A device for grinding the outer arc surface of a friction plate

By designing a combination of a feeding plate and a grinding plate, combined with the adjustment of a movable support platform, the problem of low grinding efficiency of the outer arc surface of the friction plate is solved, efficient and precise grinding effects are achieved, and the quality of the brake pad is improved.

CN116394119BActive Publication Date: 2025-09-30HUBEI HAOYUE ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202310523805.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-08
Publication Date
2025-09-30
Estimated Expiration
2043-05-08

AI Technical Summary

Technical Problem

The conventional device for grinding the outer arc surface of the friction plate has low efficiency and is difficult to achieve precise grinding of different thicknesses and positions, which affects the quality and performance of the brake pad.

Method used

A device for grinding the outer arc surface of a friction plate is designed, which includes a feed plate, a power rod and a grinding plate. Through the rotation of the feed plate and the high-speed rotation of the grinding plate, combined with the adjustment of the movable support platform, efficient grinding of the outer arc surface of the friction plate is achieved, and the grinding thickness can be adjusted according to needs.

Benefits of technology

It realizes the rapid and precise grinding of the outer arc surface of the friction plate, adapts to the needs of different thicknesses and positions, and improves the processing efficiency and quality of the brake pad.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a device for grinding the outer arc surface of a friction plate, comprising a first support platform and a second support platform. A feed tray is horizontally rotatably provided on the top of the first support platform, and a plurality of protrusions are spaced apart on the outer wall of the feed tray. A first driving mechanism for driving the feed tray to rotate is provided on the first support platform; a movable support platform is movably connected to the second support platform, and a second driving mechanism for driving the movable support platform toward and away from the first support platform is provided on the second support platform; a power rod is horizontally rotatably connected to the movable support platform, and a third driving mechanism for driving the power rod to rotate is provided on the movable support platform; a grinding disc is coaxially connected to the power rod, and a plurality of grinding bodies are provided on the edge of one side of the grinding disc near the feed tray. The device for grinding the outer arc surface of a friction plate provided by the present invention can efficiently grind the outer arc surface of the friction plate.
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Description

Technical Field

[0001] The invention belongs to the technical field of friction plate production and relates to a device for grinding the outer arc surface of a friction plate. Background Art

[0002] Friction pads are also called brake pads or brake leathers. In the car's braking system, brake pads are the most critical safety parts. The quality of all braking effects is determined by the brake pads, so good brake pads are the protectors of people and cars.

[0003] Braking primarily works through friction, utilizing the friction between the brake pads and brake discs (drums), and between the tires and the road, to convert the vehicle's kinetic energy into frictional heat, ultimately stopping the vehicle. A well-functioning braking system must provide stable, sufficient, and controllable braking force, while also ensuring excellent hydraulic transmission and heat dissipation. This ensures that the force applied by the driver through the brake pedal is effectively transmitted to the master cylinder and each slave cylinder, and prevents hydraulic failure and brake fade caused by excessive heat. During the friction pad production process, after the friction pad blank is produced and drilling and other processes are completed, the inner and outer curved surfaces of the friction pad are polished to achieve the desired thickness. Summary of the Invention

[0004] The purpose of the present invention is to provide a device for grinding the outer arc surface of a friction plate, so as to achieve the purpose of grinding the outer arc surface of the friction plate.

[0005] In order to solve the above technical problems, the present invention provides a device for grinding the outer arc surface of a friction plate, comprising:

[0006] A first support platform and a second support platform, wherein a feeding tray is horizontally rotatably provided on the top of the first support platform, a plurality of protrusions are spaced apart on the outer wall of the feeding tray, and a first driving mechanism for driving the feeding tray to rotate is provided on the first support platform;

[0007] a movable support platform, the movable support platform being movably connected to the second support platform, and the second support platform being provided with a second driving mechanism for driving the movable support platform toward and away from the first support platform;

[0008] A power rod, the power rod being horizontally rotatably connected to the movable support platform, and the movable support platform being provided with a third driving mechanism for driving the power rod to rotate;

[0009] A grinding disc is coaxially connected to the power rod, and a plurality of grinding bodies are provided on an edge of one side of the grinding disc close to the feeding disc.

[0010] The present invention is further configured such that an annular support ring is provided on the outer side of the bottom of the feeding tray;

[0011] The first driving mechanism includes a first motor. A feeding rod is vertically rotatably connected to the first support platform. Both ends of the feeding rod are respectively connected to the first motor and the middle of the feeding tray.

[0012] The present invention is further configured such that two first support rails are horizontally and parallelly arranged on the top of the second support platform, and two first matching rails are arranged on the bottom of the movable support platform for respectively matching with the first support rails;

[0013] The second driving mechanism includes a second motor and a first screw connected to the output shaft of the second motor. Two first support seats are provided on the top of the second support platform. The first screw is rotatably connected to the two first support seats. The bottom of the movable support platform is provided with a first linkage block that cooperates with the thread of the first screw.

[0014] The present invention is further configured such that the third driving mechanism includes a third motor, an active disk is provided on the output shaft of the third motor, a passive disk is coaxially arranged on the power rod, a transmission part is wound around the outer walls of the active disk and the passive disk, and the third motor is located on the top of the movable support platform.

[0015] The present invention is further configured such that a third support platform is provided below the first support platform, a lifting screw rod is provided in a vertically rotatable connection in the middle of the third support platform, the lifting screw rod is engaged with the middle thread of the first support platform, a fourth motor for driving the lifting screw rod to rotate is provided on the third support platform, a plurality of stabilizing rods are also vertically provided on the third support platform, a plurality of stabilizing holes cooperating with the stabilizing rods are opened at the bottom of the first support platform, and the first motor is fixedly connected to the bottom of the first support platform.

[0016] The present invention is further configured such that a loading rack is horizontally provided on the side of the first support platform, a set gap is provided between an end of the loading rack close to the support ring and the outer side of the support ring, and the top of the loading rack is at the same height as the top of the support ring;

[0017] A vertical limiting plate and a horizontal feeding cylinder are provided on the top of the feeding rack, the limiting plate is located downstream of the feeding cylinder, a set distance is provided between the end of the limiting plate and the motion trajectory of the protruding portion, the length direction of the feeding cylinder is parallel to the length direction of the limiting plate, and the piston rod of the feeding cylinder is aligned with the center of the feeding tray;

[0018] The length of the protrusion is smaller than the thickness of the feeding tray, and the protrusion is located in the middle of the feeding tray;

[0019] A blanking piece is provided on the top of the first support platform, the bottom of the blanking piece is connected to the first support platform, the top is higher than the top of the raised part, and the top of the blanking piece is movably fitted to the outer wall of the feed tray, and the blanking piece and the loading cylinder are located on both sides of the feed tray.

[0020] The present invention is further configured such that two conveying racks and a conveyor belt connected to the two conveying racks are horizontally rotatably provided on the top of the first support platform, and a fifth motor for driving one of the conveying racks to rotate is provided on the first support platform;

[0021] One end of the conveyor belt is located below the feeding tray, and the unloading member is used to drive the friction plate located on the feeding tray to fall onto the conveyor belt;

[0022] A material unloading rack is tiltedly provided on the side of the first supporting platform, and a plurality of material unloading rollers are rotatably provided on the material unloading rack. The top of the material unloading rack is located below the end of the conveyor belt away from the feeding tray.

[0023] The present invention is further configured such that a fourth support platform is provided below the second support platform, two second support rails are provided horizontally and parallel to the top of the fourth support platform, and two second matching rails are provided at the bottom of the second support platform, which are respectively movably matched with the second support rails;

[0024] Two second support seats are arranged opposite to each other on the top of the fourth support platform, a second screw rod is arranged horizontally and rotatably between the two second support seats, an adjustment hand wheel is arranged at one end of the second screw rod, and a second linkage block is arranged at the bottom of the second support platform to cooperate with the thread of the second screw rod;

[0025] The length direction of the second support rail is perpendicular to the length direction of the first support rail.

[0026] The present invention is further configured such that a support frame with an upwardly opening U-shaped is provided on the top of the fourth support platform, a stabilizing screw rod is horizontally passed through both ends of the support frame and is threadedly connected to the support frame, a long columnar passive tooth is fixedly provided on the outer wall of the stabilizing screw rod, and an active tooth meshing with the passive tooth is provided on the outer wall of the second screw rod, and the movement direction of the stabilizing screw rod is opposite to the movement direction of the second support platform;

[0027] A cylindrical stabilizing hole is formed horizontally through the middle of the stabilizing screw rod, and the stabilizing hole is coaxial with the stabilizing screw rod;

[0028] An L-shaped linkage member is provided at the bottom of the second support platform, the top of the linkage member is connected to the second support platform, and the bottom thereof is movable horizontally through the stabilizing hole, and the diameter of the stabilizing hole is equal to the diameter of the linkage member;

[0029] Both ends of the second screw rod are provided with a truncated cone-shaped stabilizing groove, and the end of the stabilizing groove with a larger diameter is located at the end of the second screw rod;

[0030] Two annular flexible positioning members are slidably connected on the horizontal part of the linkage member. The shape of the flexible positioning members matches the shape formed by the stable groove and the outer wall of the linkage member. Moving the flexible positioning members can make the two flexible positioning members respectively located inside or outside the two stable grooves.

[0031] The present invention is further configured such that a flexible operating cylinder is provided at the end with a larger diameter of the flexible positioning member, an operating ring is provided on the outer wall of the end of the flexible operating cylinder away from the flexible positioning member, and the inner wall of the operating ring and the inner wall of the flexible operating cylinder are both movably fitted to the linkage member.

[0032] Compared with the prior art, the present invention provides a device for grinding the outer arc surface of a friction plate. When grinding the outer arc surface of the friction plate, the inner arc surface of the friction plate needs to be fitted on the feed plate first, and then the friction plate can be conveyed forward under the driving action of the raised portion; at the same time, the power rod drives the grinding plate and the grinding body to rotate, and grinds the outer arc surface of the friction plate between the feed plate and the grinding body, which is simple and convenient. According to the actual production situation, when different thicknesses need to be ground in different places of the friction plate, the movable support platform can also move closer to or farther away from the feed plate to grind different thicknesses at different positions of the friction plate; at the same time, during actual grinding, the rotation speed of the feed plate is slow, but the rotation speed of the grinding plate is very fast, so that the outer arc surface of the friction plate can be quickly ground. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is a schematic diagram of the structure of an embodiment of a device for grinding the outer arc surface of a friction plate according to the present invention. Figure 1 ;

[0034] Figure 2 yes Figure 1 Enlarged view of part A;

[0035] Figure 3 yes Figure 1 Enlarged view of part B;

[0036] Figure 4 yes Figure 1 Enlarged view of part C;

[0037] Figure 5 This is a schematic diagram of the structure of an embodiment of a device for grinding the outer arc surface of a friction plate according to the present invention. Figure 2 ;

[0038] Figure 6 yes Figure 5 Enlarged view of part D in the middle;

[0039] Figure 7 yes Figure 5 Enlarged view of part E in the middle;

[0040] Figure 8 This is a cross-sectional view of an embodiment of a device for grinding the outer arc surface of a friction plate according to the present invention. Figure 1 ;

[0041] Figure 9 yes Figure 8 Enlarged view of part F;

[0042] Figure 10 yes Figure 8 Enlarged view of section G;

[0043] Figure 11 This is a cross-sectional view of an embodiment of a device for grinding the outer arc surface of a friction plate according to the present invention. Figure 2 ;

[0044] Figure 12 yes Figure 11 Enlarged view of section H;

[0045] Figure 13 It is a schematic diagram of an embodiment of the passive teeth and active teeth of a device for grinding the outer arc surface of a friction plate according to the present invention;

[0046] Figure 14 This is a schematic diagram of an embodiment of the passive teeth and stabilizing screw portion of a device for grinding the outer arc surface of a friction plate according to the present invention;

[0047] Figure 15 The present invention is a schematic diagram of an embodiment of a flexible positioning member, a flexible operating cylinder and an operating ring in a device for grinding the outer arc surface of a friction plate.

[0048] Among them, 1. First support platform; 2. Second support platform; 3. Feeding plate; 4. Raised part; 5. Movable support platform; 6. Power rod; 7. Grinding plate; 8. Grinding body; 9. Support ring; 10. First motor; 11. Feeding rod; 12. First support rail; 13. First matching rail; 14. Second motor; 15. First screw rod; 16. First support seat; 17. Third motor; 18. Active disk; 19. Passive disk; 20. Transmission member; 21. Third support platform; 22. Lifting screw rod; 23. Fourth motor; 24. Stabilizing rod; 2 5. Loading rack; 26. Limiting plate; 27. Loading cylinder; 28. Unloading part; 29. ​​Conveyor rack; 30. Conveyor belt; 31. Unloading rack; 32. Unloading roller; 33. Fourth support platform; 34. Second support rail; 35. Second matching rail; 36. Second support seat; 37. Second screw rod; 38. Adjusting hand wheel; 39. Support rack; 40. Stabilizing screw rod; 41. Passive gear; 42. Active gear; 43. Stabilizing hole; 44. Linkage part; 45. Stabilizing groove; 46. Flexible positioning part; 47. Flexible operating cylinder; 48. Operating ring. DETAILED DESCRIPTION

[0049] The following is a detailed description of a device for grinding the outer curved surface of a friction plate according to the present invention, with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are highly simplified and not to exact scale, and are intended solely to facilitate and clearly illustrate the embodiments of the present invention. Identical or similar reference numerals in the drawings represent identical or similar components.

[0050] A device for grinding the outer arc surface of a friction plate, such as Figures 1 to 15 Shown, including:

[0051] A first support platform 1 and a second support platform 2, wherein a feeding tray 3 is horizontally rotatably provided on the top of the first support platform 1, and a plurality of protrusions 4 are spaced apart on the outer wall of the feeding tray 3, and a first driving mechanism for driving the feeding tray 3 to rotate is provided on the first support platform 1;

[0052] a movable support platform 5, the movable support platform 5 being movably connected to the second support platform 2, and the second support platform 2 being provided with a second driving mechanism for driving the movable support platform 5 toward and away from the first support platform 1;

[0053] A power rod 6, the power rod 6 is horizontally rotatably connected to the movable support platform 5, and the movable support platform 5 is provided with a third driving mechanism for driving the power rod 6 to rotate;

[0054] A grinding disc 7 is coaxially connected to the power rod 6 , and a plurality of grinding bodies 8 are provided on an edge of one side of the grinding disc 7 close to the feeding tray 3 .

[0055] An annular support ring 9 is provided on the outer side of the bottom of the feeding tray 3;

[0056] The first driving mechanism includes a first motor 10 . A feeding rod 11 is vertically rotatably connected to the first support platform 1 . Both ends of the feeding rod 11 are respectively connected to the first motor 10 and the middle of the feeding tray 3 .

[0057] Two first support rails 12 are provided horizontally and parallel to each other on the top of the second support platform 2, and two first matching rails 13 are provided at the bottom of the movable support platform 5, which are respectively matched with the first support rails 12;

[0058] The second driving mechanism includes a second motor 14 and a first screw rod 15 connected to the output shaft of the second motor 14. Two first support seats 16 are provided on the top of the second support platform 2. The first screw rod 15 is rotatably connected to the two first support seats 16. The bottom of the movable support platform 5 is provided with a first linkage block threadedly engaged with the first screw rod 15.

[0059] The third driving mechanism includes a third motor 17, an active disk 18 is provided on the output shaft of the third motor 17, a passive disk 19 is coaxially arranged on the power rod 6, a transmission member 20 is wound around the outer walls of the active disk 18 and the passive disk 19, and the third motor 17 is located at the top of the movable support platform 5.

[0060] A third support platform 21 is provided below the first support platform 1, and a lifting screw rod 22 is vertically rotatably connected in the middle of the third support platform 21. The lifting screw rod 22 is threadedly engaged with the middle part of the first support platform 1, and a fourth motor 23 for driving the lifting screw rod 22 to rotate is provided on the third support platform 21. A plurality of stabilizing rods 24 are also vertically provided on the third support platform 21. A plurality of stabilizing holes 43 cooperating with the stabilizing rods 24 are opened at the bottom of the first support platform 1, and the first motor 10 is fixedly connected to the bottom of the first support platform 1.

[0061] A loading rack 25 is horizontally provided on the side of the first support platform 1. There is a set gap between the end of the loading rack 25 close to the support ring 9 and the outer side of the support ring 9, and the top of the loading rack 25 is at the same height as the top of the support ring 9.

[0062] A vertical limiting plate 26 and a horizontal feeding cylinder 27 are provided on the top of the feeding rack 25. The limiting plate 26 is located downstream of the feeding cylinder 27. A set distance is provided between the end of the limiting plate 26 and the motion trajectory of the protrusion 4. The length direction of the feeding cylinder 27 is parallel to the length direction of the limiting plate 26, and the piston rod of the feeding cylinder 27 is aligned with the center of the feeding tray 3.

[0063] The length of the protrusion 4 is smaller than the thickness of the feeding tray 3, and the protrusion 4 is located in the middle of the feeding tray 3;

[0064] A blanking piece 28 is provided on the top of the first support platform 1. The bottom of the blanking piece 28 is connected to the first support platform 1, and the top is higher than the top of the raised portion 4. The top of the blanking piece 28 is movably fitted to the outer wall of the feed tray 3. The blanking piece 28 and the loading cylinder body 27 are located on both sides of the feed tray 3.

[0065] The top of the first support platform 1 is also provided with two conveyor racks 29 and a conveyor belt 30 connected to the two conveyor racks 29 for horizontal rotation. The first support platform 1 is provided with a fifth motor for driving one of the conveyor racks 29 to rotate.

[0066] One end of the conveyor belt 30 is located below the feed tray 3, and the blanking piece 28 is used to drive the friction plate on the feed tray 3 to fall onto the conveyor belt 30 (the blanking piece 28 is attached to the end of the feed tray 3 and is pointed or flat, and can drive the friction plate to fall);

[0067] A material unloading rack 31 is tiltedly provided on the side of the first support platform 1 , and a plurality of material unloading rollers 32 are rotatably provided on the material unloading rack 31 . The top of the material unloading rack 31 is located below the end of the conveyor belt 30 away from the feeding tray 3 .

[0068] A fourth support platform 33 is provided below the second support platform 2. Two second support rails 34 are provided horizontally and parallel to the top of the fourth support platform 33. Two second matching rails 35 are provided at the bottom of the second support platform 2 and are respectively matched with the second support rails 34.

[0069] Two second support seats 36 are oppositely arranged on the top of the fourth support platform 33, and a second screw rod 37 is horizontally rotatably arranged between the two second support seats 36. An adjustment hand wheel 38 is provided at one end of the second screw rod 37. A second linkage block threadedly engaged with the second screw rod 37 is provided at the bottom of the second support platform 2;

[0070] The length direction of the second support rail 34 is perpendicular to the length direction of the first support rail 12 .

[0071] A U-shaped support frame 39 with an upward opening is provided on the top of the fourth support platform 33. A stabilizing screw rod 40 is horizontally passed through both ends of the support frame 39 and is threadedly connected to the support frame 39. A long columnar passive tooth 41 is fixedly provided on the outer wall of the stabilizing screw rod 40. An active tooth 42 meshing with the passive tooth 41 is provided on the outer wall of the second screw rod 37. The movement direction of the stabilizing screw rod 40 is opposite to the movement direction of the second support platform 2.

[0072] A cylindrical stabilizing hole 43 is formed horizontally through the middle of the stabilizing screw rod 40 , and the stabilizing hole 43 is coaxial with the stabilizing screw rod 40 ;

[0073] An L-shaped linkage member 44 is provided at the bottom of the second support platform 2. The top of the linkage member 44 is connected to the second support platform 2, and the bottom thereof is horizontally movable through the stabilizing hole 43. The diameter of the stabilizing hole 43 is equal to the diameter of the linkage member 44.

[0074] Both ends of the second screw rod 37 are provided with a truncated cone-shaped stabilizing groove 45, and the end of the stabilizing groove 45 with a larger diameter is located at the end of the second screw rod 37;

[0075] Two annular flexible positioning members 46 are slidably connected on the horizontal part of the linkage member 44. The shape of the flexible positioning members 46 matches the shape formed by the stable groove 45 and the outer wall of the linkage member 44. Moving the flexible positioning members 46 can make the two flexible positioning members 46 be located inside or outside the two stable grooves 45 respectively.

[0076] A flexible operating cylinder 47 is provided at the end of the flexible positioning member with a larger diameter, and an operating ring 48 is provided on the outer wall of the end of the flexible operating cylinder 47 away from the flexible positioning member 46. The inner wall of the operating ring 48 and the inner wall of the flexible operating cylinder 47 are both movably fitted to the linkage member 44.

[0077] The present invention provides a device for grinding the outer arc surface of a friction plate. When grinding the outer arc surface of the friction plate, the inner arc surface of the friction plate needs to be fitted on the feed plate 3 first, and then the friction plate can be conveyed forward under the driving action of the protrusion 4; at the same time, the power rod 6 drives the grinding plate 7 and the grinding body 8 to rotate, and grinds the outer arc surface of the friction plate between the feed plate 3 and the grinding body 8, which is simple and convenient. According to the actual production situation, when different thicknesses need to be ground in different places of the friction plate, the movable support platform 5 can also move closer to or farther away from the feed plate 3 to grind different thicknesses at different positions of the friction plate; at the same time, during actual grinding, the rotation speed of the feed plate 3 is relatively slow, but the rotation speed of the grinding plate 7 is very fast, so that the outer arc surface of the friction plate can be quickly ground.

[0078] During actual grinding, first the first motor 10 drives the feeding rod 11 to rotate, and the feeding rod 11 drives the feeding tray 3 to rotate; at the same time, a plurality of friction plates are stacked vertically on the loading rack 25; the loading cylinder 27 (preferably a cylinder, or an electric push rod, etc.) pushes the outermost friction plate, thereby pushing the innermost friction plate to fit the outer wall of the feeding tray 3 (wherein the gap between the end of the loading rack 25 and the support ring 9 is very small, and the loading rack 25 and the support ring 9 are at the same height, so the friction plate can be easily transitioned to the support ring 9; at the same time, the "set distance", "set gap" or similar descriptions in this application all indicate that the two structures are in a non-contact state, and the specific gap size can be selected according to actual conditions), then the feeding tray 3 rotates, and drives the friction plate to move downstream through the protrusion 4, and moves to the grinding body 8 at the edge of the grinding disc 7 for grinding;

[0079] During the movement of the friction plate, only the friction plate attached to the feed tray 3 on the downstream side can pass between the limit plate 26 and the feed tray 3, and the other friction plates are limited by the limit plate 26 and cannot be driven under the equipment; secondly, before the friction plate is polished, the friction plate driven by the protrusion 4 is still limited by the friction plate in the original position and will not fall; at the same time, the support ring 9 at the bottom can also improve the position stability between the friction plate and the feed tray 3, and because the friction plate is arc-shaped, it can be more stably connected to the feed tray 3;

[0080] When the grinding is completed, the friction plate continues to be driven and driven by the feed tray 3 and the support ring 9 (the thickness of the support ring 9 is smaller than that of the friction plate and will not interact with the grinding body 8). When it moves to the blanking piece 28, the blanking piece 28 acts on the inner side or edge of the friction plate, thereby pushing the friction plate down from the feed tray 3 (the edge of the friction plate is inclined, and the blanking piece 28 acts on the position near the top of the friction plate, so it can drive the friction plate to fall from the feed tray 3); the friction plate falls onto the conveyor belt 30 under the action of gravity; at the same time, the fifth motor drives the conveyor frame 29 and the conveyor belt 30 to rotate, and transports the friction plate downstream until the friction plate slides from the conveyor belt 30 to the blanking roller 32 on the blanking frame 31, and then slides down under the action of gravity, and the workers carry out subsequent processing.

[0081] The present application is not only capable of grinding friction plates of different thicknesses, but also capable of grinding different thicknesses at different positions of the same friction plate. Specifically, during the grinding process, the second motor 14 is controlled by the controller to rotate forward or reverse, thereby driving the movable support platform 5 close to or away from the first support platform 1, and at the same time adjusting the distance between the grinding body 8 and the feed tray 3, so that the processing effect is better and friction plates with special requirements can be processed.

[0082] The first screw rod 15 is rotatably connected through the two first linkage blocks, so its position and structural strength are relatively large, and the second motor 14 only needs to control the first screw rod 15 to rotate; the cross-sections of the two first support rails 12 are both Ω-shaped, and the first matching rail 13 is buckled on the first support rail 12, thereby ensuring that the movable support platform 5 can only move along the length direction of the first support rail 12; the shape of the first support rail 12 is the same as that of the second support rail 34, and the shape of the first matching rail 13 is also the same as that of the second matching rail 35; the shape of the first support seat 16 is also the same as that of the second support seat 36, the shape of the first linkage block is the same as that of the second linkage block, and the shape of the first screw rod 15 is the same as that of the second screw rod 37.

[0083] In the actual production process, it is also necessary to grind friction plates of different widths, and at this time, the height of the first support platform 1 needs to be adjusted; when adjusting, only the fourth motor 23 needs to drive the lifting screw 22 to rotate; when the lifting screw 22 rotates, it can drive the first support platform 1 to rise or fall, and at the same time drive the height change of the feed tray 3, wherein the four stabilizing rods 24 and stabilizing holes 43 are passed between the first support platform 1 and the third support platform 21, so that the first support platform 1 can be stably raised and lowered; at the same time, the first motor 10 is fixedly connected to the bottom of the first support platform 1, so even if the height of the first support platform 1 changes, the first motor 10 can function normally.

[0084] In actual production, the grinding body 8 is long and the length direction of the grinding body 8 passes through the straight line where the axis of the grinding disc 7 is located; therefore, the wear rate of the grinding body 8 at different positions is different. In actual use, the position of the entire grinding disc 7 can be adjusted so that the grinding bodies 8 at different positions can be utilized, preventing the grinding body 8 from being discarded after only partially being used.

[0085] When adjusting the position of the entire grinding disc 7, the worker first drives the flexible operating cylinder 47 and the flexible positioning member 46 (both made of flexible materials, preferably silicone or rubber, etc.) through the operating ring 48 (preferably made of hard material) to move, and the flexible positioning member 46 moves out of the two stabilizing grooves 45;

[0086] The adjusting hand wheel 38 is then manually rotated, which drives the second screw rod 37 to rotate, thereby adjusting the position of the second support platform 2 and allowing the second support platform 2 to move stably along the length direction of the second support rail 34. When the second screw rod 37 rotates, it also drives the driving gear 42 to rotate, and the driving gear 42 drives the stabilizing screw rod 40 to rotate, thereby generating a relative displacement between the stabilizing screw rod 40 and the support frame 39. During this process, the second support platform 2 and the stabilizing screw rod 40 move in opposite directions.

[0087] The passive tooth 41 is in the shape of a long column. Therefore, during use, even if relative displacement occurs between the passive tooth 41 and the active tooth 42 , the active tooth 42 can still normally drive the passive tooth 41 to rotate.

[0088] When the position of the grinding body 8 reaches an appropriate level, the adjusting hand wheel 38 is kept stationary, and then the flexible operating cylinder 47 and the flexible positioning member 46 are slid through the operating ring 48, and the two flexible positioning members 46 are respectively engaged in the two stable grooves 45. At this time, the adjustment of the position of the grinding body 8 is completed, so that the grinding bodies 8 in different positions can be utilized, thereby increasing their service life and reducing their use costs.

[0089] During the processing, since the movable support platform 5 has a large mass and needs to move frequently, it is necessary to fully stabilize the position of the second support platform 2 so that the movable support platform 5 can stably perform processing; when the adjustment of the second screw rod 37 is completed, if the second support platform 2 has relative sliding with the fourth support platform 33, then it is necessary for the second screw rod 37 and the second linkage block to rotate relative to each other, and for the linkage member 44 and the adjustment screw rod to slide relative to each other;

[0090] However, when the second screw rod 37 is rotating and the linkage member 44 is moving relative to the stabilizing screw rod 40, the linkage member 44 and the stabilizing screw rod 40 are moving in the same direction, so the relative movement distance between the two will be magnified. At the same time, the two flexible positioning members 46 are respectively engaged in the two stabilizing grooves 45. In this way, when the linkage member 44 and the stabilizing screw rod 40 move relative to each other, the flexible positioning members 46 can prevent the two from sliding relative to each other by self-locking. And since there are two flexible positioning members 46, no matter whether the second support platform 2 is facing one direction or the other, the two flexible positioning members 46 can play a self-locking role for the linkage member 44 and the stabilizing screw rod 40.

[0091] If the position of the stabilizing screw 40 is fixed (without the active teeth 42 and the passive teeth 41), then the two flexible positioning members 46 can also play a positioning role for the linkage member 44. However, in this embodiment, the linkage member 44 and the stabilizing screw 40 can increase their movement speed and relative movement distance through the active teeth 42 and the passive teeth 41, thereby achieving a better locking effect.

[0092] The flexible positioning member 46 and the flexible operating cylinder 47 are both flexible, which can increase the friction between them and the linkage member 44. At the same time, the operating ring 48 can facilitate operation and reduce the difficulty of operation.

[0093] When the power rod 6 rotates, the third motor 17 drives the active disc 18 to rotate, and the active disc 18 drives the passive disc 19 to rotate through the transmission member 20 (belt), and finally drives the power rod 6 and the grinding disc 7 to rotate.

[0094] In another embodiment, the position of the stabilizing screw 40 is fixed, and there are no active teeth 42 and passive teeth 41 . In this case, the linkage member 44 is locked by two flexible positioning members 46 .

[0095] It should be noted that the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referenced to each other.

[0096] The above description is only a description of the preferred embodiments of the present invention and does not limit the scope of the present invention. Any changes and modifications made by ordinary technicians in the field of the present invention based on the above disclosure shall fall within the scope of protection of the claims.

Claims

1. A device for grinding the outer arc surface of a friction plate, characterized in that: include: A first support platform (1) and a second support platform (2), a feeding tray (3) is horizontally rotatably provided on the top of the first support platform (1), a plurality of protrusions (4) are spaced apart on the outer wall of the feeding tray (3), and a first driving mechanism for driving the feeding tray (3) to rotate is provided on the first support platform (1); a movable support platform (5), the movable support platform (5) being movably connected to the second support platform (2), and the second support platform (2) being provided with a second driving mechanism for driving the movable support platform (5) to move toward and away from the first support platform (1); A power rod (6), the power rod (6) being horizontally rotatably connected to the movable support platform (5), and a third driving mechanism for driving the power rod (6) to rotate being provided on the movable support platform (5); A grinding disc (7), the grinding disc (7) is coaxially connected to the power rod (6), and a plurality of grinding bodies (8) are provided on an edge of one side of the grinding disc (7) close to the feeding disc (3); A fourth support platform (33) is provided below the second support platform (2); two second support rails (34) are provided horizontally and parallel to the top of the fourth support platform (33); and two second matching rails (35) are provided at the bottom of the second support platform (2) and are respectively movably matched with the second support rails (34); Two second support seats (36) are relatively arranged on the top of the fourth support platform (33), and a second screw rod (37) is horizontally rotatably arranged between the two second support seats (36), and an adjusting hand wheel (38) is arranged at one end of the second screw rod (37), and a second linkage block threadedly matched with the second screw rod (37) is arranged at the bottom of the second support platform (2); a support frame (39) with an upward opening and a U-shaped shape is provided on the top of the fourth support platform (33), and a stabilizing screw rod (40) is horizontally passed through both ends of the support frame (39) and threadedly connected to the support frame (39), and a long columnar passive tooth (41) is fixedly provided on the outer wall of the stabilizing screw rod (40), and an active tooth (42) meshing with the passive tooth (41) is provided on the outer wall of the second screw rod (37), and the movement direction of the stabilizing screw rod (40) is opposite to the movement direction of the second support platform (2); A cylindrical stabilizing hole (43) is provided horizontally through the middle of the stabilizing screw rod (40), and the stabilizing hole (43) is coaxial with the stabilizing screw rod (40); An L-shaped linkage member (44) is provided at the bottom of the second support platform (2), the top of the linkage member (44) is connected to the second support platform (2), and the bottom thereof is movable horizontally through the stabilizing hole (43), and the diameter of the stabilizing hole (43) is equal to the diameter of the linkage member (44); Both ends of the second screw rod (37) are provided with a truncated cone-shaped stabilizing groove (45), and the end of the stabilizing groove (45) with a larger diameter is located at the end of the second screw rod (37); Two annular flexible positioning members (46) are slidably connected on the horizontal part of the linkage member (44). The shape of the flexible positioning members (46) matches the shape formed by the outer wall of the stable groove (45) and the linkage member (44). By moving the flexible positioning members (46), the two flexible positioning members (46) can be respectively located inside or outside the two stable grooves (45).

2. The outer arc surface grinding device of a friction plate according to claim 1, characterized in that: An annular support ring (9) is provided on the outer side of the bottom of the feeding tray (3); The first driving mechanism comprises a first motor (10); a feeding rod (11) is vertically rotatably connected to the first support platform (1); and two ends of the feeding rod (11) are respectively connected to the first motor (10) and the middle of the feeding tray (3).

3. The outer arc surface grinding device of a friction plate according to claim 1, characterized in that: Two first support rails (12) are horizontally and parallelly arranged on the top of the second support platform (2), and two first matching rails (13) are movably matched with the first support rails (12) respectively arranged on the bottom of the movable support platform (5); The second driving mechanism includes a second motor (14) and a first screw rod (15) connected to the output shaft of the second motor (14); two first support seats (16) are provided on the top of the second support platform (2); the first screw rod (15) is rotatably connected to the two first support seats (16); and the bottom of the movable support platform (5) is provided with a first linkage block threadedly matched with the first screw rod (15).

4. The outer arc surface grinding device of a friction plate according to claim 1, characterized in that: The third driving mechanism includes a third motor (17), an active disk (18) is provided on the output shaft of the third motor (17), a passive disk (19) is coaxially arranged on the power rod (6), a transmission member (20) is wound around the outer walls of the active disk (18) and the passive disk (19), and the third motor (17) is located on the top of the movable support platform (5).

5. The outer arc surface grinding device of a friction plate according to claim 2, characterized in that: A third support platform (21) is provided below the first support platform (1), and a lifting screw rod (22) is provided in a vertical rotation connection in the middle of the third support platform (21), and the lifting screw rod (22) is threadedly matched with the middle part of the first support platform (1). A fourth motor (23) for driving the lifting screw rod (22) to rotate is provided on the third support platform (21), and a plurality of stabilizing rods (24) are also vertically provided on the third support platform (21). The bottom of the first support platform (1) is provided with a plurality of stabilizing holes (43) matched with the stabilizing rods (24), and the first motor (10) is fixedly connected to the bottom of the first support platform (1).

6. The outer arc surface grinding device of a friction plate according to claim 2, characterized in that: A loading rack (25) is horizontally provided on the side of the first support platform (1), a set gap is provided between the end of the loading rack (25) close to the support ring (9) and the outer side of the support ring (9), and the top of the loading rack (25) is at the same height as the top of the support ring (9); A vertical limiting plate (26) and a horizontal feeding cylinder (27) are provided on the top of the feeding rack (25), the limiting plate (26) is located downstream of the feeding cylinder (27), a set distance is provided between the end of the limiting plate (26) and the motion trajectory of the protruding portion (4), the length direction of the feeding cylinder (27) is parallel to the length direction of the limiting plate (26), and the piston rod of the feeding cylinder (27) is aligned with the center of the feeding tray (3); The length of the raised portion (4) is smaller than the thickness of the feeding tray (3), and the raised portion (4) is located in the middle of the feeding tray (3); A blanking piece (28) is provided on the top of the first support platform (1), the bottom of the blanking piece (28) is connected to the first support platform (1), the top is higher than the top of the protruding portion (4), and the top of the blanking piece (28) is movably fitted to the outer wall of the feeding tray (3), and the blanking piece (28) and the loading cylinder (27) are located on both sides of the feeding tray (3).

7. The outer arc surface grinding device of a friction plate according to claim 6, characterized in that: Two conveying racks (29) and a conveyor belt (30) connected to the two conveying racks (29) are also provided on the top of the first support platform (1) for horizontal rotation. A fifth motor for driving one of the conveying racks (29) to rotate is provided on the first support platform (1); One end of the conveyor belt (30) is located below the feeding tray (3), and the unloading member (28) is used to drive the friction plate located on the feeding tray (3) to fall onto the conveyor belt (30); A material unloading rack (31) is obliquely provided on the side of the first support platform (1), and a plurality of material unloading rollers (32) are rotatably provided on the material unloading rack (31). The top of the material unloading rack (31) is located below one end of the conveyor belt (30) away from the feeding tray (3).

8. The outer arc surface grinding device of a friction plate according to claim 3, characterized in that: The length direction of the second support rail (34) is perpendicular to the length direction of the first support rail (12).

9. The outer arc surface grinding device of a friction plate according to claim 1, characterized in that: A flexible operating cylinder (47) is provided at the end of the flexible positioning member (46) with a larger diameter, and an operating ring (48) is provided on the outer wall of the end of the flexible operating cylinder (47) away from the flexible positioning member (46). The inner wall of the operating ring (48) and the inner wall of the flexible operating cylinder (47) are both movably fitted to the linkage member (44).

Citation Information

Patent Citations

  • Automatic outer arc grinding machine for unequal-thickness drum type brake pads

    CN110877263A

  • Grinding device for inner ring and outer ring of brake pad

    CN213795737U