Heating assembly, heating device and method for manufacturing a heating assembly
By employing a design with multiple independent film zones and insulation zones in the electric heating film assembly, the problem of overall failure caused by damage to the electric heating film is solved, achieving higher durability and anti-dry burning performance, and improving the uniformity of the electric heating film and the flexibility of heating control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-31
- Publication Date
- 2026-03-20
AI Technical Summary
In existing electric heating film heating methods, the failure of the film resistance can lead to the failure of the entire heating element, resulting in poor durability, especially with a high risk of damage under dry-burning conditions.
The design employs multiple independent film zones, each connected to an electrode and separated by an insulating zone, forming a parallel or series structure. This ensures that damage to a single film zone does not affect the overall heating function and improves the uniformity and durability of the heating film.
It improves the durability and anti-dry-burning performance of the heating components, extends their service life, and enhances the uniformity of the heating film and the ability to flexibly control heating.
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Figure CN116406856B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of electric heating, and particularly relates to a heating assembly, a heating device and a manufacturing method of the heating assembly. BACKGROUND
[0002] At present, the electric heating methods include an electric heating film heating method and a resistance wire heating method. The electric heating film heating method is to set a film resistance on a base material and perform heating by passing current through the film resistance. Since the film resistance is a whole piece, when a certain film area is damaged, the whole film resistance will be invalid, so that the heating body with the film resistance is damaged. SUMMARY
[0003] The present application aims to provide a heating assembly with high durability, a heating device and a manufacturing method of the heating assembly.
[0004] To achieve the above-mentioned purpose, the following technical solutions are adopted:
[0005] A heating assembly has an electrode area and a heating area, the electrode area includes opposite first and second electrodes, the heating area has two or more film areas, the film area has a first connecting part and a second connecting part, the first and second connecting parts are located at opposite ends of the film area, the first connecting part is in contact with the first electrode, the second connecting part is in contact with the second electrode, and the heating assembly has at least one insulating area between the first and second electrodes and between adjacent film areas.
[0006] To achieve the above-mentioned purpose, the following technical solutions are adopted:
[0007] A heating device includes the heating assembly according to the above-mentioned technical solutions, and the heating device is used for fluid heating or aerosol generation.
[0008] To achieve the above-mentioned purpose, the following technical solutions are adopted:
[0009] A manufacturing method of a heating assembly includes the following steps:
[0010] A base material is provided,
[0011] A film resistance area is formed on the surface of the base material,
[0012] An electrode area is formed on the surface of the base material and / or the film resistance area, and the electrode area includes a first electrode and a second electrode,
[0013] The film resistance area is cut into two or more spaced film areas with electrothermal films, the film areas including first and second connecting parts, so that the first electrode and the first connecting part are in contact and electrically connected, and the second electrode and the second connecting part are in contact and electrically connected.
[0014] To achieve the above object, the following technical solutions are adopted:
[0015] A manufacturing method of a heating assembly, comprising the following steps:
[0016] A substrate is provided,
[0017] The surface of the substrate is subjected to masking treatment in two or more areas to form two or more spaced treatment areas,
[0018] An electrothermal film is formed in the treatment areas to form two or more spaced film areas,
[0019] An electrode area is formed on the surface of the substrate and / or the electrothermal film, the electrode area including first and second electrodes, and the film area including first and second connecting parts, so that the first electrode and the first connecting part are in contact and electrically connected, and the second electrode and the second connecting part are in contact and electrically connected.
[0020] The heating area of the above technical solution of the present application has two or more film areas, the first connecting part and the first electrode are in contact and electrically connected, the second connecting part and the second electrode are in contact and electrically connected, and the substrate has at least one insulating area between the first and second electrodes and between adjacent film areas, so that the durability of the heating assembly can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The structure of an embodiment of the present application is shown in the figure;
[0022] Figure 2 The structure of an embodiment of the present application is shown in the figure; Figure 1 The plan view of the structure is shown in the figure;
[0023] Figure 3 The plan view of another embodiment of the present application is shown in the figure;
[0024] Figure 4 The plan view of another embodiment of the present application is shown in the figure;
[0025] Figure 5 The plan view of another embodiment of the present application is shown in the figure;
[0026] Figure 6 The plan view of another embodiment of the present application is shown in the figure;
[0027] Figure 7Plan view of another embodiment of the application;
[0028] Figure 8 Plan view of another embodiment of the application;
[0029] Figure 9 Plan view of another embodiment of the application;
[0030] Figure 10 Plan view of another embodiment of the application;
[0031] Figure 11 Plan view of another embodiment of the application;
[0032] Figure 12 Plan view of another embodiment of the application;
[0033] Figure 13 Plan view of another embodiment of the application;
[0034] Figure 14 Plan view of another embodiment of the application;
[0035] Figure 15 Structural view of an embodiment of the fluid heating assembly.
[0036] Wherein, 1, substrate, 2, heating zone, 3, electrode zone, 4, film zone, 41, first connecting part, 42, second connecting part, 43, first side part, 44, second side part, 5, heating resistance, 6, insulation zone, 7, sensor mounting zone
[0037] 31, first electrode, 32, second electrode, 33, third electrode, 34, fourth electrode
[0038] 21, first film heating zone, 22, second film heating zone
[0039] 10, heating assembly, 20, pump, 30, fluid source. DETAILED DESCRIPTION
[0040] The specific embodiments of the application will be described in detail below with reference to the accompanying drawings. The heating assembly can be used in various electric heating applications, such as household appliances, for example, water dispensers. The size of the heating assembly can be very small, and it can be applied to personal care products, such as aerosol generating devices, specifically, essential oils, medicaments, tobacco, etc.
[0041] Reference Figure 1 , Figure 2A heating assembly includes a substrate 1, which is a tubular structure. The heating assembly has a heating region 2 and an electrode region 3. The electrode region 3 has a first electrode 31 and a second electrode 32 facing each other. The first electrode 31 and the second electrode 32 are arranged circumferentially along the tubular substrate 1. The heating region 2 has two or more film regions 4. Each film region 4 has a first connecting portion 41 and a second connecting portion 42. The first connecting portion 41 and the second connecting portion 42 are located at two ends of the film region 4 along the length direction of the tubular substrate 1. The first connecting portion 41 is electrically connected to the first electrode 31, and the second connecting portion 42 is electrically connected to the second electrode 32. The heating assembly has at least one insulating region 6, which is located between the first electrode 31 and the second electrode 32 and between adjacent film regions 4.
[0042] The film region 4 has a heating resistor 5 disposed on the surface of the tubular substrate 1. The heating resistor 5 can be various electrothermal films or printed circuits, such as heating films with a film thickness within 50 micrometers, such as 5 micrometers, 4 micrometers, 3 micrometers, 2 micrometers, 1 micrometer, 5 nanometers, 4 nanometers, 3 nanometers, 2 nanometers, 1 nanometer, etc.
[0043] Because the heating zone 2 has two or more film zones 4, which are spaced apart and each film zone 4 is electrically connected to the electrode zone 3, each film zone 4 is an individual heating resistor that can work in parallel and independently. If one film zone 4 is damaged due to an accident, the other film zones 4 can still function normally, thus maintaining the heating function of the heating component and improving its durability. Especially in cases of dry burning, the heating component's resistance to dry burning is also improved.
[0044] In addition, when the heating resistor is an electrothermal film, due to the process limitations of setting the electrothermal film on the substrate surface, the electrothermal film is set on the substrate surface by coating, spraying, or plasma sputtering. When the entire substrate surface is covered with electrothermal film, the uniformity of the electrothermal film may be insufficient due to the large area of the electrothermal film. However, by separating the film areas 4, the area of the electrothermal film in each film area 4 is reduced, which is beneficial to the uniformity of each film area 4. In one case, at least two adjacent film areas 4 have the same resistance, so that different film areas 4 are set separately, which improves the uniformity of the film areas 4 and also improves the durability of the heating component.
[0045] In one case, at least two adjacent membrane regions 4 have different resistance values, and these different membrane regions 4 can also be controlled to have different heat generation.
[0046] In one case, at least two adjacent membrane regions 4 have the same area, which improves the uniformity of membrane regions 4 and enhances the durability of the heating component.
[0047] In one case, the area of at least two adjacent film regions 4 is different, and the film regions 4 can also be controlled to have different heat generation amounts.
[0048] Since the heating zone has two or more film regions 4 arranged at intervals, the composition of the electrothermal film of the film regions 4 can be different, so that the resistance value of each film region 4 is designed to be different as needed, and the application is wider than that of a single film.
[0049] The substrate 1 is a tubular structure, the film regions 4 have first and second side portions 43 and 44 arranged non-parallel to the first and second connecting portions 41 and 42, the first side portion 43 of one of the film regions 4 is adjacent to the second side portion 44 of another film region 4, the insulating region 6 is located between the first side portion 43 of one of the two adjacent film regions 4 and the second side portion 44 of the other film region 4, and two or more film regions 4 are arranged at intervals on the circumferential side of the tubular structure and are connected in parallel. In this way, the circumferential side of the tubular structure has a large heating area and good heating effect.
[0050] The electrode region 3 is arranged annularly on the surface of the substrate 1, and along the length direction of the substrate 1, the first and second electrodes 31 and 32 are arranged at the two ends of two or more film regions 4, and the film regions 4 extend along the length direction of the tubular structure or are arranged in a spiral shape or other irregular structure. In this way, the current is input from the first electrode 31 at one end of the substrate 1 to each film region 4 and output through the second electrode 32 at the other end of the substrate 1, so that each film region 4 is connected in parallel and the circuits between them are not affected.
[0051] Of course, as another embodiment, the film regions 4 can also extend around the circumferential side of the substrate.
[0052] The length direction of the substrate 1 is the direction in which the first and second electrodes 31 and 32 extend to connect the film regions 4, the width of the first and second connecting portions 41 and 42 is not less than 2 mm, the distance between at least two adjacent film regions 4 is not greater than the width of the first and second connecting portions 41 and 42, and the width of the first and second electrodes 31 and 32 is greater than the width of the first and second connecting portions 41 and 42. In this way, the distribution area of the electrothermal film on the substrate 1 is large, so that the heating area of the heating zone 2 is large.
[0053] As another embodiment, refer to Figure 3, the substrate 1 is a tubular structure, the electrode area 3 is annularly arranged on the surface of the substrate 1, the electrode area 3 includes a first electrode 31, a second electrode 32 and a third electrode 33, the first electrode 31, the second electrode 32 and the third electrode 33 are arranged circumferentially along the tubular substrate 1, the heating area 2 includes a first film heating area 21 and a second film heating area 22, the first film heating area 21 has two or more film areas 4, the second film heating area 22 has two or more film areas 4, the first electrode 31 and the second electrode 32 are located at the two ends of the first film heating area 21 along the length direction of the tubular substrate 1, and the first electrode 31 is in contact and electrically connected with a first connecting part 41 of the first film heating area 21, and the second electrode 32 is in contact and electrically connected with a second connecting part 42 of the first film heating area, the second electrode 32 and the third electrode 33 are located at the two ends of the second film heating area 22 along the length direction of the tubular substrate 1, the second electrode 32 is in contact and electrically connected with a first connecting part 41 of the second film heating area, and the third electrode 33 is in contact and electrically connected with a second connecting part 42 of the second film heating area; the first film heating area 21 and the second film heating area 22 are connected in parallel or in series.
[0054] Along the length direction of the substrate 1, the heating area 2 includes a first film heating area 21 and a second film heating area 22, two or more film areas 4 in the first film heating area 21 are distributed at intervals along the circumferential side of the substrate 1, and two or more film areas 4 in the second film heating area 22 are distributed at intervals along the circumferential side of the substrate 1, so that the heating assembly of the tubular structure is provided with a plurality of film areas 4 on the circumferential side, the heating area is large, and the heating efficiency is high. At the same time, through the arrangement of the first electrode 31, the second electrode 32 and the third electrode 33, the first film heating area 21 and the second film heating area 22 can be connected in parallel or in series, which can be determined according to the specific application. In addition, the heating power of the first film heating area and the second film heating area can be designed to be different, so that the heating assembly can be applied to application scenarios with power demand changes.
[0055] In the embodiment, the film area 4 of the first film heating area is in a strip shape, the film area 4 of the second film heating area is in a strip shape, and the areas of the film area 4 of the first film heating area and the film area 4 of the second film heating area are the same. As another embodiment, the areas of the film area 4 of the first film heating area and the film area 4 of the second film heating area are different.
[0056] As another embodiment, the film area 4 of the first film heating area is in a strip shape, the film area 4 of the second film heating area is in a spiral shape, and the areas of the film area 4 of the first film heating area and the film area 4 of the second film heating area are different.
[0057] As another embodiment, refer to Figure 4The substrate 1 is a tubular structure, the electrode area 3 is annularly arranged on the surface of the substrate 1, the electrode area 3 comprises a first electrode 31, a second electrode 32, a third electrode 33 and a fourth electrode 34, the first electrode 31, the second electrode 32, the third electrode 33 and the fourth electrode 34 are arranged circumferentially along the tubular substrate 1, the heating area 2 comprises a first film heating area 21 and a second film heating area 22, the first film heating area 21 has two or more film areas 4, the second film heating area 22 has two or more film areas 4, the first electrode 31 and the second electrode 32 are located at the two ends of the first film heating area along the length direction of the tubular substrate, the third electrode 33 and the fourth electrode 34 are located at the two ends of the second film heating area along the length direction of the tubular substrate, the first connecting part 41 of the first film heating area 21 is in contact with the first electrode 31 for electrical connection, the second connecting part 42 of the first film heating area 21 is in contact with the second electrode 32 for electrical connection, the first connecting part 41 of the second film heating area 22 is in contact with the third electrode 33 for electrical connection, and the second connecting part 42 of the second film heating area is in contact with the fourth electrode 34 for electrical connection; the first film heating area 21 and the second film heating area 22 are connected in parallel or in series.
[0058] Along the length direction of the substrate 1, the heating area 2 comprises a first film heating area 21 and a second film heating area 22, two or more film areas 4 in the first film heating area 21 are distributed at intervals along the circumferential side of the substrate 1, and two or more film areas 4 in the second film heating area 22 are distributed at intervals along the circumferential side of the substrate 1. In this way, the heating assembly of the tubular structure is provided with multiple film areas 4 on the circumferential side, the heating area is large, and the heating efficiency is high. Through the arrangement of the first electrode 31, the second electrode 32, the third electrode 33 and the fourth electrode 34, the first film heating area 21 and the second film heating area 22 can be connected in parallel or in series, or can be electrically connected separately, so as to meet various power requirements.
[0059] The film area 4 of the first film heating area is in a strip shape, the film area 4 of the second film heating area is in a strip shape, and the areas of the film area 4 of the first film heating area and the film area 4 of the second film heating area are different or the same. The areas of the film area 4 of the first film heating area 21 and the second film heating area 22 can be different, and the power density of the film area 4 can also be designed to be different. In this way, after the completion of the heating assembly, the first film heating area 21 and the second film heating area 22 can have different powers.
[0060] As another embodiment, referring to Figure 5, the electrode area 3 further comprises a third electrode 33 and a fourth electrode 34, the third electrode 33 and the fourth electrode 34 are arranged circumferentially along the tubular substrate 1, the heating area 2 comprises a first film heating area 21 and a second film heating area 22, the first film heating area 21 has two or more film areas 4, the second film heating area 22 has two or more film areas 4, the first electrode 31 and the second electrode 32 are located at the two ends of the first film heating area along the length direction of the tubular substrate, the third electrode 33 and the fourth electrode 34 are located at the two ends of the second film heating area along the length direction of the tubular substrate, the first connecting part 41 of the first film heating area 21 is in contact and electrically connected with the first electrode 31, the second connecting part 42 of the first film heating area 21 is in contact and electrically connected with the second electrode 32, the first connecting part 41 of the second film heating area 22 is in contact and electrically connected with the third electrode 33, and the second connecting part 42 of the second film heating area is in contact and electrically connected with the fourth electrode 34; the film areas 4 of the first film heating area 21 and the second film heating area 22 are different in area, and can be used in application scenarios with different power.
[0061] As another embodiment, referring to Figure 6 , the substrate 1 is in a tubular structure, the electrode area 3 has a first electrode 31 and a second electrode 32, the first electrode 31 and the second electrode 32 are arranged in a ring shape on the surface of the substrate 1, the film area 4 is in a slanted strip shape, and two or more film areas 4 are arranged in parallel. Two or more film areas 4 can have different areas, so that different heating powers can be obtained at different parts of the heating assembly, and can be applied to application scenarios where local high heating temperature and local low heating temperature are required.
[0062] The film area 4 can have various shapes, for example, referring to Figure 7 , the substrate 1 is in a tubular structure, the electrode area 3 is arranged in a ring shape on the surface of the substrate 1, and two or more film areas 4 are uniformly arranged and have the same film area. The extension direction of the two or more film areas 4 can be different from the length direction of the substrate 1. For another example, referring to Figure 8 , the two or more film areas 4 can also be arranged in a spiral shape along the tubular structure, and the two or more film areas 4 are arc-shaped areas.
[0063] As another embodiment, referring to Figure 9 、 Figure 10 、 Figure 11 , the insulating area 6 is two or more, and the sensor mounting area 7 is provided between at least two adjacent film areas 4, the sensor mounting area 7 separates the two or more film areas 4, and the sensor mounting area is not provided with a heating resistor and an electrode.
[0064] Referring to Figure 4 and Figure 5 , the second electrode 32 and the third electrode 33 are arranged at intervals, the heating assembly has a sensor mounting area 7 which is not provided with a heating resistor and an electrode, the sensor mounting area 7 is located between the second electrode 32 and the third electrode 33, and the sensor mounting area 7 separates the second electrode 32 and the third electrode 33. The sensor mounting area 7 is arranged on the surface of the heating assembly, facilitating the direct integration of the sensor and the substrate 1, and enabling the structure of the heating assembly to be more compact. Moreover, the sensor can collect the temperature of the heating assembly in a timely manner, and the temperature measurement is accurate.
[0065] Referring to Figure 9 , the substrate 1 has a tubular structure, the electrode area 3 is arranged in a ring shape on the surface of the substrate 1, the film area 4 extends along the length direction of the substrate 1 and is arranged at intervals on the circumferential side of the substrate 1, and two or more film areas 4 are arranged in parallel. The sensor mounting area 7 is arranged at least between two film areas 4, and the sensor mounting area 7 is directly left blank on the surface of the heating assembly for mounting the sensor, facilitating the direct integration of the sensor and the substrate 1, and enabling the structure of the heating assembly to be more compact. Moreover, the sensor can collect the temperature of the heating assembly in a timely manner, and the temperature measurement is accurate.
[0066] Referring to Figure 10 , the substrate 1 has a tubular structure, the electrode area 3 includes a first electrode 31 and a second electrode 32, the first electrode 31 and the second electrode 32 have an open ring structure, the sensor mounting area 7 arranged on the surface of the substrate 1 is located between two or more film areas 4, the first electrode 31 and the second electrode 32 are arranged in the circumferential direction of the substrate and have openings at positions corresponding to the sensor mounting area 7, facilitating the circuit connection when the sensor is subsequently mounted in the sensor mounting area 7.
[0067] In other embodiments, referring to Figure 11 , the substrate 1 has a tubular structure, the electrode area 3 includes a first electrode 31 and a second electrode 32, the first electrode 31 and the second electrode 32 are arranged at two ends of the heating area 2 in the length direction of the substrate 1, the first electrode 31 and the second electrode 32 are arranged in the circumferential direction of the tubular substrate, the first electrode 31 has a closed ring structure, the second electrode 32 has an open ring structure, the sensor mounting area 7 arranged on the surface of the substrate 1 is located between two or more film areas 4, and the second electrode 32 has a notch at the sensor mounting area 7. In this way, the circuit connection is facilitated when the sensor is subsequently mounted in the sensor mounting area 7.
[0068] In other embodiments, referring to Figures 12-14 , the substrate 1 has a sheet structure, at least one side of the substrate 1 has the heating area 2, and the film area 4 has a strip shape, a square shape, a circular shape, or a polygonal shape with a circular chamfer.
[0069] InFigure 12 In one embodiment, the substrate 1 is square in shape, the electrode zones 3 are located at both ends of the heating zone 2, and the two or more film zones 4 within the heating zone 2 are uniformly and parallelly arranged, and the two or more film zones 4 have the same film area. In this way, the two or more film zones 4 are connected in parallel, and damage to one of the film zones 4 does not affect the electrical connection of the other film zones 4.
[0070] In one embodiment, the substrate 1 is square in shape, the electrode zones 3 are located at both ends of the heating zone 2, and the two or more film zones 4 within the heating zone 2 are uniformly and parallelly arranged, and the two or more film zones 4 have the same film area. In this way, the two or more film zones 4 are connected in parallel, and damage to one of the film zones 4 does not affect the electrical connection of the other film zones 4. Figure 13 In one embodiment, the substrate 1 is square in shape, the electrode zones 3 are located at both ends of the heating zone 2, and the two or more film zones 4 within the heating zone 2 are uniformly and parallelly arranged, and the two or more film zones 4 have the same film area. In this way, the two or more film zones 4 are connected in parallel, and damage to one of the film zones 4 does not affect the electrical connection of the other film zones 4.
[0071] In one embodiment, the substrate 1 is square in shape, the electrode zones 3 are located at both ends of the heating zone 2, and the two or more film zones 4 within the heating zone 2 are uniformly and parallelly arranged, and the two or more film zones 4 have the same film area. In this way, the two or more film zones 4 are connected in parallel, and damage to one of the film zones 4 does not affect the electrical connection of the other film zones 4. Figure 14 In one embodiment, the substrate 1 is square in shape, the electrode zones 3 are located at both ends of the heating zone 2, and the two or more film zones 4 within the heating zone 2 are uniformly and parallelly arranged, and the two or more film zones 4 have the same film area. In this way, the two or more film zones 4 are connected in parallel, and damage to one of the film zones 4 does not affect the electrical connection of the other film zones 4.
[0072] The heating assembly described above can be manufactured by the following manufacturing method. As one embodiment, a manufacturing method of a heating assembly includes the following steps:
[0073] A substrate is provided,
[0074] A film resistance zone is formed on the surface of the substrate,
[0075] An electrode zone is formed on the surface of the substrate and / or the film resistance zone, and the electrode zone includes a first electrode 31 and a second electrode 32,
[0076] The film resistance zone is cut into two or more film zones 4 that are spaced apart, and the film zones 4 have an electrothermal film, and the film zones 4 include a first connecting portion 41 and a second connecting portion 42, so that the first electrode 31 and the first connecting portion 41 are in contact and electrically connected, and the second electrode 32 and the second connecting portion 42 are in contact and electrically connected.
[0077] The continuous electrothermal film is cut into two or more film zones 4 by laser cutting, and the electrode zone is formed by printing, for example, silver electrodes on the surface of the substrate and / or the film resistance zone.
[0078] When the substrate is in a tubular structure, a ring of film resistance zones is formed on the circumference of the substrate, and the order of the two steps of cutting the film resistance zones or forming the electrode zone on the surface of the substrate can be adjusted. The above steps do not limit the order.
[0079] As another embodiment, a manufacturing method of a heating assembly includes the following steps:
[0080] A substrate is provided,
[0081] The substrate surface is subjected to a masking treatment in two or more regions to form two or more spaced apart treatment zones,
[0082] An electrothermal film is formed in the treatment zones to form two or more spaced apart film zones 4,
[0083] An electrode zone is formed on the substrate surface and / or the electrothermal film, the electrode zone comprising a first electrode 31 and a second electrode 32, the film zone 4 comprising a first connecting portion 41 and a second connecting portion 42, such that the first electrode 31 and the first connecting portion 41 are in contact and electrically connected, and the second electrode 32 and the second connecting portion 42 are in contact and electrically connected.
[0084] The masking treatment may, for example, be achieved by applying a masking agent to the substrate surface that is difficult to form an electrothermal film, or by masking the substrate surface with a masking film or the like.
[0085] The heating assembly described above can be applied to various electrical appliances, such as water dispensers, health pots, tea brewing machines, steam generators, etc. For example, it can be used in a heating device for heating a fluid or generating an aerosol, including generating hot liquid or steam, etc.
[0086] Reference Figure 15 , Figure 15 A fluid heating assembly is shown, which comprises a heating assembly 10, a pump 20 and a fluid source 30. The heating assembly 10 can be in a tubular structure, and has a fluid heating channel inside. The fluid outlet of the fluid source 30 is in communication with the inlet of the pump 20, and the outlet of the pump 20 is in communication with the inlet of the heating assembly 10. In particular, when the fluid heating assembly is used in a steam generator, the heating temperature is relatively high, and dry burning is likely to occur. The design of multiple film zones 4 improves the dry burning resistance of the heating assembly, and also improves the service life of the fluid heating assembly.
[0087] Of course, the heating assembly 10 can also be in a sheet structure, and the sheet structure of the heating assembly is used to heat the fluid in the fluid heating assembly. The fluid heating assembly can also not include a fluid source 30, and the fluid source 30 is used, for example, in a direct drinking water dispenser.
[0088] As another application, the heating assembly described above can be applied to an aerosol generating device, which comprises a heating assembly and an aerosol generating material. The heating assembly heats the aerosol generating material to enable the aerosol generating device to atomize or vaporize, as required by the user. A typical aerosol generating device is a heat-not-burn cigarette.
[0089] It should be noted that the above examples are only used to illustrate the technical solutions of the present application and not to limit the technical solutions described in the present application. For example, the directions of "front", "back", "left", "right", "up", "down", etc. are defined. Although the present application has been described in detail with reference to the above examples, those skilled in the art should understand that those skilled in the art can still combine, modify or replace the present application, and all technical solutions and improvements that do not deviate from the spirit and scope of the present application should be covered within the scope of the claims of the present application.
Claims
1. A heating assembly, characterized in that, The heating assembly has a heating area (2) and an electrode area (3). The electrode area (3) includes a first electrode (31) and a second electrode (32) facing each other. The heating area (2) has two or more membrane areas (4). The membrane area (4) has a first connecting portion (41) and a second connecting portion (42). The first connecting portion (41) and the second connecting portion (42) are located at opposite ends of the membrane area (4). The first connecting portion (41) is in contact with the first electrode (31), and the second connecting portion (42) is in contact with the second electrode (32). The heating assembly (1) has at least one insulating area (6). The insulating area (6) is located between the first electrode (31) and the second electrode (32) and is located between adjacent membrane areas. The membrane region has a first side (43) and a second side (44). The first side (43) and the first connecting portion (41) and the second connecting portion (42) are not parallel. The second side (44) and the first connecting portion (41) and the second connecting portion (42) are not parallel. The first side (43) of one membrane region and the second side (44) of another membrane region are adjacent. The insulating region (6) is located between the first side (43) of one membrane of two adjacent membrane regions and the second side (44) of the other membrane region.
2. The heating assembly according to claim 1, characterized in that, The heating assembly includes a substrate (1); the substrate (1) is a tubular structure, the first electrode (31) and the second electrode (32) are arranged circumferentially on the substrate, two or more membrane regions (4) are distributed on the periphery of the tubular structure, the first connecting part (41) and the second connecting part (42) are located at the two ends of the membrane region along the length direction of the substrate (1), and two or more membrane regions (4) are arranged in parallel; or the substrate (1) is a sheet structure, at least one side of the substrate (1) has the heating area (2), the membrane region (4) is strip-shaped, square, circular or polygonal with rounded corners; and / or there are two or more insulating areas (6), at least two adjacent membrane regions have a sensor mounting area (7), and the sensor mounting area (7) separates two or more membrane regions.
3. The heating assembly according to claim 1 or 2, characterized in that, Two or more membrane regions (4) are arranged in parallel; the direction in which the membrane region extends and connects to the first electrode (31) and the second electrode (32) is taken as the length direction, the width of the first connecting part (41) and the second connecting part (42) is not less than 2 mm, the distance between at least two adjacent membrane regions (4) is not greater than the width of the first connecting part (41) and the second connecting part (42), and the width of the first electrode (31) and the second electrode (32) is greater than the width of the first connecting part (41) and the second connecting part (42).
4. The heating assembly according to claim 1, characterized in that, The heating assembly includes a substrate (1) which is a tubular structure. The electrode region further includes a third electrode (33) and a fourth electrode (34). The first electrode (31), the second electrode (32), the third electrode (33), and the fourth electrode (34) are arranged circumferentially along the substrate (1). The heating region (2) includes a first film heating region (21) and a second film heating region (22). The first film heating region (21) has two or more film regions (4), and the second film heating region (22) has two or more film regions (4). The first electrode (31) and the second electrode (32) are located... At both ends of the first film heating area (21) along the length direction of the substrate, the third electrode (33) and the fourth electrode (34) are located at both ends of the second film heating area (22) along the length direction of the substrate; the first connecting part (41) of the first film heating area and the first electrode (31) are in contact and electrically connected; the second connecting part (42) of the first film heating area and the second electrode (32) are in contact and electrically connected; the first connecting part (41) of the second film heating area and the third electrode (33) are in contact and electrically connected; and the second connecting part (42) of the second film heating area and the fourth electrode (34) are in contact and electrically connected.
5. The heating assembly according to claim 4, characterized in that, The heating assembly has a sensor mounting area (7), which is not provided with heating resistors and electrodes, and is located between the second electrode (32) and the third electrode (33).
6. The heating assembly according to claim 1, characterized in that, The heating assembly includes a substrate (1); the substrate (1) has a tubular structure, and the electrode region (3) further includes a third electrode (33). The first electrode (31), the second electrode (32), and the third electrode (33) are arranged circumferentially along the substrate (1). The heating region (2) includes a first film heating region (21) and a second film heating region (22). The first film heating region (21) has two or more film regions (4), and the second film heating region (22) has two or more film regions (4). The first electrode (31) and the second electrode (32) are located in the first film heating region (21). 1) Along the length direction of the substrate, the first electrode (31) is electrically connected to the first connecting part (41) of the first film heating area (21), and the second electrode (32) is electrically connected to the second connecting part (42) of the first film heating area. The second electrode (32) and the third electrode (33) are located at the two ends of the second film heating area (22) along the length direction of the tubular substrate. The second electrode (32) is electrically connected to the first connecting part (41) of the second film heating area, and the third electrode (33) is electrically connected to the second connecting part (42) of the second film heating area.
7. The heating assembly according to claim 4, 5, or 6, characterized in that, The resistance values of the membrane regions of the first membrane heating region and the second membrane heating region are different; and / or the membrane regions of the first membrane heating region and the second membrane heating region have different membrane areas; and / or the resistance values of the membrane regions of the first membrane heating region and the second membrane heating region are the same; and / or the membrane regions of the first membrane heating region and the second membrane heating region have the same membrane area.
8. A heating device, characterized in that, Includes a heating component according to any one of claims 1-6, wherein the heating device is used for fluid heating or generating aerosol.
9. A method for manufacturing a heating component, characterized in that, Includes the following steps: A substrate is provided, wherein a film resistance region is formed on the surface of the substrate, and an electrode region (3) is formed on the surface of the substrate and / or the film resistance region. The electrode region (3) includes a first electrode (31) and a second electrode (32). The film resistance region is cut into two or more spaced film regions (4). The film regions have an electrothermal film. The film region (4) includes a first connecting portion (41) and a second connecting portion (42), such that the first electrode (31) and the first connecting portion (41) are in contact and electrically connected, and the second electrode (32) and the second connecting portion (42) are in contact and electrically connected.
10. A method for manufacturing a heating component, characterized in that, The method includes the following steps: providing a substrate, performing a masking treatment on the surface of the substrate in two or more areas to form two or more spaced areas to be treated, forming an electrothermal film in the areas to be treated, forming two or more spaced film areas (4), forming an electrode area (3) on the surface of the substrate and / or the electrothermal film, the electrode area (3) including a first electrode (31) and a second electrode (32), the film area including a first connecting portion (41) and a second connecting portion (42), such that the first electrode (31) and the first connecting portion (41) are in contact and electrically connected, and the second electrode (32) and the second connecting portion (42) are in contact and electrically connected.
Citation Information
Patent Citations
Tubular internal electric heating film heater and its electrode structure
CN1784087A