shaft bearings. There are two cutter driving cylinders which are respectively installed on the corresponding brackets. The output rods of the two cutter driving cylinders are respectively connected to both ends of the cutter shaft through the corresponding cutter driving swing arms. The film cutting knife is installed on the cutter shaft.
8. The dust removal film production equipment with an automatic labeling function according to claim 2, characterized in that: A limit buffer for cooperating with the lifting drive seat is provided on the fixed bottom plate; One end of the roller rotating shaft is provided with a turntable. An elastic frame is provided on the bracket on one side of the machine frame. An encoder for measuring the number of rotation turns of the film winding roller is provided at the free end of the elastic frame. A counting wheel that is in rolling cooperation with the outer side wall of the turntable is provided on the shaft body of the encoder; The elastic frame includes a fixed plate, a movable plate, a swing shaft and a tension spring. One end of the fixed plate is fixedly connected to the bracket. One end of the movable plate is rotatably connected to the other end of the fixed plate through the swing shaft. The movable plate and the fixed plate form an inverted V-shaped structure. The tension spring is connected between the movable plate and the fixed plate. The encoder is installed at the other end of the movable plate.
9. The dust removal film production equipment with an automatic labeling function according to claim 1, characterized in that: The roller braking device includes a brake driving cylinder, a brake cylinder mounting frame, a brake pad mounting plate, a brake pad hinge seat and a brake pad for frictionally contacting the side surface of the film winding roller to prevent the film winding roller from rotating. The brake driving cylinder is installed on one side of the machine frame through the brake cylinder mounting frame. The brake pad mounting plate is installed on one side of the machine frame through the brake pad hinge seat. The lower end of the brake pad mounting plate is hinged to the brake pad hinge seat. The output rod of the brake driving cylinder is connected to the back surface of the brake pad mounting plate. The brake pad is installed on the front surface of the brake pad mounting plate.
10. A production method of a dust removal film, characterized in that: It adopts the dust removal film production equipment with an automatic labeling function described in any one of claims 1 to 9. This production method includes the following steps: (1) Pull the first protective film on the first protective film roll between the film laminating roller and the film winding roller. Start the film winding roller to rotate. Through the film laminating roller, the first protective film is laminated and wound around the surface of the film winding roller. When the winding of the first protective film is completed, stop the rotation of the film winding roller and cut off the tail end of the first protective film; (2) Pull the dust removal film on the dust removal film roll between the film laminating roller and the film winding roller. The label laminating lifting drive device drives the label laminating device to move to a specified height. Start the film winding roller to rotate again. Through the film laminating roller, the dust removal film is laminated on the first protective film located on the surface of the film winding roller. While the film winding roller is rotating, the label laminating device pastes the labels one by one at the specified positions on the dust removal film. When the dust removal film has wound a preset number of turns, stop the rotation of the film winding roller and cut off the tail end of the dust removal film; (3) Pull the second protective film on the second protective film roller into the space between the film laminating roller and the film winding drum. Start the rotation of the film winding drum again, and laminate the second protective film onto the dust removal film through the film laminating roller. When the winding of the second protective film is completed, stop the rotation of the film winding drum and cut the tail end of the second protective film; (4) Cut the dust removal film composite that has been superposed and wound on the film winding drum along the axial direction of the film winding drum with a cutter, and the finished dust removal film can be obtained by taking it off; Among them, for each rotation of the film winding drum, the label laminating device laminates one label on the dust removal film. When the finished dust removal film obtained by cutting is unfolded and laid flat, the labels on each layer of the dust removal film are arranged in a stacked manner from bottom to top, and each label can prevent the label pasting areas of adjacent two layers of the dust removal film from sticking together; After step (3), when it is necessary to cut the dust removal film composite into two parts, start the film material cutting device.
Citation Information
Patent Citations
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