Nut filling device and method of using the same
By designing a nut filling device using a spiral plate and a barrier/limiting mechanism, the problem of poor nut weighing accuracy is solved, and higher filling accuracy and accuracy are achieved.
Patent Information
- Application Number
- CN202310208759.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-01
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2043-03-01
AI Technical Summary
The prior art has poor accuracy when weighing nuts, resulting in inaccurate filling.
A nut filling equipment is designed, and a spiral plate is used to push the nuts to fall into the weighing barrel. The drop speed and quantity of nuts are controlled through the barrier mechanism and the limiting mechanism to ensure weighing accuracy.
Effectively reduce the deviation between nut weighing quality and preset quality, and improve the accuracy and accuracy of nut filling.
Smart Images

Figure CN116374257B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of food packaging, and in particular to a nut filling device and a use method thereof. Background Art
[0002] Nuts contain protein, fat, carbohydrates, vitamins, trace elements, dietary fiber, etc. Nuts are comprehensive and rich in nutrition. When filling and packaging nuts such as macadamia nuts, walnuts or pecans, the nuts need to be weighed first, and then the plastic film is rolled into a tube. After the plastic film is heat-sealed, the weighed nuts are injected into the package made of the plastic mold, and the plastic package is sealed and cut to complete the filling and packaging of the nuts.
[0003] Related technology can refer to the Chinese patent with announcement number CN102556392A, which discloses a vertical packaging machine, including a coil unwinding device, a feeding device, a film barrel, a longitudinal sealing mold, a traction wheel and a transverse sealing mold. The film barrel is vertically arranged, and a material transfer channel is arranged in the film barrel. The upper end of the material transfer channel is connected to the feeding outlet of the feeding device. The longitudinal sealing mold is arranged on the inner side of the outer periphery of the film barrel, the traction wheel is arranged below the longitudinal sealing mold, and the transverse sealing mold is arranged below the lower end of the film barrel. It is characterized in that: the feeding device includes an automatic turning feeding device for toothbrushes and an automatic turning feeding device for toothpaste.
[0004] With respect to the above-mentioned related technologies, when weighing nuts, a conveyor belt or a vibrating material plate is usually used to transport the nuts accumulated in the silo to a weighing bucket, so that the weighing bucket weighs the nuts. However, after the mass of the nuts in the weighing bucket has reached a preset value, some nuts will still fall into the weighing bucket through the conveyor belt or the vibrating material plate, causing the actual mass of the nuts in the weighing bucket to be greater than the preset value, resulting in poor weighing accuracy of the nuts in the weighing bucket. Summary of the invention
[0005] In order to improve the filling accuracy of nuts, the present application provides a nut filling device and a method of using the same.
[0006] In the first aspect, the present application provides a nut filling device and a method of using the same, which adopts the following technical solution:
[0007] A nut filling device comprises a storage tray, a feeding hopper and a support frame, wherein the feeding hopper and the storage tray are fixedly connected to the support frame, the storage tray is fixedly provided with a first motor, the output shaft of the first motor passes through the storage tray and is fixedly connected to a feeding rod, and the feeding rod is fixedly connected to a spiral plate along the circumferential direction; the storage tray is provided with a plurality of first guide rails along the circumferential direction, the storage tray is provided with a blocking mechanism for blocking the first guide rails, the storage tray is provided with a plurality of weighing barrels corresponding to the first guide rails, and the storage tray is provided with a sealing mechanism for sealing the weighing barrels; the feeding hopper is provided with a plurality of discharge ports along the circumferential direction, the feeding hopper is fixedly provided with a plurality of second guide rails matched with the discharge ports, the storage tray is provided with a limiting mechanism for limiting the material on the second guide rails, and the support frame is provided with a packaging mechanism for packaging nuts.
[0008] By adopting the above technical solution, the first motor drives the spiral plate to rotate through the feeding plate, so that the spiral plate pushes the nuts in the discharge hopper to fall onto the first guide rail and the second guide rail, so that a large number of nuts on the first guide rail quickly fall into the weighing bucket. When the weight of the nuts in the weighing bucket is close to the preset value, the blocking mechanism blocks the nuts on the first guide rail, and the limiting mechanism drives the nuts on the second guide rail to fall into the weighing bucket one by one, which is beneficial to reduce the deviation between the weighed weight of the nuts and the preset weight, and facilitates to improve the filling accuracy of the nuts.
[0009] Optionally, the limiting mechanism includes a base plate, a blocking plate, a blocking block, two limiting rods and two limiting springs, the two ends of the base plate along the length direction are respectively fixedly connected to the blocking plate and the blocking block, the blocking plate and the blocking block are both passed through the second guide rail and are slidably connected to the second guide rail, and the blocking plate is provided with a material passing trough; the two ends of the base plate along the width direction are respectively fixedly connected to the two limiting rods, the two limiting rods are both passed through the second guide rail and are slidably connected to the second guide rail, the two limiting springs are respectively sleeved on the corresponding limiting rods, the two ends of the limiting springs along the length direction are respectively fixedly connected to the second guide rail and the base plate, and the storage tray is provided with a driving mechanism for driving the base plate to reciprocate in the vertical direction.
[0010] By adopting the above technical solution, when it is necessary to add nuts into the weighing barrel through the second guide rail, the driving mechanism pushes the bottom plate up, and the blocking block and the blocking plate move up synchronously. The nuts that conflict with the blocking plate will fall into the weighing barrel through the material trough, and the blocking block will block other nuts on the second guide rail, which is conducive to achieving the effect of nuts falling one by one and facilitating improving the filling accuracy of nuts.
[0011] Optionally, the driving mechanism includes a second motor, a first gear, a first connecting rod and a push plate. The second motor is fixed in the storage tray, the output shaft of the second motor is fixedly connected to the first gear, the two ends of the first connecting rod along the length direction are respectively rotatably connected to the first gear and the push plate, the storage tray is provided with a square groove adapted to the first connecting rod, and the push plate is in conflict with the bottom plate.
[0012] By adopting the above technical solution, the first motor drives the first connecting rod to move through the first gear, and the first connecting rod pushes the pushing plate to reciprocate in the vertical direction, which is conducive to achieving the effect of driving the base plate to move in the vertical direction.
[0013] Optionally, the blocking mechanism includes a protective cylinder, a first rack, a second gear and a rotating plate, the protective cylinder is sleeved with a weighing barrel and is slidably connected to the storage tray, the first rack is fixedly connected to the protective cylinder, the second gear is rotatably connected to the storage tray and meshes with the first rack, and a coupling mechanism for coupling the first gear with the second gear is provided in the storage tray, and the rotating plate is rotatably connected to the first guide rail and contacts the protective cylinder.
[0014] By adopting the above technical solution, the second gear drives the protective tube to move in the vertical direction through the first rack, and the protective tube pushes the rotating plate to rotate. The rotating plate blocks the nuts on the first guide rail. At the same time, the upper end of the protective tube is higher than the first guide rail, which is beneficial to prevent the nuts on the first guide rail from falling, thereby further improving the accuracy of nut filling.
[0015] Optionally, the coupling mechanism includes a third gear, a first cross bar, a first cylinder, a sliding rod and two limiting slide rails. The two limiting slide rails are fixed in the storage tray. The two ends of the first cross bar along the length direction are respectively slidably connected to the two limiting slide rails. The third gear is rotatably connected to the first cross bar and meshes with the first gear and the second gear. The first cylinder is fixedly connected to the storage tray, and the output end of the first cylinder is fixedly connected to the sliding rod. The sliding rod is provided with a first sliding groove, and the first cross bar is slidably connected to the first sliding groove.
[0016] By adopting the above technical solution, the first cylinder pushes the first cross bar through the sliding rod so that the third gear is meshed with the first gear and the second gear at the same time, and the second motor can drive the second gear to rotate through the first gear and the third gear, so that the height of the protective cylinder rises; when the mass of the nuts in the weighing barrel is equal to or slightly greater than the mass of the required packaging, the second motor stops rotating, the sealing mechanism causes the nuts in the weighing barrel to fall, and the first cylinder separates the third gear from the first gear and the second gear through the sliding rod and the first cross bar, the protective cylinder will gradually fall back, and the first guide rail can add nuts to the weighing barrel again.
[0017] Optionally, the sliding rod is fixedly connected to a vertical rod, the storage tray is slidably connected to a lifting plate, and the vertical rod is in conflict with the lifting plate.
[0018] By adopting the above technical solution, when the first cylinder pushes the sliding rod to move, the sliding rod pushes the lifting plate through the vertical rod, so that the lifting plate pushes the rotating plate up in advance, which is beneficial to reduce the rate at which the nuts in the first guide rail fall excessively into the weighing barrel, and further improve the accuracy of nut filling.
[0019] Optionally, the sealing mechanism includes a second cylinder, a first slider, a second connecting rod, a third connecting rod, a support plate and a sealing cover, the second cylinder is fixed in the storage tray, the output end of the second cylinder is fixedly connected to the first slider, the first slider is slidably connected to the storage tray and rotatably connected to the second connecting rod, the second connecting rod is rotatably connected to the third connecting rod, the support plate is rotatably connected to the storage tray and fixedly connected to the third connecting rod, the support plate is fixedly connected to the sealing cover, and the sealing cover is adapted to the lower end of the weighing barrel.
[0020] By adopting the above technical solution, after the mass of nuts in the weighing barrel reaches a preset value, the nuts on the second guide rail stop falling, the second cylinder drives the third connecting rod to rotate through the first slider and the second connecting rod, and the third connecting rod drives the support plate to rotate in the direction away from the storage tray, which is conducive to achieving the effect of separating the sealing cover from the weighing barrel, so that the nuts in the weighing barrel fall to the packaging mechanism for packaging.
[0021] Optionally, the support frame is fixed with a collecting bucket, which corresponds to the weighing bucket. The packaging mechanism includes a feed pipe, a folding plate, a feeding assembly for conveying the plastic film, a first sealing mechanism for longitudinally sealing the plastic film, and a second sealing mechanism for transversely sealing the plastic film. The feed pipe corresponds to the lower end portion of the collecting bucket, the folding plate is sleeved on the feed pipe and fixedly connected to the support frame, and the first sealing mechanism and the second sealing mechanism are both arranged on the support frame.
[0022] By adopting the above technical scheme, the collecting bucket collects the nuts in the weighing barrel and drops them into the feeding tube, the feeding assembly transports the plastic film to the folding plate for folding, so that the plastic mold wraps the feeding tube, the first sealing mechanism seals the plastic film transversely, and the second sealing mechanism seals the plastic film longitudinally. At this time, the nuts fall into the plastic mold through the feeding tube, and the second sealing mechanism seals the plastic mold, which is conducive to achieving the packaging effect of the nuts.
[0023] In a second aspect, the present application provides a method for using a nut filling device, which adopts the following technical solution:
[0024] A method for using a nut filling device comprises: nuts are added from a feeding hopper and fall onto a first guide rail and a second guide rail, the nuts on the first guide rail quickly fall into a weighing barrel under the push of a spiral plate, when the mass in the weighing barrel reaches a first preset value, a blocking mechanism prevents the nuts on the first guide rail from falling into the weighing barrel, and the nuts on the second guide rail fall into the weighing barrel one by one under the action of a limiting mechanism; when the mass in the weighing barrel reaches the mass required for packaging the nuts, a sealing mechanism opens the lower end of the weighing barrel so that the nuts can fall to a packaging mechanism for packaging, thereby achieving the filling and packaging of the nuts.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. The first motor drives the spiral plate to rotate through the feeding plate, so that the spiral plate pushes the nuts in the discharge hopper to fall onto the first guide rail and the second guide rail, so that a large number of nuts on the first guide rail quickly fall into the weighing bucket. When the weight of the nuts in the weighing bucket is close to the preset value, the blocking mechanism blocks the nuts on the first guide rail, and the limiting mechanism drives the nuts on the second guide rail to fall into the weighing bucket one by one, which is beneficial to reduce the deviation between the weighed weight of the nuts and the preset weight, and is convenient for improving the filling accuracy of the nuts;
[0027] 2. When it is necessary to add nuts into the weighing barrel through the second guide rail, the driving mechanism pushes the bottom plate upward, and the blocking block and the blocking plate move upward synchronously. The nuts that conflict with the blocking plate will fall into the weighing barrel through the material chute, and the blocking block will block other nuts on the second guide rail, which is conducive to achieving the effect of nuts falling one by one and facilitating the improvement of the filling accuracy of nuts;
[0028] 3. The second gear drives the protective tube to move in the vertical direction through the first rack. The protective tube pushes the rotating plate to rotate. The rotating plate blocks the nuts on the first guide rail. At the same time, the upper end of the protective tube is higher than the first guide rail, which is conducive to blocking the nuts on the first guide rail from falling, further improving the accuracy of nut filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of a nut filling equipment.
[0030] Figure 2 Schematic diagram to highlight the position of the first guide rail and the weighing bucket.
[0031] Figure 3 Schematic diagram to highlight the position of the support plate and sealing cover.
[0032] Figure 4 The schematic diagram is intended to highlight the position of the limit slider and the limit slide rail.
[0033] Figure 5 yes Figure 3 Enlarged schematic diagram of part A.
[0034] Figure 6 yes Figure 2 Schematic diagram of the enlarged portion B.
[0035] Explanation of the reference numerals: 1. support frame; 2. blocking mechanism; 3. sealing mechanism; 4. limiting mechanism; 5. packaging mechanism; 6. driving mechanism; 7. coupling mechanism; 11. feeding hopper; 12. storage tray; 13. first motor; 14. feeding rod; 15. spiral plate; 16. first guide rail; 17. weighing bucket; 18. second guide rail; 19. collecting bucket; 21. protective cylinder; 22. first rack; 23. second gear; 24. rotating plate; 31. second cylinder; 32. first slider; 33. second connecting rod; 34. third connecting rod ; 35. Support plate; 36. Sealing cover; 41. Bottom plate; 42. Blocking plate; 43. Blocking block; 44. Limiting rod; 45. Limiting spring; 46. Material trough; 51. Feeding pipe; 52. Folding plate; 53. Feeding assembly; 54. First sealing mechanism; 55. Second sealing mechanism; 61. Second motor; 62. First gear; 63. First connecting rod; 64. Pushing plate; 71. Third gear; 72. First cross bar; 73. Limiting slide rail; 74. First cylinder; 75. Sliding rod; 77. Vertical rod; 78. Lifting plate. DETAILED DESCRIPTION
[0036] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0037] The embodiment of the present application discloses a nut filling device.
[0038] Reference Figure 1 and Figure 2 A nut filling device includes a storage tray 12, a feeding hopper 11 and a support frame 1. The feeding hopper 11 and the storage tray 12 are fixedly connected to the support frame 1, and nuts are transported to the feeding hopper 11 for temporary storage by a conveyor belt. The storage tray 12 is provided with a plurality of first guide rails 16 along the circumferential direction, and the storage tray 12 is provided with a plurality of weighing barrels 17 corresponding to the first guide rails 16. The ends of the first guide rails 16 away from the weighing barrels 17 correspond to the lower end of the feeding hopper 11.
[0039] Reference Figure 2 and Figure 3 The feeding hopper 11 is provided with a plurality of discharge ports along the circumferential direction, and the feeding hopper 11 is fixedly provided with a plurality of second guide rails 18 adapted to the discharge ports, and one end of the second guide rail 18 away from the weighing barrel 17 extends into the feeding hopper 11 through the discharge port. The storage tray 12 is fixedly provided with a first motor 13, and the output shaft of the first motor 13 passes through the storage tray 12 and is fixedly connected to a feeding rod 14, and the feeding rod 14 is fixedly connected to a spiral plate 15 along the circumferential direction.
[0040] Reference Figure 2 and Figure 3The output shaft of the first motor 13 rotates intermittently to drive the feeding rod 14 to rotate, and the feeding rod 14 then drives the spiral plate 15 to rotate. The spiral plate 15 can push the nuts in the feeding hopper 11 to the first guide rail 16 and the second guide rail 18. The width of the first guide rail 16 is greater than the width of the second guide rail 18. Nuts are quickly added to the weighing barrel 17 through the first guide rail 16, and the second guide rail 18 can arrange the nuts one by one. The storage tray 12 is provided with a sealing mechanism 3, and the sealing mechanism 3 includes a sealing cover 36, and the sealing cover 36 is adapted to the lower end of the weighing barrel 17.
[0041] Reference Figure 2 and Figure 3 The sealing cover 36 is provided with a weighing sensor for weighing nuts, and the weighing sensor can achieve the effect of weighing the nuts in the weighing barrel 17. When the weight of the nuts in the weighing barrel 17 reaches or exceeds the first preset value, the weight of the first preset value is less than the weight required for packaging the nuts, and the storage tray 12 is provided with a joint mechanism 7.
[0042] Reference Figure 4 and Figure 5 The joint mechanism 7 includes a first cross bar 72, a first cylinder 74, a sliding rod 75 and two limit slide rails 73. The two limit slide rails 73 are fixed in the material storage tray 12. The two ends of the first cross bar 72 along the length direction are respectively slidably connected to the two limit slide rails 73. The first cylinder 74 is fixedly connected to the material storage tray 12, and the output end of the first cylinder 74 is fixedly connected to the sliding rod 75. The output end of the first cylinder 74 extends to push the sliding rod 75 upward. The sliding rod 75 has a first sliding groove. The first cross bar 72 is slidably connected to the sliding rod 75 through the sliding groove, and the sliding rod 75 pushes the first cross bar 72 to move.
[0043] Reference Figure 4 and Figure 5 , the sliding rod 75 is fixedly connected with the vertical rod 77, the storage tray 12 is slidably connected with the lifting plate 78, and the vertical rod 77 conflicts with the lifting plate 78. The storage tray 12 is provided with a blocking mechanism 2, and the blocking mechanism 2 includes a rotating plate 24, which is rotatably connected to the end of the first guide rail 16 away from the feeding hopper 11 and conflicts with the protective tube 21. The sliding rod 75 pushes the lifting plate 78 through the vertical rod 77, so that the lifting plate 78 pushes the rotating plate 24 upward in advance, which can reduce the speed at which the nuts in the first guide rail 16 fall excessively into the weighing barrel 17, and improve the accuracy of nut filling.
[0044] Reference Figure 4 and Figure 5The storage tray 12 is provided with a driving mechanism 6, which includes a second motor 61 and a first gear 62. The second motor 61 is fixedly arranged in the storage tray 12, and the output shaft of the second motor 61 is fixedly connected to the first gear 62. The output shaft of the second motor 61 drives the first gear 62 to rotate. The blocking mechanism 2 also includes a protective tube 21, a first rack 22, and a second gear 23. The protective tube 21 is sleeved with a weighing barrel 17 and is slidably connected to the storage tray 12.
[0045] Reference Figure 4 and Figure 5 , the first rack 22 is fixedly connected to the protective tube 21, and the second gear 23 is rotatably connected to the storage tray 12 and meshes with the first rack 22. The coupling mechanism 7 also includes a third gear 71, which is rotatably connected to the first crossbar 72. The first crossbar 72 pushes the third gear 71 to mesh with the first gear 62 and the second gear 23 at the same time. An elastic component is provided between the protective tube 21 and the storage tray 12. When the third gear 71 conflicts with the second gear 23, the second gear 23 will drive the protective tube 21 to move slightly downward through the first rack 22. The elastic component can support and buffer the protective tube 21.
[0046] Reference Figure 4 and Figure 5 The second motor 61 drives the third gear 71 to rotate through the first gear 62, and the third gear 71 further drives the second gear 23 to rotate. The third gear 71 drives the protective cylinder 21 to rise through the first rack 22, so that the upper end of the protective cylinder 21 is higher than the first guide rail 16, which can prevent the nuts on the first guide rail 16 from falling into the weighing barrel 17. At the same time, the protective cylinder 21 further drives the rotating plate to rotate, so that the rotating plate 24 blocks the nuts on the first guide rail 16.
[0047] Reference Figure 4 and Figure 6 The driving mechanism 6 also includes a first connecting rod 63 (refer to Figure 3 ) and the push plate 64 (refer to Figure 3 ), the first connecting rod 63 (refer to Figure 3 ) are respectively connected to the first gear 62 and the push plate 64 at both ends along the length direction, and the storage tray 12 is provided with a first connecting rod 63 (refer to Figure 3 ) is matched with a square groove, the first gear 62 passes through the first connecting rod 63 (refer to Figure 3 ) drives the push plate 64 (refer to Figure 3 ) reciprocating motion. Storage tray 12 (refer to Figure 1 ) is provided with a limiting mechanism 4, which includes a bottom plate 41, a blocking plate 42, a blocking block 43, two limiting rods 44 and two limiting springs 45, and a pushing plate 64 is in contact with the bottom plate 41, and the pushing plate 64 pushes the bottom plate 41 to reciprocate in the vertical direction.
[0048] Reference Figure 4 and Figure 6 The two ends of the bottom plate 41 along the length direction are fixedly connected to the blocking plate 42 and the blocking block 43 respectively. The blocking plate 42 and the blocking block 43 are both penetrated by the second guide rail 18 and are slidably connected to the second guide rail 18. The blocking plate 42 is provided with a material passing groove 46. When the push plate 64 pushes the bottom plate 41 to move vertically upward, the protective cylinder 21 also gradually moves upward, and the bottom plate 41 pushes the blocking plate 42 and the blocking block 43 to move upward. The nuts that collide with the blocking plate 42 will fall into the weighing bucket 17 through the material passing groove 46 (refer to Figure 2 ), the blocking block 43 will block other nuts on the second guide rail 18.
[0049] Reference Figure 4 and Figure 6 The two ends of the bottom plate 41 along the width direction are respectively fixedly connected with two limit rods 44, both limit rods 44 are penetrated by the second guide rail 18 and are slidably connected with the second guide rail 18, and two limit springs 45 are respectively sleeved on the corresponding limit rods 44, and the two ends of the limit springs 45 along the length direction are respectively fixedly connected with the second guide rail 18 and the bottom plate 41. When the bottom plate 41 moves upward, the bottom plate 41 and the second guide rail 18 cooperate to squeeze the limit springs 45, so that the limit springs 45 are deformed.
[0050] Reference Figure 4 and Figure 6 When the push plate 64 falls back, the bottom plate 41 moves down synchronously with the push plate 64 under the action of the limit spring 45, the blocking plate 42 falls back under the pull of the bottom plate 41 and conflicts with the second guide rail 18, the blocking block 43 moves down and separates from the nut, and the nut continues to conflict with the blocking plate 42, achieving the effect of nuts falling one by one, which is beneficial to reduce the deviation between the weighed mass of the nuts and the preset mass, and can improve the filling accuracy of the nuts.
[0051] Reference Figure 3 and Figure 4 The sealing mechanism 3 further includes a second cylinder 31, a first slider 32, a second connecting rod 33, a third connecting rod 34 and a support plate 35. The second cylinder 31 is fixedly arranged in the storage tray 12, and the output end of the second cylinder 31 is fixedly connected to the first slider 32. The first slider 32 is slidably connected to the storage tray 12 and is rotatably connected to the second connecting rod 33. When the weight of the nuts in the weighing barrel 17 reaches or slightly exceeds the weight required for packaging the nuts, the output shaft of the second motor 61 stops rotating, and the output end of the second cylinder 31 extends to push the first slider 32 to move.
[0052] Reference Figure 3 and Figure 4The second connecting rod 33 is rotatably connected to the third connecting rod 34, the first slider 32 drives the third connecting rod 34 to rotate through the second connecting rod 33, the support plate 35 is rotatably connected to the storage tray 12 and fixedly connected to the third connecting rod 34, the third connecting rod 34 pushes the support plate 35 to rotate, the support plate 35 is fixedly connected to the sealing cover 36, and the sealing cover 36 is adapted to the lower end of the weighing bucket 17. The support plate 35 pulls the sealing cover 36 to separate from the storage tray 12, and the support frame 1 is fixedly provided with a collecting bucket 19, which corresponds to the weighing bucket 17, and the nuts in the weighing bucket 17 fall into the collecting bucket 19.
[0053] Reference Figure 3 and Figure 4 After the nuts in the weighing barrel 17 fall into the collecting bucket 19, the sealing mechanism 3 reseals the weighing barrel 17. The first cylinder 74 drives the first crossbar 72 to move downward, so that the third gear 71 is separated from the second gear 23, and the protective cylinder 21 gradually falls back under the action of gravity, and the first guide rail 16 can add nuts into the weighing barrel 17.
[0054] Reference Figure 1 and Figure 2 The support frame 1 is provided with a packaging mechanism 5, which includes a feed tube 51, a folding plate 52, a feeding assembly 53, a first sealing mechanism 54 and a second sealing mechanism 55. The folding plate 52 is sleeved on the feed tube 51 and is fixedly connected to the support frame 1. The feeding assembly 53 transports the plastic film to the folding plate 52 for folding, and wraps the plastic mold around the feed tube 51. The first sealing mechanism 54 and the second sealing mechanism 55 are both arranged on the support frame 1, and the first sealing mechanism 54 performs transverse sealing on the plastic film.
[0055] Reference Figure 1 and Figure 2 The second sealing mechanism 55 seals the plastic film longitudinally, and the feeding tube 51 corresponds to the lower end of the collecting bucket 19. At this time, the nuts fall into the plastic mold through the feeding tube 51, and the second sealing mechanism 55 seals the plastic mold again to achieve the packaging effect of the nuts. The feeding assembly 53, the first sealing mechanism 54 and the second sealing mechanism 55 are all related to the prior art, and will not be described in detail in this embodiment.
[0056] The implementation principle of a nut filling device in the embodiment of the present application is as follows: nuts are transported to the feeding hopper 11 for temporary storage by a conveyor belt. The output shaft of the first motor 13 rotates intermittently to drive the feeding rod 14 and the spiral plate 15 to rotate, and the spiral plate 15 pushes the nuts in the feeding hopper 11 to the first guide rail 16 and the second guide rail 18. The width of the first guide rail 16 is greater than the width of the second guide rail 18. Nuts are quickly added to the weighing barrel 17 through the first guide rail 16, and the second guide rail 18 can arrange the nuts one by one.
[0057] The weighing sensor can be used to weigh the nuts in the weighing barrel 17. When the weight of the nuts in the weighing barrel 17 reaches or exceeds the first preset value, the output end of the first cylinder 74 extends to push the sliding rod 75 upward, and the sliding rod 75 pushes the first cross bar 72 to move. The output shaft of the second motor 61 drives the first gear 62 to rotate, and the first cross bar 72 drives the third gear 71 to mesh with the first gear 62 and the second gear 23 at the same time. The second motor 61 drives the third gear 71 to rotate through the first gear 62, and the third gear 71 further drives the second gear 23 to rotate. The third gear 71 drives the protective tube 21 to rise through the first rack 22, so that the upper end of the protective tube 21 is higher than the first guide rail 16, which can prevent the nuts on the first guide rail 16 from falling into the weighing barrel 17. At the same time, the protective tube 21 further drives the rotating plate to rotate, so that the rotating plate 24 blocks the nuts on the first guide rail 16.
[0058] The first gear 62 drives the push plate 64 to reciprocate through the first connecting rod 63. When the push plate 64 pushes the bottom plate 41 to move vertically upward, the protective tube 21 also gradually moves upward, and the bottom plate 41 pushes the blocking plate 42 and the blocking block 43 to move upward. The nuts that collide with the blocking plate 42 will fall into the weighing barrel 17 through the material trough 46, and the blocking block 43 will block other nuts on the second guide rail 18. When the bottom plate 41 moves upward, the bottom plate 41 and the second guide rail 18 cooperate to squeeze the limit spring 45, causing the limit spring 45 to deform.
[0059] When the push plate 64 falls back, the bottom plate 41 moves down synchronously with the push plate 64 under the action of the limit spring 45, the blocking plate 42 falls back under the pull of the bottom plate 41 and contacts the second guide rail 18, the blocking block 43 moves down and separates from the nut, and the nut continues to contact the blocking plate 42, achieving the effect of nuts falling one by one, which is beneficial to reduce the deviation between the weighed mass of the nuts and the preset mass, and can improve the filling accuracy of the nuts.
[0060] The embodiment of the present application also discloses a method for using a nut filling device, including: nuts are added from a feeding hopper 11 and fall onto a first guide rail 16 and a second guide rail 18; the nuts on the first guide rail 16 fall rapidly into a weighing barrel 17 under the push of a spiral plate 15; when the mass in the weighing barrel 17 reaches a first preset value, a blocking mechanism 2 prevents the nuts on the first guide rail 16 from falling into the weighing barrel 17; the nuts on the second guide rail 18 fall into the weighing barrel 17 one by one under the action of a limiting mechanism 4; when the mass in the weighing barrel 17 reaches the mass required for packaging the nuts, a sealing mechanism 3 opens the lower end of the weighing barrel 17 so that the nuts can fall into the packaging mechanism 5 for packaging, thereby achieving the filling and packaging of the nuts.
[0061] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A nut filling device, comprising a support frame (1), a feeding hopper (11) and a storage tray (12), characterized in that: The feeding hopper (11) and the material storage tray (12) are both fixedly connected to the support frame (1); the material storage tray (12) is fixedly provided with a first motor (13); the output shaft of the first motor (13) passes through the material storage tray (12) and is fixedly connected to a feeding rod (14); the feeding rod (14) is fixedly connected to a spiral plate (15) along the circumferential direction; the material storage tray (12) is provided with a plurality of first guide rails (16) along the circumferential direction; the material storage tray (12) is provided with a blocking mechanism (2) for blocking the first guide rails (16); the material storage tray (12) is provided with a plurality of weighing barrels (15) corresponding to the first guide rails (16) 17), the material storage tray (12) is provided with a sealing mechanism (3) for sealing the measuring barrel (17); the feeding hopper (11) is provided with a plurality of discharge ports along the circumferential direction, the feeding hopper (11) is provided with a plurality of second guide rails (18) adapted to the discharge ports, the material storage tray (12) is provided with a limiting mechanism (4) for limiting the position of the material on the second guide rails (18), the support frame (1) is provided with a packaging mechanism (5) for packaging the nuts, the blocking mechanism (2) comprises a protective tube (21), a first rack (22), a second gear (23) and a rotating plate (24), The protective cylinder (21) is sleeved with a weighing barrel (17) and is slidably connected to the material storage tray (12); the first rack (22) is fixedly connected to the protective cylinder (21); the second gear (23) is rotatably connected to the material storage tray (12) and meshes with the first rack (22); a coupling mechanism (7) for coupling the first gear (62) with the second gear (23) is provided in the material storage tray (12); the rotating plate (24) is rotatably connected to the first guide rail (16) and abuts against the protective cylinder (21); the coupling mechanism (7) comprises a third gear (71), a first crossbar (73), a first gas A cylinder (74), a sliding rod (75) and two limit slide rails, the two limit slide rails are fixedly arranged in the storage tray (12), the first cross bar (73) is slidably connected to the two limit slide rails at both ends along the length direction, the third gear (71) is rotationally connected to the first cross bar (73) and meshes with the first gear (62) and the second gear (23), the first cylinder (74) is fixedly connected to the storage tray (12), the output end of the first cylinder (74) is fixedly connected to the sliding rod (75), the sliding rod (75) is provided with a first slide groove, and the first cross bar (73) is slidably connected to the first slide groove.
2. A nut filling device according to claim 1, characterized in that: The limiting mechanism (4) comprises a bottom plate (41), a blocking plate (42), a blocking block (43), two limiting rods (44) and two limiting springs (45); the bottom plate (41) is fixedly connected to the blocking plate (42) and the blocking block (43) at two ends along the length direction; the blocking plate (42) and the blocking block (43) are both passed through the second guide rail (18) and are slidably connected to the second guide rail (18); the blocking plate (42) is provided with a material passing groove (46); the bottom plate (41) is fixedly connected to the blocking plate (42) and the blocking block (43) along the width direction; The two ends of the two limit rods (44) are respectively fixedly connected to the two limit rods (44), the two limit rods (44) are both penetrated by the second guide rail (18) and are slidably connected to the second guide rail (18), the two limit springs (45) are respectively sleeved on the corresponding limit rods (44), the two ends of the limit springs (45) along the length direction are respectively fixedly connected to the second guide rail (18) and the bottom plate (41), and the storage tray (12) is provided with a driving mechanism (6) for driving the bottom plate (41) to reciprocate along the vertical direction.
3. A nut filling device according to claim 2, characterized in that: The driving mechanism (6) comprises a second motor (61), a first gear (62), a first connecting rod (63) and a pushing plate (64); the second motor (61) is fixedly arranged in the material storage tray (12); an output shaft of the second motor (61) is fixedly connected to the first gear (62); two ends of the first connecting rod (63) along the length direction are respectively rotatably connected to the first gear (62) and the pushing plate (64); and the pushing plate (64) is in contact with the bottom plate (41).
4. A nut filling device according to claim 1, characterized in that: The sliding rod (75) is fixedly connected to a vertical rod (77), the material storage tray (12) is slidably connected to a lifting plate (78), and the vertical rod (77) is in conflict with the lifting plate (78).
5. The nut filling device according to claim 1, characterized in that: The sealing mechanism (3) comprises a second cylinder (31), a first slider (32), a second connecting rod (33), a third connecting rod (34), a support plate (35) and a sealing cover (36); the second cylinder (31) is fixedly arranged in the material storage tray (12); the output end of the second cylinder (31) is fixedly connected to the first slider (32); the first slider (32) is slidably connected to the material storage tray (12) and rotatably connected to the second connecting rod (33); the second connecting rod (33) is rotatably connected to the third connecting rod (34); the support plate (35) is rotatably connected to the material storage tray (12) and fixedly connected to the third connecting rod (34); the support plate (35) is fixedly connected to the sealing cover (36); and the sealing cover (36) is adapted to the lower end of the weighing barrel (17).
6. A nut filling device according to claim 1, characterized in that: The support frame (1) is fixedly provided with a collecting hopper (19), the collecting hopper (19) corresponds to the weighing barrel (17), the packaging mechanism (5) comprises a feeding pipe (51), a folding plate (52), a feeding assembly (53) for conveying the plastic film, a first sealing mechanism (54) for longitudinally sealing the plastic film, and a second sealing mechanism (55) for transversely sealing the plastic film, the feeding pipe (51) corresponds to the lower end of the collecting hopper (19), the folding plate (52) is sleeved on the feeding pipe (51) and fixedly connected to the support frame (1), and the first sealing mechanism (54) and the second sealing mechanism (55) are both arranged on the support frame (1).
7. A method for using a nut filling device according to any one of claims 1 to 6, characterized in that: Nuts are added from a feeding hopper (11) and fall onto a first guide rail (16) and a second guide rail (18). The nuts on the first guide rail (16) are pushed by a spiral plate (15) to quickly fall into a weighing barrel (17). When the mass in the weighing barrel (17) reaches or exceeds a first preset value, a blocking mechanism (2) blocks the nuts on the first guide rail (16) from falling into the weighing barrel (17). The nuts on the second guide rail (18) fall into the weighing barrel (17) one by one under the action of a limiting mechanism (4). When the mass in the weighing barrel (17) reaches a mass required for packaging the nuts, a sealing mechanism (3) opens the lower end of the weighing barrel (17) so that the nuts can fall into a packaging mechanism (5) for packaging, thereby achieving the filling and packaging of the nuts.
Citation Information
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