An adaptive polishing method for curved surface materials

Abstract

The present application discloses an adaptive polishing method for curved materials applied to the field of material polishing. Through settings such as a double-ridge polishing machine, the left polishing barrel and the right polishing barrel are set in a conical shape, enabling the polishing of the edges of different arc-shaped materials. Moreover, the left polishing barrel and the right polishing barrel are symmetrically arranged, allowing the simultaneous polishing of the two arc-shaped edges of the material, improving the polishing efficiency. Compared with traditional polishing methods, it saves time and effort and does not require calculations for materials with different arcs, saving time and costs. Through the setting of the lifting rod, the material can be driven to move to the position most matching the arc, further saving calculation costs. Additionally, through the setting of the rubber ring and the rubber strip, not only can the material be driven to move, but also when the material moves to a position where its edge is completely in contact with the polishing layer, the edge of the material can be closely attached to the polishing layer, enhancing the polishing effect.

Description

Technical Field

[0001] The present application relates to the field of material polishing, and particularly to an adaptive polishing method for curved surface materials. Background Art

[0002] Curved surface materials refer to materials with one side being arc-shaped. Before being put into use, the materials need to be polished. Generally, manual polishing or polishing by a robotic arm is used during polishing.

[0003] The polishing of the curved surface is relatively simple. However, when polishing the edges of the material, it is necessary to control the polishing angle well. Manual polishing is time-consuming and laborious. When a robotic arm polishes, especially when polishing the edges of curved surface materials with different radian, a large amount of data needs to be calculated, which is not only complex to process but also costly. Therefore, further improvement is needed. Summary of the Invention

[0004] The purpose of the present application is to provide a simple and fast method for polishing the edges of materials. Compared with the prior art, an adaptive polishing method for curved surface materials is provided, including the following steps:

[0005] S1. Place the material on the fixture of the double-edge polishing machine and clamp it;

[0006] S2. Send the material between the left polishing barrel and the right polishing barrel, rotate the left polishing barrel and the right polishing barrel to drive the material into the interior of the left polishing barrel to polish one side edge of the material, and after the polishing is completed, drive the material into the interior of the right polishing barrel to polish the other side edge of the material;

[0007] S3. After the polishing is completed, the left polishing barrel and the right polishing barrel stop rotating, move the material between the left polishing barrel and the right polishing barrel, and remove it from the fixture to complete the polishing;

[0008] The double-edge polishing machine includes a housing. The inner walls of the left polishing barrel and the right polishing barrel are both fixedly connected with polishing layers. The inner wall of the bottom end of the housing is fixedly connected with two symmetrically arranged rollers. The outer walls of the left polishing barrel and the right polishing barrel close to the rollers are both fixedly connected with tracks, and the tracks are rotationally connected with the rollers. A driving rod is slidably connected through the side walls on both sides of the housing, and the driving rod passes through the left polishing barrel and the right polishing barrel. A base block is fixedly connected to the middle of the driving rod, a lifting rod is arranged at the top of the base block, and the fixture is fixedly connected to the top of the lifting rod.

[0009] Furthermore, the left polishing barrel and the right polishing barrel are both located inside the housing and are symmetrically arranged. The left polishing barrel and the right polishing barrel are both funnel-shaped; through the above settings, the left polishing barrel and the right polishing barrel can be applied to the polishing of materials with different radian, and can polish the two edges of the material.

[0010] Optionally, the bottom end of the lifting rod penetrates through the base block and is slidably connected thereto. A plurality of elastic ropes are fixedly connected between the bottom end of the lifting rod and the bottom surface of the base block. Through the above settings, when the lifting rod moves left and right, it can drive the material to rise or fall until it moves to a position where the edge of the material matches the left polishing barrel or the right polishing barrel.

[0011] Optionally, a support plate is fixedly connected to the outer side wall of the housing, and a servo motor is fixedly connected to the top end of the support plate.

[0012] Optionally, an I-shaped pulley is fixedly connected to the output end of the servo motor. The I-shaped pulley is in contact with the driving rod and the I-shaped pulley can drive the driving rod to move left and right. Through the above settings, the servo motor can drive the driving rod to move left and right through the I-shaped pulley by positive and reverse rotation.

[0013] Optionally, a rubber ring is fixedly connected to the outer wall of the middle part of the I-shaped pulley, and a rubber strip is fixedly connected to the outer wall of the driving rod close to the I-shaped pulley, and the rubber ring is in close contact with the rubber strip; through the above settings, the edge of the material can be in close contact with the inner wall of the left polishing barrel. Similarly, when the material moves to the inner wall of the right polishing barrel, its edge can also be in close contact with the inner wall of the right polishing barrel, improving the polishing effect of the material.

[0014] Optionally, a motor is fixedly connected to the outer side wall of the housing, and the output end of the motor extends to the inner side of the housing and is fixedly connected to a driving gear.

[0015] Optionally, a circular scale belt is fixedly connected to the outer wall of the left polishing barrel close to the driving gear and the circular scale belt is engaged with the driving gear. A connecting rod is fixedly connected between the left polishing barrel and the right polishing barrel. Through the above settings, the motor can drive the left polishing barrel and the right polishing barrel to rotate through the driving gear and the circular scale belt.

[0016] Optionally, a limit guide sleeve is fixedly connected to the outer wall of the housing where the driving rod penetrates. The inner wall of the limit guide sleeve is slidably connected to the driving rod. Through the setting of the limit guide sleeve, the stability of the driving rod during movement can be increased.

[0017] Furthermore, the center points of the right polishing barrel and the left polishing barrel are on the same straight line as the center point of the driving rod.

[0018] Compared with the prior art, the advantages of this application are as follows:

[0019] (1) Through settings such as a double-ridge polishing machine, the left polishing barrel and the right polishing barrel are set in a conical shape, enabling the polishing of the edge ridges of materials with different arcs. Moreover, the left polishing barrel and the right polishing barrel are symmetrically arranged, allowing the simultaneous polishing of the two arc edge ridges of the material, thus improving the polishing efficiency. Compared with traditional polishing methods, it saves time and effort, and there is no need to calculate for materials with different arcs, saving both time and cost. Through the setting of the lifting rod, the material can be driven to move to the position that best matches the arc, further saving the calculation cost. Additionally, through the settings of the rubber ring and the rubber strip, not only can the material be driven to move, but also when the material moves to a position where its edge ridge is completely in contact with the polishing layer, the edge ridge of the material can be closely attached to the polishing layer, enhancing the polishing effect.

[0020] (2) Both the left polishing barrel and the right polishing barrel are located inside the outer shell and are symmetrically arranged. Both the left polishing barrel and the right polishing barrel are funnel-shaped. Through the above settings, the left polishing barrel and the right polishing barrel can be applied to the polishing of materials with different radian, and the two edge ridges of the material can be polished.

[0021] (3) The bottom end of the lifting rod penetrates through the base block and is slidably connected thereto. A plurality of elastic ropes are fixedly connected between the bottom end of the lifting rod and the bottom surface of the base block. Through the above settings, when the lifting rod moves left and right, it can drive the material to rise or fall until it moves to a position where the edge ridge of the material matches the left polishing barrel or the right polishing barrel.

[0022] (4) The output end of the servo motor is fixedly connected with a spool. The spool is in contact with the driving rod and the spool can drive the driving rod to move left and right. Through the above settings, the forward and reverse rotation of the servo motor can drive the driving rod to move left and right through the spool.

[0023] (5) A rubber ring is fixedly connected to the outer wall of the middle part of the spool, and a rubber strip is fixedly connected to the outer wall of the driving rod close to the spool, and the rubber ring is in close contact with the rubber strip. Through the above settings, the edge ridge of the material can be closely attached to the inner wall of the left polishing barrel. Similarly, when the material moves to the inner wall of the right polishing barrel, its edge ridge can also be closely attached to the inner wall of the right polishing barrel, improving the polishing effect of the material.

[0024] (6) A circular scale belt is fixedly connected to the outer wall of the left polishing barrel close to the driving gear and the circular scale belt is meshed with the driving gear. A connecting rod is fixedly connected between the left polishing barrel and the right polishing barrel. Through the above settings, the motor can drive the left polishing barrel and the right polishing barrel to rotate through the driving gear and the circular scale belt.

[0025] (7) A limit guide sleeve is fixedly connected to the outer wall of the outer shell where the driving rod penetrates. The inner wall of the limit guide sleeve is slidably connected to the driving rod. Through the setting of the limit guide sleeve, the stability of the driving rod during movement can be increased. Description of the Drawings

[0026] Figure 1Front elevation sectional view of the present application;

[0027] Figure 2 State diagram when the material of the present application moves into the left polishing barrel;

[0028] Figure 3 State diagram when the material of the present application moves into the right polishing barrel;

[0029] Figure 4 State diagram when the edge of the material of the present application has not fully contacted the polishing layer;

[0030] Figure 5 State diagram when the edge of the material of the present application is fully in contact with the polishing layer;

[0031] Figure 6 Sectional perspective view when the edge of the material of the present application is fully in contact with the polishing layer;

[0032] Figure 7 Side view of the spool of the present application;

[0033] Figure 8 Stereo sectional view of the drive rod and the spool of the present application;

[0034] Figure 9 Connection schematic diagram of the left polishing barrel and the right polishing barrel of the present application;

[0035] Figure 10 Stereo sectional view of the left polishing barrel and the right polishing barrel of the present application.

[0036] Explanation of the reference numerals in the figure:

[0037] 1. Housing; 2. Left polishing barrel; 3. Drive rod; 4. Limit guide sleeve; 5. Base block; 501. Lifting rod; 502. Elastic cord; 6. Fixture; 7. Driving gear; 8. Circular tape; 9. Support plate; 10. Servo motor; 11. Spool; 12. Rubber ring; 13. Rubber strip; 14. Right polishing barrel; 15. Roller; 1501. Track; 16. Connecting rod; 17. Motor; 18. Polishing layer. Specific embodiments

[0038] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0039] The first embodiment:

[0040] Please refer to Figure 1-10, this application discloses an adaptive polishing method for curved materials, including the following steps:

[0041] S1. Place the material on the fixture 6 of the double-ridge polishing machine and clamp it.

[0042] S2. Feed the material between the left polishing barrel 2 and the right polishing barrel 14, rotate the left polishing barrel 2 and the right polishing barrel 14, drive the material into the interior of the left polishing barrel 2 to polish the edge of one side of the material, and after the polishing is completed, drive the material into the interior of the right polishing barrel 14 to polish the edge of the other side of the material.

[0043] S3. After the polishing is completed, the left polishing barrel 2 and the right polishing barrel 14 stop rotating, move the material between the left polishing barrel 2 and the right polishing barrel 14, and remove it from the fixture 6 to complete the polishing.

[0044] The double-ridge polishing machine includes a housing 1. Polishing layers 18 are fixedly connected to the inner walls of the left polishing barrel 2 and the right polishing barrel 14. Two symmetrically arranged rollers 15 are fixedly connected to the inner wall of the bottom end of the housing 1. Rails 1501 are fixedly connected to the outer walls of the left polishing barrel 2 and the right polishing barrel 14 close to the rollers 15. The rails 1501 are rotatably connected to the rollers 15. A driving rod 3 is slidably connected through the side walls on both sides of the housing 1, and the driving rod 3 passes through the left polishing barrel 2 and the right polishing barrel 14. A base block 5 is fixedly connected to the middle of the driving rod 3. A lifting rod 501 is arranged at the top of the base block 5. The fixture 6 is fixedly connected to the top of the lifting rod 501.

[0045] The left polishing barrel 2 and the right polishing barrel 14 are both located inside the housing 1 and are symmetrically arranged. The left polishing barrel 2 and the right polishing barrel 14 are both funnel-shaped. Through the above settings, the left polishing barrel 2 and the right polishing barrel 14 can be applied to the polishing of materials with different arcs, and the two edges of the material can be polished. The centers of the right polishing barrel 14 and the left polishing barrel 2 are on the same straight line as the center point of the driving rod 3.

[0046] The second embodiment:

[0047] Among them, the same or corresponding components as those in Embodiment 1 adopt the corresponding reference numerals in Embodiment 1. For the sake of simplicity, only the differences from Embodiment 1 will be described below. The differences between Embodiment 2 and Embodiment 1 are as follows:

[0048] Please refer to Figure 1-3, the bottom end of the lifting rod 501 passes through the base block 5 and is slidably connected thereto. A plurality of elastic ropes 502 are fixedly connected between the bottom end of the lifting rod 501 and the bottom surface of the base block 5. Since the arc angles of different materials are different, when polishing, the material needs to be moved to a position corresponding to the left polishing barrel 2 or the right polishing barrel 14 so that the left polishing barrel 2 or the right polishing barrel 14 can fully contact the edge of the material. Through the above settings, when the lifting rod 501 moves left and right, it can drive the material to rise or fall until it moves to a position where the edge of the material matches the left polishing barrel 2 or the right polishing barrel 14.

[0049] Please refer to Figure 2-3 Figs. 7-8, a support plate 9 is fixedly connected to the outer side wall of the housing 1. The top end of the support plate 9 is fixedly connected to a servo motor 10. The output end of the servo motor 10 is fixedly connected to a winding wheel 11. The winding wheel 11 contacts the driving rod 3 and the winding wheel 11 can drive the driving rod 3 to move left and right. Through the above settings, the servo motor 10 can drive the driving rod 3 to move left and right through the winding wheel 11 by positive and reverse rotation. A rubber ring 12 is fixedly connected to the outer wall of the middle part of the winding wheel 11. A rubber strip 13 is fixedly connected to the outer wall of the driving rod 3 close to the winding wheel 11, and the rubber ring 12 is in close contact with the rubber strip 13. Through the above settings, when the servo motor 10 drives the winding wheel 11 to rotate, the driving rod 3 is driven to rotate left and right through the friction force between the rubber ring 12 and the rubber strip 13. When the driving rod 3 drives the material to move towards the left polishing barrel 2 through the lifting rod 501 and the edge of the material is completely attached to the inner wall of the left polishing barrel 2, the material abuts against the inner wall of the left polishing barrel 2 and cannot continue to move left. At this time, the friction force between the rubber ring 12 and the rubber strip 13 is not enough to continue driving the material to move, causing the winding wheel 11 to rotate idly. The force generated by the idle rotation can act on the driving rod 3 and act on the material through the lifting rod 501, so that the edge of the material can be closely attached to the inner wall of the left polishing barrel 2. Similarly, when the material moves to the inner wall of the right polishing barrel 14, its edge can also be closely attached to the inner wall of the right polishing barrel 14, improving the polishing effect of the material.

[0050] Please refer to Figure 1-3 , a motor 17 is fixedly connected to the outer side wall of the housing 1. The output end of the motor 17 extends to the inner side of the housing 1 and is fixedly connected to a driving gear 7. A circular scale belt 8 is fixedly connected to the outer wall of the left polishing barrel 2 close to the driving gear 7 and the circular scale belt 8 meshes with the driving gear 7. A connecting rod 16 is fixedly connected between the left polishing barrel 2 and the right polishing barrel 14. Through the above settings, the motor 17 can drive the left polishing barrel 2 and the right polishing barrel 14 to rotate through the driving gear 7 and the circular scale belt 8. A limiting guide sleeve 4 is fixedly connected to the outer wall of the housing 1 at the penetration of the driving rod 3. The inner wall of the limiting guide sleeve 4 is slidably connected to the driving rod 3. Through the setting of the limiting guide sleeve 4, the stability of the driving rod 3 during movement can be increased.

[0051] As described above, it is only the preferred specific implementation manner of the present application. However, the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application, according to the technical solution of the present application and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present application.

Claims

1. An adaptive polishing method for curved surface materials, characterized in that, It includes the following steps: S1. Place the material on the fixture (6) of the double-edge polishing machine and clamp it; S2. Feed the material between the left polishing barrel (2) and the right polishing barrel (14), rotate the left polishing barrel (2) and the right polishing barrel (14), drive the material into the interior of the left polishing barrel (2) to polish the edge of one side of the material, and after the polishing is completed, drive the material into the interior of the right polishing barrel (14) to polish the edge of the other side of the material; S3. After the polishing is completed, the left polishing barrel (2) and the right polishing barrel (14) stop rotating, move the material between the left polishing barrel (2) and the right polishing barrel (14), and remove it from the fixture (6) to complete the polishing; The double-edge polishing machine includes a housing (1). The inner walls of the left polishing barrel (2) and the right polishing barrel (14) are both fixedly connected with polishing layers (18). The inner wall of the bottom end of the housing (1) is fixedly connected with two symmetrically arranged rollers (15). The outer walls of the left polishing barrel (2) and the right polishing barrel (14) close to the rollers (15) are both fixedly connected with tracks (1501). The tracks (1501) are rotationally connected with the rollers (15). A driving rod (3) is slidably connected through the side walls on both sides of the housing (1), and the driving rod (3) passes through the left polishing barrel (2) and the right polishing barrel (14). A base block (5) is fixedly connected to the middle of the driving rod (3). A lifting rod (501) is arranged at the top of the base block (5). The fixture (6) is fixedly connected to the top end of the lifting rod (501).

2. The adaptive polishing method for curved surface materials according to claim 1, wherein The left polishing barrel (2) and the right polishing barrel (14) are both located inside the housing (1) and are symmetrically arranged. The left polishing barrel (2) and the right polishing barrel (14) are both funnel-shaped.

3. The adaptive polishing method for curved surface materials according to claim 1, wherein The bottom end of the lifting rod (501) passes through the base block (5) and is slidably connected therewith. A plurality of elastic ropes (502) are fixedly connected between the bottom end of the lifting rod (501) and the bottom surface of the base block (5).

4. The adaptive polishing method for curved surface materials according to claim 1, wherein A support plate (9) is fixedly connected to the outer side wall of the housing (1). A servo motor (10) is fixedly connected to the top end of the support plate (9).

5. The adaptive polishing method for curved surface materials according to claim 4, wherein The output end of the servo motor (10) is fixedly connected with a spool (11). The spool (11) is in contact with the driving rod (3) and the spool (11) can drive the driving rod (3) to move left and right.

6. The adaptive polishing method for curved surface materials according to claim 5, wherein, A rubber ring (12) is fixedly connected to the outer wall of the middle of the spool (11). A rubber strip (13) is fixedly connected to the outer wall of the driving rod (3) close to the spool (11), and the rubber ring (12) is in close contact with the rubber strip (13).

7. An adaptive polishing method for curved surface materials according to claim 1, characterized in that A motor (17) is fixedly connected to the outer side wall of the housing (1). The output end of the motor (17) extends to the inside of the housing (1) and is fixedly connected with a driving gear (7).

8. An adaptive polishing method for curved surface materials according to claim 7, characterized in that, A circular toothed belt (8) is fixedly connected to the outer wall of the left polishing barrel (2) close to the driving gear (7), and the circular toothed belt (8) is meshed with the driving gear (7). A connecting rod (16) is fixedly connected between the left polishing barrel (2) and the right polishing barrel (14).

9. The adaptive polishing method for curved surface materials according to claim 1, wherein, The outer wall of the through part of the outer shell (1) and the driving rod (3) is fixedly connected with a limit guide sleeve (4), and the inner wall of the limit guide sleeve (4) is slidably connected with the driving rod (3).

10. The adaptive polishing method for curved surface materials according to claim 1, characterized in that, The central points of the right polishing barrel (14) and the left polishing barrel (2) are on the same straight line as the central point of the driving rod (3).

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