Contact heating device and contact heating system for aging fixture
The independent heating plate design and modular replaceable contact heating device solve the problems of large fixture size, high cost and low versatility in existing high-temperature aging tests, and realize miniaturized and low-cost high-temperature aging tests.
Patent Information
- Application Number
- CN202310291376.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-17
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2043-03-17
AI Technical Summary
The existing high-temperature aging test heating fixture has a thick base plate and large size because the heating tube is integrated with the fixture. The power supply system is expensive and has low versatility. In addition, the fixture needs to be disassembled when replacing the heating tube, which affects the lifespan and accuracy.
The independent heating plate design is adopted, and the contact heating device composed of the support frame, heating plate, and fixture lifting mechanism is used to realize modular replacement. The heating plate does not need to be embedded with heating tubes. The fixture lighting plug-in mechanism and temperature detection are combined to improve versatility.
The size and cost of the heating device are reduced, the service life of the fixture is extended, the versatility of the heating device is improved, and the heating plate does not need to be disassembled to replace the entire fixture.
Smart Images

Figure CN116298631B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of jigs, and in particular to a contact heating device and a contact heating system for an aging jig. Background Art
[0002] High-temperature aging is to test product performance, discover product defects as early as possible, and improve them to prevent unqualified products from entering the market.
[0003] Aging tests are mainly high-intensity tests that simulate various harsh conditions that products may encounter during actual use. High-temperature aging tests are used to determine the suitability of products for storage, transportation, and use in high-temperature climate environments.
[0004] In existing high-temperature aging tests, heating jigs are constructed by embedding heating tubes inside the base plate of the heating jig, which are evenly distributed throughout the heating area. However, since the heating tubes and the jig are integrated, the jig base plate, in addition to its normal thickness, must also increase the space for burying the heating tubes and the thickness to ensure the heating effect and heat conductivity. This results in a thick base plate and a large overall size. In addition, the power supply for the heating tubes and the temperature sensor must be controlled by a PG provided through a PCB board. Therefore, the PCB board and PG board of the jig power supply system need to be designed independently, which is expensive and has low versatility. In addition, when replacing the heating tubes in existing heating jigs, the jig needs to be disassembled and assembled, which significantly reduces the lifespan and accuracy of the jig. Summary of the Invention
[0005] In order to solve the above problems, the present application provides a contact heating device and a contact heating system for an aging jig, which improves the versatility of the heating device of the aging jig.
[0006] The first aspect of the present application provides a contact heating device for a aging jig, comprising: a support frame, a heating plate, a jig lifting mechanism, a jig lighting and plugging mechanism, an infrared thermometer, an optical tester, an X-axis moving mechanism, a Y-axis moving mechanism, and a Z-axis moving mechanism;
[0007] The heating plate is fixed on the support frame, and is used to heat the jig to be tested;
[0008] The jig lifting mechanism is located above the heating plate and is used to fix and control the jig to be tested to rise or fall;
[0009] The Y-axis moving mechanism is fixed above the fixture lifting mechanism;
[0010] The X-axis moving mechanism is slidably connected to the Y-axis moving mechanism;
[0011] The Z-axis moving mechanism is slidably connected to the X-axis moving mechanism;
[0012] The fixture lighting plug-in mechanism is fixed below the X-axis moving mechanism and is used to light up the fixture to be detected;
[0013] The infrared thermometer is connected to the Z-axis moving mechanism and is used to detect the temperature of the fixture to be detected in real time;
[0014] The optical tester is connected to the Z-axis moving mechanism and is used to perform an optical test on the fixture to be tested when the temperature of the fixture to be tested reaches a preset temperature.
[0015] Optionally, the fixture lighting plug-in mechanism includes: a first PCB board, a PG signal line connection board, a telescopic cylinder, a PCB plug-in interface and an automatic correction mechanism;
[0016] The PG signal line connection board is connected to the first PCB board, and the PG signal line connection board is used for PG to light up the fixture to be tested and to issue various detection instructions;
[0017] The telescopic cylinder is fixed above the first PCB board; the PCB plug interface is connected to the telescopic cylinder through an automatic correction mechanism, and the telescopic cylinder is used to push the PCB plug interface to move to a second target position so that the PCB plug interface is plugged into the second PCB board on the jig to be tested;
[0018] The automatic correction mechanism includes: a first guide rod, a second guide rod, a first linear bearing, a second linear bearing, a first limit spring, a second limit spring, a first correction spring and a second correction spring. The automatic correction mechanism has a left and right shaking function;
[0019] The first guide rod is connected to the first linear bearing, and a first limiting spring is provided between the first guide rod and the first linear bearing;
[0020] The second guide rod is connected to the second linear bearing, a second limiting spring is provided between the second guide rod and the second linear bearing, and the first guide rod and the second guide rod are arranged opposite to each other;
[0021] The first correction spring is sleeved on the first guide rod;
[0022] The second correction spring is sleeved on the second guide rod;
[0023] The automatic correction mechanism is used to automatically move left and right according to the position of the PCB gold fingers when the left and right positions of the PCB plug interface and the PCB gold fingers above the fixture are offset, so that the first PCB board can be accurately plugged into the second PCB board on the fixture to be tested.
[0024] Optionally, the jig lifting mechanism includes: a first jig placement plate, a second jig placement plate, a first lifting cylinder, a second lifting cylinder, a first auxiliary slide rail, a second auxiliary slide rail, a third auxiliary slide rail and a fourth auxiliary slide rail;
[0025] The first placement plate and the second placement plate are arranged opposite to each other to form a fixture accommodating groove for fixing the fixture;
[0026] The first lifting cylinder is fixedly connected to the first placement plate, and the second lifting cylinder is fixedly connected to the second placement plate;
[0027] The first auxiliary slide rail and the second auxiliary slide rail are fixed on the first placement plate;
[0028] The third auxiliary slide rail and the fourth auxiliary slide rail are fixed on the second placement plate;
[0029] The first lifting cylinder, the second lifting cylinder, the first auxiliary slide rail, the second auxiliary slide rail, the third auxiliary slide rail and the fourth auxiliary slide rail are used to push the first placement plate and the second placement plate to move up and down along the Z axis.
[0030] Optionally, the Y-axis moving mechanism includes: a first Y-axis moving mechanism and a second Y-axis moving mechanism;
[0031] The first Y-axis moving mechanism is connected to the first auxiliary slide rail and the second auxiliary slide rail;
[0032] The second Y-axis moving mechanism is connected to the third auxiliary slide rail and the fourth auxiliary slide rail;
[0033] The first Y-axis moving mechanism includes: a first moving block, a first linear motor and a fifth auxiliary slide rail;
[0034] The fifth auxiliary slide rail is slidably connected to the first end of the X-axis moving mechanism through the first moving block;
[0035] The output end of the first linear motor is connected to the first moving block, and is used to push the first moving block to move along the fifth auxiliary slide rail;
[0036] The second Y-axis moving mechanism includes: a second moving block, a second linear motor and a sixth auxiliary slide rail;
[0037] The sixth auxiliary slide rail is slidably connected to the second end of the X-axis moving mechanism via a second moving block;
[0038] The output end of the second linear motor is connected to the second sliding block, and is used to push the second sliding block to move along the sixth auxiliary slide rail;
[0039] The first linear motor and the second linear motor cooperate to push the first moving block and the second moving block to move along the Y-axis direction, so that the first moving block and the second moving block drive the optical tester and the infrared thermometer to move along the Y-axis direction.
[0040] Optionally, the X-axis moving mechanism includes: a third moving block, a third linear motor and a seventh auxiliary slide rail;
[0041] The third moving block is slidably connected to the seventh auxiliary slide rail;
[0042] The third moving block is slidably connected to the Z-axis moving mechanism;
[0043] The output end of the third linear motor is connected to the third moving block, and is used to push the third moving block to move along the X-axis direction, so that the third moving block drives the optical tester and the infrared thermometer to move along the X-axis direction.
[0044] Optionally, the Z-axis moving mechanism includes: a fourth moving block, a fourth linear motor and an eighth auxiliary slide rail;
[0045] The fourth moving block is slidably connected to the eighth auxiliary slide rail;
[0046] The fourth moving block is fixedly connected to the optical tester;
[0047] The fourth moving block is fixedly connected to the infrared thermometer;
[0048] The output end of the fourth linear motor is connected to the fourth moving block, and is used to push the fourth moving block to move along the Z-axis direction, so that the fourth moving block drives the optical tester and the infrared thermometer to move along the Z-axis direction.
[0049] Optionally, the heating plate is detachably connected to the support frame.
[0050] Optionally, the heating plate is an aluminum heating plate.
[0051] A second aspect of the present application provides a contact heating system for an aging jig, comprising: the contact heating device and manipulator according to any one of the first aspects;
[0052] The manipulator is fixedly connected to the contact heating device and is used to remove the jig to be inspected from the contact heating device.
[0053] Optionally, the contact heating system further comprises: a PG controller, a first fixing bracket and a second fixing bracket;
[0054] The first fixing frame is connected to the second fixing frame;
[0055] The PG controller is placed on the first fixing frame, and the PG controller is used to control the second PCB board above the jig to be detected;
[0056] The contact heating device is connected to the second fixing frame.
[0057] It can be seen from the above technical solution that the present application has the following advantages: the heating part of the contact heating device of the aging jig of the present application is heated by an independent heating plate, the heating plate can be replaced modularly, the structure is streamlined and the cost is low, and there is no need to disassemble the entire heating jig when replacing the heating plate, which extends the service life of the jig, and there is no need to bury the heating tube in the heating plate, which effectively reduces the thickness of the heating plate, thereby reducing the size of the heating device of the entire aging jig and reducing the cost of manufacturing the heating device of the aging jig. In addition, the contact heating plate can be compatible with a variety of different jigs, thereby improving the versatility of the heating device of the aging jig. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 A schematic structural diagram of an embodiment of a contact heating device for an aging jig provided in this application;
[0059] Figure 2 This is a schematic structural diagram of an embodiment of a fixture lighting plug-in mechanism provided in this application;
[0060] Figure 3 A schematic structural diagram of an embodiment of a contact heating system for an aging fixture provided in this application;
[0061] Figure 4 This is a schematic structural diagram of another embodiment of a contact heating system for an aging fixture provided in this application. DETAILED DESCRIPTION
[0062] The present application provides a contact heating device for an aging jig, which is compatible with a variety of different jigs and improves the versatility of the heating device for the aging jig.
[0063] In this application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only used to illustrate the relative position relationship between the various components or components, and do not particularly limit the specific installation orientation of the various components or components.
[0064] Furthermore, some of the above terms may be used to express other meanings besides indicating a position or location. For example, the term "on" may also be used to indicate a dependency or connection in certain circumstances. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0065] Furthermore, the terms "installed," "disposed," "provided with," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0066] In addition, the structures, proportions, sizes, etc. drawn in the drawings in this application are only used to match the contents disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the efficacy and purpose that can be achieved by this application.
[0067] Furthermore, the terms "first," "second," "third," etc., as used herein (if any) are used to distinguish similar objects and are not necessarily used to describe a particular order or sequential sequence. It should be understood that the terms used in this manner are interchangeable under appropriate circumstances such that the embodiments described herein can be implemented in an order other than that illustrated or described herein.
[0068] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in this application. Obviously, the embodiments described are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0069] See also Figure 1 and Figure 2, the present application provides a contact heating device for an aging jig, comprising: a support frame 1, a heating plate 2, a jig lifting mechanism 3, a jig lighting plug-in mechanism 4, an infrared thermometer 9, an optical tester 8, an X-axis moving mechanism 6, a Y-axis moving mechanism 5 and a Z-axis moving mechanism; the heating plate 2 is fixed on the support frame 1, and the heating plate 2 is used to realize the heating operation of the jig to be tested; the jig lifting mechanism 3 is located above the heating plate 2, and the jig lifting mechanism 3 is used to fix and control the jig to be tested to rise or fall; the Y-axis moving mechanism 5 is fixed above the jig lifting mechanism 3; the X-axis moving mechanism 6 is slidably connected to the Y-axis moving mechanism 5; the Z-axis moving mechanism 7 is slidably connected to the X-axis moving mechanism 6; the jig lighting plug-in mechanism 4 is fixed below the X-axis moving mechanism 6, and is used to light up the jig to be tested; the infrared thermometer 9 is connected to the Z-axis moving mechanism 7, and is used to detect the temperature of the jig to be tested in real time; the optical tester 8 is connected to the Z-axis moving mechanism 7, and is used to perform an optical test on the jig to be tested when the temperature of the jig to be tested reaches a preset temperature;
[0070] In this embodiment, the jig lifting mechanism 3 includes a jig carrier assembly and a jig carrier lifting assembly. The jig carrier assembly is fixedly connected to the jig carrier lifting assembly. The jig carrier assembly is used to secure the jig to be tested, and the jig carrier lifting assembly is used to control the jig carrier assembly's ascent or descent to a target position. Once the jig to be tested is placed on the jig carrier assembly, the jig carrier lifting assembly descends to the contact heating position. The jig lighting plug-in mechanism 4 automatically plugs in and electrically connects the jig to be tested. The heating plate 2 begins heating and transfers heat to the jig to be tested. The infrared thermometer 9, coordinated by the Y-axis moving mechanism 5, the X-axis moving mechanism, and the Z-axis moving mechanism 7, moves to the first target position to measure the temperature of the jig to be tested in real time. When the temperature of the jig to be tested reaches a preset temperature, the optical tester 8, coordinated by the Y-axis moving mechanism 5, the X-axis moving mechanism, and the Z-axis moving mechanism 7, moves to the first target position to perform optical testing on the jig to be tested.
[0071] The heating part of the contact heating device of the aging jig of the present application is heated by an independent heating plate 2. The heating plate 2 can be replaced in a modular manner, with a streamlined structure and low cost. When replacing the heating plate 2, there is no need to disassemble the entire heating jig, which extends the service life of the jig. In addition, there is no need to bury a heating tube in the heating plate 2, which effectively reduces the thickness of the heating plate 2, thereby reducing the size of the heating device of the entire aging jig and reducing the cost of manufacturing the heating device of the aging jig. In addition, the contact heating plate 2 can be compatible with a variety of different jigs, thereby improving the versatility of the heating device of the aging jig.
[0072] Optionally, the fixture lighting plug-in mechanism includes: a first PCB board 41, a PG signal line connection board 42, a telescopic cylinder 43, a PCB plug-in interface 44 and an automatic correction mechanism; the PG signal line connection board 42 is connected to the first PCB board 41, and the PG signal line connection board 42 is used for PG to power the fixture to be detected and issue various detection instructions; the telescopic cylinder 43 is fixed above the first PCB board 41; the PCB plug-in interface 44 is connected to the telescopic cylinder 43 through the automatic correction mechanism, and the telescopic cylinder 43 is used to push the PCB plug-in interface 44 to move to the second target position, so that the PCB plug-in interface 44 is plugged with the second PCB board on the fixture to be detected; the automatic correction mechanism includes: a first guide rod 44, a second guide rod 45, a first linear bearing 46, a second linear bearing 47, a first limit spring, a second limit card Spring, first correction spring and second correction spring, the automatic correction mechanism has the function of shaking left and right; the first guide rod 44 is connected to the first linear bearing 46, and a first limit spring is provided between the first guide rod 44 and the first linear bearing 46; the second guide rod 45 is connected to the second linear bearing 47, and a second limit spring is provided between the second guide rod 45 and the second linear bearing 47, and the first guide rod 44 and the second guide rod 45 are arranged opposite to each other; the first correction spring is sleeved on the first guide rod; the second correction spring is sleeved on the second guide rod; the automatic correction mechanism is used for when the left and right positions of the PCB plug interface and the PCB gold finger above the fixture are offset, the automatic correction mechanism will automatically move to the left and right according to the position of the PCB gold finger, so that the first PCB board can be accurately plugged into the second PCB board on the fixture to be tested.
[0073] In this embodiment, the telescopic cylinder 43 pushes the PCB plug-in interface 44 to move to the second target position, so that the PCB plug-in interface 44 is plugged into the second PCB board on the jig to be inspected, so that the jig to be inspected is illuminated, thereby facilitating subsequent inspection of the jig to be inspected, and the plug-in position is corrected by the automatic correction mechanism so that the first PCB board is accurately plugged into the second PCB board on the jig to be inspected.
[0074] Optionally, the jig lifting mechanism 3 includes: a first jig placement plate 31, a second jig placement plate 35, a first lifting cylinder 33, a second lifting cylinder 36, a first auxiliary slide rail 32, a second auxiliary slide rail 34, a third auxiliary slide rail 37 and a fourth auxiliary slide rail; the first jig placement plate 31 and the second jig placement plate 35 are arranged opposite to each other to form a jig accommodating groove for fixing the jig; the first lifting cylinder 33 is fixedly connected to the first jig placement plate 31, and the second lifting cylinder 36 is fixedly connected to the second jig placement plate 35; the first auxiliary slide rail 32 and the second auxiliary slide rail 34 are fixed on the first jig placement plate 31; the third auxiliary slide rail and the fourth auxiliary slide rail are fixed on the second jig placement plate 35; the first lifting cylinder 33, the second lifting cylinder 36, the first auxiliary slide rail 32, the second auxiliary slide rail 34, the third auxiliary slide rail 37 and the fourth auxiliary slide rail cooperate to push the first jig placement plate 31 and the second jig placement plate 35 to move up and down along the Z axis.
[0075] In this embodiment, the fixture lifting mechanism 3 includes a fixture carrier assembly and a fixture carrier lifting assembly, and the fixture carrier assembly is fixedly connected to the fixture carrier lifting assembly; the fixture carrier assembly includes a first fixture placement plate 31 and a second fixture placement plate 35, the first fixture placement plate 31 and the second fixture placement plate 35 are semi-"I"-shaped, and the first fixture placement plate 31 and the second fixture placement plate 35 are arranged opposite to each other to form a fixture accommodating groove; the fixture carrier lifting assembly includes: the fixture carrier lifting assembly includes: a first lifting cylinder 33, a second lifting cylinder 36, a first auxiliary slide rail 32, a second auxiliary slide rail 34, a third auxiliary slide rail 37 and a fourth auxiliary slide rail; the first lifting cylinder 33 and the first The jig placement plate 31 is fixedly connected and located below the first jig placement plate 31. The first auxiliary slide rail 32 and the second auxiliary slide rail 34 are relatively fixed to the first placement plate through a slider. The first lifting cylinder cooperates with the first auxiliary slide rail 32 and the second auxiliary slide rail 34 to push the first placement plate up or down along the Z-axis direction; the second lifting cylinder 36 is fixedly connected to the second jig placement plate 35 and is located below the second jig placement plate 35. The third auxiliary slide rail 37 and the fourth auxiliary slide rail are relatively fixed to the second jig placement plate 35 through a slider. The second lifting cylinder 36 cooperates with the third auxiliary slide rail 37 and the fourth auxiliary slide rail to push the second jig placement plate 35 up or down along the Z-axis direction.
[0076] Optionally, the Y-axis moving mechanism 5 includes: a first Y-axis moving mechanism and a second Y-axis moving mechanism; the first Y-axis moving mechanism is connected to the first auxiliary slide 32 and the second auxiliary slide 34; the second Y-axis moving mechanism is connected to the third auxiliary slide 37 and the fourth auxiliary slide; the first Y-axis moving mechanism includes: a first moving block, a first linear motor and a fifth auxiliary slide; the fifth auxiliary slide is slidably connected to the first end of the X-axis moving mechanism 6 through the first moving block; the output end of the first linear motor is connected to the first moving block, for pushing the first moving block to move along the fifth auxiliary slide; the second Y-axis moving mechanism includes: a second moving block, a second linear motor and a sixth auxiliary slide; the sixth auxiliary slide is slidably connected to the second end of the X-axis moving mechanism 6 through the second moving block; the output end of the second linear motor is connected to the second sliding block, for pushing the second sliding block to move along the sixth auxiliary slide; the first linear motor and the second linear motor cooperate to push the first moving block and the second moving block to move along the Y-axis direction, so that the first moving block and the second moving block drive the optical tester 8 and the infrared thermometer 9 to move along the Y-axis direction.
[0077] In this embodiment, the first Y-axis moving mechanism is connected to the first auxiliary slide rail 32 and the second auxiliary slide rail 34, and is located above the fixture lifting mechanism. The second Y-axis moving mechanism is connected to the third auxiliary slide rail and the fourth auxiliary slide rail, and is arranged opposite to the first Y-axis moving mechanism; the first Y-axis moving mechanism and the second Y-axis moving mechanism are used in conjunction with each other to move the infrared thermometer 9 and the optical tester 8 along the Y-axis direction; the output end of the first linear motor is connected to the first moving block, which is used to output a driving force to drive the first moving block to move along the fifth auxiliary slide rail; the output end of the second motor is connected to the second sliding block, which is used to output a driving force to drive the second moving block to move along the sixth auxiliary slide rail. The first linear motor and the second linear motor are used in conjunction with each other to push the first moving block and the second moving block to move along the Y-axis direction at the same time, so that the X-axis moving mechanism 6 moves along the Y-axis direction, so as to drive the optical tester 8 and the infrared thermometer 9 fixed on the X-axis moving mechanism 6 to move along the Y-axis direction.
[0078] Optionally, the X-axis moving mechanism 6 includes: a third moving block, a third linear motor and a seventh auxiliary slide rail; the third moving block is slidingly connected to the seventh auxiliary slide rail; the third moving block is slidingly connected to the Z-axis moving mechanism 7; the output end of the third linear motor is connected to the third moving block, used to push the third moving block to move along the X-axis direction, so that the third moving block drives the optical tester 8 and the infrared thermometer 9 to move along the X-axis direction.
[0079] In this embodiment, the optical tester 8 and the infrared thermometer 9 are connected to the X-axis moving mechanism 6 through the third moving block, and the output end of the third linear motor is connected to the third moving block, which is used to output a driving force to drive the third moving block to slide along the seventh auxiliary slide rail, so that the third moving block moves along the X-axis direction, so that the third moving block drives the optical tester 8 and the infrared thermometer 9 to move along the X-axis direction.
[0080] Optionally, the Z-axis moving mechanism 7 includes: a fourth moving block, a fourth linear motor and an eighth auxiliary slide rail; the fourth moving block is slidingly connected to the eighth auxiliary slide rail; the fourth moving block is fixedly connected to the optical tester 8; the fourth moving block is fixedly connected to the infrared thermometer 9; the output end of the fourth linear motor is connected to the fourth moving block, for pushing the fourth moving block to move along the Z-axis direction, so that the fourth moving block drives the optical tester 8 and the infrared thermometer 9 to move along the Z-axis direction.
[0081] In this embodiment, the Z-axis moving mechanism 7 is slidably connected to the seventh auxiliary slide rail through the third moving block, the optical tester 8 and the infrared thermometer 9 are respectively fixed on the fourth moving block, and the output end of the fourth linear motor is connected to the fourth moving block. The fourth linear motor is used to output driving force to drive the fourth moving block to move along the Z-axis direction, so that the fourth moving block drives the optical tester 8 and the infrared thermometer 9 to move along the Z-axis direction.
[0082] Optionally, the heating plate 2 is detachably connected to the support frame 1 .
[0083] In this embodiment, the heating plate 2 is detachably connected to the support frame 1, so that when the heating plate 2 is damaged, it is not necessary to disassemble the entire contact heating device of the aging fixture when replacing the heating plate 2, thereby effectively extending the service life of the contact heating device.
[0084] Optionally, the heating plate 2 is an aluminum heating plate.
[0085] In this embodiment, the heating plate 2 is an aluminum heating plate, which has the advantages of uniform heat dissipation, fast heat conduction, large heat dissipation area and long service life.
[0086] The above embodiment describes in detail a contact heating system for an aging fixture. The present application also provides a contact heating system for an aging fixture. Figures 3 and 4 , the contact heating system of the aging fixture of the present application is described in detail below.
[0087] The contact heating system of the aging fixture comprises a contact heating device and a manipulator according to any one of claims 1 to 9;
[0088] The manipulator is fixedly connected to the contact heating device and is used to remove the jig to be inspected from the contact heating device.
[0089] In this embodiment, when the optical tester 8 completes the test, the heating plate 2 stops heating, the optical tester 8 resets, the fixture lighting plug-in mechanism 4 is withdrawn, and the fixture lifting mechanism 3 raises the tested fixture to the material loading and unloading position, waiting for the robot to remove the fixture from the contact heating device.
[0090] Optionally, the contact heating system also includes: a PG controller, a first fixing frame 11 and a second fixing frame 12; the first fixing frame 11 is connected to the second fixing frame 12; the PG controller 10 is placed on the first fixing frame 11, and the PG controller is used to control the second PCB board above the fixture to be tested; the contact heating device is placed on the second fixing frame 12, and the stability of the entire contact heating system is improved by the first fixing frame 11 and the second fixing frame 12.
[0091] It should be noted that the above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present application. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A contact heating device for an aging fixture, characterized in that: The contact heating device includes: a support frame, a heating plate, a fixture lifting mechanism, a fixture lighting and plugging mechanism, an infrared thermometer, an optical tester, an X-axis moving mechanism, a Y-axis moving mechanism and a Z-axis moving mechanism; The heating plate is fixed on the support frame, and is used to heat the jig to be tested; The jig lifting mechanism is located above the heating plate and is used to fix and control the jig to be tested to rise or fall; The Y-axis moving mechanism is fixed above the fixture lifting mechanism; The X-axis moving mechanism is slidably connected to the Y-axis moving mechanism; The Z-axis moving mechanism is slidably connected to the X-axis moving mechanism; The fixture lighting plug-in mechanism is fixed below the X-axis moving mechanism and is used to light up the fixture to be detected; The infrared thermometer is connected to the Z-axis moving mechanism and is used to detect the temperature of the fixture to be detected in real time; The optical tester is connected to the Z-axis moving mechanism and is used to perform an optical test on the fixture to be tested when the temperature of the fixture to be tested reaches a preset temperature; the fixture lighting plug-in mechanism includes: a first PCB board, a PG signal line connection board, a telescopic cylinder, a PCB plug-in interface and an automatic correction mechanism; The PG signal line connection board is connected to the first PCB board, and the PG signal line connection board is used for PG to light up the fixture to be tested and to issue various detection instructions; The telescopic cylinder is fixed above the first PCB board; the PCB plug interface is connected to the telescopic cylinder through the automatic correction mechanism, and the telescopic cylinder is used to push the PCB plug interface to move to the second target position so that the PCB plug interface is plugged into the second PCB board on the jig to be tested; The automatic correction mechanism includes: a first guide rod, a second guide rod, a first linear bearing, a second linear bearing, a first limit spring, a second limit spring, a first correction spring and a second correction spring. The automatic correction mechanism has a left and right shaking function; The first guide rod is connected to the first linear bearing, and a first limiting spring is provided between the first guide rod and the first linear bearing; The second guide rod is connected to the second linear bearing, a second limiting spring is provided between the second guide rod and the second linear bearing, and the first guide rod and the second guide rod are arranged opposite to each other; The first correction spring is sleeved on the first guide rod; The second correction spring is sleeved on the second guide rod; The automatic correction mechanism is used to automatically move left and right according to the position of the PCB gold fingers when the left and right positions of the PCB plug interface and the PCB gold fingers above the fixture are offset, so that the first PCB board can be accurately plugged into the second PCB board on the fixture to be tested.
2. The contact heating device according to claim 1, characterized in that The jig lifting mechanism includes: a first jig placement plate, a second jig placement plate, a first lifting cylinder, a second lifting cylinder, a first auxiliary slide rail, a second auxiliary slide rail, a third auxiliary slide rail and a fourth auxiliary slide rail; The first jig placement plate and the second jig placement plate are arranged opposite to each other to form a jig receiving groove for fixing the jig; The first lifting cylinder is fixedly connected to the first fixture placement plate, and the second lifting cylinder is fixedly connected to the second fixture placement plate; The first auxiliary slide rail and the second auxiliary slide rail are fixed on the first fixture placement plate; The third auxiliary slide rail and the fourth auxiliary slide rail are fixed on the second fixture placement plate; The first lifting cylinder, the second lifting cylinder, the first auxiliary slide rail, the second auxiliary slide rail, the third auxiliary slide rail and the fourth auxiliary slide rail are used together to push the first fixture placement plate and the second fixture placement plate to move up and down along the Z axis.
3. The contact heating device according to claim 2, characterized in that The Y-axis moving mechanism includes: a first Y-axis moving mechanism and a second Y-axis moving mechanism; The first Y-axis moving mechanism is connected to the first auxiliary slide rail and the second auxiliary slide rail; The second Y-axis moving mechanism is connected to the third auxiliary slide rail and the fourth auxiliary slide rail; The first Y-axis moving mechanism includes: a first moving block, a first linear motor and a fifth auxiliary slide rail; The fifth auxiliary slide rail is slidably connected to the first end of the X-axis moving mechanism through the first moving block; The output end of the first linear motor is connected to the first moving block, and is used to push the first moving block to move along the fifth auxiliary slide rail; The second Y-axis moving mechanism includes: a second moving block, a second linear motor and a sixth auxiliary slide rail; The sixth auxiliary slide rail is slidably connected to the second end of the X-axis moving mechanism via a second moving block; The output end of the second linear motor is connected to the second moving block, and is used to push the second moving block to move along the sixth auxiliary slide rail; The first linear motor and the second linear motor cooperate to push the first moving block and the second moving block to move along the Y-axis direction, so that the first moving block and the second moving block drive the optical tester and the infrared thermometer to move along the Y-axis direction.
4. The contact heating device according to claim 1, characterized in that The X-axis moving mechanism includes: a third moving block, a third linear motor and a seventh auxiliary slide rail; The third moving block is slidably connected to the seventh auxiliary slide rail; The third moving block is slidably connected to the Z-axis moving mechanism; The output end of the third linear motor is connected to the third moving block, and is used to push the third moving block to move along the X-axis direction, so that the third moving block drives the optical tester and the infrared thermometer to move along the X-axis direction.
5. The contact heating device according to claim 1, characterized in that The Z-axis moving mechanism includes: a fourth moving block, a fourth linear motor and an eighth auxiliary slide rail; The fourth moving block is slidably connected to the eighth auxiliary slide rail; The fourth moving block is fixedly connected to the optical tester; The fourth moving block is fixedly connected to the infrared thermometer; The output end of the fourth linear motor is connected to the fourth moving block, and is used to push the fourth moving block to move along the Z-axis direction, so that the fourth moving block drives the optical tester and the infrared thermometer to move along the Z-axis direction.
6. The contact heating device according to any one of claims 1 to 5, characterized in that: The heating plate is detachably connected to the support frame.
7. The contact heating device according to any one of claims 1 to 5, characterized in that: The heating plate is an aluminum heating plate.
8. A contact heating system for an aging fixture, characterized in that: The contact heating system comprises a contact heating device and a manipulator according to any one of claims 1 to 7; The manipulator is fixedly connected to the contact heating device and is used to remove the jig to be inspected from the contact heating device.
9. The contact heating system according to claim 8, characterized in that The contact heating system further includes: a PG controller, a first fixing frame and a second fixing frame; The first fixing frame is connected to the second fixing frame; The PG controller is placed on the first fixing frame, and the PG controller is used to control the second PCB board above the jig to be detected; The contact heating device is connected to the second fixing frame.
Citation Information
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