A kind of unpowered self-cleaning sintering mixer water beam and its material accumulation alarm system

The water beam of the non-powered self-cleaning sintering mixer, designed with a flexible skin and a water spray device, combined with a material accumulation alarm system, solves the problem of material accumulation and clumping in traditional water beams, achieving automatic cleaning of accumulated material and improving production stability.

CN116379794BActive Publication Date: 2026-04-10SD STEEL RIZHAO CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-17
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional sintering mixers often suffer from material buildup and clumping in the water beams, leading to equipment damage, outlet blockage, safety hazards, and environmental problems. Furthermore, cleaning is difficult and affects production stability.

Method used

The water beam of the non-powered self-cleaning sintering mixer is designed with a flexible skin and a water spray device to achieve automatic sliding and cleaning of accumulated materials. Combined with the material accumulation alarm system, it provides double interlock protection.

Benefits of technology

It effectively avoids material accumulation and clumping, improves production stability, reduces equipment damage and environmental risks, and ensures production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a water beam of a non-powered self-cleaning sintering mixer and a material accumulation alarm system thereof, the water beam comprises a steel beam, the upper half of the steel beam is a hipped roof, the lower half of the steel beam is a steel structure frame, and the width of the steel structure frame is greater than that of the hipped roof; at least one first soft skin and one second soft skin are fixed on both sides of the ridge beam of the hipped roof; the first soft skin and the second soft skin naturally drop along the inclined surface of the hipped roof, so that the inner sides of the first soft skin and the second soft skin are respectively overlapped on the edges of the steel structure frame, the first soft skin and the second soft skin are made of flexible and bendable elastic material; the material accumulated on the water beam automatically slides off, the automatic and continuous material cleaning of the water beam under the condition of no external power input is realized, the material accumulation problem of the water beam of the sintering mixer is solved, and the mixing and granulating effects of the sintering raw materials of the sintering mixer in a long maintenance period are ensured.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of sintering mixers, and particularly relates to a non-powered self-cleaning sintering mixer water beam and a material accumulation alarm system thereof. BACKGROUND

[0002] As a core equipment of a high-quality sinter production line, the sintering mixer is responsible for the sintering mixing process, which mainly functions to effectively mix and granulate the sintering raw materials such as mixed materials, coke powder, dolomite, quicklime and returned ore, which have completed the process proportioning, while rotating with the sintering mixer. The sintering mixer water beam, as a key component of the sintering mixer, directly determines whether the sintering mixing process can proceed smoothly.

[0003] Due to the high proportion of dolomite and quicklime in the sintering raw materials and the sticky nature of the sintering raw materials themselves, the traditional sintering mixer water beam, which needs strong bearing capacity due to the fixed water pipe and other devices, is usually made of rigid stainless steel material to form a rigid body structure and is arranged in the sintering mixer cylinder. When the sintering raw materials in the sintering mixer cylinder rotate with the sintering mixer cylinder, they are affected by gravity, fall and adhere to the surface of the water beam, continuously accumulate and harden to form large material accumulation lumps in a long maintenance period, causing the material accumulation problem of the sintering mixer water beam.

[0004] The material accumulation problem of the traditional sintering mixer water beam has three aspects. First, the large and heavy material accumulation lumps (weighing up to 7-8 tons) cause permanent deformation of the water beam, resulting in excessive deflection and irreversible damage to the equipment. Second, the material accumulation lumps are easily detached from the sintering mixer water beam during the maintenance period, causing blockage of the discharge outlet. The detachment of the material accumulation lumps (with a volume of up to 800mmx500mmx500mm) causes blockage of the discharge outlet of the sintering mixer, leading to shutdown of the sinter production line. Since the single fault handling time is not less than 2 hours, the production of the sinter production line fluctuates, and the cleaning and removal of the material accumulation lumps are time-consuming and labor-intensive, which not only has certain safety hazards but also causes environmental pollution. Third, the hardness of the falling material accumulation lumps causes damage to the lining plate and hopper, increasing the maintenance workload, restricting the maintenance progress of the sinter production line, and causing a sharp increase in the cost of spare parts for the sinter production line. SUMMARY

[0005] The application provides a self-cleaning water beam of a sintering mixer and an accumulated material alarm system thereof.

[0006] To solve the above technical problems, the application provides the following technical scheme:

[0007] In the first aspect, the application provides a self-cleaning water beam of a sintering mixer, which comprises a steel beam, the upper half of the steel beam is a hipped roof, and the lower half of the steel beam is a steel structure frame, the width of the steel structure frame is greater than that of the hipped roof.

[0008] At least one first soft skin and one second soft skin are respectively fixed to the two sides of the ridge beam of the hipped roof.

[0009] The first soft skin and the second soft skin naturally hang along the inclined surface of the hipped roof, the inner side surfaces of the first soft skin and the second soft skin are respectively overlapped on the two side edges of the steel structure frame, and the first soft skin and the second soft skin are made of flexible and bendable elastic material.

[0010] A water spraying device is arranged below the steel beam.

[0011] Through the above structure, the water spraying device is used to spray water to ensure the humidity during the mixing process of the sintering raw materials, so that the granulation effect meets the process requirements, the steel beam is arranged above the water spraying device, the steel beam is used as the backbone of the whole water beam, the first soft skin and the second soft skin are used to cover the steel beam, the water spraying device and the steel beam are fully sealed and protected, the sintering raw materials are prevented from adhering and accumulating into blocks on the steel beam during the mixing and granulation processes, meanwhile, the water spraying device is effectively protected, the sintering raw materials falling off are prevented from blocking the water spraying device, reliable support is provided for the stable work of the whole water beam, and the safety and environmental protection performance of the water beam of the sintering mixer is realized.

[0012] The first soft skin and the second soft skin are respectively arranged between the top surface of the steel structure frame and the outer inclined surface of the hipped roof, a working cavity vertically penetrating through the water beam is formed, and the flexible and bendable elastic material of the first soft skin and the second soft skin is combined, so that the accumulated materials adhering to the water beam automatically slide off, and the self-cleaning performance of the water beam is realized.

[0013] Further, the herringbone roof ridge comprises inverted T-shaped studs fixed on the top surface of the steel structure frame, the top ends of the inverted T-shaped studs are fixedly connected to the top edges of the first and second rib plates to form the ridge beam of the herringbone roof ridge; the bottom edges of the first and second rib plates are fixed on both sides of the connection between the steel structure frame and the inverted T-shaped studs; and the herringbone roof ridge is firmly fixed on the top surface of the steel structure frame.

[0014] Further, the first and second soft skins are made of flexible wear-resistant rubber skins, and the smooth surface and good flexible supporting function of the flexible wear-resistant rubber skins can automatically slide the accumulated materials on the water beam to achieve good non-powered and self-cleaning performance of the water beam.

[0015] Further, the steel structure frame comprises at least two I-beams, the I-beams comprise first and second I-beams, the first and second I-beams are arranged in parallel, and the joints of the first and second I-beams are staggered, so that the overlapping structure between the first and second I-beams adopts a "Z-shaped" overlapping process to achieve a large overlapping area and high connection strength.

[0016] Further, the outer side of the fixed connection between the first and second soft skins and the ridge beam is provided with a pressing strip, at least one bolt hole is arranged at the connection between the pressing strip, the first soft skin, the ridge beam, the second soft skin and the pressing strip, a fastening bolt is arranged in the bolt hole, the fastening bolt penetrates and compresses the pressing strip, the first soft skin, the ridge beam, the second soft skin and the pressing strip in sequence, and the first and second soft skins are firmly fixed on the ridge beam of the herringbone roof ridge by the fastening bolt and the pressing strip.

[0017] Further, the water spraying device comprises a water inlet pipe, the water inlet pipe extends along the steel structure frame and is fixed on the bottom surface of the steel structure frame in a ring shape, at least one atomizing nozzle is arranged on the water inlet pipe, the atomizing nozzles arranged on the water inlet pipe are provided with stable and uniform water supply pressure by the ring-shaped water inlet pipe, and the humidity during the mixing of the sintered raw materials is ensured to make the granulation effect meet the process requirements.

[0018] Further, the first and second soft skins and the top surface of the steel structure frame and the outer side of the herringbone roof ridge form a working cavity longitudinally penetrating the water beam, and the flexible and bendable elastic material of the first and second soft skins and the working cavity can automatically slide the accumulated materials on the water beam to achieve good non-powered and self-cleaning performance of the water beam.

[0019] Further, the I-beams comprise webs and flanges, the joints between the flanges are connected by a bevel groove weld, the joints between the webs are connected by a bevel groove weld, and the joints between the flanges and the joints between the webs are staggered; the overlapping structure between the first I-beam and the first I-beam and between the second I-beam and the second I-beam adopts a "Z-shaped" overlapping process to achieve a large overlapping area and high connection strength.

[0020] The butt joint of the webs is also provided with a web reinforcing plate, and the web and the web reinforcing plate are provided with at least one bolt hole at the butt joint of the webs, and the web and the web reinforcing plate are connected through bolts; the butt joint of the webs is secondarily reinforced to ensure the reliable load capacity of the water beam in the vertical direction.

[0021] The butt joint of the webs is also provided with a web reinforcing plate, and the web and the web reinforcing plate are provided with at least one bolt hole at the butt joint of the webs, and the web and the web reinforcing plate are connected through bolts; the butt joint of the webs is secondarily reinforced to ensure the reliable load capacity of the water beam in the vertical direction.

[0022] The joints of the I-beams are vertically clamped between the webs and the flanges by the sealing plates to avoid the adhesion and accumulation of the sintered raw materials to the butt joint of the webs.

[0023] In the second aspect, the application further provides a non-powered self-cleaning sintering mixer water beam material accumulation alarm system, which is applied to the non-powered self-cleaning sintering mixer water beam of the first aspect of the application and comprises a pressure sensor, the pressure sensor is arranged at both ends of the water beam, the pressure sensor is wirelessly connected to an integrated controller, and the integrated controller is electrically connected to a master control display and a sound wave alarm.

[0024] Through the above structure, the pressure sensor is used to monitor the material accumulation on the water beam, and the real-time gravity physical signal of the material accumulation is converted into a real-time gravity information flow. The pressure sensor transmits the detected real-time gravity information flow to the integrated controller. After the integrated controller compares the working stroke threshold value set therein, the real-time material accumulation information flow of the water beam is uploaded and stored in the master control display. The master control display receives the real-time material accumulation information flow of the water beam transmitted by the integrated controller, reads and records the real-time material accumulation information flow of the water beam, thereby completing the interface early warning. Meanwhile, after the integrated controller compares the working stroke threshold value set therein, a water beam material accumulation danger alarm information flow is formed, so that the sound wave alarm receives the water beam material accumulation danger alarm information flow transmitted by the integrated controller and completes the sound wave alarm, thereby providing double interlocking protection for the smooth progress of the mixing process.

[0025] Further, the integrated controller is installed in an electric control room, the master control display is installed in a sintering master control room, and the sound wave alarm is installed in a sintering mixer duty room.

[0026] The interface early warning of the water beam material accumulation is realized through the master control display, so that the technical personnel in the sintering master control room establishes a sintering mixer water beam dynamic material accumulation operation management account according to the early warning information and timely adjusts the maintenance period. The sound wave alarm is realized through the sound wave alarm, so that the post workers in the sintering mixer duty room perform on-site interlocking confirmation based on the sound wave alarm, thereby providing double interlocking protection for the smooth progress of the mixing process.

[0027] From the above technical solutions can be seen, the present application has the following advantages:

[0028] 1, the present application adopts a new soft roof ridge design form, make the first soft, second soft respectively with the first web, second web build through the water beam "working cavity", using the first soft, second soft material has the characteristics of small working surface bearing strength, low load threshold, so that the accumulation of the first soft, second soft on the slide after the load permission, thus completing the sustained automatic accumulation of cleaning without external intervention, so that the accumulation of difficult to grow into a large accumulation of material, energy saving and reliable work, overcome the traditional sintering mixer water beam accumulation problem, improve the sinter production line running stability, solve the problem of material discharge related safety and environmental protection accompanying problems caused by the accumulation of material block.

[0029] 2, the present application steel structure frame in the first I-beam and the joint of the first I-beam, the joint of the second I-beam and the second I-beam, the lap joint structure between the first I-beam and the second I-beam adopts "Z" type lap joint process, greatly improves the structure strength of the lap joint of the steel structure frame, and the whole manufacturing method is easy to operate, the lap joint area is large, the connection strength is high, the stress concentration is avoided, and the capacity of the water beam in the vertical direction is reliable.

[0030] 3, the accumulation of the sintering mixer water beam of the present application constructs the alarm system, which provides double interlocking protection for the smooth running of the mixing process, and effectively meets the process needs of precise control of sinter raw material humidity and granulation effect.

[0031] In addition, the design principle of the present application is reliable, the overall structure is simple, the manufacturing method is feasible, the actual application effect is good, the stability of the sinter production line can be effectively improved, and the present application has good practical application effect and popularization value.

[0032] Therefore, compared with the prior art, the present application has outstanding substantial characteristics and significant progress, and the beneficial effects of the implementation are also obvious. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical solutions of the present application, the drawings needed to be used in the description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating laborious work.

[0034] Figure 1 It is the main view of the installation structure of the water beam of the present application.

[0035] Figure 2 It is the left view of the installation structure of the water beam of the present application.

[0036] Figure 3 It is the left view of the soft leather of the steel beam of the application.

[0037] Figure 4 It is the overall left view of the water beam of the application.

[0038] Figure 5 It is the schematic diagram of the installation structure of the water spraying device of the application.

[0039] Figure 6 It is the structure front view of the steel structure frame of the application.

[0040] Figure 7 It is the structure left view of the steel structure frame of the application.

[0041] Figure 8 It is the flow schematic diagram of the material accumulation alarm system of the application.

[0042] Figure 9 It is the structure front view and side view of the soft leather of the application.

[0043] Figure 10 It is the structure front view and side view of the batten of the application.

[0044] In the figure, 1, water spraying device; 1-1, water inlet pipe; 1-2, U-shaped bolt; 1-3, L-shaped water pipe base; 2, steel beam; 3, soft leather; 3-1, first soft leather; 3-2, second soft leather; 4, hipped roof; 4-1, inverted T-shaped vertical bar; 4-2, first batten; 4-3, second batten; 5, steel structure frame; 5-1, first I-beam; 5-2, second I-beam; 5-3, web plate; 5-4, web plate reinforcing plate; 5-5, wing plate; 5-6, wing plate reinforcing plate; 5-7, sealing plate; 6, batten; 7, ridge beam; 8, cylinder; 9, pressure sensor; 10, water beam; 11, water beam base; 12, working cavity; 13, main control display; 14, integrated controller; 15, sound wave alarm. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0046] Embodiment one

[0047] As Figure 1 , Figure 2As shown in the figure, a kind of unpowered self-cleaning sintering mixer water beam, water beam 10 is arranged in the barrel 8 of sintering mixer and passes through the barrel 8, and the water beam 10 is arranged on the water beam base 11 of the inlet and outlet of the barrel 8 of sintering mixer at both ends.

[0048] As shown in the figure, Figure 3 , Figure 4 Water beam 10 includes steel beam 2, the upper half of steel beam 2 is hipped roof 4, and at least one soft leather 3 is covered on both sides of hipped roof 4 respectively, and the soft leather 3 is divided into first soft leather 3-1 and second soft leather 3-2 along the slope on both sides of hipped roof 4.

[0049] The lower half of steel beam 2 is steel structure frame 5, and the width of steel structure frame 5 is greater than that of hipped roof 4, the top edge of first soft leather 3-1 and second soft leather 3-2 is fixed on ridge beam 7 of hipped roof 4 respectively, the bottom edge of first soft leather 3-1 and second soft leather 3-2 naturally droops, and the inner side of first soft leather 3-1 and second soft leather 3-2 is overlapped on the edge of steel structure frame 5 on both sides respectively.

[0050] First soft leather 3-1 and second soft leather 3-2 are flexible and bendable elastic materials.

[0051] Water spraying device 1 is arranged below steel structure frame 5.

[0052] Through the above structure, water is sprayed by water spraying device 1 to ensure the humidity in the mixing process of sintering raw materials, so that the granulation effect meets the process requirements, and steel beam 2 is arranged above water spraying device 1, steel beam 2 is used as the backbone of the whole water beam 10, first soft leather 3-1 and second soft leather 3-2 are used to cover steel beam 2, the whole sealing protection of water spraying device 1 and steel beam 2 is realized, so that the sintering raw materials are prevented from adhering, accumulating and forming blocks on steel beam 2 in the mixing and granulation process, meanwhile, water spraying device 1 is effectively protected, the sintering raw materials falling off are prevented from blocking water spraying device 1, reliable support is provided for the stable work of the whole water beam 10, and the safety and environmental protection performance of sintering mixer water beam is realized.

[0053] First soft leather 3-1 and second soft leather 3-2 are respectively used to build working cavity 12 which runs through the water beam between the top surface of steel structure frame 5 and the outer side slope of hipped roof 4, and the flexible and bendable elastic materials of first soft leather 3-1 and second soft leather 3-2 are combined, so that the accumulated materials adhered on water beam 10 automatically slide off, and the good unpowered and self-cleaning performance of water beam 10 is realized.

[0054] The gable roof 4 comprises a T-shaped vertical stud 4-1 fixed on the top surface of the steel structure frame 5, and the top end of the T-shaped vertical stud 4-1 is fixedly connected to the top edges of the first and second flange plates 4-2 and 4-3 to form the ridge beam 7 of the gable roof 4; the bottom edges of the first and second flange plates 4-2 and 4-3 are fixed on the two sides of the connection between the steel structure frame 5 and the T-shaped vertical stud 4-1, so that the gable roof 4 is firmly fixed on the top surface of the steel structure frame 5.

[0055] The first and second soft skins 3-1 and 3-2 are made of flexible wear-resistant rubber skin, and the smooth surface and good flexible support function of the flexible wear-resistant rubber skin can automatically slide the accumulated materials on the water beam 10 to achieve good non-powered and self-cleaning performance of the water beam 10.

[0056] The steel structure frame 5 comprises at least two I-shaped steel, and the I-shaped steel comprises a first I-shaped steel 5-1 and a second I-shaped steel 5-2, the first I-shaped steel 5-1 and the second I-shaped steel 5-2 are arranged in parallel, and the joints of the first I-shaped steel 5-1 and the second I-shaped steel 5-2 are staggered, so that the overlapping structure between the first I-shaped steel 5-1 and the second I-shaped steel 5-2 adopts a "Z-shaped" overlapping process to achieve a large overlapping area and high connection strength.

[0057] The I-shaped steel comprises a web plate 5-3 and a flange plate 5-5, the joints of the flange plates 5-5 and the joints of the web plates 5-3 are connected by a bevel groove weld, the joints of the flange plates 5-5 and the joints of the web plates 5-3 are staggered, and the overlapping structure between the first I-shaped steel 5-1 and the first I-shaped steel 5-1 and the second I-shaped steel 5-2 and the second I-shaped steel 5-2 adopts a "Z-shaped" overlapping process to achieve a large overlapping area and high connection strength.

[0058] The web plates 5-3 and the web plates 5-3 are further provided with a web plate reinforcing plate 5-4 at the joint, and the web plate 5-3 and the web plate reinforcing plate 5-4 are provided with at least one bolt hole at the joint of the web plates 5-3, and the web plate 5-3 and the web plate reinforcing plate 5-4 are connected by a fastening bolt; the joint of the web plates 5-3 is secondarily reinforced to ensure the reliable capacity of the water beam 10 in the vertical direction.

[0059] The flange plates 5-5 and the flange plates 5-5 are further provided with a flange plate reinforcing plate 5-6 at the joint, and the flange plate 5-5 and the flange plate reinforcing plate 5-6 are provided with at least one bolt hole at the joint of the flange plates 5-5, and the flange plate 5-5 and the flange plate reinforcing plate 5-6 are connected by a fastening bolt; the joint of the flange plates 5-5 is secondarily reinforced to ensure the reliable capacity of the water beam 10 in the vertical direction.

[0060] To ensure the reliable connection of the wing plate 5-5 butt joint, avoid stress concentration, add a beveled washer between the wing plate 5-5 and the fastening bolt to increase the contact area of the fastening bolt and the wing plate 5-5, and eliminate the unreliability of the connection caused by the manufacturing process of the wing plate 5-5 with a certain slope. Add a flat gasket and a spring gasket between the wing plate 5-5 and the wing plate reinforcing plate 5-6 to prevent the fastening bolt from loosening, ensure the bolt connection strength of the wing plate 5-5 at the butt joint of the first I-beam 5-1 and the first I-beam 5-1, the second I-beam 5-2 and the second I-beam 5-2 during the working cycle, and ensure the reliable capacity of the water beam 10 in the vertical direction.

[0061] After the butt joint of the I-beam wing plate 5-5 and the web plate 5-3 is completed, the sealing plate 5-7 is vertically clamped between the web plate 5-3 and the wing plate 5-5 to seal the I-beam. The connection between the two is welded to avoid the adhesion and accumulation of sintered raw materials to the web plate 5-3 butt joint of the I-beam.

[0062] The first soft skin 3-1 and the second soft skin 3-2 are fixedly connected to the ridge beam 7. The outer side of the ridge beam 7 is provided with a pressing strip 6. The ridge beam 7 connection positions of the pressing strip 6, the first soft skin 3-1, the second soft skin 3-2, the first rib plate 4-2, the inverted T-shaped vertical rib 4-1 and the second rib plate 4-3 are respectively provided with at least one bolt hole. The bolt hole is provided with a fastening bolt. The fastening bolt penetrates and compresses the pressing strip 6, the first soft skin 3-1, the first rib plate 4-2, the inverted T-shaped vertical rib 4-1, the second rib plate 4-3, the second soft skin 3-2 and the pressing strip 6 in sequence. The first soft skin 3-1, the first rib plate 4-2, the inverted T-shaped vertical rib 4-1, the second rib plate 4-3 and the second soft skin 3-2 are firmly fixed to the ridge beam 7 of the hipped roof ridge 4 by the fastening bolt.

[0063] The water spraying device 1 comprises a water inlet pipe 1-1. The water inlet pipe 1-1 extends along the steel structure frame 5 and is fixed around the bottom surface of the steel structure frame 5. At least one atomizing nozzle is arranged on the water inlet pipe 1-1. The annular water inlet pipe 1-1 combined with the atomizing nozzle provides stable and uniform water supply pressure for each atomizing nozzle installed on the water inlet pipe 1-1, ensures the humidity during the mixing process of the sintered raw materials, and makes the granulation effect meet the process requirements.

[0064] The first soft skin 3-1 and the second soft skin 3-2 respectively form a working cavity 12 which longitudinally penetrates the water beam 10 with the top surface of the steel structure frame 5 and the outer side surface of the hipped roof ridge 4. The flexible and bendable elastic material of the first soft skin 3-1 and the second soft skin 3-2 makes the accumulated materials adhered to the water beam 10 automatically slide down, realizing the good non-powered and self-cleaning performance of the water beam 10.

[0065] Example two

[0066] As Figure 1 , Figure 6 , Figure 8As shown, a kind of material accumulation alarm system of unpowered self-cleaning sintering mixer water beam is applied to the unpowered self-cleaning sintering mixer water beam described in embodiment one of the present application, including pressure sensor 9, pressure sensor 9 is set to water beam 10 two ends, pressure sensor 9 is wirelessly connected integrated controller 14, integrated controller 14 is electrically connected master control display 13, sound wave alarm 15.

[0067] The pressure sensor 9 is used to monitor the material accumulation on the water beam, and the real-time gravity physical signal of the material accumulation is converted into a real-time gravity information stream. The pressure sensor 9 transmits the detected real-time gravity information stream to the integrated controller 14. The integrated controller 14 compares the real-time material accumulation information stream of the water beam 10 with the working stroke threshold set in it, and uploads and stores the real-time material accumulation information stream of the water beam 10 to the master control display 13. The master control display 13 receives the real-time material accumulation information stream of the water beam 10 transmitted by the integrated controller 14, reads and records the real-time material accumulation information stream of the water beam 10, thereby completing the interface early warning. At the same time, the integrated controller 14 compares the real-time material accumulation information stream of the water beam 10 with the working stroke threshold set in it, forms the material accumulation danger alarm information stream of the water beam 10, and makes the sound wave alarm 15 receive the material accumulation danger alarm information stream of the water beam 10 transmitted by the integrated controller 14 and complete the sound wave alarm, thereby providing double interlocking protection for the smooth progress of the mixing process.

[0068] The integrated controller 14 is installed in the electric control room, the master control display 13 is installed in the sintering master control room, and the sound wave alarm 15 is installed in the sintering mixer duty room.

[0069] On the one hand, the interface early warning of the water beam 10 material accumulation is realized through the master control display 13, so that the technical personnel in the sintering master control room can establish a sintering mixer water beam dynamic material accumulation operation management account based on the early warning information, and timely adjust the maintenance period. On the other hand, the sound wave alarm is realized through the sound wave alarm 15, so that the post workers in the sintering mixer duty room can perform on-site interlocking confirmation based on the sound wave alarm, thereby providing double interlocking protection for the smooth progress of the mixing process.

[0070] The terms "first", "second", "third", "fourth" and the like (if any) in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion.

Claims

1. A water beam for a non-powered self-cleaning sintering mixer, the water beam comprising a steel beam, characterized in that, The upper part of the steel beam is a gable roof ridge, and the lower part of the steel beam is a steel frame, the width of which is greater than that of the gable roof ridge. At least one section of first soft leather and a section of second soft leather are fixed to both sides of the ridge of the gable roof; The inner sides of the first and second soft sheets overlap the two sides of the steel frame; the first and second soft sheets are made of flexible and bendable elastic material. A water spray system is installed under the steel beams; The steel structure frame includes at least two sections of I-beams, including a first I-beam and a second I-beam. The first I-beam and the second I-beam are arranged in parallel, and the joints of the first I-beam and the second I-beam are misaligned.

2. The water beam of the non-powered self-cleaning sintering mixer as described in claim 1, characterized in that, The gable roof ridge includes inverted T-shaped vertical ribs, which are fixed to the top surface of the steel structure frame. The top of the inverted T-shaped vertical ribs is fixedly connected to the top edges of the first and second stiffening plates on both sides. The bottom edges of the first and second stiffening plates are respectively fixed to both sides of the connection between the steel structure frame and the inverted T-shaped vertical ribs.

3. The water beam of the non-powered self-cleaning sintering mixer as described in claim 1, characterized in that, The first and second soft skins are made of flexible, wear-resistant rubber.

4. The water beam of the non-powered self-cleaning sintering mixer as described in claim 1, characterized in that, Pressure strips are provided on the outer side of the first soft skin and the second soft skin that are fixedly connected to the spine. At least one bolt hole is provided at the spine connection of the pressure strip, the first soft skin, and the second soft skin. Fastening bolts are inserted into the bolt holes and are sequentially inserted through and press the pressure strip, the first soft skin, the spine, the second soft skin, and the pressure strip.

5. The water beam of the non-powered self-cleaning sintering mixer as described in claim 1, characterized in that, The water spraying device includes a water inlet pipe that extends along the steel frame and is fixed around the bottom surface of the steel frame. At least one atomizing nozzle is provided on the water inlet pipe.

6. The water beam of the non-powered self-cleaning sintering mixer as described in claim 1, characterized in that, The first and second soft skins, together with the top surface of the steel structure frame and the outer slope of the gable roof ridge, respectively, form the working cavity that runs through the water beam.

7. The water beam of the non-powered self-cleaning sintering mixer as described in claim 1, characterized in that, I-beams consist of webs and flanges. The joints between flanges are connected by bevel welds, and the joints between webs are also connected by bevel welds. The joints between flanges and the joints between webs are misaligned. A web plate reinforcing plate is also provided at the joint between the web plates. At least one bolt hole is provided at the joint between the web plates and the web plate reinforcing plate, and the web plates and the web plate reinforcing plate are connected by bolts. A wing plate reinforcing plate is also provided at the joint between the wing plates. The wing plate and the wing plate reinforcing plate are provided with at least one bolt hole at the joint between the wing plates, and the wing plate and the wing plate reinforcing plate are connected by bolts. Each joint of the I-beam is sealed by a sealing plate that is vertically clamped between the web and the flange.

8. A material accumulation alarm system for a water beam in a non-powered self-cleaning sintering mixer, characterized in that, The water beam of the non-powered self-cleaning sintering mixer as described in any one of claims 1-7 includes a pressure sensor, which is disposed at both ends of the water beam. The pressure sensor is wirelessly connected to an integrated controller, and the integrated controller is electrically connected to a main control display and an audible alarm.

9. The material accumulation alarm system for the water beam of the non-powered self-cleaning sintering mixer as described in claim 8, characterized in that, The integrated controller is installed in the electrical control room, the main control display is installed in the sintering main control room, and the acoustic alarm is installed in the sintering mixer duty room.

Citation Information

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