A complete set of intelligent manufacturing equipment based on industrial robots

Abstract

The present invention belongs to the technical field of industrial robots, and in particular, relates to an intelligent manufacturing complete set of equipment based on industrial robots, including a mobile mechanism, a mounting frame and an equipment box, wherein the mobile mechanism includes a plurality of vertical mounting plates arranged longitudinally, and the right end of each of the vertical mounting plates is fixedly connected to two guide rail boxes which are parallel and spaced from top to bottom, and the guide rail box has a C-shaped cross section, and the right inner wall of the guide rail box is longitudinally fixedly connected to a main rail, and the upper and lower inner walls and the position close to the right opening are longitudinally fixedly connected to a secondary rail, and each of the guide rail boxes is provided with two guide wheel groups, and the right ends of the four guide wheel groups are fixedly connected to a mobile plate. The advantage is that the present invention can make the robot arm move synchronously with the assembly workpiece on the production line, effectively complete the long-term and long-distance assembly work, and then there is no need to install multiple robot arms of the same type along the production line to complete the same assembly work, so as to ensure production efficiency and greatly save production costs.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial robots, and in particular to an intelligent manufacturing complete set of equipment based on industrial robots. Background Art

[0002] Industrial robots are multi-joint manipulators or multi-degree-of-freedom machine devices for the industrial field. They can perform work automatically and rely on their own power and control capabilities to achieve various functions. They can accept human commands or run according to pre-programmed programs. Modern industrial robots can also act according to the principles and guidelines formulated by artificial intelligence technology.

[0003] The most common type of industrial robot is the robotic arm, which is widely used in industrial production. With the advancement of production technology, in automobile production and assembly, assembly line work has greatly improved the production efficiency of automobiles. In order to cooperate with assembly line mobile production, multiple robotic arms need to be installed on both sides of the production line to ensure the assembly efficiency of each workstation. Although the robotic arm is easy to use and has a high degree of fit with the production line, the operating speed of the robotic arm is limited and its working position is fixed. It can only work in its own working area. If the assembly task of the workstation cannot be completed within a certain period of time, the continuously moving workpiece can only be moved to the working area of ​​the next robotic arm to continue assembly, which will cause an assembly work to require multiple robotic arms to work in order to ensure production efficiency without reducing the moving speed of the assembly line. This method is too costly for some small automobile processing factories.

[0004] To solve the above problems, we proposed an intelligent manufacturing equipment based on industrial robots. Summary of the invention

[0005] The purpose of the present invention is to solve the problems in the background technology and to propose an intelligent manufacturing equipment set based on industrial robots.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an intelligent manufacturing equipment set based on an industrial robot, including a mobile mechanism, a mounting frame and an equipment box, the mobile mechanism includes a plurality of longitudinally arranged mounting vertical plates, the right ends of each of the mounting vertical plates are fixedly connected to two guide rail boxes which are parallel and spaced apart from each other, the guide rail box has a C-shaped cross-section, a main rail is longitudinally fixedly connected to the right inner wall of the guide rail box, and auxiliary guide rails are longitudinally fixedly connected to the upper and lower inner walls and near the right opening, each of the guide rail boxes is provided with two guide wheel groups, the right ends of the four guide wheel groups are fixedly connected to a mobile plate, and a driving device is fixedly installed at the center of the mobile plate. Motor, the output end of the driving motor is located between the two guide rail boxes and is fixedly sleeved with a gear, the right end of each of the mounting vertical plates is commonly fixedly connected with a longitudinally arranged toothed plate, the gear is meshed with the upper end of the toothed plate, the right end of the movable plate is fixedly connected with two mounting frames which are C-shaped in top view and spaced apart from each other, the movable plate and the two mounting frames constitute a mounting frame, the front and rear inner walls of the mounting frame are horizontally provided with mounting grooves, the lower end of each of the mounting grooves is provided with two mounting openings, the equipment box is located in the mounting frame, the front and rear inner walls of the equipment box are fixedly connected with four rectangularly distributed mounting blocks, the four mounting blocks are distributed and slidably connected in the corresponding mounting grooves;

[0007] An equipment slot is provided at the upper end of the equipment box, a mechanical arm is fixedly installed in the equipment slot, an installation cavity is provided below the equipment slot, two hydraulic telescopic cylinders are fixedly installed in the installation cavity, the telescopic ends of the two hydraulic telescopic cylinders both penetrate the bottom wall of the installation cavity and are fixedly connected to a lifting base plate, and four moving wheels distributed in a rectangular shape are installed at the lower end of the lifting base plate.

[0008] In the above-mentioned intelligent manufacturing equipment based on industrial robots, the guide wheel group includes two main guide wheels, two auxiliary guide wheels and a fixed frame. The two main guide wheels are in rolling contact with the upper and lower ends of the main rail respectively, and the two auxiliary guide wheels are in rolling contact with the left sides of the two auxiliary guide rails respectively. The fixed frame is fixedly connected to the wheel frames of the corresponding main guide wheels and auxiliary guide wheels.

[0009] In the above-mentioned intelligent manufacturing equipment based on industrial robots, a positioning pin is vertically inserted at the upper end of each installation frame and at the left side of the installation port, and a socket is opened at the upper end of each installation block, and the lower end of the positioning pin is inserted in the corresponding socket.

[0010] In the above-mentioned intelligent manufacturing equipment based on industrial robots, a transversely arranged telescopic cylinder is fixedly installed on the movable plate, and the telescopic end of the telescopic cylinder is arranged toward the equipment box and is fixedly connected with a push plate.

[0011] In the above-mentioned intelligent manufacturing equipment set based on industrial robots, an armrest is fixedly connected to the right end of the equipment box.

[0012] In the above-mentioned intelligent manufacturing equipment set based on industrial robots, the lower end of the mounting vertical plate is fixedly connected to the mounting bottom plate.

[0013] Compared with existing technologies, the advantages of this intelligent manufacturing equipment based on industrial robots are:

[0014] 1. By setting up a mobile mechanism, a mounting frame and an equipment box, the robotic arm is installed on the equipment box, and the mobile mechanism is set on both sides of the production line. The equipment box is connected to the mobile mechanism through the mounting frame, so that the equipment box can move on both sides of the production box. Therefore, during the assembly process, the robotic arm can move synchronously with the workpieces assembled on the production line, effectively completing long-term and long-distance assembly work, and then there is no need to install multiple robotic arms of the same type along the production line to complete the same assembly work, which can ensure production efficiency and greatly save production costs.

[0015] 2. The equipment box and the mounting frame are directly connected to the mounting slot through the mounting block, and a lifting base plate driven by a hydraulic telescopic cylinder is provided, so that the equipment box can be easily and stably disassembled and installed from the mounting frame, thereby facilitating the direct transfer of the mechanical arm on the equipment box, or moving it to the maintenance position for maintenance. Compared with the previous disassembly and then consignment, it is more convenient and quicker, and the mechanical arm can be quickly replaced, saving maintenance time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural perspective view of the front of an intelligent manufacturing equipment set based on industrial robots proposed by the present invention;

[0017] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0018] Figure 3 This is a structural stereogram of a mounting frame in an intelligent manufacturing complete set of equipment based on an industrial robot proposed by the present invention;

[0019] Figure 4 This is a structural stereogram of an equipment box in an intelligent manufacturing complete set of equipment based on an industrial robot proposed by the present invention;

[0020] Figure 5 This is a partial structural stereogram of a guide rail box in an intelligent manufacturing complete set of equipment based on an industrial robot proposed by the present invention.

[0021] In the figure: 1 mounting vertical plate, 2 guide rail box, 3 main guide, 4 auxiliary guide, 5 main wheel, 6 auxiliary guide wheel, 7 fixed frame, 8 moving plate, 9 tooth plate, 10 driving motor, 11 gear, 12 mounting frame, 13 mounting slot, 14 mounting opening, 15 equipment box, 16 mounting block, 17 positioning pin, 18 socket, 19 equipment slot, 20 mechanical arm, 21 hydraulic telescopic cylinder, 22 lifting base plate, 23 moving wheel, 24 handrail, 25 telescopic cylinder, 26 mounting base plate. DETAILED DESCRIPTION

[0022] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.

[0023] Example

[0024] Reference Figure 1-5 A set of intelligent manufacturing equipment based on industrial robots includes a mobile mechanism, a mounting frame and an equipment box 15. The mobile mechanism includes a plurality of longitudinally arranged mounting vertical plates 1. The mounting vertical plates 1 are used to fix the mobile mechanism on the wall on both sides of the production line. The lower end of the mounting vertical plate 1 is fixedly connected with a mounting base plate 26. The setting of the mounting base plate 26 facilitates the direct vertical installation of the mobile mechanism on both sides of the production line. The right end of each mounting vertical plate 1 is fixedly connected with two guide rail boxes 2 which are parallel and spaced from top to bottom. The cross section of the guide rail box 2 is C-shaped. The right inner wall of the guide rail box 2 is longitudinally fixedly connected with a main rail 3, and the upper and lower inner walls and the position close to the right opening are longitudinally fixedly connected with a secondary guide rail 4. Each guide rail box 2 is provided with two guide wheel groups, which include two main guide wheels 5, two secondary guide wheels 6 and a fixed frame 7. The two main guide wheels 5 are respectively in rolling contact with the upper and lower ends of the main guide rail 3, and the two secondary guide wheels 6 are respectively in rolling contact with the left sides of the two secondary guide rails 4. The fixed frame 7 is fixedly connected with the wheel frames of the corresponding main guide wheels 5 and secondary guide wheels 6. The right ends of the four guide wheel groups are fixedly connected with a moving plate 8. The eight main guide wheels 5 enable the moving plate 8 to move longitudinally along the guide rail box 2, and the eight secondary guide wheels 6 prevent the moving plate 8 from derailing during the longitudinal movement, thereby ensuring the stable movement of the moving plate 8. The four guide wheel groups are designed to be stable and have good load-bearing capacity, so that the mechanical arm 20 can be easily installed and driven to move flexibly along the production line.

[0025] A driving motor 10 is fixedly installed at the center of the moving plate 8. The output end of the driving motor 10 is located between the two guide rail boxes 2 and is fixedly sleeved with a gear 11. The right ends of the mounting vertical plates 1 are fixedly connected to a longitudinally arranged toothed plate 9. The gear 11 meshes with the upper end of the toothed plate 9. The driving motor 10 is driven by the meshing transmission of the gear 11 and the toothed plate 9, thereby driving the moving plate 8 to automatically move along the guide rail box 2. Two mounting frames 12 that are C-shaped and spaced apart from each other in a top view are fixedly connected to the right end of the moving plate 8. The moving plate 8 and the two mounting frames 12 constitute a mounting frame for mounting an equipment box 15. The front and rear inner walls of the mounting frame 12 are both horizontally provided with mounting grooves 13, and the lower end of each mounting groove 13 is provided with two mounting ports 14. The equipment box 15 is located in the mounting frame, and the front and rear inner walls of the equipment box 15 are both fixedly connected with four rectangularly distributed mounting blocks 16, and the four mounting blocks 16 are distributed and slidably connected in the corresponding mounting grooves 13. Specifically, the installation block 16 can slide in the corresponding installation groove 13, so that the equipment box 15 can also move horizontally in the installation frame 12. A telescopic cylinder 25 arranged horizontally is fixedly installed on the moving plate 8, and the telescopic end of the telescopic cylinder 25 is arranged toward the equipment box 15 and is fixedly connected with a push plate. The setting of the telescopic cylinder 25 can push the equipment box 15 to the right through the push plate, so that each installation block 16 can be moved to the position of the corresponding installation port 14, and the equipment box 15 can be moved downward in the installation frame, so that the equipment box 15 can be easily removed.

[0026] A positioning pin 17 is vertically inserted at the upper end of each installation frame 12 and at the left side of the installation opening 14, and a socket 18 is opened at the upper end of each installation block 16. The lower end of the positioning pin 17 is inserted into the corresponding socket 18. The positioning pin 17 and the socket 18 are arranged so that when the four installation blocks 16 of the equipment box 15 are located in the corresponding installation grooves 13, the positioning pin 17 is inserted into the socket 18 on the corresponding installation block 16 to fix the position of the equipment box 15 so that it cannot move laterally in the installation frame 12. Conversely, the positioning pin 17 can be taken out to restore the mobility of the equipment box 15 in the installation frame 12.

[0027] An equipment slot 19 is provided at the upper end of the equipment box 15, and a mechanical arm 20 is fixedly installed in the equipment slot 19. The mechanical arm 20 is a prior art and is not described in detail here. An installation cavity is provided below the equipment slot 19, and two hydraulic telescopic cylinders 21 are fixedly installed in the installation cavity. The telescopic ends of the two hydraulic telescopic cylinders 21 penetrate the bottom wall of the installation cavity and are fixedly connected to a lifting base plate 22. Four moving wheels 23 distributed in a rectangular shape are installed at the lower end of the lifting base plate 22. A battery is provided in the installation cavity, which can provide power to the two hydraulic telescopic cylinders 21 separately. When the equipment box 15 is fixed on the mounting frame, the two hydraulic telescopic cylinders 21 are in a retracted state, and the lifting base plate 22 and the moving wheels 23 are in a suspended state. In this state, the equipment box 15 can be moved synchronously with the mounting frame through a moving mechanism, so that the mechanical arm 20 can be moved synchronously with the assembly workpiece on the production line, effectively completing long-term and long-distance assembly work.

[0028] The right end of the equipment box 15 is fixedly connected with a handrail 24. When the lifting bottom plate 22 is driven downward by two hydraulic telescopic cylinders 21, the moving wheel 23 contacts the ground, and then each positioning pin 17 is taken out, and the telescopic cylinder 25 is used to push the equipment box 15 to the right, so that the installation block 16 is moved to the position of the corresponding installation port 14. Finally, the hydraulic telescopic cylinder 21 is retracted again, and the handrail 24 can be pulled to stably move the equipment box 15 out of the installation frame, so as to facilitate the direct transfer of the mechanical arm 20 on the equipment box 15, or move it to the maintenance position for maintenance. Compared with the previous disassembly and then consignment, it is more convenient and quick. To install again, just push the equipment box 15 into the installation frame, and align the four installation blocks 16 with the installation port 14, so as to use the hydraulic telescopic cylinder 21 to lift the equipment box 15, manually push the equipment box 15 to the left, so that the installation block 16 enters the installation slot 13, and then insert each positioning pin 17, and the installation of the equipment box 15 can be completed, so as to achieve the effect of convenient and quick replacement of the mechanical arm 20.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent manufacturing equipment set based on industrial robots, comprising a mobile mechanism, a mounting frame and an equipment box (15), characterized in that: The moving mechanism comprises a plurality of longitudinally arranged mounting vertical plates (1), the right ends of each mounting vertical plate (1) being fixedly connected to two guide rail boxes (2) which are parallel to each other and spaced apart from each other, the guide rail box (2) having a C-shaped cross section, a main guide rail (3) being longitudinally fixedly connected to the right inner wall of the guide rail box (2), and a secondary guide rail (4) being longitudinally fixedly connected to the upper and lower inner walls and positions close to the right opening, each guide rail box (2) being provided with two guide wheel groups, the right ends of the four guide wheel groups being fixedly connected to a moving plate (8), a driving motor (10) being fixedly installed at the center position of the moving plate (8), the output end of the driving motor (10) being located between the two guide rail boxes (2) and being fixedly sleeved with a gear (11), and each mounting vertical plate (2) being fixedly connected to the right inner wall of the guide rail box (2). The right end of the plate (1) is fixedly connected with a longitudinally arranged tooth plate (9), the gear (11) is meshed with the upper end of the tooth plate (9), the right end of the movable plate (8) is fixedly connected with two installation frames (12) which are C-shaped in top view and arranged at intervals up and down, the movable plate (8) and the two installation frames (12) constitute a mounting frame, the front and rear inner walls of the installation frame (12) are both horizontally provided with installation grooves (13), and the lower end of each of the installation grooves (13) is provided with two installation openings (14), the equipment box (15) is located in the mounting frame, the front and rear inner walls of the equipment box (15) are both fixedly connected with four rectangularly distributed installation blocks (16), and the four installation blocks (16) are distributed and slidably connected in the corresponding installation grooves (13); An equipment slot (19) is provided at the upper end of the equipment box (15), a mechanical arm (20) is fixedly installed in the equipment slot (19), an installation cavity is provided below the equipment slot (19), two hydraulic telescopic cylinders (21) are fixedly installed in the installation cavity, the telescopic ends of the two hydraulic telescopic cylinders (21) both penetrate the bottom wall of the installation cavity and are fixedly connected to a lifting base plate (22), and four moving wheels (23) distributed in a rectangular shape are installed at the lower end of the lifting base plate (22).

2. According to claim 1, the intelligent manufacturing equipment based on industrial robots is characterized in that: The guide wheel group comprises two main guide wheels (5), two auxiliary guide wheels (6) and a fixed frame (7), the two main guide wheels (5) are respectively in rolling contact with the upper and lower ends of the main guide rail (3), the two auxiliary guide wheels (6) are respectively in rolling contact with the left sides of the two auxiliary guide rails (4), and the fixed frame (7) is fixedly connected to the wheel frames of the corresponding main guide wheels (5) and auxiliary guide wheels (6).

3. According to claim 1, the intelligent manufacturing equipment based on industrial robots is characterized in that: A positioning pin (17) is vertically inserted at the upper end of each installation frame (12) and at the left side of the installation opening (14), and a plug hole (18) is opened at the upper end of each installation block (16), and the lower end of the positioning pin (17) is inserted into the corresponding plug hole (18).

4. The intelligent manufacturing equipment based on industrial robots according to claim 1 is characterized in that: A telescopic cylinder (25) arranged transversely is fixedly mounted on the movable plate (8), and the telescopic end of the telescopic cylinder (25) is arranged toward the equipment box (15) and is fixedly connected to a push plate.

5. The intelligent manufacturing equipment based on industrial robots according to claim 1 is characterized in that: The right end of the equipment box (15) is fixedly connected with a handrail (24).

6. The intelligent manufacturing equipment based on industrial robots according to claim 1 is characterized in that: The lower end of the mounting vertical plate (1) is fixedly connected to a mounting bottom plate (26).

Images