Integrated intelligent grouting system

Abstract

The application discloses an integrated intelligent grouting system, which comprises a container body, a power device, a pulp preparation device, a grouting device, a monitoring sensor device, a control analysis device and a display processing device arranged in the container body, wherein the power device is electrically connected with the pulp preparation device, the grouting device, the monitoring sensor device, the control analysis device and the display processing device; the pulp preparation device is used for preparing grouting liquid; the pulp preparation device is connected with the grouting device through a pipeline to convey the prepared grouting liquid to the grouting device; the monitoring sensor device is communicatively connected with the control analysis device and is arranged at the pulp preparation device and the grouting device; the monitoring sensor device is used for receiving a control signal sent by the control analysis device, monitoring pulp preparation data of the pulp preparation device and grouting parameter data of the grouting device in real time, and transmitting the pulp preparation data and the grouting parameter data to the control analysis device in real time; and the display processing device is communicatively connected with the control analysis device to display data information of the control analysis device.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of grouting engineering, in particular to an intelligent grouting system. BACKGROUND

[0002] With the increasing scale of railway construction, there are more and more high-speed railway tunnels. In the process of tunnel construction, the surrounding rock deforms greatly, the stability deteriorates, and collapse disasters occur frequently. When the tunnel construction reaches the fault fracture zone, the surrounding rock grade drops sharply, and the fault fracture zone is often rich in underground water. The original primary support design is difficult to maintain the stability of the surrounding rock, and large-scale collapse occurs. In addition, the tunnel shallow section has thin overburden and poor surrounding rock stability, and excavation is prone to engineering accidents such as collapse. Tunnel collapse will cause delay of construction period, damage of mechanical equipment, increase of investment cost, and pose a great threat to the life safety of on-site construction personnel. In order to ensure the stability of tunnel excavation, it is necessary to take certain grouting reinforcement measures.

[0003] In the prior art, the grouting equipment, the grouting equipment and the like are mostly fixed, and there is a defect that it is not convenient to move in and out of the field and to convert the construction station. When facing an emergency rescue occasion, the existing grouting equipment and grouting equipment need to be installed, debugged, connected and combined on site, which makes the efficiency low and the response speed slow. In addition, the existing grouting equipment and grouting equipment are split type, each is an independent system and is arranged dispersedly, the construction site occupies a large and scattered space; at the same time, the current grouting equipment can only carry out single-hole grouting construction, when multiple holes need to be grouted at the same time, multiple grouting machines need to be equipped, which not only occupies a large area, but also makes the construction site more scattered. At the same time, the grouting process is a concealed project, and the inspection of the grouting effect has always been a problem in the industry. The existing grouting equipment does not have the functions of real-time monitoring and storage recording of grouting pressure and flow data, and it is difficult for the construction site to real-time understand and control the grouting effect and subsequent grouting data checking.

[0004] As disclosed in Chinese patent application No. 201320099956.2, an integrated grouting house includes a box, the box is divided into a first part and a second part by a cabinet, a plurality of grouting pumps are fixedly arranged in the first part, a slurry inlet and a slurry outlet are arranged on the grouting pump, a primary mixing tank and a secondary mixing tank are fixedly arranged in the second part, and a water tank is arranged on the top of the box. Before grouting, the folding door is opened, water is poured into the water tank, the water supply stop valve is opened, water is poured into the primary mixing tank, cement is added for mixing, after preliminary mixing, the cement slurry is poured into the secondary mixing tank for secondary mixing, the cement slurry is input into the grouting pump through the slurry inlet by the conveying hose for pressurization, and then is conveyed to the place needing grouting through the slurry outlet. However, the integrated grouting house disclosed in the patent has the following disadvantages and deficiencies: (1) the transportation equipment matched with the construction site is needed for entry and exit, which increases the construction difficulty and cost, and increases the construction time; (2) the grouting effect needs to be determined by experience, which is difficult to control and cannot be traced; (3) the slurry is not automatically configured, which increases the requirement for the construction personnel to configure the slurry.

[0005] Therefore, it is an urgent problem in the industry to provide an integrated intelligent grouting system suitable for various construction environments, high integration, high grouting efficiency, controllable and traceable grouting effect. SUMMARY

[0006] In view of the deficiencies of the prior art, one of the purposes of the present application is to provide an integrated intelligent grouting system to adapt to emergency rescue occasions, realize simultaneous grouting of multiple holes, and meet the demand of real-time monitoring of grouting effect.

[0007] The present application provides an integrated intelligent grouting system, comprising: a container body, a power device, a grouting device, a grouting device, a monitoring sensor device, a control analysis device and a display processing device arranged in the container body, wherein the power device is electrically connected with the grouting device, the grouting device, the monitoring sensor device, the control analysis device and the display processing device to provide power to the grouting device, the grouting device, the monitoring sensor device, the control analysis device and the display processing device respectively; the grouting device is in communication connection with the control analysis device for receiving the grouting instruction of the control analysis device to configure the grouting slurry, and the grouting device is in pipeline connection with the grouting device to deliver the configured grouting slurry to the grouting device; the grouting device is in communication connection with the control analysis device for receiving the grouting instruction of the control analysis device to grout; the monitoring sensor device is in communication connection with the control analysis device and is installed at the grouting device and the grouting device for receiving the control data signal sent by the control analysis device, real-time monitoring the grouting slurry configuration data of the grouting device and the grouting parameter data of the grouting device, and real-time transmission of the grouting slurry configuration data and the grouting parameter data to the control analysis device; the display processing device is in communication connection with the control analysis device to display the data information of the control analysis device.

[0008] Optionally, the power device, the pulp preparation device, the grouting device, the monitoring sensor device, and the control analysis device are reasonably arranged inside the container body and fixed by bolts or welding, so that the installation of the devices is convenient and firm. If the devices need to be replaced due to failure, the disassembly and replacement are also very convenient.

[0009] Optionally, the top cover and the surrounding box wall of the container body are openable, so as to facilitate personnel to enter the inside of the container body and overhaul or replace various devices.

[0010] Optionally, the inside of the container body is provided with a transverse moving translation mechanism, and a telescopic platform is connected to the translation mechanism, and the grouting device is installed on the telescopic platform. Optionally, the translation mechanism is arranged at any position inside the container body, which includes but is not limited to the end and the side.

[0011] Therefore, when all the devices are ready, the wall door of the corresponding direction of the installation of the translation mechanism in the container body can be opened, the telescopic platform is pulled out from the inside of the container body for grouting, so as to expand the operation space, and when the grouting is completed, the telescopic platform is returned to the inside of the container body. Therefore, in the case of setting the translation mechanism and the telescopic platform, the volume of the container body can be greatly reduced, and the transfer of the container is more flexible.

[0012] Optionally, the grouting device is fixed on the telescopic platform by bolts or welding.

[0013] Optionally, the translation mechanism is set as a translation oil cylinder mechanism.

[0014] Optionally, the bottom of the container body is fixedly connected with a tracked chassis, and the bottom of the frame four-corner column of the container body is fixedly connected with a telescopic leg.

[0015] In the case of setting the tracked chassis, it is no longer necessary to provide a transport device for transporting the container body, such as a trailer or a crane, and the tracked transport movement can adapt to various road conditions, such as mountain roads, muddy roads, sandy roads, and gravel roads, thereby improving the speed of entering and leaving the scene and expanding the construction application conditions.

[0016] Optionally, the whole container body is fixed on the tracked chassis by welding or bolts, and the telescopic leg is arranged at the position of the frame four-corner column of the container body by bolts.

[0017] Optionally, the pressure of the tracked walking is set to 10-60Mpa. In this application, optionally, the pressure of the tracked walking is set to 10Mpa, 15Mpa, 20Mpa, 25Mpa, 30Mpa, 35Mpa, 40Mpa, 45Mpa, 50Mpa, 55Mpa, or 60Mpa, but not limited to.

[0018] Optionally, the power device comprises an electric power supply sub-device and a hydraulic power sub-device, wherein the electric power supply sub-device is configured to provide electric power for the hydraulic power sub-device, the pulp preparation device, the monitoring sensor device, the control analysis device and the display processing device, and the hydraulic power sub-device is configured to provide power for the tracked chassis and the grouting device.

[0019] Optionally, the electric power supply sub-device is configured as a generator set or an external power supply, and the hydraulic power sub-device is configured as a hydraulic pump station.

[0020] Therefore, the integrated intelligent grouting system of the present application provides power for the hydraulic pump station through the generator set or the external power supply, and the hydraulic pump station provides power oil for the tracked chassis walking motor, thereby realizing the tracked self-walking function of the whole machine. After the whole machine walks to the working position, the telescopic supporting legs are used to level and support the whole machine, the screw feeder is installed on the reserved connecting hole at the top of the container body, the telescopic platform is pushed out of the container body through the control of the translation oil cylinder mechanism on the container body, reaches the working position, and the whole machine is positioned.

[0021] Optionally, the pulp preparation device comprises a feeding sub-device, a plurality of ingredient sub-devices, a pulp preparation sub-device connected with each ingredient sub-device, and a pulp storage sub-device connected with the pulp preparation sub-device, wherein the ingredient sub-devices are configured to respectively contain clean water, water glass and other ingredients; the feeding sub-device comprises a screw feeder and a water pump, and is configured to receive the feeding instruction of the control analysis device and deliver the specified ingredients to the pulp preparation sub-device; the pulp preparation sub-device is configured to uniformly mix the ingredients to form grouting liquid and deliver the grouting liquid to the pulp storage sub-device; and the pulp storage sub-device is configured to store the grouting liquid and deliver the grouting liquid to the grouting device.

[0022] Optionally, a pneumatic valve is installed on each pipeline.

[0023] Optionally, the power device further comprises an air compressor configured to provide air source for all pneumatic valves to realize automatic opening and closing of the pneumatic valves in each pipeline channel.

[0024] Optionally, the screw feeder is communicated with the feeding port of the pulp preparation sub-device through the connecting port at the top of the container body.

[0025] Thus, in the pulp preparation process, the control analysis device controls the water pump to deliver clean water from the ingredient sub-device containing clean water to the pulp preparation sub-device, and starts the internal stirring function. When the water amount reaches the set value of the proportioning, the water adding is ended, and the screw feeder is automatically started to feed from other ingredient sub-devices. When the weight reaches the set value again, the screw feeder is stopped. The pulp preparation sub-device continues to stir for a certain time according to the set time of the control analysis device, and then stops the internal stirring function and starts the transfer function to deliver the prepared slurry to the slurry storage sub-device for storage, waiting for grouting.

[0026] Optionally, the grouting device comprises a plurality of grouting machines, each grouting machine is provided with a plurality of slurry distribution inlets at the inlet, and is respectively connected with the slurry storage sub-device and the ingredient sub-device pipeline. Each pipeline is respectively provided with a valve.

[0027] Optionally, the slurry distribution inlets are respectively connected with the slurry storage sub-device, the ingredient sub-device containing clean water, and the ingredient sub-device containing water glass pipeline. Each pipeline is respectively provided with a valve, so that the slurry delivered by the grouting machine can be arbitrarily replaced by cement slurry, clean water, and water glass.

[0028] In the present application, the number of grouting machines includes but is not limited to 2, 3, 4, 5, 6, 7 or 8. In the present application, the number of slurry distribution inlets includes but is not limited to 1, 2, 3 or 4.

[0029] In the case of setting the slurry distribution inlets, the grouting machine can deliver slurry at will, and the grouting pump can be cleaned in time, reducing the probability of grouting pump blockage due to residual slurry solidification.

[0030] Optionally, it further comprises a pulp preparation sub-device for containing clean water, wherein the clean water in the pulp preparation sub-device for containing clean water is used to clean the pump head and pipeline of the grouting machine, and the clean water in the ingredient sub-device containing clean water provides water source for the water using part of the whole system.

[0031] Optionally, the monitoring sensor device comprises a weighing sensor arranged at the pulp preparation sub-device, a liquid level sensor arranged at the slurry storage sub-device, a pressure sensor and a flow sensor arranged at the pump head of each grouting machine of the grouting device.

[0032] Optionally, the pulp preparation sub-device for containing clean water, the ingredient sub-device containing clean water, and the ingredient sub-device containing water glass are respectively provided with a liquid level sensor.

[0033] Thus, the whole system provides power for the hydraulic pump station by the generator set or external power supply, the hydraulic pump station provides power oil for the pump head of the grouting machine, so that the grouting machine works, and the pressure sensor and the flow sensor at the pump head of each grouting machine can be adjusted by the control analysis device to adjust the grouting pressure and flow. Each grouting machine pump head corresponds to a set of pressure and flow adjustment system, which can realize independent adjustment of each pump head. Through the flow sensor, pressure sensor and electrical control program installed on the pump head suction pipe, real-time flow and pressure data can be displayed at the display processing device, and automatically saved for reference. Real-time recording of grouting pressure, flow and time information can generate P-Q-T curve to judge the grouting reinforcement effect, so that the grouting effect inspection is transparent.

[0034] Optionally, the collection period of grouting pressure and flow is set to 0.1-90 seconds. In the present application, the collection period is optionally set to 0.1 seconds, 0.2 seconds, 0.3 seconds, 0.4 seconds, 0.5 seconds, 1 second, 2 seconds, 5 seconds, 10 seconds, 15 seconds, 20 seconds, 25 seconds, 30 seconds, 35 seconds, 40 seconds, 45 seconds, 50 seconds, 55 seconds, 60 seconds, 65 seconds, 70 seconds, 75 seconds, 80 seconds, 85 seconds or 90 seconds.

[0035] Optionally, it further comprises a camera device electrically connected with the power device, the camera device is in communication connection with the control analysis device to shoot the condition of the grouting site to form video data and transmit to the control analysis device.

[0036] Optionally, it further comprises a storage device in communication connection with the control analysis device to store the slurry configuration data, grouting parameter data and video data in the control analysis device.

[0037] Optionally, the tail end of the telescopic platform is pivotally connected with a turnover door, and a support pedal is installed on the turnover door.

[0038] Optionally, the turnover door and the support pedal are connected on the container body and the telescopic platform by hinges, pins or other equivalent effect mechanisms.

[0039] Optionally, it further comprises an alarm device electrically connected with the power device, the alarm device is in communication connection with the control analysis device to issue an alarm under the instruction of the control analysis device.

[0040] Optionally, the hydraulic power sub-device is provided with a temperature sensor in communication connection with the control analysis device, so that when the temperature of the hydraulic oil tank is higher than the set oil temperature, the alarm device is started and the work of the hydraulic power sub-device is stopped.

[0041] The present application at least has the following advantages: (1) high integration degree, all the stirring equipment, slurry storage equipment and grouting equipment are concentrated in one container, the site occupies small space, the site operation is convenient, and the construction site can be kept clean and tidy; (2) multiple grouting machine pump heads are provided, the demand of simultaneous grouting of multiple holes in the construction site can be met, and the grouting pressure and flow of each grouting machine pump head can be adjusted individually to adapt to different grouting demands; (3) high informationization degree, according to the grouting demand, the automatic control interface of the equipment can achieve automatic proportioning and grouting of the slurry according to the preset, and the slurry transportation and storage function, which can not only ensure the quality of the slurry, but also can greatly reduce the labor intensity of workers; (4) the pressure, flow and time information of grouting can be recorded in real time, the P-Q-T curve can be directly generated, the grouting reinforcement effect can be judged, and the grouting effect checking is transparent; (5) the generator is provided, the interlocking double power supply design can use the external power supply or the generator of the equipment to operate the whole system, the electric and oil dual power is suitable for various working conditions, especially for various needs of the construction lacking stable power supply, and has high application value for the reinforcement and rescue engineering; (6) the track walking type design is convenient for entering and leaving the site, can quickly enter the construction state, and improves the construction speed; (7) the whole machine structure is compact, the telescopic platform structure is used to reduce the transportation size of the whole machine and increase the operation space in use. BRIEF DESCRIPTION OF DRAWINGS

[0042] Figure 1A and Figure 1B The structure schematic diagram of the integrated intelligent grouting system of the present application is shown;

[0043] Figure 2 The side schematic diagram of the internal three-dimensional structure of the integrated intelligent grouting system of the present application is shown;

[0044] Figure 3 The top view of the internal three-dimensional structure of the integrated intelligent grouting system of the present application is shown;

[0045] Figure 4 The side structure schematic diagram of the integrated intelligent grouting system of the present application in the use state is shown;

[0046] Figure 5 The outer elevation structure schematic diagram of the integrated intelligent grouting system of the present application in the transportation state is shown;

[0047] Figure 6 The three-dimensional structure schematic diagram of the integrated intelligent grouting system of the present application in the use state is shown;

[0048] Figure 7 The three-dimensional structure schematic diagram of the integrated intelligent grouting system of the present application in the transportation state is shown;

[0049] Figure 8 The parameter control interface displayed by the display processing device of the integrated intelligent grouting system of the application is shown. DETAILED DESCRIPTION

[0050] The integrated intelligent grouting system of the application is described in detail below with reference to the drawings.

[0051] As a non-limiting embodiment, the integrated intelligent grouting system of the application comprises, as shown in Figure 1A and Figure 1B , a spiral feeder 1, a container body 2, telescopic legs 3, a grout preparation sub-device 4, a generator set 5 as a power supply sub-device, a hydraulic pump station 6 as a hydraulic power sub-device, a tracked chassis 7, an air compressor 8, a water pump 9, a water storage tank 10 as a batching sub-device for storing clean water, a grout storage sub-device 11, an electrical cabinet and operation table 12 as a control analysis device and display processing device, a cleaning water tank 13 as a batching sub-device for storing cleaning water, a water glass tank 14 as a batching sub-device for storing water glass, a telescopic platform 15, grouting machine pump heads 16, a turnstile door and support step 17.

[0052] As shown in Figures 2-7 , the grout preparation sub-device 4, the generator set 5, the hydraulic pump station 6, the air compressor 8, the water pump 9, the water storage tank 10, the grout storage sub-device 11, the electrical cabinet and operation table 12, the cleaning water tank 13, the water glass tank 14, and the telescopic platform 15 are reasonably arranged inside the container body 2 and fixed by bolts or welding, and the container body 2 is further fixed on the tracked chassis 7 by welding or bolts. Thus, the installation of the devices can be conveniently and firmly performed, and if the devices need to be replaced due to failure, the disassembly and replacement are also very convenient. The top cover and the surrounding walls of the container body are openable, thereby facilitating personnel to enter the interior of the container body and perform maintenance or replacement of various devices. The plurality of grouting machine pump heads 16 are fixed on the telescopic platform 15 by bolts or welding, and the turnstile door and support step 17 are connected to the container body 2 and the telescopic platform 15 by hinges and pin shafts. The telescopic legs 3 are arranged at the four corner columns of the frame of the container body 2 by bolts. In this non-limiting embodiment, when all the devices are ready, the rear door of the container body can be opened, the telescopic platform 15 can be pulled out from the interior of the container body 2 to perform grouting, and the operation space is expanded. After grouting is completed, the telescopic platform 15 is retracted into the interior of the container body. Thus, in the case of setting a translation mechanism and a telescopic platform, the volume of the container body can be greatly reduced, and the transfer of the container is more flexible.

[0053] Spiral feeding machine 1 is communicated with the feeding port of the slurry preparation device 4 through the connecting port on the top of the container 2, the whole machine provides power for the hydraulic pump station 6 through the generator set 5 or external power supply, the hydraulic pump station 6 provides power oil for the track chassis 7 walking motor to realize the track self-walking function of the whole machine, wherein the track walking pressure is set to 10-60 MPa. As can be seen, in the case of setting the track chassis, it is no longer necessary to provide a transport device for transporting the container body, such as a trailer or a crane, and the track type transport movement can adapt to various road conditions, such as mountain roads, muddy roads, sandy roads, and gravel roads, etc., which improves the speed of entering and leaving the scene and expands the construction application conditions.

[0054] After the whole machine walks to the working position, the telescopic legs 3 are used to level and support the whole machine equipment, the spiral feeding machine 1 is installed on the reserved connecting hole on the top of the container body 2, the telescopic platform 15 is pushed out of the box by controlling the translation cylinder mechanism at the bottom of the container body 2 to reach the use working position, and the whole machine is positioned at this time.

[0055] When the whole machine is positioned, automatic slurry preparation can be started, the water pump 9 is controlled to deliver clean water from the water storage tank 10 to the slurry preparation device 4 by the electrical cabinet and the operation table 12 button combined with the internal program setting, and the stirring internal circulation function is started, when the water reaches the set value of the proportioning, the water adding is ended, and the spiral feeding machine 1 is automatically started, when the weight reaches the set value again, the spiral feeding machine 1 is stopped. After a certain time of setting, the stirring internal circulation function is closed, and the transfer function is started, the prepared slurry is delivered to the slurry storage device 11 through the transfer pipeline for storage, waiting for grouting. The subsequent slurry preparation process reenters the water adding, stirring, feeding and transfer program.

[0056] After the slurry preparation is completed, grouting can be started, the whole machine provides power for the hydraulic pump station 6 through the generator set 5 or external power supply, the hydraulic pump station 6 provides power oil for the grouting machine pump head 16 to make the grouting machine work, and the grouting pressure and flow can be adjusted by adjusting the adjusting knob on the operation table. Each grouting machine pump head 16 corresponds to a set of pressure and flow adjusting system, which can realize independent adjustment of each pump head, and can display real-time flow and pressure data on the display processing device, and automatically save for reference. By recording the pressure, flow and time information of grouting in real time, a P-Q-T curve is generated to judge the grouting reinforcement effect, so that the grouting effect is transparent.

[0057] As Figure 8As shown, during the grouting process, the control and analysis device pre-sets the upper and lower limits of the grouting pressure based on the geological characteristics of the site to be grouted, thereby enabling real-time monitoring and control of the grouting pressure at the eight grouting holes. The control and analysis device performs real-time monitoring and analysis of the grouting pressure and flow rate data from the eight grouting holes, i.e., the hole number acquisition cycle, which is generally 0.1 to 90 seconds. Setting the time too short may result in excessive memory usage in the storage device's database and severe data homogenization; setting the time too long may prevent timely detection of grouting anomalies. In this non-limiting embodiment, the time is set to 60 seconds. Regarding the selection of the flow meter measurement method for the grouting at the eight grouting holes, in this non-limiting embodiment, flow meter measurement is selected, but proximity switch counting can also be used to measure the flow rate.

[0058] like Figure 8 As shown, after the control and analysis device completes the hole number setting of the grouting pump corresponding to the 8 grouting holes, it can control the corresponding grouting pump to start the grouting operation. During the grouting process, the grouting pressure and grouting speed (flow rate) are set according to the process requirements. After the grouting starts, the storage device will start recording various parameters of the entire grouting process.

[0059] As another non-limiting embodiment, a level sensor installed at the slurry storage sub-device 11 monitors the liquid level in real time. When the liquid level of the grouting fluid in the slurry storage sub-device 11 is lower than the specified level, the sensor will detect the liquid level. Figure 8 When the lower limit of the liquid level alarm is 300mm, the alarm device will be activated, and the grouting pump will stop working. When the liquid level of the grouting fluid in the grout storage device 11 is higher than... Figure 8 When the upper limit of the liquid level alarm shown is 1200mm, the system will also activate the alarm device, and at the same time, the slurry distribution device 4 will stop transferring grout to the slurry storage device.

[0060] Similarly, when the liquid level in storage tank 10 is lower than... Figure 8 When the indicated lower limit of the liquid level alarm is reached, water pump 9 will begin to fill water into water storage tank 10. When the liquid level in water storage tank 10 is higher than the lower limit, water will be added to the tank. Figure 8 When the indicated upper limit of the liquid level alarm is reached, water pump 9 will stop filling water into water storage tank 10. When the liquid level in water glass tank 14 is higher than the upper limit... Figure 8 When the indicated upper limit of the liquid level alarm is reached, the addition of water glass will also stop. Alternatively, automatic or manual replenishment of the storage tank, cleaning water tank, or water glass tank can be selected. The water in the cleaning water tank originates from the storage tank and can be automatically added via an automatic liquid level control system that controls the pump and pneumatic valve. In this non-limiting embodiment, alarm data for each alarm is also recorded in a storage device.

[0061] After grouting is completed, it is necessary to clean the grout mixing unit and the grouting machine, such as... Figure 8As shown, the control analysis device will set the extension mixing time of the mixing device and the cleaning time of the grouting machine in advance. After the water and cement mixture is added to the mixing device according to the set proportion, the mixing continues according to the set delay time, and the material is automatically discharged when the time arrives. The slurry is transferred to the slurry storage device. Of course, the delay time is also suitable for the cleaning time of the mixing device in the cleaning mode after mixing. When the grouting pump is completed and needs to be cleaned, the cleaning is performed according to the set time, and the cleaning is automatically stopped when the time arrives.

[0062] As another non-limiting embodiment, as shown in FIG. 6, the mixing device is provided with a weighing sensor, and the control analysis device is provided with a weighing sensor zero calibration function. Figure 8 As shown, the weighing sensor has a zero calibration function, that is, after the mixing device is emptied, there may be residual material deposition or sensor zero drift, etc. causing the zero position to be inaccurate, so that the weighing sensor zero calibration operation can be performed.

[0063] Although the preferred embodiments of the present application have been described in detail herein, it should be understood that the present application is not limited to the particular details of structure and steps disclosed herein but includes all modifications and equivalents thereof within the spirit and scope of the present application.

Claims

1. An integrated intelligent grouting system, characterized in that, The utility model relates to a container body, power device, pulping device, grouting device, monitoring sensor device, control analysis device and display processing device arranged in the container body, The power device is electrically connected with the pulping device, the grouting device, the monitoring sensor device, the control analysis device and the display processing device to provide power for the pulping device, the grouting device, the monitoring sensor device, the control analysis device and the display processing device respectively. The pulping device is in communication connection with the control analysis device to receive the grouting liquid configuration instruction of the control analysis device, and the pulping device is in pipeline connection with the grouting device to deliver the configured grouting liquid to the grouting device. The grouting device is in communication connection with the control analysis device to receive the grouting instruction of the control analysis device to carry out grouting. The monitoring sensor device is in communication connection with the control analysis device and is installed at the pulping device and the grouting device to receive the control data signal sent by the control analysis device, to monitor the grouting parameter data of the pulping device and the grouting device in real time, and to transmit the grouting parameter data to the control analysis device in real time. The display processing device is in communication connection with the control analysis device to display the data information of the control analysis device. The power device includes an electric power supply sub-device and a hydraulic power sub-device, the electric power supply sub-device is used to provide electric energy for the hydraulic power sub-device, the pulping device, the monitoring sensor device, the control analysis device and the display processing device, and the hydraulic power sub-device is used to provide power for the tracked chassis and the grouting device. The electric power supply sub-device is set as a generator set or an external power supply, and the hydraulic power sub-device is set as a hydraulic pump station. The pulping device includes a feeding sub-device, a plurality of ingredient sub-devices, a grouting sub-device in pipeline connection with each ingredient sub-device, and a grouting liquid storage sub-device in pipeline connection with the grouting sub-device. The ingredient sub-devices are used to contain water, water glass and other ingredients respectively. The feeding sub-device includes a screw feeder and a water pump to receive the feeding instruction of the control analysis device and deliver the specified ingredients to the grouting sub-device. The grouting sub-device is used to mix various ingredients uniformly to form the grouting liquid and deliver the grouting liquid to the grouting liquid storage sub-device. The grouting liquid storage sub-device is used to store the grouting liquid and deliver the grouting liquid to the grouting device. The container body is fixedly connected with a tracked chassis at the bottom, and the frame four-corner column of the container body is fixedly connected with telescopic legs at the bottom.

2. The integrated smart grouting system of claim 1, wherein, The tracked chassis is set to have a tracked walking pressure of 10-60 Mpa.

3. The integrated smart grouting system of claim 2, wherein, The container body is internally provided with a transverse moving translation mechanism, the translation mechanism is connected with a telescopic platform, and the grouting device is installed on the telescopic platform.

4. The integrated smart grouting system of claim 1, wherein, ​ 5. The integrated smart grouting system of claim 1, wherein, The grouting device comprises a plurality of grouting machines, each of which is provided with a plurality of slurry distribution inlets at the slurry inlet, and is respectively connected with the slurry storage sub-device and the material preparation sub-device pipeline, and a valve is respectively arranged on each pipeline.

6. The integrated smart grouting system of claim 5, wherein, The monitoring sensor device comprises a weighing sensor arranged at the slurry preparation sub-device, a liquid level sensor arranged at the slurry storage sub-device, a pressure sensor and a flow sensor arranged at the pump head of each grouting machine of the grouting device.

7. The integrated smart grouting system of claim 6, wherein, The collection period of the grouting pressure and flow of each grouting machine of the grouting device is set to 0.1-90 seconds.

8. The integrated smart grouting system of claim 6, wherein, A camera device is further included, which is in communication connection with the control analysis device to shoot the condition of the grouting site to form video data, which is transmitted to the control analysis device.

9. The integrated smart grouting system of claim 8, wherein, A storage device is further included, which is in communication connection with the control analysis device to store the slurry preparation data, the grouting parameter data and the video data in the control analysis device.

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