A server product manufacturability check system, method, apparatus, and media

The automated server product manufacturability inspection system solves the problems of low efficiency and lag in manual inspection, realizes the systematization of DFM inspection and timely feedback of problems, and optimizes the design and manufacturing process of server products.

CN116341251BActive Publication Date: 2026-03-03INSPUR SUZHOU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202310317022.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-29
Publication Date
2026-03-03
Estimated Expiration
2043-03-29

AI Technical Summary

Technical Problem

The current manufacturability checks for server products rely on manual inspection, which is inefficient, inaccurate, and lagging, and cannot effectively guide subsequent inspections. Furthermore, the offline method of transmitting problem points cannot provide timely feedback.

Method used

A server product manufacturability inspection system is provided, including a research and development design verification module, a component processing verification module, a research and development prototype verification module, an engineering prototype verification module, and a small-batch trial production verification module. Through automated inspection and problem recording, a DFM design baseline is established, and a systematic DFM problem tracking is achieved through layer-by-layer checks.

Benefits of technology

It has automated and systematized DFM inspection, improved inspection efficiency and accuracy, reduced lag, ensured timely feedback and improvement of problems, and optimized the design and manufacturing process of server products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a kind of server product manufacturability inspection system, method, equipment and medium, belong to server product design processing technical field, the system includes research and development design verification module, component processing verification module, research and development prototype verification module, engineering prototype verification module and small batch trial production verification module, using DFM research and development design baseline, component processing baseline, research and development prototype assembly baseline, engineering prototype assembly baseline respectively to research and development design spare parts, component processing process, research and development prototype assembly and engineering prototype assembly The parts of collocation are checked, and small batch trial production assembly is verified.The DFM baseline inspection activity of the application is advanced to the research and development design stage, and DFM problems are checked layer by layer in each stage of research and development design, component processing, research and development prototype and engineering prototype, and the DFM inspection and DFM problem tracking system are realized.
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Description

Technical Field

[0001] This invention belongs to the field of server product design and manufacturing technology, specifically relating to a server product manufacturability inspection system, method, equipment, and medium. Background Technology

[0002] DFM stands for Design For Manufacturing. DFM technology is a crucial research area in lifecycle design and a method for parallel design of products and subsequent manufacturing. DFM refers to considering manufacturing-related constraints as early as possible in the design phase, comprehensively evaluating and promptly improving the product design. This leads to a design solution with optimal overall objectives and strives for success in both product design and manufacturing on the first attempt, thereby reducing costs, improving quality, and shortening product development cycles.

[0003] Inspection is a method of equipment management that involves checking specific parts of equipment according to certain standards and cycles in order to detect potential equipment failures early, repair and adjust them in a timely manner, and maintain the equipment's intended function. The inspection checklist is the form of record generated during the inspection.

[0004] Manufacturability checks are required during server development, design, and manufacturing. Currently, these checks primarily rely on manual verification using a checklist. During prototype assembly, Design for Manufacturing (DFM) elements are confirmed and checked. After verification, a problem list is passed offline to the R&D team, who then develop specific solutions to address the issues. Based on these solutions, prototypes are then produced for further manufacturability verification. This method is extremely inefficient due to its reliance on manual inspection, its dependence on subjective judgment leading to inaccuracies, and the fact that the first prototype has already been manufactured, resulting in a delay. Furthermore, the offline method of passing on problem points fails to utilize existing issues to guide subsequent checks.

[0005] This is a shortcoming of the existing technology. Therefore, it is very necessary to provide a server product manufacturability inspection system, method, device and medium to address the above-mentioned defects in the existing technology. Summary of the Invention

[0006] To address the shortcomings of current server product manufacturability checks, which rely on manual inspections, resulting in extremely low efficiency, inaccuracy due to human subjective judgment, and the fact that the first prototype has already been manufactured by the time of inspection, leading to a certain lag, and that the offline method of transmitting problem points cannot use existing issues to guide subsequent inspections, this invention provides a server product manufacturability inspection system, method, equipment, and medium to solve the aforementioned technical problems.

[0007] In a first aspect, the present invention provides a server product manufacturability inspection system, comprising:

[0008] The R&D design verification module is used to automatically perform design simulation verification on the 3D drawings of each component of the server product in the R&D design stage using the preset DFM R&D design baseline, identify the design problems of the components that do not conform to the R&D design baseline and provide feedback to the R&D personnel for modification.

[0009] The component processing verification module is used to check the processing of server product components using 3D drawings of parts using a preset component processing baseline, identify parts that do not conform to the component processing baseline and provide feedback to the R&D personnel for modification, and verify the improvement of component design issues.

[0010] The R&D prototype verification module is used to check the part matching when assembling each component of the R&D prototype into a complete machine using a preset R&D prototype assembly baseline, identify component assembly problems that do not conform to the R&D prototype assembly baseline, provide them to R&D personnel for modification, and verify the improvement of component processing problems.

[0011] The engineering prototype verification module is used to check the component matching when assembling each component into a complete machine using a preset engineering prototype assembly baseline. It identifies component assembly problems that do not conform to the engineering prototype assembly baseline, provides them to R&D personnel for modification, and verifies the improvement of component assembly problems in the R&D prototype stage.

[0012] The small-batch trial production verification module is used to perform batch assembly verification in the small-batch trial production of server products, and to verify improvements to component assembly issues in the engineering prototype stage.

[0013] Furthermore, the R&D design verification module includes:

[0014] A design baseline library for manufacturing-oriented design and development is used to store the baseline requirements for the design of various components of server products, and to add or remove baseline requirements for the corresponding component types in response to requests to add or remove baselines; enabling the import, storage, and modification of design DFM baselines;

[0015] The parts design repository is used to store 3D drawings of various components of server products during the R&D and design phase. The parts design repository stores 3D drawings of various standard components and can also import design drawings of various components from new projects.

[0016] The simulation unit is used to acquire the 3D drawings of components in the part design repository and the baseline requirements in the DFM R&D design baseline library, automatically perform design simulation verification, and identify component design problems that do not conform to the R&D design baseline; the simulation unit calls the 3D drawings of the manufacturing-oriented design R&D design baseline library and the corresponding component design baseline in the part design repository, and automatically performs design simulation verification.

[0017] The design issue list is used to respond to components identified by the simulation unit that do not conform to the design baseline. It automatically stores design issues for these non-conforming components in a design issue list format, providing them to R&D personnel for modification of the corresponding 3D model files. The R&D design module checks whether the R&D design meets DFM requirements, achieving modular management and automated checking and problem recording and resolution of R&D design DFM checks. The design issue list records the problems identified after simulation by the design verification submodule and provides feedback to R&D for optimization and modification.

[0018] Furthermore, the component processing verification module includes:

[0019] The component processing design baseline library is used to store the baseline requirements for processing each component of the server product, and to add or remove baseline requirements for the corresponding component type in response to the request to add or remove baselines; it enables the import, storage, and modification of DFM baselines for each component;

[0020] The component processing inspection unit is used to inspect the process of processing components using 3D drawings from the R&D design phase, identify component processing problems that do not meet the component processing baseline requirements, receive 3D drawings output by the R&D design verification module during the processing of each component, use the 3D drawings to process the components, and check the component DFM during the processing.

[0021] The processing problem list is used to respond to the processing problems of parts that do not meet the processing baseline requirements identified by the part processing inspection unit. The parts that do not meet the processing baseline requirements are automatically stored in the form of a processing problem list and provided to the R&D personnel for modification of the 3D drawings. The processing problem list records the problem points that do not meet the DFM baseline during the processing of non-compliant parts and feeds them back to the R&D team for optimization and modification.

[0022] The Design Improvement Acceptance Unit (DIAC) is used to synchronize the design issues recorded in the design problem list for components with design problems, and to accept the components after design improvement during component manufacturing. The Component Manufacturing Verification Module receives the verified 3D drawings output by the R&D Design Verification Module, manufactures each component, and checks whether the manufacturing of each component meets the Design Function (DFM) requirements, thus realizing DFM checks and problem record detection for each component's manufacturing.

[0023] Furthermore, the prototype verification module includes:

[0024] The design baseline library for manufacturing-oriented assembly of R&D prototypes is used to store the baseline requirements for the assembly of server product R&D prototypes, and to add or remove baseline requirements for corresponding component types in response to baseline addition or removal requests; it enables the import, storage, and modification of R&D prototype assembly DFM baselines;

[0025] The R&D prototype assembly inspection unit is used to perform DFM baseline inspection and verification of the R&D prototype during assembly. It checks whether the combination of each component when assembled into a complete machine meets the R&D prototype assembly baseline requirements and identifies problems that do not meet the R&D prototype assembly baseline requirements. It realizes the DFM baseline inspection and verification of the R&D prototype during assembly and checks whether the combination of each component when assembled into a complete machine meets the baseline requirements.

[0026] The R&D prototype assembly problem list is used to respond to component assembly problems that do not meet the R&D prototype assembly baseline requirements identified by the R&D prototype assembly inspection unit. It is automatically stored in the form of an R&D prototype assembly problem list and provided to R&D personnel for modification. The R&D prototype assembly problem list records the problems that do not conform to the DFM baseline during the R&D prototype assembly process and provides feedback to R&D for optimization and modification.

[0027] The processing improvement and acceptance unit is used to synchronously process parts with processing problems recorded in the problem list, and to verify the processing problems after R&D improvements during the prototype building process. The R&D prototype verification module performs DFM (Design for Manufacturing) checks on the first prototype build, assembling the various parts output by the component processing verification module according to the overall assembly process. During the assembly process, the R&D prototype DFM check is completed, and the R&D prototype assembly DFM problems are recorded and fed back to R&D for design optimization and improvement of each component.

[0028] Furthermore, the engineering prototype verification module includes:

[0029] The engineering prototype assembly design baseline library is used to store the baseline requirements for the assembly of the server product engineering prototype, and to add or remove baseline requirements for corresponding component types in response to baseline addition or removal requests; it enables the import, storage, and modification of engineering prototype assembly DFM baselines;

[0030] The engineering prototype assembly inspection unit is used to perform DFM baseline inspection and verification during the assembly of the engineering prototype. It checks whether the matching of each component when assembled into the whole machine meets the engineering prototype assembly baseline requirements and identifies problems that do not meet the engineering prototype assembly baseline requirements. It realizes the DFM baseline inspection and verification during the assembly of the engineering prototype to check whether the matching of each component when the whole machine is assembled meets the baseline requirements.

[0031] The engineering prototype assembly problem list is used to respond to component assembly problems that do not meet the engineering prototype assembly baseline requirements identified by the engineering prototype assembly inspection unit. It is automatically stored in the form of an engineering prototype assembly problem list and provided to R&D personnel for modification; it records the problem points that do not meet the DFM baseline during the engineering prototype assembly process and provides feedback to R&D for optimization and modification.

[0032] The R&D prototype improvement and acceptance unit is used to synchronize existing R&D prototype assembly issues recorded in the R&D prototype issue list and to verify the improved R&D prototype issues during the engineering prototype construction process. The engineering prototype verification module performs DFM (Design for Manufacturing) checks on the engineering prototype assembly after addressing the initial R&D prototype construction issues. It assembles the improved components, performs DFM checks, records engineering prototype assembly DFM issues, and provides feedback to R&D colleagues for design optimization and improvement.

[0033] Furthermore, the R&D prototype assembly inspection unit checks whether the matching between structural components and circuit boards when assembling into a complete machine meets the R&D prototype assembly baseline requirements, and checks whether the cable routing and matching between structural components and circuit boards meet the R&D prototype assembly baseline requirements.

[0034] The engineering prototype assembly inspection unit checks whether the matching between structural components and circuit boards when assembling into a complete machine meets the engineering prototype assembly baseline requirements, and checks whether the cable routing and matching between structural components and circuit boards meet the engineering prototype assembly baseline requirements.

[0035] Furthermore, the small-batch trial production verification module includes:

[0036] The small-batch trial production verification unit is used to perform DFM inspection and acceptance during the machine assembly of server products in small-batch trial production.

[0037] The prototype problem verification unit is used to verify assembly problems of the improved engineering prototype during small-batch trial production of server products, thus closing the loop on DFM (Design for Manufacturing) problem points throughout the entire server product R&D and production process. The small-batch trial production verification module verifies the assembly DFM problems of each component after the engineering prototype problem has been improved, and simultaneously accepts and closes the issues raised at each of the above nodes.

[0038] Secondly, the present invention provides a method for manufacturability inspection of server products, comprising the following steps:

[0039] S1. Using the preset DFM R&D design baseline, automatically perform design simulation verification on the 3D drawings of each component of the server product in the R&D design stage, identify the design problems of components that do not conform to the R&D design baseline, and provide feedback to the R&D personnel for modification.

[0040] S2. Use the preset component processing baseline to check the server product component processing process using the 3D drawings of the components, identify the components that do not conform to the component processing baseline, provide feedback to the R&D personnel for modification, and verify the improvement of component design issues;

[0041] S3. Use the preset R&D prototype assembly baseline to check the part matching when assembling each component of the R&D prototype into a complete machine, identify the component assembly problems that do not conform to the R&D prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component processing problems.

[0042] S4. Use the preset engineering prototype assembly baseline to check the component matching when assembling each component into a complete machine in the engineering prototype stage, identify component assembly problems that do not conform to the engineering prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component assembly problems in the R&D prototype stage.

[0043] S5. Conduct batch assembly verification during small-batch trial production of server products, and verify improvements to component assembly issues from the engineering prototype stage.

[0044] Furthermore, the specific steps of step S1 are as follows:

[0045] S11. Pre-store the baseline requirements for the design of each component of the server product in the DFM R&D design baseline library, and add or remove baseline requirements for the corresponding component type in response to the request to add or remove baselines;

[0046] S12. Store the 3D drawings of each component of the server product during the R&D and design phase into the component design repository;

[0047] S13. Use the baseline requirements in the DFM R&D design baseline library to automatically perform simulation verification on the 3D drawings of each component in the part design library, and identify component design problems that do not conform to the R&D design baseline.

[0048] S14. Store the design problems of components that do not meet the design baseline requirements in the form of a design problem list, and provide them to the R&D personnel to modify the corresponding 3D drawings of the components.

[0049] Furthermore, the specific steps of step S2 are as follows:

[0050] S21. Baseline requirements for the processing of each component of the storage server product, and in response to requests to increase or decrease baseline requirements, to increase or decrease baseline requirements for the corresponding component types;

[0051] S22. Use the baseline requirements in the component machining DFM baseline library to check the process of machining parts using 3D drawings from the R&D design phase, and identify part machining problems that do not meet the component machining baseline requirements;

[0052] S23. Store parts that do not meet the processing baseline requirements in the form of a processing problem list and provide them to R&D personnel for modification of 3D drawings;

[0053] S24. The parts with design problems are recorded in the synchronous design problem list, and the parts are accepted after the design problems are improved during the component manufacturing process.

[0054] Furthermore, the specific steps of step S3 are as follows:

[0055] S31. Pre-store the baseline requirements for assembling the server product development prototype, and increase or decrease the baseline requirements for the corresponding component types in response to requests to add or remove baselines;

[0056] S32. Use the baseline requirements in the DFM baseline library for assembling the R&D prototype to check the matching of each component when assembling the R&D prototype into a complete machine, and identify problems that do not meet the R&D prototype assembly baseline requirements;

[0057] S33. Store component assembly issues that do not meet the baseline requirements for R&D prototype assembly in the form of a prototype assembly issue list, and provide them to R&D personnel for modification;

[0058] S34. Components with processing problems recorded in the synchronous processing problem list, and verify the processing problems after R&D improvement during the construction of the R&D prototype.

[0059] Furthermore, the specific steps of step S4 are as follows:

[0060] S41. Pre-store baseline requirements for the assembly of the server product engineering prototype, and increase or decrease baseline requirements for the corresponding component types in response to baseline increase / decrease requests;

[0061] S42. Use the baseline requirements in the DFM baseline library to check the matching of each component when assembling the engineering prototype into a complete machine, and identify problems that do not meet the engineering prototype assembly baseline requirements;

[0062] S43. Store component assembly issues that do not meet the baseline requirements for R&D prototype assembly in the form of a prototype assembly issue list, and provide them to R&D personnel for modification;

[0063] S44. The problem list of synchronous R&D prototypes records the parts with assembly problems of the R&D prototypes, and the processing problems after R&D improvement are verified during the construction of engineering prototypes.

[0064] Furthermore, the specific steps of step S5 are as follows:

[0065] S51. DFM inspection and acceptance shall be carried out during the machine assembly of small-batch trial production of server products;

[0066] S52. Verify assembly issues of the improved engineering prototype during small-batch trial production of server products, and close the loop on DFM problem points in the entire server product R&D and production.

[0067] Thirdly, the present invention provides a device,

[0068] Including processor and memory;

[0069] The memory is used to store a computer program, and the processor is used to retrieve and run the computer program from the memory, causing the device to perform the method described in the second aspect above.

[0070] Fourthly, the present invention provides a storage medium,

[0071] The storage medium stores instructions that, when run on a computer, cause the computer to perform the method described in the second aspect above.

[0072] The beneficial effects of this invention are as follows:

[0073] The server product manufacturability inspection system, method, equipment, and medium provided by this invention establish a Design Feasibility (DFM) baseline from the R&D design stage and perform DFM inspections, advancing the DFM baseline inspection activities to the R&D design stage; and establish relevant DFM inspection baseline sub-modules, inspection sub-modules, and problem sub-modules at each stage of R&D design, component processing, R&D prototype, and engineering prototype, realizing layer-by-layer DFM problem control; DFM problems are recorded by the system, and the next module re-verifies the problems found by the previous module, realizing the systematization of DFM inspection and DFM problem tracking.

[0074] Furthermore, the design principle of this invention is reliable, the structure is simple, and it has a very wide range of application prospects.

[0075] Therefore, it is evident that the present invention has outstanding substantive features and significant progress compared with the prior art, and the beneficial effects of its implementation are also obvious. Attached Figure Description

[0076] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0077] Figure 1 This is a schematic diagram of the server product manufacturability inspection system of the present invention.

[0078] Figure 2 This is a schematic flowchart of Embodiment 3 of the manufacturability inspection method for server products of the present invention.

[0079] Figure 3 This is a schematic flowchart of Embodiment 4 of the manufacturability inspection method for server products of the present invention.

[0080] In the diagram, 1-R&D Design Verification Module; 1.1-Manufacturing-Oriented R&D Design Baseline Library; 1.2-Part Design Library; 1.3-Simulation Unit; 1.4-Design Problem List; 2-Component Machining Verification Module; 2.1-Component Machining Manufacturing-Oriented Design Baseline Library; 2.2-Component Machining Inspection Unit; 2.3-Machining Problem List; 2.4-Design Improvement Acceptance Unit; 3-R&D Prototype Verification Module; 3.1-R&D Prototype Assembly Manufacturing-Oriented Design Baseline Library; 3.2-R&D Prototype Assembly Inspection Unit; 3.3-R&D Prototype Assembly Problem List; 3.4-Machining Improvement Acceptance Unit; 4-Engineering Prototype Verification Module; 4.1-Engineering Prototype Assembly Manufacturing-Oriented Design Baseline Library; 4.2-Engineering Prototype Assembly Inspection Unit; 4.3-Engineering Prototype Assembly Problem List; 4.4-R&D Prototype Improvement Acceptance Unit; 5-Small Batch Production Verification Module; 5.1-Small Batch Trial Production Verification Unit; 5.2-Prototype Problem Verification Unit. Detailed Implementation

[0081] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0082] Example 1:

[0083] like Figure 1 As shown, the present invention provides a server product manufacturability inspection system, comprising:

[0084] The R&D design verification module 1 is used to automatically perform design simulation verification on the 3D drawings of each component of the server product in the R&D design stage using the preset DFM R&D design baseline, identify the design problems of the components that do not conform to the R&D design baseline and provide feedback to the R&D personnel for modification.

[0085] The component processing verification module 2 is used to check the processing of server product components using 3D drawings of components using a preset component processing baseline, identify components that do not conform to the component processing baseline and provide feedback to the R&D personnel for modification, and verify the improvement of component design issues.

[0086] The R&D prototype verification module 3 is used to check the part matching when assembling each component of the R&D prototype into a complete machine using a preset R&D prototype assembly baseline, identify component assembly problems that do not conform to the R&D prototype assembly baseline, provide them to R&D personnel for modification, and verify the improvement of component processing problems.

[0087] The engineering prototype verification module 4 is used to check the component matching when assembling each component into a complete machine using a preset engineering prototype assembly baseline, identify component assembly problems that do not conform to the engineering prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component assembly problems in the R&D prototype stage.

[0088] The small-batch trial production verification module 5 is used to perform batch assembly verification in the small-batch trial production of server products, and to verify the improvement of component assembly issues in the engineering prototype stage.

[0089] Example 2:

[0090] like Figure 1 As shown, the present invention provides a server product manufacturability inspection system, comprising:

[0091] R&D Design Verification Module 1 is used to automatically perform design simulation verification on the 3D drawings of various components of the server product in the R&D design phase using a preset DFM R&D design baseline, identify design problems of components that do not conform to the R&D design baseline, and provide feedback to the R&D personnel for modification; R&D Design Verification Module 1 includes:

[0092] Design Baseline Library 1.1 for Manufacturing-Oriented Design and Development is used to store the baseline requirements for the design of various components of server products, and to add or remove baseline requirements for the corresponding component types in response to requests to add or remove baselines.

[0093] Parts Design Repository 1.2 is used to store 3D drawings of various components of server products during the R&D and design phase;

[0094] Simulation unit 1.3 is used to acquire the 3D drawings of parts in the part design repository and the baseline requirements in the DFM R&D design baseline library, automatically perform design simulation verification, and identify part design problems that do not conform to the R&D design baseline.

[0095] Design Problem List 1.4 is used to respond to components that do not conform to the design baseline identified by the simulation unit. It automatically stores the design problems of components that do not meet the design baseline requirements in the form of a design problem list, and provides them to the R&D personnel for modification of the corresponding 3D drawings of the components. After the R&D personnel have completed the modification of the components, they will conduct simulation verification again through the simulation unit 1.3. After the verification is successful, the final 3D drawing is generated and stored in the part design repository 1.1.

[0096] Component processing verification module 2 is used to check the processing of server product components using 3D part drawings based on a preset component processing baseline, identify components that do not conform to the component processing baseline and provide feedback to R&D personnel for modification, and verify improvements to component design issues; Component processing verification module 2 includes:

[0097] The component processing design baseline library 2.1 is used to store the baseline requirements for processing each component of the server product, and to add or remove baseline requirements for the corresponding component type in response to the request to add or remove baselines.

[0098] The component processing inspection unit 2.2 is used to inspect the process of processing components using 3D drawings from the R&D design phase and identify component processing problems that do not meet the component processing baseline requirements.

[0099] The processing problem list 2.3 is used to respond to the processing problems of parts that do not meet the processing baseline requirements identified by the part processing inspection unit. It automatically stores the parts that do not meet the processing baseline requirements in the form of a processing problem list and provides them to the R&D personnel for modification of the 3D drawings.

[0100] Design Improvement Acceptance Unit 2.4 is used to synchronize the parts with design problems recorded in the design problem list and to accept the parts after design improvement during the part manufacturing process.

[0101] The R&D prototype verification module 3 is used to check the component matching when assembling the various components of the R&D prototype into a complete machine using a preset R&D prototype assembly baseline. It identifies component assembly problems that do not conform to the R&D prototype assembly baseline, provides these problems to the R&D personnel for modification, and verifies improvements to component processing issues. The R&D prototype verification module 3 includes:

[0102] The R&D prototype assembly design baseline library 3.1 is used to store the baseline requirements for the assembly of the server product R&D prototype, and to add or remove baseline requirements for the corresponding component types in response to the request to add or remove baselines.

[0103] The R&D prototype assembly inspection unit 3.2 is used to perform DFM baseline inspection and verification of the R&D prototype during assembly, to check whether the matching of each component when assembled into a complete machine meets the R&D prototype assembly baseline requirements, and to identify problems that do not meet the R&D prototype assembly baseline requirements.

[0104] The R&D prototype assembly problem list 3.3 is used to respond to component assembly problems that do not meet the R&D prototype assembly baseline requirements identified by the R&D prototype assembly inspection unit. It is automatically stored in the form of an R&D prototype assembly problem list and provided to R&D personnel for modification.

[0105] The processing improvement and acceptance unit 3.4 is used to synchronously process parts with processing problems recorded in the problem list, and to verify the processing problems after the R&D improvement during the construction of the R&D prototype.

[0106] The engineering prototype verification module 4 is used to check the component matching when assembling the components from the engineering prototype stage into a complete machine using a preset engineering prototype assembly baseline. It identifies component assembly problems that do not conform to the engineering prototype assembly baseline, provides these problems to the R&D personnel for modification, and verifies the improvements made to component assembly problems in the R&D prototype stage. The engineering prototype verification module 4 includes:

[0107] The Engineering Prototype Assembly Design Baseline Library 4.1 is used to store the baseline requirements for the assembly of the server product engineering prototype and to add or remove baseline requirements for the corresponding component types in response to baseline addition or removal requests.

[0108] The engineering prototype assembly inspection unit 4.2 is used to perform engineering prototype DFM baseline inspection and verification during the assembly of the engineering prototype, to check whether the matching of each component when assembled into a complete machine meets the engineering prototype assembly baseline requirements, and to identify problems that do not meet the engineering prototype assembly baseline requirements.

[0109] The Engineering Prototype Assembly Problem List 4.3 is used to respond to component assembly problems that do not meet the engineering prototype assembly baseline requirements identified by the engineering prototype assembly inspection unit. It is automatically stored as an engineering prototype assembly problem list and provided to R&D personnel for modification.

[0110] The R&D prototype improvement and acceptance unit 4.4 is used to synchronize the existing R&D prototype assembly problems recorded in the R&D prototype problem list, and to verify the R&D prototype problems after improvement during the engineering prototype construction process;

[0111] Small-batch trial production verification module 5 is used for batch assembly verification during small-batch trial production of server products, and to verify improvements to component assembly issues from the engineering prototype stage; the small-batch trial production verification module includes:

[0112] Small-batch trial production verification unit 5.1 is used to perform DFM inspection and acceptance during machine assembly in the small-batch trial production of server products;

[0113] The prototype problem verification unit 5.2 is used to verify the assembly problems of the engineering prototype after R&D improvement during the small-batch trial production of server products, thus closing the loop of DFM problem points in the entire R&D and production of server products.

[0114] The server manufacturability inspection system of this invention establishes manufacturability inspection data for individual components from the R&D design stage, establishes a design DFM baseline, and can automatically verify and inspect the DFM design baseline for boards, chassis, and the entire machine, outputting the verification structure and recording problems for feedback to R&D personnel for design improvement. During component processing, such as chassis and board processing, the system verifies the problems recorded in the R&D design stage and records problems arising during actual component processing, providing feedback to R&D for improvement. During prototype verification, each component is actually assembled, and the problems identified and improved during the assembly process are verified. The system also checks and verifies the overall DFM baseline during assembly, submitting newly generated problems to R&D for evaluation and modification. After the prototype problems are corrected, engineering prototype verification is performed. After all problems are resolved, small-batch trial production and mass assembly verification are conducted.

[0115] Example 3:

[0116] like Figure 2 As shown, the present invention provides a method for manufacturability inspection of server products, comprising the following steps:

[0117] S1. Using the preset DFM R&D design baseline, automatically perform design simulation verification on the 3D drawings of each component of the server product in the R&D design stage, identify the design problems of components that do not conform to the R&D design baseline, and provide feedback to the R&D personnel for modification.

[0118] S2. Use the preset component processing baseline to check the server product component processing process using the 3D drawings of the components, identify the components that do not conform to the component processing baseline, provide feedback to the R&D personnel for modification, and verify the improvement of component design issues;

[0119] S3. Use the preset R&D prototype assembly baseline to check the part matching when assembling each component of the R&D prototype into a complete machine, identify the component assembly problems that do not conform to the R&D prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component processing problems.

[0120] S4. Use the preset engineering prototype assembly baseline to check the component matching when assembling each component into a complete machine in the engineering prototype stage, identify component assembly problems that do not conform to the engineering prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component assembly problems in the R&D prototype stage.

[0121] S5. Conduct batch assembly verification during small-batch trial production of server products, and verify improvements to component assembly issues from the engineering prototype stage.

[0122] Example 4:

[0123] like Figure 3As shown, the present invention provides a method for manufacturability inspection of server products, comprising the following steps:

[0124] S1. Using a preset DFM (Design for Manufacturing) R&D design baseline, automatically perform design simulation verification on the 3D drawings of each component of the server product in the R&D design phase, identify design problems of components that do not conform to the R&D design baseline, and provide feedback to the R&D personnel for modification; the specific steps of step S1 are as follows:

[0125] S11. Pre-store the baseline requirements for the design of each component of the server product in the DFM R&D design baseline library, and add or remove baseline requirements for the corresponding component type in response to the request to add or remove baselines;

[0126] S12. Store the 3D drawings of each component of the server product during the R&D and design phase into the component design repository;

[0127] S13. Use the baseline requirements in the DFM R&D design baseline library to automatically perform simulation verification on the 3D drawings of each component in the part design library, and identify component design problems that do not conform to the R&D design baseline.

[0128] S14. Store the design issues of components that do not meet the design baseline requirements in the form of a design issue list, and provide them to the R&D personnel to modify the corresponding 3D drawings of the components;

[0129] S2. Use a preset component machining baseline to check the server product component machining process using the component's 3D drawings, identify components that do not conform to the machining baseline, provide feedback to the R&D personnel for modification, and verify the improvement of component design issues; the specific steps of step S2 are as follows:

[0130] S21. Baseline requirements for the processing of each component of the storage server product, and in response to requests to increase or decrease baseline requirements, to increase or decrease baseline requirements for the corresponding component types;

[0131] S22. Use the baseline requirements in the component machining DFM baseline library to check the process of machining parts using 3D drawings from the R&D design phase, and identify part machining problems that do not meet the component machining baseline requirements;

[0132] S23. Store parts that do not meet the processing baseline requirements in the form of a processing problem list and provide them to R&D personnel for modification of 3D drawings;

[0133] S24. Simultaneously design the parts with design problems recorded in the problem list, and conduct acceptance testing on the parts after R&D improvement of the design problems during the component manufacturing process;

[0134] S3. Using a pre-defined R&D prototype assembly baseline, check the component matching when assembling each component from the R&D prototype stage into the complete machine, identify component assembly problems that do not conform to the R&D prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component processing problems; the specific steps of step S3 are as follows:

[0135] S31. Pre-store the baseline requirements for assembling the server product development prototype, and increase or decrease the baseline requirements for the corresponding component types in response to requests to add or remove baselines;

[0136] S32. Use the baseline requirements in the DFM baseline library for assembling the R&D prototype to check the matching of each component when assembling the R&D prototype into a complete machine, and identify problems that do not meet the R&D prototype assembly baseline requirements;

[0137] S33. Store component assembly issues that do not meet the baseline requirements for R&D prototype assembly in the form of a prototype assembly issue list, and provide them to R&D personnel for modification;

[0138] S34. Components with processing problems recorded in the synchronous processing problem list, and verify the processing problems after R&D improvement during the construction of the R&D prototype;

[0139] S4. Using a preset engineering prototype assembly baseline, check the component matching when assembling each component from the engineering prototype stage into a complete machine, identify component assembly problems that do not conform to the engineering prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component assembly problems in the R&D prototype stage; the specific steps of step S4 are as follows:

[0140] S41. Pre-store baseline requirements for the assembly of the server product engineering prototype, and increase or decrease baseline requirements for the corresponding component types in response to baseline increase / decrease requests;

[0141] S42. Use the baseline requirements in the DFM baseline library to check the matching of each component when assembling the engineering prototype into a complete machine, and identify problems that do not meet the engineering prototype assembly baseline requirements;

[0142] S43. Store component assembly issues that do not meet the baseline requirements for R&D prototype assembly in the form of a prototype assembly issue list, and provide them to R&D personnel for modification;

[0143] S44. The parts with assembly problems in the prototype are recorded in the prototype problem list, and the processing problems after the prototype is improved are verified during the construction of the engineering prototype;

[0144] S5. Conduct batch assembly verification during small-batch trial production of server products, and verify improvements to component assembly issues from the engineering prototype stage; the specific steps of step S5 are as follows:

[0145] S51. DFM inspection and acceptance shall be carried out during the machine assembly of small-batch trial production of server products;

[0146] S52. Verify assembly issues of the improved engineering prototype during small-batch trial production of server products, and close the loop on DFM problem points in the entire server product R&D and production.

[0147] Example 5:

[0148] This invention provides a device, including a processor and a memory;

[0149] The memory is used to store computer programs, and the processor is used to call and run the computer programs from the memory, so that the device performs the methods described in Embodiment 3 or Embodiment 4 above.

[0150] Example 6:

[0151] This invention provides a storage medium,

[0152] The storage medium stores instructions that, when run on a computer, cause the computer to execute the methods described in Embodiment 3 or Embodiment 4 above.

[0153] Although the present invention has been described in detail with reference to the accompanying drawings and preferred embodiments, the invention is not limited thereto. Various equivalent modifications or substitutions can be made to the embodiments of the invention by those skilled in the art without departing from the spirit and essence of the invention, and such modifications or substitutions should all be within the scope of the invention. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the invention should also be covered within the protection scope of the invention. Therefore, the protection scope of the invention should be determined by the scope of the claims.

Claims

1. A manufacturability inspection system for server products, characterized in that, include: The R&D design verification module is used to automatically perform design simulation verification on the 3D drawings of each component of the server product in the R&D design stage using a preset manufacturing-oriented design R&D baseline, and to identify design problems of components that do not conform to the R&D design baseline and provide feedback to the R&D personnel for modification. The component processing verification module is used to check the processing of server product components using 3D drawings of parts using a preset component processing baseline, identify parts that do not conform to the component processing baseline and provide feedback to the R&D personnel for modification, and verify the improvement of component design issues. The R&D prototype verification module is used to check the part matching when assembling each component of the R&D prototype into a complete machine using a preset R&D prototype assembly baseline, identify component assembly problems that do not conform to the R&D prototype assembly baseline, provide them to R&D personnel for modification, and verify the improvement of component processing problems. The engineering prototype verification module is used to check the component matching when assembling each component into a complete machine using a preset engineering prototype assembly baseline. It identifies component assembly problems that do not conform to the engineering prototype assembly baseline, provides them to R&D personnel for modification, and verifies the improvement of component assembly problems in the R&D prototype stage. The small-batch trial production verification module is used to perform batch assembly verification in the small-batch trial production of server products, and to verify improvements to component assembly issues in the engineering prototype stage. The R&D design verification module includes: The design and development baseline library for manufacturing is used to store the baseline requirements for the design of each component of server products, and to add or remove baseline requirements for the corresponding component types in response to requests to add or remove baselines. The parts design repository is used to store 3D drawings of various components of server products during the research and development design phase. The simulation unit is used to acquire 3D drawings of parts in the part design repository and baseline requirements in the manufacturing-oriented design and R&D baseline library, automatically perform design simulation verification, and identify part design problems that do not conform to the R&D design baseline. The design issue list is used to respond to components that do not conform to the design baseline identified by the simulation unit. The design issues of components that do not meet the design baseline requirements are automatically stored in the form of a design issue list and provided to R&D personnel to modify the corresponding 3D drawings of the components.

2. The server product manufacturability inspection system as described in claim 1, characterized in that, The component processing verification module includes: The component processing design baseline library is used to store the baseline requirements for processing each component of the server product, and to add or remove baseline requirements for the corresponding component type in response to the request to add or remove baselines. The component processing inspection unit is used to inspect the process of processing components using 3D drawings from the R&D design phase and identify component processing problems that do not meet the component processing baseline requirements. The processing problem list is used to respond to the processing problems of parts that do not meet the processing baseline requirements identified by the part processing inspection unit. The parts that do not meet the processing baseline requirements are automatically stored in the form of a processing problem list and provided to the R&D personnel for modification of the 3D drawings. The design improvement acceptance unit is used to synchronize the design problem list of components with design problems, and to accept the components after the design problems have been improved during the component manufacturing process.

3. The server product manufacturability inspection system as described in claim 2, characterized in that, The prototype verification module includes: The design baseline library for manufacturing-oriented R&D prototype assembly stores the baseline requirements for assembling server product R&D prototypes and adds or removes baseline requirements for corresponding component types in response to baseline addition or removal requests. The R&D prototype assembly inspection unit is used to check and verify the design baseline of the R&D prototype for manufacturing during the assembly of the R&D prototype. It checks whether the matching of each component when assembled into a complete machine meets the R&D prototype assembly baseline requirements and identifies problems that do not meet the R&D prototype assembly baseline requirements. The R&D prototype assembly problem list is used to respond to component assembly problems that do not meet the R&D prototype assembly baseline requirements identified by the R&D prototype assembly inspection unit. It is automatically stored in the form of an R&D prototype assembly problem list and provided to R&D personnel for modification. The processing improvement and acceptance unit is used to simultaneously process parts with processing problems recorded in the problem list, and to verify the processing problems after the R&D improvement during the construction of the R&D prototype.

4. The server product manufacturability inspection system as described in claim 3, characterized in that, The engineering prototype verification module includes: The engineering prototype assembly-oriented design baseline library stores the baseline requirements for the assembly of the server product engineering prototype and adds or removes baseline requirements for the corresponding component types in response to baseline addition or removal requests. The engineering prototype assembly inspection unit is used to check and verify the design baseline of the engineering prototype for manufacturing during the assembly of the engineering prototype. It checks whether the matching of each component when assembled into a complete machine meets the requirements of the engineering prototype assembly baseline and identifies problems that do not meet the requirements of the engineering prototype assembly baseline. The engineering prototype assembly problem list is used to respond to component assembly problems that do not meet the engineering prototype assembly baseline requirements identified by the engineering prototype assembly inspection unit. It is automatically stored in the form of an engineering prototype assembly problem list and provided to R&D personnel for modification. The R&D prototype improvement and acceptance unit is used to synchronize existing R&D prototype assembly problems recorded in the R&D prototype problem list, and to verify the R&D prototype problems after improvement during the engineering prototype construction process.

5. The server product manufacturability inspection system as described in claim 4, characterized in that, The R&D prototype assembly inspection unit checks whether the matching between structural components and circuit boards when assembling into a complete machine meets the R&D prototype assembly baseline requirements, and checks whether the cable routing and matching between structural components and circuit boards meet the R&D prototype assembly baseline requirements. The engineering prototype assembly inspection unit checks whether the matching between structural components and circuit boards when assembling into a complete machine meets the engineering prototype assembly baseline requirements, and checks whether the cable routing and matching between structural components and circuit boards meet the engineering prototype assembly baseline requirements.

6. The server product manufacturability inspection system as described in claim 4, characterized in that, The small-batch trial production verification module includes: The small-batch trial production verification unit is used to perform manufacturing-oriented design checks and acceptance during the machine assembly of server products in small-batch trial production. The prototype problem verification unit is used to verify assembly problems of the engineering prototype after R&D improvements during small-batch trial production of server products, thus closing the loop on manufacturing-oriented design problem points in the entire R&D and production of server products.

7. A method for manufacturability inspection of server products using the server product manufacturability inspection system as described in claim 1, characterized in that, Includes the following steps: S1. Using a preset manufacturing-oriented design and R&D baseline, automatically perform design simulation verification on the 3D drawings of each component of the server product in the R&D design stage, identify component design problems that do not conform to the R&D design baseline, and provide feedback to the R&D personnel for modification. S2. Use the preset component processing baseline to check the server product component processing process using the 3D drawings of the components, identify the components that do not conform to the component processing baseline, provide feedback to the R&D personnel for modification, and verify the improvement of component design issues; S3. Use the preset R&D prototype assembly baseline to check the part matching when assembling each component of the R&D prototype into a complete machine, identify the component assembly problems that do not conform to the R&D prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component processing problems. S4. Use the preset engineering prototype assembly baseline to check the component matching when assembling each component into a complete machine in the engineering prototype stage, identify component assembly problems that do not conform to the engineering prototype assembly baseline, provide them to the R&D personnel for modification, and verify the improvement of component assembly problems in the R&D prototype stage. S5. Conduct batch assembly verification during small-batch trial production of server products, and verify improvements to component assembly issues from the engineering prototype stage.

8. A device, characterized in that, Including processor and memory; The memory is used to store a computer program, and the processor is used to retrieve and run the computer program from the memory, causing the device to perform the method described in claim 7.

9. A storage medium, characterized in that, The storage medium stores instructions that, when run on a computer, cause the computer to perform the method described in claim 7.

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