Ceiling production system and its working method

Abstract

This invention provides a ceiling production system and its operating method. The ceiling production system includes a first forming device, a first reversing device, a second forming device, a first edge-sealing device, a second reversing device, and a second edge-sealing device arranged sequentially. The first forming device is used to form two symmetrically arranged first sides of the ceiling. The first reversing device is used to receive the ceiling produced by the first forming device and convey it to the second forming device. The second forming device is used to form two symmetrically arranged second sides of the ceiling. The first edge-sealing device is used to seal the two second sides of the ceiling produced by the second forming device. The second reversing device is used to receive the ceiling produced by the first edge-sealing device and convey it to the second edge-sealing device. The second edge-sealing device is used to seal the two first sides. The ceiling production system has the advantages of high automation, high production efficiency, and good product quality.

Description

Technical Field

[0001] This invention relates to the field of mechanical equipment technology, and more specifically, to a ceiling production system and a method of operating the ceiling production system. Background Technology

[0002] Sound-absorbing rock wool (mineral wool) boards and fiberglass boards are commonly used in suspended ceilings. Currently, the production of sound-absorbing rock wool boards and fiberglass boards mainly includes the following steps: forming the sound-absorbing main material, applying film, edge forming, edge sealing, drying, and packaging. Among these, edge forming, edge sealing, and drying processes are mostly done manually, resulting in low production efficiency. In addition, dust is generated in some processes (such as edge forming), and workers are prone to inhaling this dust, which can affect their health. Furthermore, due to the varying skill levels of different workers, the quality control during production is poor, leading to inconsistent product quality and high production costs. Summary of the Invention

[0003] To address the aforementioned problems, the main objective of this invention is to provide a ceiling production system that is highly automated, efficient, and produces high-quality products.

[0004] Another object of the present invention is to provide a method of operating the above-described ceiling production system.

[0005] To achieve the first objective of this invention, a ceiling production system is provided, comprising a frame and a first forming device, a first reversing device, a second forming device, a first edge sealing device, a second reversing device, and a second edge sealing device mounted on the frame and arranged sequentially. The first forming device forms two symmetrically arranged first sides of the ceiling into a predetermined shape. The first reversing device receives the ceiling produced by the first forming device and conveys it to the second forming device. The second forming device forms two symmetrically arranged second sides of the ceiling into a predetermined shape, with the first and second sides adjacent to each other. The first edge sealing device seals the two second sides of the ceiling produced by the second forming device. The second reversing device receives the ceiling produced by the first edge sealing device and conveys it to the second edge sealing device. The second edge sealing device seals the two first sides.

[0006] As can be seen from the above, the design of the ceiling production system enables automated edge forming and sealing of the ceiling, thereby improving the production efficiency, ensuring the quality of the ceiling, saving labor costs, and also preventing workers from being affected by dust and sealing paint during the production process, thus protecting the health of the workers.

[0007] A preferred embodiment is that the first forming device includes two first forming units arranged in a mirror-symmetrical manner, located on opposite sides of the ceiling. Each first forming unit includes a first cutting mechanism and a first pressing mechanism. The first cutting mechanism is mounted on a frame and includes a first drive module and a first cutting tool. The first drive module can drive the first cutting tool to rotate, and the first cutting tool can form a first side. The first pressing mechanism includes a first pressing roller group, a first support roller group, and a second drive module. In the height direction of the frame, the first pressing roller group is located above the first support roller group. The second drive module is mounted on the first cutting mechanism and can drive the first pressing roller group towards the first support roller group. The support wheel assembly moves; the second forming device includes two second forming units, which are arranged in a mirror-symmetrical manner and located on both sides of the ceiling. Each second forming unit includes a second cutting mechanism and a second pressing mechanism. The second cutting mechanism is mounted on a frame and includes a third drive module and a second cutter. The third drive module can drive the second cutter to rotate, and the second cutter can form the second side. The second pressing mechanism includes a second pressing wheel assembly, a second support wheel assembly, and a fourth drive module. In the height direction, the second pressing wheel assembly is located above the second support wheel assembly. The fourth drive module is mounted on the first cutting mechanism and can drive the second pressing wheel assembly to move towards the second support wheel assembly.

[0008] As can be seen from the above, by designing the first forming device, its two first forming units can simultaneously cut and process the two first sides of the ceiling. The first cutting mechanism of the first forming unit shapes the first side into a predetermined shape using the first tool, and the first clamping mechanism is used to position and support the ceiling during the processing to prevent the ceiling from shifting position during the processing by the first forming unit, thereby ensuring the processing quality of the first forming device. Similarly, by designing the second forming device, its two second forming units can simultaneously cut and process the two second sides of the ceiling. The second cutting mechanism of the second forming unit shapes the second side into a predetermined shape using the second tool, and the second clamping mechanism is used to position and support the ceiling during the processing to prevent the ceiling from shifting position during the processing by the second forming unit, thereby ensuring the processing quality of the second forming device.

[0009] Another preferred embodiment is that the first edge-sealing device includes two first edge-sealing units arranged in a mirror-symmetrical manner, located on opposite sides of the ceiling. Each first edge-sealing unit includes a first coating mechanism and a third pressing mechanism. The first coating mechanism is mounted on a frame and includes a first coating seat for applying coating to the second side. The third pressing mechanism includes a third pressing wheel assembly, a third support wheel assembly, and a fifth drive module. In the height direction of the frame, the third pressing wheel assembly is located above the third support wheel assembly. The fifth drive module is mounted on the first coating mechanism and can drive the third pressing wheel assembly towards the third... The support wheel assembly moves; the second edge sealing device includes two second edge sealing units, which are arranged in a mirror symmetrical manner and are located on both sides of the ceiling. Each second edge sealing unit includes a second coating mechanism and a fourth pressing mechanism. The second coating mechanism is mounted on the frame and includes a second coating seat, which can perform coating edge sealing on the first side. The fourth pressing mechanism includes a fourth pressing wheel assembly, a fourth support wheel assembly, and a sixth drive module. In the height direction, the fourth pressing wheel assembly is located above the fourth support wheel assembly. The sixth drive module is mounted on the second coating mechanism and can drive the fourth pressing wheel assembly to move towards the third support wheel assembly.

[0010] As can be seen from the above, the design of the first edge sealing device enables its two first edge sealing units to simultaneously seal the two second sides of the ceiling. The first coating mechanism of the first edge sealing unit applies edge sealing material to the second side through the first coating seat, and the third pressing mechanism is used to position and support the ceiling during the processing to prevent the ceiling from shifting position during the processing of the ceiling by the first edge sealing unit, thereby ensuring the processing quality of the first edge sealing unit. Similarly, the design of the second edge sealing unit enables its two second edge sealing units to simultaneously seal the two first sides. The second coating mechanism of the second edge sealing unit applies edge sealing material to the first side through the second coating seat, and the fourth pressing mechanism is used to position and support the ceiling during the processing to prevent the ceiling from shifting position during the processing of the ceiling by the second edge sealing unit, thereby ensuring the processing quality of the second edge sealing unit.

[0011] Another preferred embodiment is that the first reversing device includes a first belt conveying unit and a first reversing unit. The first belt conveying unit can sequentially move the ceiling to the first forming device and the first reversing unit. The first reversing unit includes a first support, a first roller group, a first drive mechanism, and a second drive mechanism. The first roller group is mounted on the first support, and the first drive mechanism can drive the first roller of the first roller group to rotate. The second drive mechanism is mounted on the frame and can drive the first support to move in the height direction of the frame. At least a portion of the first roller can move above the first belt conveying unit. The second reversing device includes a second belt conveying unit and a second reversing unit. The unit comprises a first reversing unit that can transfer the ceiling to a second belt conveyor unit, which in turn can sequentially transfer the ceiling to a second forming device, a first edge sealing device, and a second reversing unit. The second reversing unit includes a second support, a second roller group, a third drive mechanism, and a fourth drive mechanism. The second roller group is mounted on the second support, the third drive mechanism can drive the second roller of the second roller group to rotate, and the fourth drive mechanism is mounted on the frame and can drive the second support to move in the height direction. At least a portion of the second roller can move above the second belt conveyor unit, and the second reversing unit can transfer the ceiling to the second edge sealing device.

[0012] As can be seen from the above, the first reversing device is used to change the angle of the first and second sides of the ceiling relative to the direction of travel of the ceiling, so that when the ceiling moves to the second forming device, the second side of the ceiling can be positioned directly opposite the second cutter. At the same time, the setting of the first reversing device can also change the direction of travel of the ceiling, so as to make the structural design of the ceiling production system more reasonable. Similarly, the second reversing device is used to change the angle of the first and second sides of the ceiling relative to the direction of travel of the ceiling, so that when the ceiling moves to the second edge sealing device, the first side of the ceiling can be positioned directly opposite the second coating seat. At the same time, the setting of the second reversing device can also change the direction of travel of the ceiling, so as to make the structural design of the ceiling production system more reasonable.

[0013] A further option is that the ceiling production system also includes a first material transfer device and a second edge sealing device for transferring the ceiling to the first material transfer device.

[0014] As can be seen from the above, the first material transfer device is used to transfer the ceiling after the edge forming and sealing treatment to the next level of equipment or the next work station for further processing.

[0015] A further proposed solution is to include a drying unit in the ceiling production system, with a first transfer device used to transfer the ceiling panels to the drying unit.

[0016] As can be seen above, the drying device is used to dry the ceiling after the edge sealing process is completed, so as to accelerate the curing of the edge sealing material.

[0017] A further proposed solution is to include a second transfer device in the ceiling production system, with the drying device used to transfer the ceiling to the second transfer device.

[0018] As can be seen from the above, the second material transfer device is used to transfer the ceiling that has completed the drying process in the drying device to the next stage equipment and the next workstation for further processing.

[0019] A further embodiment is that the first material transfer device includes a first lifting platform and a first drive unit. The first lifting platform includes a third support, a third roller group, and a fifth drive mechanism. The first drive unit can drive the third support to move in the height direction of the frame. The third roller group is mounted on the third support. The fifth drive mechanism can drive the third roller of the third roller group to rotate. The second material transfer device includes a second lifting platform and a second drive unit. The second lifting platform includes a fourth support, a fourth roller group, and a sixth drive mechanism. The second drive unit can drive the fourth support to move in the height direction. The fourth roller group is mounted on the fourth support. The sixth drive mechanism can drive the fourth roller on the fourth roller group to rotate.

[0020] As can be seen from the above, the design of the first material transfer device allows a piece of ceiling panel to be moved into the corresponding position in the drying device after the edge forming and sealing are completed, so as to dry as many ceiling panels as possible at the same time. The design of the second material transfer device allows the ceiling panel to be removed from the corresponding position in the drying device and transferred to the next level of equipment or the next workstation for further processing after the drying process is completed.

[0021] A further proposed solution is that the drying device includes multiple conveying units distributed along the height of the frame. A first lifting platform can move the ceiling to any one of the conveying units, and a second lifting platform can receive the ceiling processed by any one of the conveying units.

[0022] As can be seen from the above, by setting up the drying device, the drying device can dry multiple ceiling panels at the same time, thereby greatly improving production efficiency and ensuring that the edge sealing coating can be completely cured so that the ceiling can be directly processed into the next process.

[0023] To achieve the second objective of this invention, the present invention provides a method for operating a ceiling production system, wherein the ceiling production system is the aforementioned ceiling production system, and the method includes: when the ceiling is transferred to a first forming device, the first forming device forms two first side surfaces into predetermined shapes; a first reversing device conveys the ceiling after the first side surface forming process to a second forming device; when the ceiling is transferred to the second forming device, the second forming device forms two second side surfaces into predetermined shapes; after the second side surface forming process is completed, the ceiling is transferred to a first edge sealing device, and when the ceiling is transferred to the first edge sealing device, the first edge sealing device performs edge sealing processing on the two second side surfaces; a second reversing device conveys the ceiling after the second side surface edge sealing processing to the second edge sealing device; when the ceiling is transferred to the second edge sealing device, the second edge sealing device performs edge sealing processing on the two first side surfaces.

[0024] As can be seen from the above, the automated processing of ceilings through a ceiling production system can effectively improve production efficiency, ensure the quality of ceiling production, reduce labor costs, improve the working environment, and protect the health of workers. Attached Figure Description

[0025] Figure 1 This is a structural diagram of the first omitted component of an embodiment of the ceiling production system of the present invention.

[0026] Figure 2 This is a structural diagram of the second omitted component of an embodiment of the ceiling production system of the present invention.

[0027] Figure 3 This is a structural diagram of the first molding unit in an embodiment of the ceiling production system of the present invention.

[0028] Figure 4 This is a structural diagram of the third omitted component of an embodiment of the ceiling production system of the present invention.

[0029] Figure 5 This is a structural diagram of the first reversing unit in an embodiment of the ceiling production system of the present invention.

[0030] Figure 6 This is a structural diagram of the fourth component of the ceiling production system embodiment of the present invention, with some components omitted.

[0031] Figure 7 This is a structural diagram of the first edge-sealing unit in an embodiment of the ceiling production system of the present invention.

[0032] Figure 8 This is a structural diagram of the first coating mechanism in an embodiment of the ceiling production system of the present invention.

[0033] Figure 9 This is a structural diagram of the fourth component of the ceiling production system embodiment of the present invention, with some components omitted.

[0034] Figure 10 This is a structural diagram of the first material transfer device of the ceiling production system embodiment of the present invention, with some components omitted.

[0035] Figure 11 This is a structural diagram of the drying device of an embodiment of the ceiling production system of the present invention, with some components omitted.

[0036] The present invention will be further described below with reference to the accompanying drawings and embodiments. Detailed Implementation

[0037] Ceiling production system example

[0038] Reference Figure 1 The ceiling production system 100 includes a frame 101, a first forming device 1, a first reversing device 2, a second forming device 3, a first edge sealing device 4, a second reversing device 5, a second edge sealing device 6, a first material transfer device 7, a drying device 8, and a second material transfer device 9. Along the conveying direction of the ceiling 100 to the ceiling 102, the first forming device 1, the first reversing device 2, the second forming device 3, the first edge sealing device 4, the second reversing device 5, the second edge sealing device 6, the first material transfer device 7, the drying device 8, and the second material transfer device 9 are sequentially distributed.

[0039] Combination Figure 2 The frame 101 has a guide platform 1011, which is used to correctly guide the ceiling 102 to the first forming device 1. The guide platform 1011 has two sets of limiting guide wheels 1012, which are distributed along a first horizontal direction. Multiple guide wheels in each set are distributed along the traveling direction of the ceiling 102. The rotation axis of the guide wheels is parallel to the height direction of the frame 101. The first horizontal direction, the height direction, and the traveling direction of the ceiling 102 are mutually perpendicular. When the ceiling 102 is placed on the guide platform 1011, the two sets of limiting guide wheels 1012 are located on opposite sides of the ceiling 102. Preferably, the guide wheels of one set are adjacent to one first side of the ceiling 102 to ensure that the ceiling 102 is moved to the first forming device 1 according to the set position.

[0040] The first forming device 1 is used to form two symmetrically arranged first sides of the ceiling 102 into a predetermined shape. The first forming device 1 includes two first forming units 11, which are distributed along a first horizontal direction and arranged in a mirror-symmetrical manner, so that when the ceiling 102 is moved to the first forming device 1, the two first forming units 11 are located on opposite sides of the ceiling 102. In addition, the spacing between the two first forming units 11 is adjustable, so that the first forming device 1 can perform edge forming on ceilings 102 of different sizes and specifications, thereby expanding the applicability of the ceiling production system 100.

[0041] Combination Figure 3 Preferably, the first molding unit 11 includes a first sliding seat 111, a second sliding seat 112, a first adjusting mechanism 113, a first cutting mechanism 114, and a first pressing mechanism 115. A first guide rail is provided on the frame 101, extending along a first horizontal direction. The first sliding seat 111 is slidably mounted on the first guide rail along its extension direction. A second guide rail is provided on the first sliding seat 111, extending along a height direction. Furthermore, a first locking member 1111 is provided on the first sliding seat 111 to fix the first sliding seat 111 on the first guide rail, thereby preventing the position of the first molding unit 11 from changing during operation and ensuring the molding quality of the ceiling 102 by the first molding unit 11.

[0042] The second sliding seat 112 is slidably mounted on the second guide rail along the extension direction of the second guide rail; the first adjusting mechanism 113 is mounted on the first sliding seat 111, and the first adjusting mechanism 113 is used to adjust the position of the second sliding seat 112 on the second guide rail, thereby enabling the first forming device 1 to be applicable to ceilings 102 of different thicknesses, so as to expand the applicability of the ceiling production system 100. Preferably, the first adjusting mechanism 113 includes a first lead screw 1131 and a first adjusting handwheel 1132. The first lead screw 1131 extends along the height direction and is threadedly connected to the second sliding seat 112. The first adjusting handwheel 1132 is connected to the end of the first lead screw 1131 to drive the first lead screw 1131 to rotate, thereby causing the first lead screw 1131 to drive the second sliding seat 112 to slide along the second guide rail.

[0043] The first cutting mechanism 114 includes a first drive module 1141 and a first cutting tool 1142. The first drive module 1141 is mounted on the second sliding seat 112. The output end of the second drive module 1153 is connected to the first cutting tool 1142 to drive the first cutting tool 1142 to rotate around its own rotation axis. The rotation axis of the first cutting tool 1142 is parallel to the height direction. The first cutting tool 1142 is used to process the first side of the ceiling 102, so that the first side is shaped into a predetermined shape. Preferably, the first drive module 1141 is a motor.

[0044] Furthermore, the first molding device 1 also includes a first dust collection unit, which includes a first pipe 12 and a first negative pressure generating mechanism. The first pipe 12 has a first adsorption branch pipe at the first cutter 1142 of each first molding unit 11, with the intake port of the first adsorption branch pipe facing the first cutter 1142. The intake end of the first negative pressure generating mechanism is connected to the exhaust port of the first pipe 12, enabling the first negative pressure generating mechanism to extract and recover the dust generated during the operation of the first molding unit 11 through the first pipe 12, thereby preventing dust from dispersing inside the frame 101 or into the factory, thus protecting the health of the workers.

[0045] The first pressing mechanism 115 includes a first pressing wheel assembly 1151, a first support wheel assembly 1152, and a second drive module 1153. In the height direction, the first pressing wheel assembly 1151 is located directly above the first support wheel assembly 1152, such that when the ceiling 102 moves to the first forming unit 11, the first pressing wheel assembly 1151 is located below the ceiling 102, and the first support wheel assembly 1152 is located below the ceiling 102 and adjacent to the ceiling 102. The second drive module 1153 is mounted on the second sliding seat 112. The output end of the second drive module 1153 is connected to the first pressing wheel assembly 1151, enabling the second drive module 1153 to drive the first pressing wheel assembly 1151 to move in the height direction. This allows the first pressing wheel assembly 1151 to press against the ceiling 102 during processing by the first forming unit 11, cooperating with the first support wheel assembly 1152 to position the ceiling 102 and prevent it from jumping in the height direction, thus ensuring the processing accuracy and quality of the first forming unit 11. Furthermore, the first pressing wheel assembly 1151 and the first support wheel assembly 1152 also make the movement of the ceiling 102 during processing smoother, preventing the ceiling 102 from being stuck in a certain position during processing. Preferably, the second drive module 1153 is a cylinder.

[0046] Combination Figure 4The first reversing device 2 is used to receive the ceiling 102 processed by the first forming device 1 and transport the ceiling 102 to the second forming device 3. Furthermore, the first reversing device 2 is used to change the angle of the ceiling 102 relative to its traveling direction, i.e., to change the traveling direction of the ceiling 102, so that when the ceiling 102 is moved to the second forming device 3, the second forming device 3 can process the two symmetrically arranged second sides of the ceiling 102. In addition, the arrangement of the first reversing device 2 also makes the structural layout of the ceiling production system 100 more rational.

[0047] In this embodiment, the first reversing device 2 includes a first belt conveying unit 21 and a first reversing unit 22. The first belt conveying unit 21 is mounted on the frame 101 and is used to move the ceiling 102 sequentially from the guide table 1011 to the first forming unit 11 and the first reversing unit 22. The first belt conveying unit 21 includes a first transmission belt group 211 and a first motor 212. The first motor 212 is used to drive the first transmission belt group 211 to rotate, so as to move the ceiling 102 placed on the first transmission belt group 211.

[0048] Combination Figure 5 The first reversing unit 22 includes a first support 221, a first roller group 222, a first drive mechanism 223, and a second drive mechanism 224. The first support 221 is rectangular in shape. The first roller group 222 is mounted on the first support 221 and includes multiple first rollers. The multiple first rollers are mounted on the first support 221 around their own rotation axes, and all of the multiple first rollers are parallel to the first conveying direction of the first belt conveying unit 8221. The first drive mechanism 223 is mounted on the first support 221 and is used to drive the first rollers of the first roller group 222 to rotate. Preferably, the multiple first rollers are linked by a transmission belt or chain, and one of the multiple first rollers is provided with a first pulley. The first drive mechanism 223 is preferably a motor, and the output shaft of the motor is provided with a second pulley. A transmission belt is provided between the first pulley and the second pulley, so that the first drive mechanism 223 can drive each first roller to rotate. The second drive mechanism 224 is mounted on the frame 101. The second drive mechanism 224 drives the first support 221 to move in the height direction, causing at least a portion of the first roller to move above the first belt conveyor unit 21, thereby pushing the ceiling 102 away from the first belt conveyor unit and conveying the ceiling 102 to the second forming device 3. Preferably, the second drive mechanism 224 includes four first cylinders, the piston rods of which are respectively connected to the four corners of the first support 221.

[0049] Combination Figure 6The second forming device 3 is used to form two symmetrically arranged second sides of the ceiling 102 into a predetermined shape, wherein the first and second sides of the ceiling 102 are adjacent. The second forming device 3 includes two second forming units 31, which are distributed along a second horizontal direction and arranged in a mirror-symmetrical manner, such that when the ceiling 102 is moved to the second forming device 3, the two second forming units 31 are located on opposite sides of the ceiling 102. Furthermore, the spacing between the two second forming units 31 is adjustable, enabling the second forming device 3 to perform edge forming on ceilings 102 of different sizes, thereby expanding the applicability of the ceiling production system 100. The second horizontal direction is preferably perpendicular to the first horizontal direction and also perpendicular to the height direction.

[0050] The structure of the second molding device 3 is basically the same as that of the first molding device 1. Preferably, the second molding unit 31 includes a third sliding seat 311, a fourth sliding seat 312, a second adjusting mechanism 313, a second cutting mechanism 314, and a second pressing mechanism 315. A third guide rail is provided on the frame 101, and the third guide rail extends along the second horizontal direction. The third sliding seat 311 is slidably mounted on the third guide rail along the extension direction of the third guide rail. A fourth guide rail is provided on the third sliding seat 311, and the fourth guide rail extends along the height direction. In addition, a second locking member is provided on the third sliding seat 311 to fix the third sliding seat 311 on the third guide rail, so as to prevent the position of the second molding unit 31 from changing during the operation of the second molding unit 31, thereby ensuring the molding quality of the ceiling 102 by the second molding unit 31.

[0051] The fourth sliding seat 312 is slidably mounted on the fourth guide rail along its extension direction. The second adjusting mechanism 313 is mounted on the third sliding seat 311. The second adjusting mechanism 313 is used to adjust the position of the fourth sliding seat 312 on the fourth guide rail, thereby enabling the second forming device 3 to be applicable to ceilings 102 of different thicknesses, thus expanding the applicability of the ceiling production system 100. Preferably, the second adjusting mechanism 313 includes a second lead screw and a second adjusting handwheel. The second lead screw extends along the height direction and is threadedly connected to the fourth sliding seat 312. The second adjusting handwheel is connected to the end of the second lead screw to drive it to rotate, thereby causing the second lead screw to drive the fourth sliding seat 312 to slide along the fourth guide rail.

[0052] The second cutting mechanism 314 includes a third drive module and a second cutting tool. The third drive module is mounted on a fourth sliding seat 312. The output end of the third drive module is connected to the second cutting tool to drive the second cutting tool to rotate around its own rotation axis. The rotation axis of the second cutting tool is parallel to the height direction. The second cutting tool is used to process the second side of the ceiling 102 to shape the second side into a predetermined shape. Preferably, the second drive module 1153 uses a motor.

[0053] Furthermore, the second molding device 3 also includes a second dust collection unit, which includes a second pipe and a second negative pressure generating mechanism. A second suction pipe is provided at the second cutter of each second molding unit 31, with the suction port of the second suction pipe facing the second cutter. The suction end of the second negative pressure generating mechanism is connected to the exhaust port of the second pipe, enabling the second negative pressure generating mechanism to extract and recover the dust generated during the operation of the first molding unit 11 through the second pipe, thereby preventing dust from dispersing within the frame 101 or into the factory, thus protecting the health of the workers.

[0054] The second pressing mechanism 315 includes a second pressing wheel assembly 3151, a second support wheel assembly 3152, and a fourth drive module 3153. In the height direction, the second pressing wheel assembly 3151 is located directly above the second support wheel assembly 3152, so that when the ceiling 102 moves to the second forming unit 31, the second pressing wheel assembly 3151 is located below the ceiling 102, and the second support wheel assembly 3152 is located below the ceiling 102 and adjacent to the ceiling 102. The fourth drive module 3153 is mounted on the fourth sliding seat 312. The output end of the fourth drive module 3153 is connected to the second pressing wheel group 3151, enabling the fourth drive module 3153 to drive the second pressing wheel group 3151 to move in the height direction. This allows the second pressing wheel group 3151 to press firmly against the ceiling 102 when the second forming unit 31 processes the ceiling 102, cooperating with the second support wheel group 3152 to position the ceiling 102 and prevent it from jumping in the height direction, thus ensuring the processing accuracy and quality of the second forming unit 31. Furthermore, the second pressing wheel group 3151 and the second support wheel group 3152 also make the movement of the ceiling 102 during processing smoother, preventing the ceiling 102 from being stuck in a certain position during processing. Preferably, the fourth drive module 3153 is a cylinder.

[0055] Combination Figure 7The first edge-sealing device 4 is used to seal the two second sides of the ceiling 102 processed by the second forming device 3. The first edge-sealing device 4 includes two first edge-sealing units 40, which are distributed along the second horizontal direction and arranged in a mirror-symmetrical manner, so that when the ceiling 102 is moved to the first edge-sealing device 4, the two first edge-sealing units 40 are located on both sides of the ceiling 102. In addition, the spacing between the two first edge-sealing units 40 is adjustable, so that the first edge-sealing device 4 can seal the second sides of ceilings 102 of different sizes, thereby expanding the applicability of the ceiling production system 100.

[0056] Preferably, the first edge-sealing unit 40 includes a fifth sliding seat 41, a sixth sliding seat 42, a third adjusting mechanism 43, a first coating mechanism 44, and a third pressing mechanism 45. A fifth guide rail is provided on the frame 101, extending along a second horizontal direction. The fifth sliding seat 41 is slidably mounted on the fifth guide rail along its extension direction, and a sixth guide rail is provided on the fifth sliding seat 41, extending along a height direction. Furthermore, a third locking member 411 is provided on the fifth sliding seat 41 to fix the fifth sliding seat 41 to the fifth guide rail, thereby preventing the position of the first edge-sealing unit 40 from changing during operation and ensuring the quality of the edge-sealing treatment of the ceiling 102 by the first edge-sealing unit 40.

[0057] The sixth sliding seat 42 is slidably mounted on the sixth guide rail along the extension direction of the sixth guide rail; the third adjustment mechanism 43 is mounted on the fifth sliding seat 41, and the third adjustment mechanism 43 is used to adjust the position of the sixth sliding seat 42 on the sixth guide rail, thereby enabling the first edge sealing device 4 to be applicable to ceilings 102 of different thicknesses, so as to expand the applicability of the ceiling production system 100. Preferably, the third adjustment mechanism 43 includes a third lead screw 431 and a third adjustment handwheel 432. The third lead screw 431 extends along the height direction and is threadedly connected to the sixth sliding seat 42. The third adjustment handwheel 432 is connected to the end of the third lead screw 431 to drive the third lead screw 431 to rotate, thereby causing the third lead screw 431 to drive the sixth sliding seat 42 to slide along the sixth guide rail.

[0058] Combination Figure 8The first coating mechanism 44 includes a first coating holder 441, a first flow control module 442, and a first flow adjustment component 443. The first coating holder 441 includes a first base 4411, a first fixed plate 4412, and a first movable plate 4413. The first fixed plate 4412 is fixedly mounted on the first base 4411, and the first movable plate 4413 is slidably mounted on the first base 4411. The first flow control module 442 is used to control the movement of the first movable plate 4413 relative to the first fixed plate 4412, thereby controlling the flow rate of the sealing coating flowing out of the first coating holder 441. The first flow control module 442 includes a first drive source 4421 and a first elastic element 4422. The first drive source 4421 is mounted on the sixth sliding seat 42. The two ends of the first elastic element 4422 are respectively connected to the drive end of the first drive source 4421 and the first movable plate 4413, so that the first drive source 4421 can drive the first movable plate 4413 to move relative to the first fixed plate 4412 through the first elastic element 4422. Preferably, the first drive source 4421 is a cylinder. The first flow adjustment component 443 is mounted on the first seat 4411 and is used to adjust the flow rate of the edge sealing paint entering the first seat 4411. When the second side of the ceiling 102 passes the first paint seat 441, the edge sealing paint flows out from the gap between the first fixed plate 4412 and the first movable plate 4413 and adheres to the second side.

[0059] Furthermore, the first coating mechanism 44 also includes a first contour scraper 46, which is located at the downstream end of the first coating seat 441. The first contour scraper 46 can be attached to the second side of the ceiling 102 to spread the edge sealing coating evenly on the second side and ensure the edge sealing quality of the first edge sealing unit 40.

[0060] The third pressing mechanism 45 includes a third pressing wheel group 451, a third support wheel group 452, and a fifth drive module 453. In the height direction, the third pressing wheel group 451 is located directly above the third support wheel group 452, so that when the ceiling 102 moves to the first edge sealing unit 40, the third pressing wheel group 451 is located below the ceiling 102, and the third support wheel group 452 is located below the ceiling 102 and adjacent to the ceiling 102. The fifth drive module 453 is mounted on the sixth sliding seat 42. The output end of the fifth drive module 453 is connected to the third pressing wheel group 451, enabling the fifth drive module 453 to drive the third pressing wheel group 451 to move in the height direction. This allows the third pressing wheel group 451 to press against the ceiling 102 when the first edge sealing unit 40 processes the ceiling 102, cooperating with the third support wheel group 452 to position the ceiling 102 and prevent the processed ceiling 102 from jumping in the height direction, ensuring the processing accuracy and quality of the first edge sealing unit 40. Furthermore, the third pressing wheel group 451 and the third support wheel group 452 also make the movement of the ceiling 102 during processing smoother, preventing the ceiling 102 from being stuck in a certain position during processing. Preferably, the fifth drive module 453 is a cylinder.

[0061] Preferably, the first edge sealing device 4 further includes a first paint recycling unit, which includes two first recycling trays 47, each corresponding to one of the two first edge sealing units 40, and one first recycling tray 47 is located below a corresponding first paint seat 441 to recycle excess edge sealing paint.

[0062] The second reversing device 5 has a structure basically the same as the first reversing device 2. The second reversing device 5 is used to receive the ceiling 102 conveyed by the first reversing unit 22 and to convey the ceiling 102 to the second edge sealing device 6. Furthermore, the second reversing device 5 is used to change the angle of the ceiling 102 relative to the direction of travel of the ceiling 102, and to change the direction of travel of the ceiling 102, so that when the ceiling 102 is moved to the second edge sealing device 6, the second edge sealing device 6 can process the two symmetrically arranged first sides of the ceiling 102. In addition, the arrangement of the second reversing device 5 can also make the structural layout of the ceiling production system 100 more reasonable.

[0063] In this embodiment, the second reversing device 5 includes a second belt conveying unit 8251 and a second reversing unit 52. The second belt conveying unit 8251 is mounted on the frame 101. The second conveying direction of the second belt conveying unit 8251 is perpendicular to the first conveying direction. Multiple first rollers are distributed along the second conveying direction, and the second horizontal direction is perpendicular to the second conveying direction. The second belt conveying unit 8251 is used to sequentially transfer the ceiling 102 to the second forming device 3, the first edge sealing device 4, and the second reversing unit 52. The second belt conveying unit 8251 includes a second transmission belt group 511 and a second motor 512. The second motor 512 is used to drive the second transmission belt group 511 to rotate, so as to move the ceiling 102 placed on the second transmission belt group 511.

[0064] The second reversing unit 52 includes a second support, a second roller group, a third drive mechanism, and a fourth drive mechanism. The second support is rectangular in shape. The second roller group is mounted on the second support and includes multiple second rollers. The multiple second rollers are mounted on the second support around their own rotation axes. The multiple second rollers are parallel to the second conveying direction and distributed along the first conveying direction. The third drive mechanism is mounted on the second support and is used to drive the second rollers of the second roller group to rotate. Preferably, the multiple second rollers are linked by a transmission belt or chain. One of the multiple second rollers is provided with a third pulley. The third drive mechanism is preferably a motor, and the output shaft of the motor is provided with a fourth pulley. A transmission belt is provided between the third pulley and the fourth pulley, so that the third drive mechanism can drive each second roller to rotate. A fourth drive mechanism is mounted on the frame 101. This mechanism drives the second support to move in the height direction, causing at least a portion of the second roller to move above the second belt conveyor unit 51, thereby pushing the ceiling panel 102 away from the second belt conveyor unit and conveying it to the second edge sealing device 6. Preferably, the fourth drive mechanism includes four second cylinders, with the piston rods of each cylinder connected to one of the four corners of the second support.

[0065] The second edge-sealing device 6 is used to seal the two first sides of the ceiling 102. The second edge-sealing device 6 includes two second edge-sealing units 60 and a third conveyor unit 61. The two second edge-sealing units 60 are distributed along a first horizontal direction and arranged in a mirror-symmetrical manner, so that when the ceiling 102 is moved to the second edge-sealing device 6, the two second edge-sealing units 60 are located on opposite sides of the ceiling 102. Furthermore, the distance between the two second edge-sealing units 60 is adjustable, allowing the second edge-sealing device 6 to seal the second sides of ceilings 102 of different sizes, thereby expanding the applicability of the ceiling production system 100.

[0066] The structure of the second edge-sealing unit 60 is basically the same as that of the first edge-sealing unit 40. Preferably, the second edge-sealing unit 60 includes a seventh sliding seat, an eighth sliding seat, a fourth adjusting mechanism, a second coating mechanism, and a fourth pressing mechanism. A seventh guide rail is provided on the frame 101, extending along a first horizontal direction. The seventh sliding seat is slidably mounted on the seventh guide rail along its extension direction. An eighth guide rail is provided on the seventh sliding seat, extending along a height direction. In addition, a fourth locking member is provided on the seventh sliding seat to fix the seventh sliding seat on the seventh guide rail, so as to prevent the position of the second edge-sealing unit 60 from changing during operation, thereby ensuring the edge-sealing quality of the second edge-sealing unit 60 on the ceiling 102.

[0067] The eighth sliding seat is slidably mounted on the eighth guide rail along its extension direction. A fourth adjustment mechanism is mounted on the seventh sliding seat and is used to adjust the position of the eighth sliding seat on the eighth guide rail, thereby enabling the second edge-sealing device 6 to be applicable to ceilings 102 of different thicknesses, thus expanding the applicability of the ceiling production system 100. Preferably, the fourth adjustment mechanism includes a fourth lead screw and a fourth adjustment handwheel. The fourth lead screw extends along the height direction and is threadedly connected to the eighth sliding seat. The fourth adjustment handwheel is connected to the end of the fourth lead screw to drive it to rotate, thereby causing the fourth lead screw to drive the eighth sliding seat to slide along the eighth guide rail.

[0068] The second coating mechanism includes a second coating holder, a second flow control module, and a second flow adjustment component. The second coating holder includes a second base body, a second fixed plate, and a second movable plate. The second fixed plate is fixedly mounted on the second base body, and the second movable plate is slidably mounted on the second base body. The second flow control module controls the movement of the second movable plate relative to the second fixed plate, thereby controlling the flow rate of the edge-sealing coating exiting the second coating holder. The second flow control module includes a second drive source and a second elastic element. The second drive source is mounted on an eighth sliding seat, and the two ends of the second elastic element are respectively connected to the drive end of the second drive source and the second movable plate, so that the second drive source can drive the second movable plate to move relative to the second fixed plate through the second elastic element. Preferably, the second drive source is a cylinder. The second flow adjustment component is mounted on the second base body and is used to adjust the flow rate of the edge-sealing coating entering the second base body. When the first side of the ceiling 102 passes the second coating holder, the edge-sealing coating flows out from the gap between the second fixed plate and the second movable plate and adheres to the first side.

[0069] Furthermore, the second coating mechanism also includes a second contour scraper, which is located at the downstream end of the second coating seat. The second contour scraper can be attached to the first side of the ceiling 102 to spread the edge sealing coating evenly on the first side, thereby ensuring the edge sealing quality of the second edge sealing unit 60.

[0070] The fourth pressing mechanism includes a fourth pressing wheel group, a fourth support wheel group, and a sixth drive module. In the height direction, the fourth pressing wheel group is located directly above the fourth support wheel group, so that when the ceiling 102 moves to the second edge-sealing unit 60, the fourth pressing wheel group is below the ceiling 102, and the fourth support wheel group is below and adjacent to the ceiling 102. The sixth drive module is mounted on the eighth sliding seat, and its output end is connected to the fourth pressing wheel group, enabling the sixth drive module to drive the fourth pressing wheel group to move in the height direction. This ensures that when the second edge-sealing unit 60 processes the ceiling 102, the fourth pressing wheel group presses against the ceiling 102 to cooperate with the fourth support wheel group in positioning the ceiling 102, preventing the processed ceiling 102 from jumping in the height direction and ensuring the processing accuracy and quality of the second edge-sealing unit 60. Furthermore, the fourth pressing wheel group and the fourth support wheel group also make the movement of the ceiling 102 smoother during processing, preventing the ceiling 102 from being stuck in a certain position during processing. Preferably, the sixth drive module is a cylinder.

[0071] The third belt conveyor unit 61 is mounted on the frame 101. The third conveying direction of the third belt conveyor unit 61 is parallel to the first conveying direction. The third belt conveyor unit 61 includes a third drive belt group 611 and a third motor 612. The third motor 612 is used to drive the third drive belt group 611 to rotate, so as to move the ceiling 102 placed on the third drive belt group 611. The third belt conveyor unit 61 is used to sequentially transfer the ceiling 102 conveyed by the second reversing unit 52 to the second edge sealing unit 60 and the first material transfer device 7.

[0072] Preferably, the second edge sealing device 6 further includes a second paint recycling unit, which includes two second recycling trays, each corresponding to one of the two second edge sealing units 60, and one second recycling tray is located below a corresponding second paint seat to recycle excess edge sealing paint.

[0073] Combination Figure 10 The first material transfer device 7 includes a second frame 71, a first lifting platform 72, and a first drive unit 73. The second frame 71 has a feed inlet 711. In the height direction, the position height of the feed inlet 711 is the same as the position height of the third belt conveyor unit 61. Along the third conveying direction, the feed inlet 711 is located at the downstream end of the second edge sealing device 6, so that the ceiling 102 conveyed by the third belt conveyor unit 61 can be transferred to the first lifting platform 72 through the feed inlet 711.

[0074] The first lifting platform 72 includes a third support 721, a third roller shaft group 722, and a fifth drive mechanism 723. The third support 721 is square-shaped. The third roller shaft group 722 is mounted on the third support 721 and includes multiple third roller shafts. The multiple third roller shafts are mounted on the third support 721 around their own rotation axes. The multiple third roller shafts are parallel to the first horizontal direction and distributed along the third conveying direction. The fifth drive mechanism 723 is mounted on the third support 721 and is used to drive the rotation of the third roller shafts of the third roller shaft group 722. Preferably, the multiple third roller shafts are linked by a conveyor belt or chain. One of the multiple third roller shafts is provided with a fifth pulley. The fifth drive mechanism 723 is preferably a motor, and the output shaft of the motor is provided with a sixth pulley. A transmission belt is provided between the fifth pulley and the sixth pulley, so that the fifth drive mechanism 723 can drive each third roller shaft to rotate.

[0075] The first drive unit 73 is used to drive the first lifting platform 72 to move in the height direction. Preferably, the first drive unit 73 includes four fifth lead screws 731 and a third drive source 732. The four fifth lead screws 731 are respectively arranged at the four corners of the third bracket 721 and are respectively threaded to the third bracket 721. Each fifth lead screw 731 has a seventh pulley at one end. The multiple seventh pulleys are linked together by a transmission belt. The third drive source 732 is mounted on the second frame 71. The third drive source 732 is preferably a motor. The output shaft of the motor is provided with an eighth pulley. The eighth pulley is linked with the seventh pulley through a transmission belt, so that the third drive source 732 can drive each fifth lead screw 731 to rotate, thereby driving the first lifting platform 72 to move up and down in the height direction.

[0076] Combination Figure 11 The drying device 8 includes a housing 81 and a multi-layer conveyor unit 82. The multi-layer conveyor unit 82 is disposed inside the housing 81 and is distributed along the height direction of the frame 101. The conveyor unit 82 can be a belt conveyor unit 82 or a chain conveyor unit 82. The first lifting platform 72 can move the ceiling 102 to any layer of the conveyor unit 82. The housing 81 is equipped with a heating unit and a dehumidifying unit. The heating unit is used to dry the edge sealing coating of the ceiling 102, and the dehumidifying unit is used to reduce heat loss, remove moisture from the housing 81, and improve the overall operating efficiency of the drying device 8.

[0077] The structure of the second transfer device 9 is basically the same as that of the first transfer device 7. The second transfer device 9 includes a third frame 91, a second lifting platform 92, and a second drive unit 93. The third frame 91 has a discharge port 911. The second transfer device 9 is located at the downstream end of the drying device 8, so that the second lifting platform 92 can receive the ceiling 102 processed by any layer of the conveying unit 82 and transfer the ceiling 102 from the discharge port 911 to the next level of equipment or the next level of workstation for further processing.

[0078] The second lifting platform 92 includes a fourth support, a fourth roller shaft group, and a sixth drive mechanism. The fourth support is rectangular in shape. The fourth roller shaft group is mounted on the fourth support and includes multiple fourth roller shafts. These multiple fourth roller shafts are mounted on the fourth support around their own rotation axes and are parallel to a first horizontal direction. The multiple fourth roller shafts are distributed along a third conveying direction. The sixth drive mechanism is mounted on the fourth support and is used to drive the fourth roller shafts of the fourth roller shaft group to rotate. Preferably, the multiple fourth roller shafts are linked by a conveyor belt or chain. One of the multiple fourth roller shafts is equipped with a ninth pulley. The sixth drive mechanism is preferably a motor, and the output shaft of the motor is equipped with a tenth pulley. A transmission belt is provided between the ninth pulley and the tenth pulley, so that the sixth drive mechanism can drive each fourth roller shaft to rotate.

[0079] The second drive unit 93 is used to drive the second lifting platform 92 to move in the height direction. Preferably, the second drive unit 93 includes four sixth lead screws and a fourth drive source. The four sixth lead screws are respectively arranged at the four corners of the fourth bracket and are threadedly connected to the fourth bracket. Each sixth lead screw has an eleventh pulley at one end. The multiple eleventh pulleys are linked together by a transmission belt. The fourth drive source is mounted on the third frame 91. The fourth drive source is preferably a motor. The output shaft of the motor is provided with a twelfth pulley. The twelfth pulley is linked with the eleventh pulley through a transmission belt, so that the fourth drive source can drive each sixth lead screw to rotate, thereby driving the second lifting platform 92 to move up and down in the height direction.

[0080] Preferably, a first inductive switch is provided at the guide table 1011, a second inductive switch is provided at the first forming device 1, a third inductive switch is provided at the first reversing device 2, a fourth inductive switch is provided at the second forming device 3, a fifth inductive switch is provided at the first edge sealing device 4, a sixth inductive switch is provided at the second reversing device 5, a seventh inductive switch is provided at the second edge sealing device 6, and an eighth inductive switch is provided at the first material transfer device 7; wherein, the first, second, third, fourth, fifth, sixth, seventh, and eighth inductive switches are preferably all photoelectric inductive switches.

[0081] In summary, the present invention, through the design of the ceiling production system, enables the ceiling production system to achieve automated edge forming and sealing processes, thereby improving ceiling production efficiency, ensuring ceiling quality, saving labor costs, and also preventing workers from being affected by dust, sealing coatings, etc. during the production process, thus protecting the health of workers.

[0082] Example of working method of ceiling production system

[0083] The working method described in this embodiment is the working method of the ceiling production system 100 described in the above-mentioned ceiling production system embodiment, specifically including:

[0084] When the ceiling 102 to be processed is placed into the guide table 1011, the first induction switch is triggered, causing the first conveyor unit 8221 to move the ceiling 102 to be processed to the first forming device 1.

[0085] When the ceiling 102 to be processed is transferred to the first forming device 1, the second inductive switch is triggered, causing the two first forming units 11 of the first forming device 1 to start. The second drive module 1153 of the first pressing mechanism 115 drives the first pressing wheel group 1151 to cooperate with the first support wheel group 1152 to position the ceiling 102 to be processed. The first drive module 1141 of the first cutting mechanism 114 drives the first cutter 1142 to rotate to cut the two first sides of the ceiling 102 so that the first sides are formed according to a predetermined shape. At the same time, the first belt conveyor unit 8221 maintains the transfer of the ceiling 102.

[0086] After the first forming device 1 completes the forming process on the two first sides of the ceiling 102, the first belt conveyor unit 21 moves the ceiling 102 to the first reversing unit 22 of the first reversing device 2. When the ceiling 102 is moved to the first reversing unit 22, the third inductive switch is triggered, causing the second drive mechanism 224 of the first reversing unit 22 to drive the first support 221 to move upward, thereby pushing the ceiling 102 away from the first belt conveyor unit 21. Subsequently, the first drive mechanism 223 drives the first roller of the first roller group 222 to rotate, so that the ceiling 102 is moved to the second belt conveyor unit 8251.

[0087] When the ceiling 102 is transferred to the second belt conveyor unit 51, the second belt conveyor unit 51 moves the ceiling 102 toward the second forming device 3. When the ceiling 102 is transferred to the second forming device 3, the fourth inductive switch is triggered, causing the two second forming units 31 of the second forming device 3 to start. The fourth drive module 3153 of the second pressing mechanism 315 drives the second pressing wheel group 3151 to cooperate with the second support wheel group 3152 to position the ceiling 102 to be processed. The third drive module of the second cutting mechanism 314 drives the second cutter to rotate to cut the two second sides of the ceiling 102 so that the second sides are formed according to the predetermined shape. At the same time, the second belt conveyor unit 8251 continues to transfer the ceiling 102, causing the ceiling 102 to move toward the first edge sealing device 4.

[0088] When the ceiling 102 is moved to the first edge sealing device 4, the fifth inductive switch is triggered, causing the two first edge sealing units 40 of the first edge sealing device 4 to start. The fifth drive module 453 of the third pressing mechanism 45 drives the third pressing wheel group 451 to cooperate with the third support wheel group 452 to position the ceiling 102 to be processed; the first coating mechanism 44 applies edge sealing coating to the two second sides of the ceiling 102 to perform edge sealing treatment; at the same time, the second belt conveyor unit 51 maintains the transfer of the ceiling 102, causing the ceiling 102 to move towards the second reversing unit 52.

[0089] When the ceiling 102 is moved to the second reversing unit 52, the sixth inductive switch is triggered, causing the fourth drive mechanism of the second reversing unit 52 to drive the second bracket to move upward, thereby pushing the ceiling 102 away from the second belt conveyor unit 51. Then the third drive mechanism drives the second roller of the second roller group to rotate, so that the ceiling 102 is moved to the third belt conveyor unit 61.

[0090] When the ceiling 102 is transferred to the third conveyor unit 61, the third conveyor unit 61 moves the ceiling 102 toward the second edge sealing device 6. When the ceiling 102 is transferred to the second edge sealing device 6, the seventh inductive switch is triggered, causing the two second edge sealing units 60 of the second edge sealing device 6 to start. The sixth drive module of the fourth pressing mechanism drives the fourth pressing wheel group to cooperate with the fourth support wheel group to position the ceiling 102 to be processed; the second coating mechanism applies edge sealing coating to the two first sides of the ceiling 102 to perform edge sealing treatment on the first sides; at the same time, the third conveyor unit 61 maintains the transfer of the ceiling 102, causing the ceiling 102 to move toward the first material transfer device 7.

[0091] When the ceiling panel 102 is transferred to the first transfer device 7, the eighth induction switch is triggered, causing the first drive unit 73 to drive the first lifting platform 72 to move to the inlet 711 to pick up the ceiling panel 102. Subsequently, the first drive unit 73 sends the ceiling panel 102 to the corresponding layer's conveyor unit 82 according to the set program, so that the drying device 8 dries the ceiling panel 102, and the ceiling panel 102 gradually moves to the second transfer device 9. When the conveyor unit 82 is full of ceiling panels 102, the second transfer device 9 is pneumatically activated according to the set program, causing the second drive unit 93 to drive the second lifting platform 92 to move to the corresponding layer's conveyor unit 82 to pick up the ceiling panel 102, and send the ceiling panel 102 from the outlet 911 to the next level of equipment or the next workstation for continued processing.

[0092] Finally, it should be emphasized that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A ceiling production system, characterized in that, include: A frame and a first forming device, a first reversing device, a second forming device, a first edge sealing device, a second reversing device, and a second edge sealing device installed on the frame and distributed in sequence; The first forming device is used to form two symmetrically arranged first sides of the ceiling into a predetermined shape; The first reversing device is used to receive the ceiling panel processed by the first forming device and transport the ceiling panel to the second forming device; The second forming device is used to form two symmetrically arranged second sides of the ceiling into a predetermined shape, wherein the first side is adjacent to the second side; The first edge-sealing device is used to seal the two second sides of the ceiling processed by the second forming device; The second reversing device is used to receive the ceiling panel processed by the first edge-sealing device and transport the ceiling panel to the second edge-sealing device; The second edge-sealing device is used to seal the two first sides; The first edge sealing device includes two first edge sealing units arranged in a mirror-symmetrical manner. The two first edge sealing units are respectively located on both sides of the ceiling. The first edge sealing unit includes a first coating mechanism. The first coating mechanism includes a first coating seat, a first flow control module, and a first contour scraper. The first coating seat can perform coating edge sealing treatment on the second side. The first coating seat includes a first base body, a first fixed plate, and a first movable plate. The first fixed plate is fixedly installed on the first base body, and the first movable plate is slidably installed on the first base body. The first flow control module is used to control the movement of the first movable plate relative to the first fixed plate, thereby controlling the flow rate of the edge sealing coating flowing out of the first coating seat. The first contour scraper is located at the downstream end of the first coating seat and can conform to the second side of the ceiling. The second edge sealing device includes two second edge sealing units arranged in a mirror-symmetrical manner, with the two second edge sealing units located on both sides of the ceiling respectively. Each second edge sealing unit includes a second coating mechanism, which includes a second coating seat, a second flow control module, and a second contour scraper. The second coating seat can perform coating edge sealing treatment on the first side. The second coating seat includes a second seat body, a second fixed plate, and a second movable plate. The second fixed plate is fixedly installed on the second seat body, and the second movable plate is slidably installed on the second seat body. The second flow control module is used to control the movement of the second movable plate relative to the second fixed plate, thereby controlling the flow rate of the edge sealing coating flowing out of the second coating seat. The second contour scraper is located at the downstream end of the second coating seat and can conform to the first side of the ceiling.

2. The ceiling production system according to claim 1, characterized in that: The first forming device includes two first forming units arranged in a mirror-symmetrical manner, located on opposite sides of the ceiling. Each first forming unit includes a first cutting mechanism and a first pressing mechanism. The first cutting mechanism is mounted on the frame and includes a first drive module and a first cutter. The first drive module can drive the first cutter to rotate, and the first cutter can form the first side. The first pressing mechanism includes a first pressing wheel group, a first support wheel group, and a second drive module. In the height direction of the frame, the first pressing wheel group is located above the first support wheel group. The second drive module is mounted on the first cutting mechanism and can drive the first pressing wheel group to move towards the first support wheel group. The second forming device includes two second forming units arranged in a mirror-symmetrical manner, located on opposite sides of the ceiling. Each second forming unit includes a second cutting mechanism and a second pressing mechanism. The second cutting mechanism is mounted on the frame and includes a third drive module and a second cutter. The third drive module can drive the second cutter to rotate, and the second cutter can form the second side. The second pressing mechanism includes a second pressing wheel group, a second support wheel group, and a fourth drive module. In the height direction, the second pressing wheel group is located above the second support wheel group. The fourth drive module is mounted on the first cutting mechanism and can drive the second pressing wheel group to move towards the second support wheel group.

3. The ceiling production system according to claim 1, characterized in that: The first edge sealing unit further includes a third pressing mechanism. The first coating mechanism is mounted on the frame. The third pressing mechanism includes a third pressing wheel group, a third support wheel group, and a fifth drive module. In the height direction of the frame, the third pressing wheel group is located above the third support wheel group. The fifth drive module is mounted on the first coating mechanism and can drive the third pressing wheel group to move towards the third support wheel group. The second edge sealing unit further includes a fourth pressing mechanism. The second coating mechanism is mounted on the frame. The fourth pressing mechanism includes a fourth pressing wheel group, a fourth support wheel group, and a sixth drive module. In the height direction, the fourth pressing wheel group is located above the fourth support wheel group. The sixth drive module is mounted on the second coating mechanism and can drive the fourth pressing wheel group to move towards the third support wheel group.

4. The ceiling production system according to claim 1, characterized in that: The first reversing device includes a first belt conveying unit and a first reversing unit. The first belt conveying unit can sequentially move the ceiling to the first forming device and the first reversing unit. The first reversing unit includes a first support, a first roller group, a first driving mechanism and a second driving mechanism. The first roller group is mounted on the first support. The first driving mechanism can drive the first roller of the first roller group to rotate. The second driving mechanism is mounted on the frame. The second driving mechanism can drive the first support to move in the height direction of the frame. At least a portion of the first roller can move above the first belt conveying unit. The second reversing device includes a second belt conveying unit and a second reversing unit. The first reversing unit can move the ceiling to the second belt conveying unit. The second belt conveying unit can sequentially move the ceiling to the second forming device, the first edge sealing device, and the second reversing unit. The second reversing unit includes a second support, a second roller group, a third drive mechanism, and a fourth drive mechanism. The second roller group is mounted on the second support. The third drive mechanism can drive the second roller of the second roller group to rotate. The fourth drive mechanism is mounted on the frame and can drive the second support to move in the height direction. At least a portion of the second roller can move above the second belt conveying unit. The second reversing unit can move the ceiling to the second edge sealing device.

5. The ceiling production system according to any one of claims 1 to 4, characterized in that: The ceiling production system also includes a first material transfer device, and a second edge sealing device for transferring the ceiling to the first material transfer device.

6. The ceiling production system according to claim 5, characterized in that: The ceiling production system also includes a drying device, and the first transfer device is used to transfer the ceiling to the drying device.

7. The ceiling production system according to claim 6, characterized in that: The ceiling production system also includes a second transfer device, and the drying device is used to transfer the ceiling to the second transfer device.

8. The ceiling production system according to claim 7, characterized in that: The first material transfer device includes a first lifting platform and a first drive unit. The first lifting platform includes a third support, a third roller group and a fifth drive mechanism. The first drive unit can drive the third support to move in the height direction of the frame. The third roller group is mounted on the third support. The fifth drive mechanism can drive the third roller of the third roller group to rotate. The second material transfer device includes a second lifting platform and a second drive unit. The second lifting platform includes a fourth support, a fourth roller group and a sixth drive mechanism. The second drive unit can drive the fourth support to move in the height direction. The fourth roller group is mounted on the fourth support. The sixth drive mechanism can drive the fourth roller on the fourth roller to rotate.

9. The ceiling production system according to claim 8, characterized in that: The drying device includes multiple conveying units distributed along the height of the frame. The first lifting platform can move the ceiling to any of the conveying units, and the second lifting platform can receive the ceiling processed by any of the conveying units.

10. The working method of a ceiling production system, characterized in that, The ceiling production system is the ceiling production system according to any one of claims 1 to 9, and the working method includes: When the ceiling is transferred to the first forming device, the first forming device shapes the two first sides into a predetermined shape. The first reversing device conveys the ceiling, after the first side forming process is completed, to the second forming device; When the ceiling is transferred to the second forming device, the second forming device shapes the two second sides into a predetermined shape; After the second side forming process is completed, the ceiling is transferred to the first edge sealing device. When the ceiling is transferred to the first edge sealing device, the first edge sealing device performs edge sealing treatment on the two second sides respectively. The second reversing device conveys the ceiling, after the second side edge sealing process is completed, to the second edge sealing device; When the ceiling is moved to the second edge sealing device, the second edge sealing device performs edge sealing on the two first sides respectively.

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