Radiation curable compositions for low gloss coatings

Abstract

The present invention relates to a radiation curable coating composition (I), which is essentially composed of the following substances: 20-95wt% of one or more (meth)acrylated compounds (a), 5-80wt% of one or more metal salts of C10-C22 fatty acids (b), and optionally, 0-10wt% of one or more additives (c), wherein the weight percentages of compounds (a) to (c) add up to at least 95%, preferably add up to 100%. The composition of the present invention is compatible with a full range of radiation curable materials and with standard additives, such as standard matting agents. The composition of the present invention allows the use of relatively low amounts of matting agents, such as silica and / or waxes to obtain a completely matting effect. The completely matting effect can be obtained over a wide range of coating thicknesses.

Description

[0001] This application is a divisional application of application number 201680053456.1. Technical Field

[0002] The present invention relates to radiation-curable compositions which give very matt (low gloss) coatings when dried, processes for preparing such compositions and coatings obtained from such compositions. The compositions of the present invention are suitable for preparing very matt coatings (low gloss) on various substrates, such as wood, cardboard, metal, stone, concrete, glass, cloth, leather, paper, plastics, films, foils (paper and / or plastics), foams and composites. The present invention also relates to inks, varnishes, adhesives and mouldings prepared from / with the radiation-curable compositions of the present invention. Background Art

[0003] Radiation curable coating compositions have long been used to produce coatings having specific desired coating characteristics. Low gloss coatings produced by image damage are often aesthetically pleasing.

[0004] Low gloss coatings are readily obtained using conventional techniques, such as solvent-based or water-based resin compositions, by adding small amounts of matting agents (eg, 1-5 wt % silica).

[0005] However, 100% UV radiation curable resin compositions are generally difficult to matte. Typically there is no solvent or other diluent present to evaporate and aid in transporting the matting agent to the surface, with the result that typically twice as much matting agent is required.

[0006] Typically in 100% UV radiation curable resin compositions, more than 15 wt%, often more than 20 wt% of matting agent is required to obtain low gloss, and even 60° angle gloss values ​​below 15 are very difficult to achieve. As a result, the viscosity of the resin composition increases significantly. Very high viscosity may be detrimental to good flow and other desired properties.

[0007] Other disadvantages caused by large amounts of matting agents include coagulation of the composition, resulting in a damaged appearance, increased brittleness of the coating, and settling of the matting agent, which often results in uneven mixing before application. The latter can lead to gloss variations on the coating. Other disadvantages include a decrease in the general resistance and performance of the coating. Changes in the general appearance can be measured as changes in the gloss level of the coating. Many market areas require very low gloss coatings.

[0008] Consumer interest in matte finishes is increasing, as seen in decorative vehicle packaging, headphones and snack packaging. In the wood (furniture, parquet, kitchen, construction) industry, for example, as well as in the plastics, metal and condensate (consumer electronics, automotive, construction) industry and in the graphic arts (printing inks, overprint varnishes) industry, there is a great demand for very low-gloss coatings.

[0009] EP2534208 (DSM) discloses low gloss coatings containing C8-C20 monofunctional aliphatic alkyl (meth)acrylates. Large amounts of lauryl acrylate and octyldecyl acrylate (ODA) were found to have a negative effect on the UV reactivity of the resin and they induce a bad odor. Such compounds were further found to have a negative effect on properties such as scratch resistance and anti-embossing.

[0010] US6399672 (SARTOMER) discloses radiation curable compositions for coatings, adhesives, inks and molded articles containing oil-soluble metal-containing compounds. Standard zinc di(meth)acrylate is a solid fine white powder that can significantly reduce the gloss of the coated and cured formulation (an undesirable effect in US6399672). In contrast, the gloss of the coating containing the soluble variant remains unchanged.

[0011] Heavy metal soaps have been around for a long time (see, for example, US2416074, GB2134517). The term "heavy metal soaps" covers a wide range of compounds with different uses. US2416074 describes the preparation of heavy metal salts of various organic acid esters. The organic acid esters used in the preparation of heavy metal soaps listed herein are: esters of fatty acids of different lengths, monoesters and polyesters of polycarboxylic acids, esters of unsaturated acids and esters of certain aromatic acids (column 2, lines 1-34). GB2134517 describes a method for preparing metal soaps of at least one aliphatic monocarboxylic acid. Furthermore, various types of compounds of different lengths are described (page 1, lines 45-60). There is no reference to the matting of coating compositions in these documents, let alone 100% UV coating compositions. Vold and Hattiangdi (1949) list possible uses of heavy metal soaps for the preparation of lubricating greases, as driers in paints, as matting agents, and as thickeners for the production of colloidal gasoline. This reference does not mention the use of heavy metal soaps in radiation curable materials.

[0012] It has not been possible to obtain effective and long-lasting matting effects using only any type of matting agent. Matting of 100% UV radiation curable resin compositions is not only difficult, but also the results are impossible to predict.

[0013] Description of the invention

[0014] Against this background, we now provide a radiation-curable composition (I) consisting essentially of:

[0015] - 20 to 95 wt% (weight %) of one or more (meth)acrylated compounds (a),

[0016] - 5 to 80 wt % of one or more metal salts of C10-C22 fatty acids (b), and - optionally, 0 to 10 wt % of a compound (c) different from (a) and (b).

[0017] The above wt% is relative to the total weight of composition (I). Typically, the sum of the weight percentages of (a)+(b)+(c) is at least 95wt%. Usually, the sum of their weight percentages is at least 97wt%, preferably at least 98wt%, more preferably at least 99wt%. Most typically, the sum of the weight percentages of compounds (a) to (c) is at most 100wt%. Of course, their sum cannot exceed 100wt%.

[0018] In the context of the present invention, the compositions (I) according to the invention are also referred to as "matt extenders".

[0019] The matting extenders (I) of the present invention can be mixed with standard radiation curable materials and with other matting agents and generally provide low gloss to the coating composition.

[0020] The advantages of the matting extender (I) of the present invention are:

[0021] They have a low impact on applied viscosity,

[0022] Their effects on other desired properties such as flexibility, hardness, stain resistance, scratch resistance and / or

[0023] Or sandability has minimal effect.

[0024] They are temperature stable,

[0025] No high loading is required to achieve satin, matte or even full matte effects,

[0026] they allow to obtain stable formulations having substantially the same gloss level after storage for at least 3 months,

[0027] They are compatible with polymers and matting agents commonly used in 100% UV applications, making them ideal for blending,

[0028] They make the composition easy to matte, thus giving the end user a certain flexibility of use,

[0029] They are regulation friendly because they are essentially VOC-free,

[0030] No to minimal yellowing, and / or

[0031] UV reactivity remains good.

[0032] The advantages of the radiation curable composition (II) in which such a "matt extender" is used are:

[0033] They usually have low viscosity,

[0034] When combined with standard matting agents, they provide good stability (no settling),

[0035] They allow to obtain gloss levels at 60° lower than 10, or even lower than 5,

[0036] They even allow to obtain a full extinction level of 1-2 at an angle of 60°,

[0037] They allow a stable gloss to be obtained over a wide range of coating thicknesses,

[0038] They usually combine low gloss with good UV curing activity, good stain resistance and good scratch resistance,

[0039] Can meet the most stringent regulatory requirements, as there is no need to add solvents or monofunctional monomers,

[0040] Using UV light sources and / or electron beams, which are easily cured, and / or

[0041] They even allow UV-LED curing.

[0042] In particular, the present invention provides a radiation-curable composition (I) which consists essentially of:

[0043] - 50 to 95 wt% (weight %) of one or more (meth)acrylated compounds (a),

[0044] - 5 to 50 wt% of one or more metal salts of C10-C22 fatty acids (b), and

[0045] - Optionally, 0-10 wt% of a compound (c) different from (a) and (b).

[0046] In one embodiment of the present invention, compound (c) is absent. In another embodiment of the present invention, compound (c) is present in the matt extender (I).

[0047] Without being bound by theory, it is believed that the metal soaps (b) act as wetting agents which transport the matting agent due to incompatibility to the surface during the gelling step. As a result, less supplemental matting agent is required to reduce the gloss level, and even a super matt appearance can be obtained without sacrificing coating performance.

[0048] The chain length of the fatty acid was found to have an influence on both the short-term and long-term matting effects (see, e.g., Table 10 and comparative data). Unlike compounds (b) of the present invention, other matting agents, such as ADDITOL TM Wetting agents, DISPERBYK TM Wetting agents or the like often have little effect on gloss reduction and / or even increase gloss. An advantage of the compounds (b) according to the invention is that they reduce gloss even without the addition of additional matting agents. In other embodiments, further matting agents are added to the radiation-curable composition (II) according to the invention to obtain a complete matting effect. "Complete matting effect" means that the coating has such a low gloss that it seems as if no coating was present at all. An advantage of the compounds (b) according to the invention is that less standard matting agents (e.g. silica and / or waxes) are required to obtain the desired low gloss level.

[0049] The one or more compounds (a) typically include at least one (meth)acrylated oligomer. (Meth)acrylated oligomers typically consist of only a few monomer units such as dimers, trimers, tetramers, etc. It is also possible to use one or more (meth)acrylated polymers.

[0050] Examples of suitable compounds (a) include those selected from polyester (meth) acrylates, polyether (meth) acrylates, epoxy (meth) acrylates, amino (meth) acrylates, polycarbonate (meth) acrylates, (poly)urethane (meth) acrylates, (meth) acrylated (meth) acrylics or mixtures thereof. Preferred are polyester (meth) acrylates, polyether (meth) acrylates and / or epoxy (meth) acrylates. Most preferred are polyester (meth) acrylates and / or epoxy (meth) acrylates. "(Meth) acrylates" refers to acrylates, methacrylates or mixtures thereof. Acrylates are generally preferred because they have higher UV reactivity.

[0051] Polyester (meth)acrylate oligomers are well known. These (meth)acrylated polyesters can be obtained by reacting a hydroxyl-containing polyester backbone with (meth)acrylic acid, or by reacting a carboxyl-containing polyester backbone with a hydroxyalkyl (meth)acrylate (e.g. 2-hydroxyethyl acrylate, 2- or 3-hydroxypropyl acrylate, etc.) or with glycidyl (meth)acrylate. In a conventional manner, the polyester backbone is obtained by polycondensation of at least one polyhydroxy alcohol (e.g. ethylene glycol, propylene glycol, butanediol, neopentyl glycol, hexanediol, trimethylolpropane, bisphenol A, pentaerythritol, etc.) and / or its ethoxylate and / or propoxylate with at least one polycarboxylic acid or its anhydride (e.g. adipic acid, phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, etc.). Polyesters carrying both (meth)acrylic acid and ethylenically unsaturated groups in the polymer chain can be obtained by using unsaturated compounds used for polyester synthesis, such as fumaric acid, maleic acid, itaconic acid, etc. In addition, polylactone and / or polylactide can be used as the polyester backbone. For example, poly(ε-caprolactone), polylactide and / or poly(lactide, caprolactone) can be obtained by ring-opening polymerization of ε-caprolactone and / or lactide, optionally in the presence of one or more polyhydroxy alcohols. Examples of suitable polyester (meth)acrylates include those available from Allnex 854, 5849, 450, 452, 657, 810, 852, 853, 870 and / or 892. Examples of oil-modified polyester (meth)acrylates that can be used are 1621 and / or 1622.

[0052] The polyether (meth)acrylate oligomers can be prepared by esterifying hydroxy-functional polyethers with (meth)acrylic acid. The hydroxy-functional polyethers can be obtained by ring-opening homo- or copolymerization of cyclic ethers, such as tetrahydrofuran, ethylene oxide and / or propylene oxide, or can be prepared by reacting polyhydric alcohols with ethylene oxide and / or propylene oxide.

[0053] Polycarbonate (meth)acrylate oligomers are also known. They can be prepared by esterifying hydroxy-functional polycarbonates with (meth)acrylic acid.

[0054] (Poly)urethane (meth)acrylate oligomers can be prepared by reacting di- and / or polyisocyanates (e.g. hexamethylene diisocyanate, isophorone diisocyanate, toluene diisocyanate) with hydroxy-functional (meth)acrylates. It is possible to use only hydroxy-functional (meth)acrylates, such as those mentioned above, but for chain extension, mono- or polyols, such as those mentioned above for the synthesis of hydroxyl-containing polyesters, polyethers or polycarbonates, can also be added.

[0055] Examples of suitable urethane (meth)acrylates include 264, 265, 4820 and / or 4680, all of which are available from Allnex. Examples of suitable aromatic urethane (meth)acrylates are 210 and / or 220, all of which were obtained from Allnex.

[0056] Epoxy (meth) acrylate oligomers refer to (meth) acrylic acid esters of epoxides, preferably polyepoxides (i.e. compounds containing at least one, preferably at least two, epoxy functional groups). Epoxy (meth) acrylate oligomers are usually obtained by esterification of (meth) acrylic acid with epoxides. Epoxides are usually selected from epoxidized olefins, glycidyl esters of saturated or unsaturated carboxylic acids, glycidyl ethers of aromatic or aliphatic alcohols or polyols, and alicyclic polyepoxides. Preferred epoxides are diglycidyl ethers of aromatic and aliphatic diols, and alicyclic diepoxides, such as diglycidyl ethers of bisphenol A, diglycidyl ethers of bisphenol F, diglycidyl ethers of poly(ethylene oxide-co-propylene oxide), diglycidyl ethers of polypropylene oxide, diglycidyl ethers of hexanediol, diglycidyl ethers of butanediol. Particularly preferred are diglycidyl ethers of bisphenol A. Epoxidized natural oils or epoxidized phenolic copolymers can also be used. Examples of natural oils include soybean oil, linseed oil, perilla oil, fish oil, dehydrated castor oil, tung oil, coconut oil, corn oil, cottonseed oil, olive oil, palm oil, palm kernel oil, peanut oil, sunflower oil, safflower oil, castor oil. Examples of suitable epoxy (meth) acrylates include 600, 648, 645, 860, 6040, 3700 and / or 3203, all of which were obtained from Allnex.

[0057] A (meth)acrylic copolymer may be prepared by first copolymerizing a (meth)acrylate monomer (e.g., butyl acrylate) with a monomer containing pendant carboxylic acid, anhydride, hydroxyl, glycidyl, or isocyanate groups, and then (meth)acrylated (meth)acrylic oligomers may be prepared by reacting this copolymer with a monomer containing at least one (meth)acrylate functional group and at least one carboxylic acid, anhydride, hydroxyl, glycidyl, or isocyanate reactive group. For example, a glycidyl-containing copolymer may be prepared by first copolymerizing a functional monomer (e.g., glycidyl (meth)acrylate) with other (meth)acrylate monomers, which is typically reacted with (meth)acrylic acid in a second step. When the functional monomer is (meth)acrylic acid, the carboxyl-containing polymer is typically reacted with glycidyl (meth)acrylate in a second step. Examples of suitable (meth)acrylated (meth)acrylics are 1200.

[0058] Amino (meth) acrylates can also be added as they are to the composition of the present invention. Amino (meth) acrylates can be obtained by addition reaction of (meth) acrylates and amines. Examples of suitable amino (meth) acrylates include 7100, 80. 81. 83. 85. 880, LEO 10551, LEO 10552 and LEO10553, all of which were obtained from Allnex.

[0059] Compound (a) is typically a poly (meth) acrylate containing 2-10 (meth) acryloyl groups per molecule. "(meth) acryloyl" refers to acryloyl, methacryloyl or a mixture of the two. More typically, compound (a) includes 2-6 and most typically 2-4 (meth) acryloyl groups. Acryloyl is preferred herein.

[0060] Compound (a) can be typically defined as consisting of repeating monomer units and having a molecular weight (MW) of 500-20,000 Daltons. (Meth) acrylate oligomers preferably have a molecular weight of 500-5,000 Daltons. Preferably, the number average molecular weight (Mn) of compound (a) is at least 300 Daltons and more preferably at least 500 Daltons. Their Mn is often at least 1,000 Daltons. Typically, the Mn of compound (a) is at most 20,000 Daltons, preferably at most 10,000 Daltons, more preferably at most 9,000 Daltons and even more preferably at most 8,000 Daltons. The number average molecular weight is determined herein by gel permeation chromatography (GPC) at 25°C using polystyrene standards and tetrahydrofuran (THF) as eluent. Preferably, compound (a) has a viscosity of <50 Pa.s at a temperature of 25°C.

[0061] The one or more compounds (a) may also include at least one reactive monomer or diluent as is known in the art (see also above). The one or more compounds (a) often include at least one (meth)acrylated oligomer and at least one (meth)acrylated monomer. In various embodiments, the (meth)acrylated monomer may be a monofunctional, difunctional, or trifunctional, tetrafunctional, pentafunctional, or hexafunctional (meth)acrylate monomer. Representative examples of such monomers include, but are not limited to, (meth)acrylic acid, ethylene glycol di(meth)acrylate, ethoxylated bisphenol A di(meth)acrylate, isosorbide di(meth)acrylate, tris(2-hydroxyethyl)isocyanurate tri(meth)acrylate, and di(meth)acrylates, alkyl acrylates or methacrylates (e.g., isobornyl, isodecyl, isobutyl, n-butyl, tert-butyl, methyl, ethyl, tetrahydrofurfuryl, cyclohexyl, n-hexyl, isooctyl, 2-ethylhexyl, n-lauryl, octyl or decyl) or hydroxyalkyl esters (e.g., 2-hydroxyethyl and hydroxypropyl), phenoxyethyl (meth)acrylate, nonylphenol ethoxylate mono(meth)acrylate, 2-(-2-ethoxyethoxy)ethyl (meth)acrylate, 2-butoxyethyl (meth)acrylate, butanediol di(meth)acrylate and tri(meth)acrylate, 1,6-hexanediol di ... (Meth)acrylates, ethoxylated and / or propoxylated hexanediol di(meth)acrylates, tricyclodecane di(meth)acrylates, tricyclodecane dimethanol di(meth)acrylates, pentaerythritol di(meth)acrylates, tri(meth)acrylates and tetra(meth)acrylates and ethoxylated and / or propoxylated derivatives thereof, dipentaerythritol hexaacrylate (DPHA), propylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, ethoxylated and / or propoxylated neopentyl glycol di(meth)acrylate, hexanediol di(meth)acrylate, 4,4'-bis(2-acryloyloxyethoxy)diphenylpropane, di- or trimethylolpropane tri(meth)acrylates and ethoxylated and / or propoxylated derivatives thereof, phenyl glycidyl ether (meth)acrylates, (meth)acrylates obtained by esterification of aliphatic glycidyl ethers with (meth)acrylic acid.

[0062] In one embodiment of the present invention, the coating composition (I) of the present invention is substantially free of solvents and advantageously also substantially free of stereoisomeric (meth)acrylates.

[0063] Compound (b), at least one metal salt of a C10-C22 fatty acid, also known as a metal soap. Typically in composition (I) compound (b) is characterized by the following formula I:

[0064] M +n (RCOO - ) n ,

[0065] wherein M is one or more metal atoms, n is an integer from 1 to 3, and R is the residue of one or more C10-C22 fatty acids (preferably C10-C20 fatty acids).

[0066] Typically the fatty acid is a C12-C22 fatty acid, often a C12-C20 fatty acid. More preferably it is a C12-C18 fatty acid, and most preferably a C16-C18 fatty acid. "Cx-Cy fatty acid" is meant to denote a fatty acid having Cx-Cy carbon atoms in its alkyl chain. The fatty acids may be saturated or unsaturated, and mixtures of the two are possible. When unsaturated, preferably the fatty acid contains no more than 2 C=C double bonds, preferably no more than 1 C=C double bond. However, saturated fatty acids are preferred. The fatty acid may also be a hydrogenated fatty acid. Preferably the fatty acid is not a dimer fatty acid.

[0067] Particularly suitable for use in the present invention are caprylic acid (decanoic acid, C10:0), lauric acid (dodecanoic acid, C12:0), myristic acid (tetradecanoic acid, C14:0), palmitic acid (hexadecanoic acid, C16:0), palmitoleic acid (C16:1), caprylic acid (octadecanoic acid, C18:0), oleic acid (C18:1, cis), vaccenic acid (C18:1), elaidic acid (C18:1), arachidic acid (eicosanoic acid, C20:0), paullinic acid (C20:1), gondoicacid (C20:1), behenic acid (behenic acid, C22:0), coconut oil (essentially a mixture of C10-C18 oils), neodecanoic acid and / or carboxylic acids derived from hydrogenated oils (e.g. hydrogenated palm oil). Particularly preferred are palmitic acid (C16), palmitoleic acid (C16:1), stearic acid (C18) and / or oleic acid (C18:1). More preferred are palmitic acid, stearic acid and / or oleic acid, and particularly preferred is stearic acid.

[0068] Suitable metals (M) include lithium, sodium, potassium, magnesium, calcium, barium, titanium, zirconium, vanadium, chromium, molybdenum, tungsten, manganese, iron, nickel, copper, zinc, boron, aluminum, gallium, silicon, antimony, bismuth, etc. In the context of the present invention, zinc, calcium, zirconium and / or bismuth are preferred. Particularly preferred are divalent metal atoms. Most preferred are zinc, calcium and / or zirconium, because these give the best solubility. They further allow a long-lasting perfect matting effect to be obtained.

[0069] Suitable compounds (b) include, for example, zinc stearate (also known as zinc octadecanoate or zinc distearate), calcium stearate, zirconium stearate, sodium stearate, lithium stearate, aluminum stearate (also known as aluminum tristearate, ALUGEL TM), zinc palmitate and / or bismuth neodecanoate. Metal stearates are particularly preferred. Preferred compounds (b) are, for example, zinc stearate, calcium stearate and / or zirconium stearate. Zinc stearate and / or calcium stearate are preferred because these best pass the T° aging test at 60° C. to 80° C. The particle size of the metal stearate used can be adjusted as a function of the end use (e.g., inks and overprint varnishes), with finer metal stearates being preferred.

[0070] Advantageously, compounds (b) are saturated compounds (ie, they are advantageously non-ethylenically unsaturated compounds). Compounds (b) typically do not comprise any allyl, vinyl and / or (meth)acrylate groups. In particular, compounds (b) of the present invention advantageously do not comprise (meth)acrylate groups.

[0071] One or more additives-compounds (c) are often absent in the matting extender (I) of the present invention. Typically, compound (c) is selected from one or more commonly used stabilizing additives. Examples of suitable additives (c) include, but are not limited to, heat stabilizers, defoamers, leveling agents, wetting agents, dispersants, anti-pitting agents, sedimentation inhibitors, UV absorbers, antioxidants, and the like. In another or identical embodiment, compound (c) may be selected from one or more matting agents different from (a) and (b). Examples include, but are not limited to, typical organic and / or inorganic matting agents, such as silicon dioxide and / or waxes, and may also be other types of matting agents described, such as monofunctional C8-C20 alkyl (meth) acrylates (e.g., lauryl acrylate), zirconium ethylhexanoate, and the like.

[0072] Compound (a) is typically present in the composition (I) in an amount of 50-95 wt%, typically in an amount of 60-95 wt%, more typically in an amount of 65-95 wt%, relative to the total weight of the matt extender (I). Preferably, this amount is 70-90 wt%, and most preferably this amount is 75-90 wt%. Preferably, compound (b) is present in the composition (I) in an amount of 5-50 wt%, typically 5-40 wt%, more typically in an amount of 5-35 wt%, relative to the total weight of the matt extender (I). Typically this amount is 5-30 wt%, more typically it is 5-25 wt% and most typically 5-20 wt%. This amount is often 10-30 wt%, more typically it is 10-25 wt% and most typically 10-20 wt%. If more than 40 wt% of compound (b) is used, gels may form and have a negative impact on the ability to fully mix with other ingredients, although for some applications, it may not interfere. At concentrations of (b) above 40 wt%, it may be beneficial to add a wetting agent and / or a dispersant. Compound (c) is typically present in an amount of 0-10 wt%, relative to the total weight of the matting extender (I). They are generally used in an amount of up to 8 wt%, more typically up to 5 wt%. When present, they are typically used in an amount of at least 0.1 wt%, more typically at least 0.5 wt%. Most typically they are used in an amount of 0.1-3 wt%. In the above, any minimum amount cited above may be combined with any maximum amount cited.

[0073] Typically, the composition (I) of the present invention is a non-aqueous radiation-curable composition (also referred to as a 100% radiation-curable composition). Typically, the amount of solvent (including water) in this composition is at most 5 wt%, more preferably at most 3 wt%, most preferably at most 1 wt%, relative to the total weight of the composition (I). Usually, the composition (I) of the present invention contains less than 5 wt% of solvent. In the composition (I) of the present invention, there is usually no solvent present, except that there may be trace amounts of solvent due to the incorporation of additives (c).

[0074] Advantageously, at an angle of 85°, a gloss level of at most 80, preferably at most 60, more preferably at most 50 and most preferably at most 45 is obtained. Typically, the 60° angle gloss level is at most 50 (satin). But preferably a "completely matt" coating with a 60° angle gloss level of at most 15, preferably at most 10, more preferably at most 8 and most preferably at most 7 when cured. In some cases, the 60° angle gloss level of the matt coating when cured is at most 5, in special cases it can even be as low as 1-2. The above gloss levels are for coatings with a dry thickness (thickness after curing) of 12 μm. The advantage of using the "matt extender" (I) of the present invention is that the above gloss levels can be obtained for a wide range of coating thicknesses. Typically, the above gloss levels can be obtained for coatings with a dry thickness of 6-120 μm.

[0075] The compositions (I) according to the invention are simple to prepare. The compounds (a), (b) and, if present, (c) can simply be mixed together and / or they can be added in individual steps, the order of the steps being unimportant.

[0076] The composition (I) of the present invention is highly suitable for the preparation of matte (low gloss) coatings. Typically, the 85° angle gloss level of the matte coating that can be obtained using the composition (I) of the present invention is at most 80, preferably at most 60, more preferably at most 50 and most preferably at most 45. Typically, the 60° angle gloss level is at most 50 (satin). But preferably, a fully matte coating with a 60° angle gloss of typically at most 15, preferably at most 10, more preferably at most 8 and most preferably at most 7 when cured. In some cases, when cured, the 60° angle gloss level of the matte coating is at most 5, in special cases it can even be as low as 1-2. The above gloss levels are for coatings with a dry thickness (thickness after curing) of 12 μm. The advantage of using the "matt extender" (I) of the present invention is that the above gloss levels can be obtained for a wide range of coating thicknesses. Typically, the above gloss levels can be obtained for coatings with a dry thickness of 6-120 μm.

[0077] One aspect of the present invention relates to the use of the composition (I) of the present invention for preparing a low gloss (coating) composition (II). Another aspect of the present invention relates to a method for preparing a low gloss coating, comprising the following steps:

[0078] (i) applying a coating composition prepared from the composition (I) of the present invention to at least one surface of an article or substrate,

[0079] (ii) the coating is then radiation cured to give a coating having a gloss level of at most 50 at 60° and at most 80 at 85°, wherein the coating has a cured film thickness of 12 μm. Typically, for a coating with a dry thickness (thickness after curing) of 12 μm, the gloss level at 60° is at most 15 and the gloss level at 85° is at most 50. With regard to the greater gloss levels which can advantageously be achieved, see above. An advantage of the present invention is that these gloss levels can be obtained over a wide range of coating thicknesses. Typically, these gloss levels can be obtained for coatings with a dry thickness of 6-120 μm without the absolute need to add (further) matting agents, such as silica and / or waxes.

[0080] Typically, however, one or more (further) matting agents different from compounds (b) and (c) may be added to the composition (I) of the invention. We have noticed a synergistic effect between compound (b) and standard matting agents (d), such as silica and / or waxes, allowing even lower gloss levels to be obtained. By adding inorganic and / or organic matting agents, in particular silica, matting levels below 10 at an angle of 60° are more easily obtained.

[0081] Thus, the radiation curable matting composition (II) of the present invention typically comprises at least one inorganic matting agent (d) and / or at least one organic matting agent (d) known in the art. Usually at least one inorganic matting agent is present. Especially preferred are inorganic oxides and most preferably silica particles.

[0082] As used herein, the term "particle" refers to a single solid or a collection thereof (e.g., powder) of spheres, particles, crumbs, or fragments of a substance having a regular or irregular shape or surface. The term "inorganic oxide" is used to describe binary compounds of an element and oxygen, and includes oxides of metals and semimetals. Examples of such oxides may include SiO2, Al2O3, AlPO4, MgO, TiO2, ZrO2, Fe2O3, or mixtures thereof. Mixed inorganic oxides may be prepared by conventional preparation techniques, such as co-blending, co-precipitation, co-gelation, and the like. The oxide may be in various forms, including gelatinous, precipitated, fuming, colloidal, and the like. Inorganic oxides may also include natural minerals, processed / activated minerals, montmorillonite, aluminum magnesium sepiolite, bentonite, diatomaceous earth, quartz sand, limestone, kaolin, ball clay, talc, phyllosilicates, perlite, sodium silicate, sodium aluminum silicate, magnesium silicate, magnesium aluminum silicate, wet silica gel, silica gel, fumed silica, precipitated silica, dialyzed silica, alumina zeolites, molecular sieves, diatomaceous earth, reversed phase silica, bleaching clay, and mixtures thereof.

[0083] Standard inorganic matting agents (d) include silica (e.g. amorphous silica), diatomaceous earth, talc, chalk and wax. Preferably the matting agent is selected from silica, diatomaceous earth, talc, chalk and mixtures thereof. Silica is often preferred. The silica may be treated or untreated silica, or it may be a mixture of the two. Examples of inorganic matting agents include ACEMATT available from Evonik Degussa TM 3300(Fumed Silica), ACEMATT TM TS-100,ACEMATT TM TS-100 / 20,ACEMATT TM HK-400,ACEMATT TM HK-450,ACEMATT TM 3600,AEROSIL TM R-7200 and AEROSIL TM R-9200; SYLOID from WR Grace & Co. TM ED5, SYLOID TM 162C, Syloid MX TM 306 and Syloid MX TM 309; GASIL obtained from PQ Corporation TM ED-5, GASIL TM 23D, GASIL TM 23F, GASIL TM 35M, GASIL TM HP-230, GASIL TM HP-270, GASIL TM HP335, GASIL TM HP380, GASIL TM 937, GASIL TM EBN, GASIL TM HP-880 and SILCRON TM G-602, DEUTERON from Deuteron TM MK and CP4-8991 obtained from Grace&Co.

[0084] Examples of suitable organic matting agents (d) include organic waxes such as CERAFLOUR(R) (methylene diaminomethyl ether-polycondensate) from Deuteron. CERAFLOUR(R) from BYK TM 988 is an example of a micronized amide-modified polyethylene wax matting agent. Other suitable examples include LANCO TM1930 and LANCOWAX TM PP 1362D, and SASOLWAX from Sasol TM 5413.

[0085] Frequently, a combination of at least one silica type and at least one organic wax is used.In a particular embodiment of the invention, composition (II) therefore comprises at least one inorganic matting agent (d) and at least one organic matting agent (d).

[0086] The type of matting agent can be selected to suit the final application. For example, when using GASIL TM 23D, a matte film with high transparency is obtained. TM UV-70C and / or ACEMATT TM 3300, a matte film with low transparency is obtained. Typically, the amount of monofunctional (meth)acrylates, especially the amount of monofunctional alkyl (meth)acrylates, more especially the amount of monofunctional C8-C20 alkyl (meth)acrylates (e.g. lauryl acrylate) is kept well below the level of 10 wt%, preferably below the level of 8 wt%, more preferably below the level of 5 wt%, relative to the total weight of composition (II). In one embodiment of the present invention, monofunctional C8-C20 alkyl (meth)acrylates, such as lauryl acrylate, are not present, as they may have a negative impact on odor, UV reactivity and performance.

[0087] Typically, the matting composition (II) of the present invention comprises 0-20 wt% of matting agent (d), relative to the total weight of composition (II). When present, their amount in the matting composition (II) is typically 0.1-15 wt%, usually 0.5-10 wt%, preferably 0.75-9 wt%, and most preferably 1-8 wt%, relative to the total weight of composition (II). Any of the minimum amounts cited above may be combined with any of the maximum amounts cited above. For example, the amount of matting agent (d) in the composition may be 0.1-20 wt% or less, or greater than or equal to 0.5 wt% to less than or equal to 8 wt%.

[0088] An advantage of the composition of the invention is that a lower amount of matting agent (d), such as silica and / or wax, is required than is standard in the art, which has a positive effect on the stability of the composition. The composition of the invention allows obtaining matt coatings with virtually no gloss variation over a wide range of coating thicknesses. When combined with low levels of matting agent (d), low gloss values ​​can be obtained without loss of flexibility or performance of the formulation.

[0089] Typically, the formulator will use 2-50 wt%, typically 5-40 wt%, typically 10-40 wt%, more typically 15-30 wt% and most typically 15-25 wt% of the "matt extender" (I) of the present invention, relative to the total amount of composition (I). The above-cited heat-activated minimum amount and any of the above-cited maximum amounts may be combined.

[0090] Typically, the matting composition (II) of the invention as such comprises 0.1-40 wt% of metal soaps (b), relative to the total weight of the composition (II) of the invention. Their amount in the matting composition (II) is typically 0.1-20 wt%, usually 0.1-15 wt%, preferably 0.5-10 wt% and most preferably 1-8 wt%, relative to the total weight of the composition (II). Any of the minimum amounts cited above and any of the maximum amounts cited above may be combined. For example, the amount of matting agent (d) in the composition may be greater than or equal to 1 wt% and less than or equal to 10 wt%.

[0091] Typically the end user will further add one or more (meth)acrylated compounds (e), which may be the same or different from the (meth)acrylated compounds (a) mentioned above. Typically at least one (meth)acrylated oligomer (e) is added, the choice and amount of these compounds depending on the desired end properties. Examples of suitable (meth)acrylated oligomers are the same as listed above for compound (a).

[0092] A reactive diluent (e) may be added to the "matt extender" (I) to reduce the viscosity of the matt composition (II). The reactive diluent used in the context of the present invention typically contains at least one active energy ray-curable group, more particularly at least one (meth)acryloyl, allyl and / or vinyl group. Preferred are vinyl and / or (meth)acryloyl groups. The most typical are (meth)acryloyl and especially acryloyl groups. Suitable vinyl compounds include, for example, styrene, [α]-methylstyrene, vinyltoluene, bromostyrene, tert-butylstyrene, N-vinylpyrrolidone, N-vinylcaprolactam, N-vinylformamide, vinyl acetate, vinyl propionate, vinyl valerate, vinyl stearate, vinyl 2-ethylhexanoate, methyl vinyl ketone, ethyl vinyl ketone, vinyl ethers of C1-C20 alcohols, 2,3-dihydrofuran, vinyl (meth)acrylate, allyl vinyl ether, and divinyl ethers of C1-C20 diols.Suitable (meth)acrylated compounds include butyl (meth)acrylate, methyl (meth)acrylate, isobutyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, n-hexyl (meth)acrylate, isobornyl (meth)acrylate, isooctyl (meth)acrylate, n-lauryl (meth)acrylate, octyl / decyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, phenoxyethyl (meth)acrylate, nonylphenol ethoxylate mono(meth)acrylate, Acrylates, 2-(-2-ethoxyethoxy)ethyl (meth)acrylate, 2-butoxyethyl (meth)acrylate, 1,6-hexanediol di(meth)acrylate (HDD(M)A), di- or tripropylene glycol di(meth)acrylate (DPGD(M)A, TPGD(M)A), ethoxylated and / or propoxylated neopentyl glycol di(meth)acrylate, pentaerythritol tri(meth)acrylate (PETI(M)A), and ethoxylated and / or propoxylated derivatives thereof, trimethylolpropane tri(meth)acrylate (TMPT(M)A), and its ethoxylated and / or propoxylated derivatives, di-trimethylolpropane tri(meth)acrylate (diTMPT(M)A), glycerol tri(meth)acrylate, dipentaerythritol hexaacrylate (DPHA) and its ethoxylated and / or propoxylated derivatives, dianhydrohexitol di(meth)acrylate (e.g. isosorbide di(meth)acrylate) and its ethoxylated and / or propoxylated derivatives, bisphenol A di(meth)acrylate and its Ethoxylated and / or propoxylated derivatives, phenyl glycidyl ether (meth)acrylate and its ethoxylated and / or propoxylated derivatives, (meth)acrylates obtained by esterification of aliphatic glycidyl ethers with (meth)acrylic acid, in particular those in which the alkyl chain comprises 6 to 24 carbon atoms, more preferably 8 to 18 carbon atoms, and / or glycidyl esters of saturated and unsaturated carboxylic acids, in particular glycidyl esters of long-chain alkyl carboxylic acids in which the alkyl chain comprises 6 to 24 carbon atoms, more preferably 8 to 18 carbon atoms.

[0093] Preferred are di- and / or tri(meth)acrylated monomers, for example 1,6-hexanediol di(meth)acrylate (HDD(M)A), di- or tripropylene glycol di(meth)acrylate (DPGD(M)A, TPGD(M)A), trimethylolpropane tri(meth)acrylate (TMPT(M)A) and ethoxylated and / or propoxylated derivatives thereof, pentaerythritol tri(meth)acrylate (PETI(M)A) and ethoxylated and / or propoxylated derivatives thereof, glycerol tri(meth)acrylate and ethoxylated and / or propoxylated derivatives thereof, dianhydrohexitol di(meth)acrylates (e.g. isosorbide di(meth)acrylate) and ethoxylated and / or propoxylated derivatives thereof, bisphenol A di(meth)acrylate and ethoxylated and / or propoxylated derivatives thereof. In one embodiment of the present invention, at least one di- and / or tri(meth)acrylated monomer is present in the radiation-curable matting composition (II) of the present invention. The amount of monofunctional (meth)acrylates, especially monofunctional alkyl (meth)acrylates, more especially monofunctional C8-C20 alkyl (meth)acrylates (e.g. lauryl acrylate) is preferably kept well below a level of 10 wt%, preferably below 8 wt%, more preferably below 5 wt%, relative to the total weight of the matting composition (II) of the present invention. In one embodiment of the present invention, no monofunctional (meth)acrylates are present at all. In another preferred embodiment of the present invention, substantially no stereoisomer (meth)acrylate monomers are present, i.e. no addition is made at all.

[0094] The reactive diluent is typically a monomer. Preferably, the reactive diluent used has a viscosity in the range of 5 mPa.s to 2 Pa.s at a temperature of 25°C, and most preferably it is <500 mPa.s. Preferably, the reactive diluent used has an average range of number average molecular weight (Mn) of 100-1000 Daltons, more preferably 200-800 Daltons and most preferably 200-500 Daltons. Typically, the weight average molecular weight (MW) is at most 1000 Daltons.

[0095] Typically, the total amount of (meth)acrylated compounds present in the matting composition (II) of the invention is 40-95 wt %, relative to the total weight of the composition. Their amount in the matting composition (II) is typically 50-90 wt %, usually 60-85 wt %, preferably 70-80 wt %, and most preferably 75-80 wt %, relative to the total weight of the composition (II). Any of the minimum amounts cited above and any of the maximum amounts cited above may be combined.

[0096] The chemistry of the matt extender (I) of the present invention allows a wide range of lower gloss levels to be achieved, including ultra-low ("complete matt") gloss levels of <5 at 60°, without the absolute need for the addition of any solvent or monofunctional (reactive) diluent.

[0097] The composition of the present invention may contain other conventional ingredients (f) introduced at any stage of the preparation process or subsequently, including coalescing organic solvents, pigments, dyes, heat stabilizers, defoamers, leveling agents, anti-cratering agents, fillers, sedimentation inhibitors, UV absorbers, antioxidants, etc.

[0098] The composition of the invention is advantageously liquid and preferably has an applied viscosity at a temperature of 25° C. lower than 5,000 mPa.s, often lower than 4,000 mPa.s, more preferably lower than 2,000 mPa.s.

[0099] The low viscosity makes it very easy to incorporate the matting extenders (I) of the present invention into coating formulations. The matting extenders (I) are compatible with polymers and matting agents commonly used in 100% UV applications, making them ideal blending components with, for example, urethane (meth)acrylates, polyester (meth)acrylates, epoxy (meth)acrylates, (meth)acrylated (meth)acrylics, etc.

[0100] The compositions of the invention are particularly useful as coating compositions, or for providing the main component of coating compositions (e.g. protective or decorative coating compositions), for which purpose they may be further diluted with volatile organic solvents. The formulations may contain solvents, but are preferably solvent-free.

[0101] The volatile organic solvents that can be used may be aliphatic or aromatic hydrocarbons, such as SOLVESSO TM 100(R), a mixture of aromatic solvents having an aromatic solvent content of 99.5 wt% and comprising mainly C9-10 dialkyl and trialkyl benzenes. Also suitable are toluene or xylene, alcohols such as n-butanol or isopropanol, esters such as isobutyl acetate, n-butyl acetate, n-propyl acetate, methyl acetate or ethyl acetate, ketones such as acetone, methyl isobutyl ketone or methyl ethyl ketone, ethers, ether-alcohols or ether-esters such as ethyl 3-ethoxypropionate, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol n-propyl ether, or propylene glycol tert-butyl ether or a mixture of any of these. The level and type of solvent used depends on the viscosity of the other components and the intended application method.

[0102] However, preferably, the composition (II) of the present invention comprises at most 50 wt%, more preferably at most 20 wt%, most preferably at most 5 wt%, and in particular at most 0.5 wt% of organic solvent (including water). Usually the composition of the present invention does not contain volatile organic solvents, except for small amounts due to the incorporation of additives (some of which are supplied in the solvent).

[0103] A wetting agent (g) other than the metal soaps (b) is often added. An example is a substrate wetting agent. When present, such a wetting agent (e) is typically present in an amount of up to 3 wt %, relative to the total weight of the composition. Usually this amount is up to 2 wt %, most preferably up to 1 wt %.

[0104] The matting composition (II) of the present invention is generally easy to cure using full spectrum UV or other suitable means. The matting composition (II) of the present invention can be cured, for example, under natural outdoor light, with the aid of an electron beam, by ultraviolet (UV) lamps and / or by peroxide curing. Coatings prepared from the matting composition (II) of the present invention are generally fast drying, sandable, and have good chemical resistance.

[0105] Curing by LED light is also feasible. UV light sources typically emit at wavelengths between 200 and 800 nm, but an advantage of the present invention is that curing is feasible with UV LED light sources, which typically emit a spectrum with the strongest wavelengths in the range of 365 to 395 nm.

[0106] However, curing is most typically performed by UV radiation. Curing may be performed with or without the use of a photoinitiator. However, typically, the matting composition (II) of the present invention comprises at least one photoinitiator. Any photoinitiator and mixtures thereof that generate free radicals when exposed to radiation may be used. Preferred photoinitiators include IRGACURE TM 184; Acylphosphine oxides, such as IRGACURE TM 819; or benzoketal, such as IRGACURE from BASF TM 651, obtained from Allnex BP (benzophenone), and IRGACURE from BASF TM 1173 or IRGACURE TM BP (benzophenone). When present, the amount of photoinitiator in the matting composition (II) of the present invention is typically 0.01-10 wt%, more preferably 1-8 wt%, most preferably 3-5 wt% of at least one photoinitiator relative to the total weight of the composition.

[0107] Another aspect of the present invention relates to a method for preparing the matting composition (II) of the present invention, comprising the following steps:

[0108] (i) providing the above (any one of the above) described "matt extender" (I) or its individual components,

[0109] (ii) adding respective amounts of matting agent (d),

[0110] (iii) optionally adding respective amounts of further (meth)acrylated compounds, and

[0111] (iv) optionally, adding respective amounts of additives and / or solvents,

[0112] Steps (i), (ii), (iii) and (iv) may be performed in any order. Prior to application to the substrate, one or more photoinitiators (v) may be added.

[0113] Reducing the viscosity of composition (II) can help to obtain a matte finish surface. Therefore, the above method may further include step (vi):

[0114] - (via) adding reactive diluents such as DPGDA, HDDA, ODA, etc., and / or

[0115] - (vib) prior to curing, increasing the temperature of the matting composition (II) to a temperature of at least 25°C, preferably at least 30°C, possibly at least 50°C, and typically not more than 60°C.

[0116] The temperature of the matting composition (II) can be increased by installing IR-lamps which heat the surface to be coated prior to UV curing. A further advantage of increasing the temperature as described above is that the metal soaps (b) will migrate more quickly and more smoothly onto the coating surface and have a positive effect on the matt finish obtained.

[0117] After the step of curing by radiation, at a cured film thickness of 12 μm, a matt coating is advantageously obtained with a gloss level of at most 15 at an angle of 60° and at most 50 at an angle of 85°.

[0118] The matting composition (II) of the present invention can be applied to various substrates, including wood, cardboard, metal, stone, concrete, glass, cloth, leather, paper, plastic, film, foil (paper and / or plastic), foam, composite material, etc., by conventional methods, including brushing, dipping, flow coating, spraying, roller coating, curtain coating, etc. They are particularly useful for providing coatings on wood, paper, plastic and cardboard substrates. They are particularly useful for coating resilient flooring (PVC), consumer plastics (ABS, PMMA, PC, PP, ...) and foils (PET, PVC, PP, PE, ...). The compositions of the invention are further particularly suitable for use in kitchen and bathroom cabinets, furniture, flooring, consumer electronics, automotive applications, graphic applications (among others flexographic, lithographic, screen and inkjet printing inks, and overprint varnishes on paper and paperboard, on plastic films (e.g. PE, PET, PP, etc.). They are particularly suitable for use in the wood (furniture, parquet, kitchens, buildings) industry, as well as in the plastics, metal and condensate (consumer electronics, automotive, buildings, concrete protection) industry, and in the graphic arts (printing inks, overprint varnishes) industry. The compositions of the invention are also suitable for field-applied applications on a wide variety of flooring substrates, such as wood, plastic, concrete, composite materials such as MDF, plastic-wood composites for decks, and terrazzo, resilient flooring such as VCT, vinyl, linoleum, PVC, rubber and cork. They are also suitable for field-applied applications on vertical substrates, especially for finishing coatings, such as coatings for window frames, doors, shutters, fences, wood, etc. Other suitable substrates are paper foil substrates.

[0119] They are further also suitable for use in matte and super-matt finishing surfaces for high-end electronics (eg mobile phones, tablets) and packaging or advertising materials for luxury goods, food packaging, cosmetic packaging and the like.

[0120] The composition of the invention can be used for indoor and outdoor applications. The composition of the invention allows to obtain coatings suitable for use as a single layer coating or as one or more layers in a multilayer system. The coating is often a topcoat, but the radiation-curable composition of the invention can also be used to prepare primers and / or sealants and / or topcoats. The (top) coating can be transparent or opaque. Opaque coatings are applied, for example, on the back of mobile phones and / or other electronic devices. The composition of the invention is also highly suitable for use in the automotive industry, for example for headlights, trims, compositions used in the automotive industry and / or coatings of plastic materials.

[0121] For coatings on plastics, a full matte effect is often combined with tactile properties and / or a soft touch, which can be achieved by adding organic additives and matting agents (e.g. DECOSILK from Microchem). TM,DECOSOFT TM ) to produce.

[0122] Topcoats, sealants and / or primers can all be prepared from the composition of the present invention. The coating can be a colored and / or colorless coating. Primers can usually be easily sanded. Topcoats advantageously combine a matte effect with favorable scratch resistance and / or stain resistance. Sealant prepared from the radiation-curable composition of the present invention generally allows high pigment loading.

[0123] The need for less matting agent (d) means improved rheology, better clarity, darker cure and stain and scratch resistance similar to high gloss systems.

[0124] The matting compositions (II) of the invention are particularly suitable for preparing coatings. However, the compositions of the invention can also be used for preparing inks, overprint varnishes, adhesives and / or molded articles, and a further aspect of the invention therefore relates to coatings, inks, overprint varnishes, adhesives and / or molded articles prepared from or comprising at least one radiation-curable composition of the invention.

[0125] A particular embodiment of the present invention relates to coatings prepared from the radiation curable compositions of the present invention.

[0126] The present invention further provides a method for coating an article or substrate, which comprises the following steps:

[0127] (i) applying the radiation curable composition of the present invention to at least one surface of an article or substrate,

[0128] (ii) subsequently curing the coating,

[0129] In order to obtain a matte coating with a gloss level of up to 15 at 60° angle and up to 50 at 85° angle at a cured film thickness of 12 μm. The advantage of using the composition of the present invention is that this gloss level or coating with a dry thickness (cured film thickness) of 6-120 μm can be obtained. Thus, a matte effect can be obtained at a wide variety of coating thicknesses.

[0130] There is further provided a coating obtained from the composition of the invention or by means of the process of the invention.

[0131] Also provided is a coated substrate comprising a coating comprising a composition of the invention; and the use of the coating composition of the invention for coating a substrate, comprising the step of applying the coating composition to a substrate to form a coating, followed by radiation curing of the coating to obtain a coating having a gloss measurement of at most 15 at an angle of 60° and at most 50 at an angle of 85° at a cured film thickness of 12 μm. Also provided is a matte coating prepared by coating a substrate with the composition (II) of the invention, the matte coating having a gloss measurement of at most 15 at an angle of 60° and at most 50 at an angle of 85° at a cured film thickness of 12 μm. The advantage of using the composition of the invention is that this gloss level or a coating having a cured film thickness of 6-120 μm can be obtained. Thus, a matte effect can be obtained over a wide variety of coating thicknesses. In the present invention, the gloss at angles of 60° and 85° is measured using a BYK Gardner micro-TRI-gloss20-60-85 gloss meter according to DIN-67530.

[0132] Coatings containing the matting extenders (I) of the present invention tend to have a better soft touch, and those designed for wood substrates show improved transparency. The new adhesive also does not negatively affect the flexibility or hardness of the coating. As a result, the matting extenders (I) of the present invention are ideal for use in topcoats and self-healing coatings.

[0133] The invention is now described in more detail in the following examples, which are in no way intended to be limiting. In the present invention and especially in the examples, the following measurement methods were employed.

[0134] Materials and Methods

[0135] UV curing:

[0136] Curing was performed as follows: Using a bar coater, a 6-120 μm thick coating was applied to a Leneta opaque paper card. Then a 40, 80 or 120 Watt / cm 2 The coating was cured under UV light using a Hg lamp at a curing speed of 5 m / min.

[0137] Gloss measurement:

[0138] In the present invention and here, gloss measurements are also carried out according to DIN-67530 using a BYK Gardner micro TRI-gloss 20-60-85 gloss meter.

[0139] Stain resistance:

[0140] Test conditions:

[0141] A dry coating of 80 μm was applied on white Leneta paper by a bar coater. Then, a 80 Watt / cm 2 Hg lamp, the coatings were cured under UV light at a curing speed of 5 m / min. After irradiation, the samples were stabilized in a conditioned room (20° C., 50% RH) for at least 1 hour.

[0142] evaluate:

[0143] The stain resistance was measured as follows: The product (Z) was placed on the coating for a period of time (Y) and covered with a glass cover to prevent air drying. After the time (Y), the product (Z) was removed with a paper towel soaked in a solvent (S) or a water / soap solution. The following products were tested (Table 1):

[0144] Table 1

[0145] Z Y S Black marker (Artline 70N) 5 minutes IPA Eosin 16 hours <![CDATA[H2O / Detergent]]> Iso-betadine 16 hours <![CDATA[H2O / Detergent]]> Ethanol / water (50 / 50) 24 hours Dry Rub wine 24 hours <![CDATA[H2O / Detergent]]> coffee 24 hours <![CDATA[H2O / Detergent]]> NH3(10%) 24 hours <![CDATA[H2O]]> Mustard 24 hours <![CDATA[H2O / Detergent]]>

[0146] The stain resistance was then determined and scored using a scale of 1-5 as follows:

[0147] 5: No visible stains

[0148] 4: Very minor stains

[0149] 3: Moderate stains

[0150] 2: Strong stains

[0151] 1: Very strong stains

[0152] Chemical resistance

[0153] This method determines whether a dried film is resistant to a specific solvent.

[0154] Test conditions:

[0155] A dry coating of 80 μm was applied on white Leneta paper by a bar coater. Then, a 80 Watt / cm 2 Hg lamp, the coatings were cured under UV light at a curing speed of 5 m / min. After irradiation, the samples were stabilized in a conditioned room (20° C., 50% RH) for at least 1 hour.

[0156] evaluate:

[0157] The coating (X) was left in contact with a solvent (Z) for a period of time (Y). The different products tested were 10% NH3, 10% NaOH, 50% ethanol (diluted in water), water, isopropanol and acetone. Afterwards, the appearance was evaluated. The appearance was also scored visually: intact, soluble, gloss change, adhesion failure, etc.

[0158] The chemical resistance was then determined and scored using a scale of 1-5 as follows:

[0159] 5: No visible stains

[0160] 4: Very minor stains

[0161] 3: Moderate stains

[0162] 2: Strong stains

[0163] 1: Very strong stains

[0164] Viscosity: According to ISO 3219

[0165] Thermal stability:

[0166] If necessary, make the sample uniform before starting the test. Then fill a 30 ml bottle with the sample and leave only the neck unfilled. Then place the sample in an oven at the appropriate temperature and time. Check for gel formation every day: turn the sample upside down once to observe whether the sample is gelled. After the indicated test time, remove the sample from the oven and check for gel. If the sample contains gel, the test is terminated. Typically 2 aging tests are performed: 10 days at 60°C (140°F) and 10 days at 80°C (176°F). Record the number of days until the sample gels.

[0167] Example section:

[0168] The matting extender (I) of the present invention reduces the gloss even without the addition of matting agent (d)

[0169] The composition of the present invention was compared with a standard matte coating (EX1-R) containing silica as a matting agent. The coating was applied using a bar coater on black Leneta paper followed by a 100 watt / cm2 heating at 80 watts per square foot. 2 UV curing under Hg lamp. The dry thickness of the coatings was 10-20-40-80 μm, respectively. The composition of the coatings and the gloss levels at 60° and 85° angles, respectively, are given in Table 2. Stain resistance and chemical resistance were also evaluated. Quantities are in parts unless otherwise indicated.

[0170] The data in Table 2 show that the coatings prepared with the matting extenders of the invention exhibit lower gloss (EX2-3). With the addition of (extra) standard matting agents, gloss levels below 5 at 60° angle ("full matting effect") can be achieved. Stain resistance and chemical resistance are not negatively affected by the addition of metal soaps (b).

[0171] Table 2

[0172]

[0173] * Without matting agent, 60 0 The gloss of the corners exceeds 90

[0174] **PEA / zinc stearate / additive (85 / 14 / 1). PEA is the same as in EX1-R.

[0175] HDDA: Hexanediol diacrylate, DPGDA: Dipropylene glycol diacrylate

[0176] By adding standard inorganic matting agent (d), a matting value below 15 can be achieved.

[0177] A full range of inorganic silica matting agents (d) were tested for compatibility with the "matting extender" of the present invention. Coatings with dry thicknesses of 10-20-40-80 μm were applied to black Leneta paper by a bar coater. Then a 120 Watt / cm 2 The coatings were cured under UV light at a curing speed of 5 m / min using a Hg lamp. The compositions of the coatings are given in Table 3 and the results are summarized in Table 4.

[0178] The data in Table 4 show that gloss levels below 10 at 60° C. can be achieved with standard silicas. Gloss levels below 5 can even be easily achieved.

[0179] Table 3

[0180]

[0181] *PEA / zinc stearate / additives (85 / 14 / 1)

[0182] Table 4

[0183]

[0184]

[0185] Less silica matting agent can be used to obtain a matting value below 15

[0186] A coating with a dry thickness of 20 μm was applied on black Leneta paper by a bar coater. 2 The coatings were cured under UV light with a Hg lamp at a curing speed of 5 m / min. The gloss at an angle of 60° and the cone viscosity at 23°C were measured. The composition of the coatings is given in Table 5 and the results are summarized in Table 6.

[0187] Table 5

[0188]

[0189] *PEA / zinc stearate / additives (85 / 14 / 1)

[0190] Table 6A: Viscosity at 23°C (lamina formula)

[0191] EX8 EX9 EX10 EX11 EX12 EX13 Pbw silica addition 1.25 2.5 3.75 5 7.5 10 <![CDATA[GASIL TM EBN]]> 300 375 478 600 <![CDATA[SYLOID TM 162C]]> 316 459 690 860 <![CDATA[ACEMATT TM TS 100]]> 395 760 1250 2390 CP4 8991 515 870 2010 3180 <![CDATA[ACEMATT TM 3300]]> 360 820 1200 2000

[0192] Table 6B: 60° Angle Gloss on Black Leneta Paper

[0193] EX8 EX9 EX10 EX11 EX12 EX13 Pbw silica addition 1.25 2.5 3.75 5 7.5 10 <![CDATA[GASIL TM EBN]]> 10.3 8.7 7 7.3 <![CDATA[SYLOID TM 162C]]> 9 7.5 6.2 5.8 <![CDATA[ACEMATT TM TS 100]]> 8.7 5.4 3.1 2 CP4 8991 6.9 3.4 1.9 1.1 <![CDATA[ACEMATT TM 3300]]> 9.4 4.7 2.8 2

[0194] By adding standard organic matting agents (d), matting values ​​below 10 can be achieved.

[0195] A coating with a dry thickness of 10-20-40-80 μm was applied on black Leneta paper by a bar coater. Then a 120 Watt / cm 2 The coatings were cured under UV light with a Hg lamp at a curing speed of 5 m / min. The gloss at an angle of 60° and the gloss at an angle of 85° were measured. The compositions of the coatings are given in Table 7 and the results are summarized in Table 8.

[0196] Table 7

[0197]

[0198] *PEA / zinc stearate / additives (85 / 14 / 1)

[0199] Table 8: Effect of adding wax additives

[0200]

[0201] LANCO TM 1930: Synthetic wax

[0202] SASOLWAX TM 5413: Alkanes

[0203] LANCOWAX TM PP 1362D: Modified polypropylene

[0204] Testing different zinc compounds in topcoats

[0205] A coating with a dry thickness of 80 μm was applied on black Leneta paper by a bar coater. Then 2x80 Watt / cm 2The coatings were cured under UV light with a Hg lamp at a curing speed of 7 m / min. The gloss measurements at an angle of 60 ° were repeated after a 2 week shelf life. The compositions of the topcoats are given in Table 9. The results are summarized in Table 10. Initially all Zn catalysts had a certain level of extinction extension, but this effect disappeared after storing the mixture for 12 days (see, e.g., Comparative Examples 17R and 18R), unless an extinction extender according to the invention was used. In this case, the extinction effect remained and the coating hardness remained good. The best balance of properties was obtained with the extinction extender (I) according to the invention (see, e.g., Example 19). Comparative Example 17-R shows that the length of the fatty acid plays a role.

[0206] Table 9

[0207]

[0208] Table 10

[0209]

[0210] *PEA / zinc stearate / additive (85 / 14 / 1), **Repeated matting effect and good mechanical and chemical properties after 2 weeks shelf life of the mixture

[0211] In the spliced ​​wood ( 8332) on the DC coating. The application amount is 8 to 15g / m 2 Then use 80Watt / cm 2 The coatings were cured under UV light using a Hg lamp at a curing speed of 2 x 7 m / min. The curing speed and mechanical properties were investigated (Table 11). The matting agents of the invention have clear advantages compared to other agents used in the art, such as ODA (octyldecyl acrylate) (Table 12). In Table 13, different matting extenders of the invention (EX26-35) are compared.

[0212] Table 11

[0213]

[0214] *PEA / zinc stearate / additives (85 / 14 / 1); **ODA: Octyldecyl acrylate

[0215] Table 12

[0216]

[0217] *PEA / zinc stearate / additives (85 / 14 / 1)

[0218]

Claims

1. A liquid radiation-curable coating composition (I) consisting of: 20 to 95 wt % of one or more (meth)acrylated compounds (a) selected from polyester (meth)acrylates, epoxy (meth)acrylates, polyether (meth)acrylates, amine-modified polyether (meth)acrylates, acrylic (meth)acrylates and / or urethane (meth)acrylates, - 5 to 80 wt% of one or more metal salts of C10-C22 fatty acids (b), and - 0 to 10 wt% of one or more compounds (c) different from (a) and (b), wherein the radiation curable coating composition (I) does not contain monofunctional C8-C20 alkyl (meth)acrylate, and The sum of the wt% of compounds (a) to (c) is 100%.

2. The coating composition of claim 1, wherein the metal is a divalent metal.

3. The coating composition of claim 2, wherein the metal is selected from calcium, zinc and / or zirconium.

4. The coating composition of any one of claims 1 to 3, wherein the fatty acid is selected from C16-C18 fatty acids.

5. The coating composition of any one of claims 1 to 3, wherein the compound (b) does not include any (meth)acryloyl groups.

6. The coating composition according to any one of claims 1 to 3, wherein the compound (b) is selected from zinc stearate and / or calcium stearate.

7. The coating composition of any one of claims 1 to 3, comprising less than 5 wt% of solvent.

8. A radiation-curable matting composition (II) comprising: - 2 to 40 wt% of a radiation curable coating composition (I) according to any one of claims 1 to 7, and - optionally, 0 to 20 wt % of one or more matting agents (d) different from compound (b), wherein after curing by radiation, a matt coating is obtained having a gloss level of at most 15 at an angle of 60° and at most 50 at an angle of 85° at a cured film thickness of 12 μm.

9. The matting composition according to claim 8, wherein the amount of compound (b) in the matting composition is 0.1-20 wt%, relative to the total weight of the matting composition.

10. The matting composition according to claim 8 or 9, wherein the amount of the matting agent (d) in the matting composition is 0.5-15 wt%, relative to the total weight of the matting composition.

11. The matting composition according to claim 8 or 9, wherein the matting agent (d) is selected from silica and / or wax.

12. The matting composition according to claim 8 or 9, wherein the amount of monofunctional alkyl (meth)acrylate in the matting composition is less than 10 wt%.

13. A method for preparing the radiation-curable matting composition (II) according to any one of claims 8 to 12, comprising the following steps: (i) providing a radiation curable coating composition according to any one of claims 1 to 7, (ii) if necessary, add a matting agent (d), (iii) optionally, further adding a (meth)acrylated compound, and (iv) optionally, adding additives and / or solvents, Steps (i), (ii), (iii) and (iv) may be performed in any order.

14. A method of coating an article or substrate comprising the steps of: (i) applying the radiation curable coating composition or radiation curable matting composition according to any one of claims 1 to 12 to at least one surface of an article or substrate, (ii) The coating is then radiation cured to give a matte coating having gloss measurements of at most 15 at 60° and at most 50 at 85° at a cured film thickness of 12 μm.

15. A substrate obtainable by the process according to claim 14, wherein the substrate is selected from the group consisting of wood, plastic, film and / or foil.

16. A coating prepared from the radiation-curable coating composition or radiation-curable matting composition according to any one of claims 1 to 12.

17. Use of a radiation curable coating composition or a radiation curable matting composition according to any one of claims 1 to 12 for reducing the gloss level, wherein the composition reduces the gloss level to a maximum of 50 at an angle of 60° and a maximum of 80 at an angle of 85° for a coating having a dry thickness of 6 to 120 μm.

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