A processing device for waste concrete and a method of using the same
The waste concrete wall is cut by a variable diameter ring wire saw and an adjustment device, which solves the problem of low efficiency of manual crushing and realizes efficient crushing and adaptive cutting.
Patent Information
- Application Number
- CN202310375010.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-10
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2043-04-10
AI Technical Summary
In the prior art, larger abandoned concrete walls need to be broken by manual hammering and pounding, which makes them difficult to process quickly.
A variable diameter ring wire saw and an adjusting device are used to gradually cut the abandoned concrete wall through the cutting device. The adjusting device is used to adjust the change amount of the wire saw to adapt to concrete wall panels of different thicknesses.
It improves the efficiency of crushing and processing larger abandoned concrete walls, realizes adaptive cutting of wall panels of different thicknesses, and solves the problem of manual knocking and hammering.
Smart Images

Figure CN116408889B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of waste concrete treatment, and in particular to a treatment device for waste concrete and a method for using the same. Background Art
[0002] During the demolition or reconstruction process, a large amount of abandoned construction waste will be generated. Concrete, cement and other wastes in the construction waste can be reused after reasonable treatment.
[0003] After a building is dismantled, it usually needs to be crushed first, and then the crushed concrete blocks are screened to extract the useful components in the waste concrete, making full use of the production raw materials in the waste concrete and reducing production costs.
[0004] However, in the process of implementing relevant technical solutions, it was found that there are at least the following technical problems: after the building is dismantled, there will be some large abandoned concrete walls. For these large abandoned concrete walls, they usually need to be broken by manual knocking and hammering, which makes it difficult to crush them quickly. Summary of the Invention
[0005] This application solves the problem in the prior art that larger waste concrete walls usually need to be crushed by manual knocking and hammering, which makes it difficult to crush them quickly, by providing a processing device for waste concrete and a method of using the same, thereby improving the efficiency of crushing larger waste concrete walls.
[0006] On the one hand, the present application provides a processing equipment for waste concrete, including a frame, a cutting device is provided on the frame, the cutting device includes a cutting frame and a rope saw, the cutting frame is rotatably provided on the frame, the rope saw is in an elliptical ring shape and is rotatably connected to the cutting frame, the rope saw is arranged along the length direction of the cutting frame, the cutting frame is provided with an adjustment device for adjusting the short axis distance of the rope saw, the cutting frame is provided with a braking device for driving the rope saw to rotate, and the frame is provided with a driving device for driving the cutting frame to rotate.
[0007] Furthermore, the adjusting device includes a first guide wheel and a second guide wheel, and the first guide wheel and the second guide wheel are respectively rotated at the two ends of the cutting frame, and the rope saw is sleeved on the first guide wheel and the second guide wheel. Two groups of support mechanisms are rotatably connected to the cutting frame, and the two groups of support mechanisms are symmetrically arranged about the middle of the cutting frame. The support mechanism includes two support rods, one end of the support rod is rotatably connected to the cutting frame, and the other end of the support rod faces the middle of the cutting frame, and the two support rods located on the same support mechanism form a V shape, and the movable end of the support rod is rotatably connected to the guide ring, and the rope saw passes through the guide ring and slides with the guide ring, and the cutting frame is provided with an adjustment mechanism for adjusting the opening size of the support mechanism.
[0008] Furthermore, the adjustment mechanism includes a bidirectional screw, an adjusting rod and two adjusting seats, the bidirectional screw is rotatably connected to the cutting frame, the bidirectional screw is arranged along the length direction of the cutting frame, the two adjusting seats are respectively threadedly connected to the two threaded sections of the bidirectional screw, the adjusting seat slides along the length direction of the cutting frame, and two adjusting rods are hinged on the opposite sides of the two adjusting seats, the adjusting rods correspond one-to-one to the support rods, the adjusting rods are hinged to one side of the corresponding support rod, and an adjustment component that drives the bidirectional screw to rotate is provided on the cutting frame.
[0009] Furthermore, the adjustment assembly includes a first adjusting wheel, a second adjusting wheel, an adjusting belt and an adjusting motor, the first adjusting wheel is fixed to one end of the bidirectional screw, the second adjusting wheel rotates on one end of the cutting frame, the adjusting belt is sleeved on the first adjusting wheel and the second adjusting wheel, the adjusting motor is fixed to one side of the cutting frame, and the output shaft of the adjusting motor is fixed to the end of the second adjusting wheel.
[0010] Furthermore, the braking device includes a fixed seat, a first brake wheel, a second brake wheel and a brake belt, and a brake motor. The fixed seat is fixed to one end of the cutting frame close to the frame, the first brake wheel and the second brake wheel are both rotatably connected to the same side of the fixed seat, the brake belt is mounted on the first brake wheel and the second brake wheel, the brake motor is fixed to the other side of the fixed seat, the first brake wheel and the first guide wheel are fixed by a connecting shaft, and the brake motor output shaft passes through the fixed seat and is fixed to the second brake wheel.
[0011] Furthermore, the driving device includes a gear ring, a gear, a first driving wheel, a second driving wheel, a driving belt and a driving motor. A turntable is fixed to the end of the cutting frame, the gear ring is fixed to one end of the turntable and is coaxially arranged with the turntable, a mounting seat is provided on one side of the frame, the first driving wheel and the gear are respectively rotatably connected to both sides of the mounting seat, and the first driving wheel and the gear are fixed by a connecting shaft, the gear ring is meshed with the gear, the second driving wheel is rotatably connected to the frame, the driving belt is sleeved on the first driving wheel and the second driving wheel, the driving motor is fixed on the frame, and the output shaft of the driving motor is fixed to the end of the second driving wheel.
[0012] Furthermore, a tensioning device is provided at one end of the cutting frame, and the tensioning device includes a fixed rod, a first fixed block, a second fixed block, a movable frame and a tensioning cylinder. The fixed rod is fixed to one end of the cutting frame and is consistent with the length direction of the cutting frame. The first fixed block and the second fixed block are both fixedly installed on the fixed rod, the first fixed block is close to the cutting frame, and the second fixed block is away from the cutting frame. The movable frame is slidably connected to the fixed rod and slides along the length direction of the fixed rod. The tensioning cylinder is fixed on the first fixed block, and the piston rod end of the tensioning cylinder is fixed to the movable frame. The second guide wheel is rotatably installed on the movable frame.
[0013] Furthermore, two limiting rings are fixed at both ends of the cutting frame, and the two limiting rings located at each end of the cutting frame are symmetrically arranged about the cutting frame. The rope saw passes through the limiting ring and slides with the limiting ring. The limiting rings correspond to the support rods one by one, and each limiting ring is close to the hinge between the support rod and the cutting frame. The axial direction of the limiting ring is parallel to the length direction of the cutting frame.
[0014] On the other hand, an embodiment of the present application discloses a method for using a processing device for waste concrete, which uses a processing device as described in any of the above technical solutions, including the following steps: S1. Use a tube saw to drill holes in a concrete wall panel to form cut holes; S2. Move the frame to a position corresponding to the hole and drive the cutting frame to pass through the hole; S3. Drive the adjustment device to open the support mechanism and drive the short axis spacing of the rope saw to be greater than the diameter of the hole; while the support mechanism is opened, start the braking device to make the rope saw start to rotate and be able to cut the hole wall; S4. Start the driving device to drive the cutting frame to rotate and further cut the hole to form a hole with a large diameter; S5. Repeat step S3 to continue to increase the short axis spacing of the rope saw so that the short axis spacing of the rope saw is greater than the existing large diameter hole and cut the hole wall; repeat step S4 to further enlarge the hole; S6. Continue to repeat the action of S5 until the concrete wall panel is cut.
[0015] Furthermore, the step S3 further includes: when adjusting the opening of the support mechanism, simultaneously adjusting the tension of the rope saw using a tensioning device so that the rope saw is in a taut state.
[0016] The technical solution provided in this application has at least the following technical effects or advantages:
[0017] 1. Due to the use of a cutting device and a ring-shaped wire saw with a variable diameter, larger concrete wall panels can be cut step by step, effectively solving the problem in the prior art that larger abandoned concrete walls usually need to be broken by manual hammering and pounding, which makes it difficult to quickly break them. This improves the efficiency of breaking larger abandoned concrete walls.
[0018] 2. The use of an adjustment device makes it easy to adjust the change amount of the rope saw. For thicker concrete wall panels, it is easy to cut smaller-sized wall panel fragments at one time. For thinner concrete wall panels, it can cut larger-sized wall panel fragments at one time. This effectively solves the problem of inconvenient adaptive adjustment of the cutting scheme for waste concrete wall panels of different thicknesses in the existing technology, thereby realizing the convenient adaptive cutting of waste concrete wall panels of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the cutting device in an embodiment of the present application when in use;
[0020] Figure 2 This is a schematic diagram of the overall structure of the embodiment of the present application;
[0021] Figure 3 Schematic diagram of the structure of the regulating device in the embodiment of the present application;
[0022] Figure 4 for Figure 2 A magnified schematic diagram of point B in the middle;
[0023] Figure 5 for Figure 1 A magnified schematic diagram of point A in the middle;
[0024] In the figure: 1. frame; 11. bottom plate; 12. top plate; 13. mounting frame; 2. scissor lift device; 3. moving device; 31. guide rod; 32. moving screw; 33. moving motor; 4. cutting device; 41. cutting frame; 42. rope saw; 43. turntable; 5. braking device; 51. fixing seat; 52. first brake wheel; 53. second brake wheel; 54. brake belt; 55. brake motor; 6. driving device; 61. gear ring; 62. gear; 63. first driving wheel; 64. second driving wheel; 65. driving belt; 66. driving Motor; 67. Mounting seat; 7. Adjusting device; 71. First guide wheel; 72. Second guide wheel; 73. Limiting ring; 74. Support mechanism; 741. Support rod; 742. Guide ring; 75. Adjusting mechanism; 751. Bidirectional screw; 752. Adjusting rod; 753. Adjusting seat; 76. Adjusting assembly; 761. First adjusting wheel; 762. Second adjusting wheel; 763. Adjusting belt; 764. Adjusting motor; 8. Tensioning device; 81. Fixing rod; 82. First fixing block; 83. Second fixing block; 84. Movable frame; 85. Tensioning cylinder. DETAILED DESCRIPTION
[0025] The embodiment of the present application discloses a processing device for waste concrete and a method for using the same. A cutting device 4 is used to cut larger waste concrete wall panels. An adjustment device 7 is used to quantitatively adjust a circular wire saw 42 with a variable diameter to gradually cut larger concrete wall panels, thereby improving the efficiency of crushing larger waste concrete walls.
[0026] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] Example 1
[0028] Reference Figure 1 、 Figure 2 , a processing equipment for waste concrete, including a frame 1, the bottom of the frame 1 and near the four corners are rotatably connected to a roller, which can facilitate the movement of the frame 1. The frame 1 includes a bottom plate 11, a top plate 12 and a mounting frame 13. The upper end surface of the bottom plate 11 is movably connected to the top plate 12, and the top plate 12 and the bottom plate 11 are connected by a scissor-type lifting device 2. The top plate 12 can be driven to rise and fall by the scissor-type lifting device 2. The top plate 12 is slidably connected to the mounting frame 13, and a moving device 3 is installed on the top plate 12, which is used to drive the mounting frame 13 to move horizontally, close to or away from the concrete wall panel. The moving direction of the mounting frame 13 is perpendicular to the moving direction of the bottom plate 11. A cutting device 4 is installed on one side of the mounting frame 13, which can cut the discarded concrete wall panel.
[0029] Reference Figure 1 、 Figure 2 The moving device 3 includes a guide rod 31, a moving screw 32, and a moving motor 33. The guide rod 31 is fixedly mounted on the top plate 12, the moving screw 32 is rotatably connected to the top plate 12, and the moving motor 33 is fixedly mounted on the top plate 12 and is located on one side of the top plate 12. The guide rod 31 and the moving screw 32 are parallel to each other and are respectively close to opposite sides of the top plate 12. The guide rod 31 and the moving screw 32 both pass through the mounting frame 13, and the guide rod 31 and the mounting frame 13 are slidably engaged. The moving screw 32 is threadedly connected to the mounting frame 13, and the output shaft of the moving motor 33 is fixedly connected to one end of the moving screw 32. The moving screw 32 is driven to rotate by the moving motor 33, which in turn drives the mounting frame 13 to slide along the length direction of the moving screw 32.
[0030] Reference Figure 1 、 Figure 2 and Figure 3The cutting device 4 includes a cutting frame 41 and a wire saw 42. The cutting frame 41 is rotatably mounted on the mounting frame 13. The cutting frame 41 is in the shape of an elongated strip, extending horizontally away from the mounting frame 13. The minor axis of the wire saw 42 is perpendicular to the length of the cutting frame 41. The wire saw 42 is in the shape of an elliptical ring and is rotatably connected to the cutting frame 41. The wire saw 42 is arranged along the length of the cutting frame 41. The cutting frame 41 is equipped with a brake device 5 for driving the wire saw 42 to rotate and cut the concrete wall panel. The frame 1 is equipped with a drive device 6 that can drive the cutting frame 41 to rotate, driving the wire saw 42 to rotate and simultaneously perform circular cutting on the concrete wall panel. The cutting frame 41 is equipped with an adjustment device 7 for adjusting the minor axis distance of the wire saw 42, and thereby adjusting the width of the cut made by the wire saw 42 on the concrete wall panel, so that the concrete wall panel can be cut step by step.
[0031] Reference Figure 2 、 Figure 3 and Figure 4 The adjustment device 7 includes a first guide wheel 71 and a second guide wheel 72. The first guide wheel 71 and the second guide wheel 72 rotate at the two ends of the cutting frame 41, respectively. The diameter of the first guide wheel 71 is larger than that of the second guide wheel 72, and the first guide wheel 71 is located at the end of the cutting frame 41 near the mounting frame 13. Two second guide wheels 72 are arranged at intervals along the width of the cutting frame 41. The axial directions of the first guide wheel 71 and the second guide wheel 72 are perpendicular to the longitudinal direction of the cutting frame 41. The wire rope saw 42 is mounted on the first guide wheel 71 and the second guide wheel 72. Two limiting rings 73 are fixed at each end of the cutting frame 41. The axial directions of the limiting rings 73 are parallel to the longitudinal direction of the cutting frame 41. The wire rope saw 42 passes through the limiting rings 73 and slides with them. A plurality of movable rollers are rotatably connected to the inner circumference of the limiting rings 73. The wire rope saw 42 passes through the plurality of movable rollers and slides with them. The two limiting rings 73 located at each end of the cutting frame 41 are symmetrically arranged about the cutting frame 41, and the center distance between the two limiting rings 73 at one end of the cutting frame 41 is equal to the center distance between the two limiting rings 73 at the other end of the cutting frame 41, so that the two ends of the rope saw 42 can maintain cooperation with the first guide wheel 71 and the second guide wheel 72.
[0032] Reference Figure 2 、 Figure 3Two support mechanisms 74 are rotatably connected to the cutting frame 41. These two support mechanisms 74 are symmetrically arranged about the center of the cutting frame 41. These support mechanisms 74 include two support rods 741, one end of which is rotatably connected to the cutting frame 41, while the other end of each support rod 741 faces the center of the cutting frame 41. The two support rods 741 on the same support mechanism 74 form a V-shape. Specifically, two strip grooves are defined on the upper and lower side walls of the cutting frame 41, one end of each strip groove extending through the end of the cutting frame 41. One end of each support rod 741 is rotatably connected to the strip groove near the end of the cutting frame 41. When the movable end of each support rod 741 rotates, it engages within the strip groove, allowing the entire support rod 741 to be accommodated within the strip groove. The movable end of each support rod 741 is rotatably connected to a guide ring 742. Multiple movable rollers are rotatably connected to the inner circumference of the guide ring 742. The wire saw 42 passes through the guide ring 742 and slidably engages with it. The openings of the two support mechanisms 74 face each other. The larger the opening, the greater the spacing between the short axes of the wire saw 42 located in the middle of the cutting frame 41, and the larger the concrete wall panels that can be cut. The smaller the opening, the smaller the spacing between the short axes of the wire saw 42 located in the middle of the cutting frame 41, and the smaller the concrete wall panels that can be cut. An adjustment mechanism 75 is mounted on the cutting frame 41 to facilitate adjusting the opening size of the support mechanisms 74.
[0033] Reference Figure 2 、 Figure 3 and Figure 4The adjustment mechanism 75 includes a bidirectional lead screw 751, an adjustment rod 752, and two adjustment seats 753. The bidirectional lead screw 751 is rotatably connected to the cutting frame 41, which is hollow. The two ends of the bidirectional lead screw 751 are respectively rotatably engaged with the two ends of the cutting frame 41, and the centerline of the bidirectional lead screw 751 coincides with the centerline of the cutting frame 41. The bidirectional lead screw 751 is arranged along the length of the cutting frame 41, and the two adjustment seats 753 are respectively threadedly connected to the two threaded sections of the bidirectional lead screw 751. The adjustment seats 753 slide along the length of the cutting frame 41. Two adjustment rods 752 are hinged to the opposite sides of the two adjustment seats 753. The adjustment rods 752 correspond to the support rods 741 one by one. The adjustment rods 752 are hinged to the corresponding side of the support rod 741, and the hinged position of the adjustment rods 752 and the support rod 741 is close to the hinged position of the support rod 741 and the cutting frame 41. An adjustment assembly 76 is mounted on the cutting frame 41, which is used to drive the bidirectional lead screw 751 to rotate, thereby adjusting the distance between the two adjustment seats 753. The adjustment assembly 76 includes a first adjustment wheel 761, a second adjustment wheel 762, an adjustment belt 763, and an adjustment motor 764. The first adjustment wheel 761 is fixed to the end of the bidirectional lead screw 751 away from the mounting frame 13, and the second adjustment wheel 762 rotates on the end of the cutting frame 41 away from the mounting frame 13. The adjustment belt 763 is mounted on the first and second adjustment wheels 761 and 762. The adjustment motor 764 is fixed to one side of the cutting frame 41, and the output shaft of the adjustment motor 764 is fixed to the end of the second adjustment wheel 762. By driving the bidirectional lead screw 751 in forward rotation by the adjustment motor 764, the distance between the two adjustment seats 753 can be increased, causing the adjustment rod 752 to lift the support rod 741, driving the movable end of the support rod 741 away from the cutting frame 41, thereby increasing the distance between the short axes of the wire saw 42 located in the middle of the cutting frame 41. When the adjustment motor 764 drives the bidirectional lead screw 751 to reverse, the distance between the two adjustment seats 753 is reduced, bringing the movable end of the support rod 741 closer to the cutting frame 41, thereby reducing the short axis distance of the wire saw 42. The limiting rings 73 correspond one to one with the support rods 741, and each limiting ring 73 is located near the hinged connection between the support rod 741 and the cutting frame 41.
[0034] Reference Figure 3 and Figure 4A tensioning device 8 is mounted on the end of the cutting frame 41 away from the mounting frame 13, enabling timely adjustment of the tension of the wire saw 42. The tensioning device 8 comprises a fixed rod 81, a first fixed block 82, a second fixed block 83, a movable frame 84, and a tensioning cylinder 85. The fixed rod 81 is fixed to one end of the cutting frame 41 and aligned with the length of the cutting frame 41. Two fixed rods 81 are provided at intervals. The first fixed block 82 and the second fixed block 83 are both fixedly mounted on the fixed rod 81, with the first fixed block 82 being closer to the cutting frame 41 and the second fixed block 83 being located away from the cutting frame 41. The movable frame 84 is slidably connected to the fixed rod 81 and slides along the length of the fixed rod 81. The movable frame 84 is located between the first fixed block 82 and the second fixed block 83. A tensioning cylinder 85 is fixed to the first fixed block 82, and the end of the piston rod of the tensioning cylinder 85 is fixed to the movable frame 84. The second guide wheel 72 is rotatably mounted on the movable frame 84. When adjusting the opening of the support mechanism 74, the movable frame 84 can be brought close to the cutting frame 41, so that the wire rope 42 is in a relaxed state, which facilitates adjustment of the wire rope 42. When the opening of the support mechanism 74 is adjusted, the piston rod of the tensioning cylinder 85 is extended to tighten the wire rope 42, making it easier for the wire rope 42 to cut.
[0035] Reference Figure 2 、 Figure 3 and Figure 5 The brake device 5 includes a fixed base 51, a first brake wheel 52, a second brake wheel 53, a brake belt 54, and a brake motor 55. The fixed base 51 is fixed to one end of the cutting frame 41 near the frame 1. The first brake wheel 52 and the second brake wheel 53 are both rotatably connected to the same side of the fixed base 51. The brake belt 54 is mounted on the first and second brake wheels 52, 53. The brake motor 55 is fixed to the other side of the fixed base 51. The first brake wheel 52 is fixed to the first guide wheel 71 via a connecting shaft. The output shaft of the brake motor 55 passes through the fixed base 51 and is fixed to the second brake wheel 53. The brake motor 55 drives the second brake wheel 53 to rotate, which in turn drives the first brake wheel 52 to rotate. The first guide wheel 71 connected to the first brake wheel 52 rotates, thereby driving the rope saw 42 to rotate.
[0036] Reference Figure 2 、 Figure 3 and Figure 5The driving device 6 includes a gear ring 61, a gear 62, a first driving wheel 63, a second driving wheel 64, a driving belt 65 and a driving motor 66. A circular hole is opened on the end surface of the mounting frame 13, and the end of the cutting frame 41 is inserted into the circular hole and rotatably connected to the circular hole. A turntable 43 is fixed to the end of the cutting frame 41 near the mounting frame 13, and the center of the turntable 43 coincides with the center of the cutting frame 41. The gear ring 61 is fixed to one end of the turntable 43 and is coaxially arranged with the turntable 43. A mounting seat 67 is fixedly installed on the side of the mounting frame 13 away from the cutting frame 41. The first driving wheel 63 and the gear 62 are respectively rotatably connected to the two sides of the mounting seat 67, and the first driving wheel 63 and the gear 62 are fixed by a connecting shaft. The second driving wheel 64 is rotatably connected to the mounting frame 13. The driving belt 65 is sleeved on the first driving wheel 63 and the second driving wheel 64. The driving motor 66 is fixed on the mounting frame 13, and the output shaft of the driving motor 66 is fixed to the end of the second driving wheel 64. The second drive wheel 64 is driven by the drive motor 66 to rotate, which drives the first drive wheel 63 to rotate, and the gear 62 connected to the first drive wheel 63 to rotate. Since the gear 62 is engaged with the gear ring 61, it can drive the cutting frame 41 to rotate as a whole, thereby enabling the rope saw 42 to perform circumferential cutting on the concrete wall panel.
[0037] Example 2
[0038] Reference Figure 1-5 On the other hand, an embodiment of the present application discloses a method for using a treatment device for waste concrete, which uses the treatment device in the above technical solution and includes the following six steps.
[0039] S1. Use a cylindrical saw to drill a hole in the concrete wall panel to form a cutting hole. The hole is a circular hole that can pass through the cutting frame 41. At this time, the diameter of the hole is a1.
[0040] S2. Move the frame 1 to a position corresponding to the hole, and drive the cutting frame 41 through the hole by the moving device 3 and insert it into the hole. Move the middle part of the cutting frame 41 to correspond to the hole wall.
[0041] S3. Drive the adjustment device 7, causing the support mechanism 74 to open and the minor axis spacing of the wire rope 42 to be greater than the diameter of the hole. The minor axis spacing of the wire rope 42 is b1, which is greater than a1. By rotating the bidirectional screw 751 in the forward direction, the spacing between the two adjustment seats 753 is increased, thereby widening the opening of the support mechanism 74 and increasing the minor axis spacing of the wire rope 42. While adjusting the opening of the support mechanism 74, the wire rope 42 is simultaneously driven to rotate, cutting the hole wall. After the opening of the support mechanism 74 is adjusted, the tensioning force of the wire rope 42 is simultaneously adjusted using the tensioning device 8, ensuring that the wire rope 42 is taut.
[0042] When adjusting the opening size of the support mechanism 74, quantitative adjustments are made based on the thickness of the concrete wallboard. The larger the opening of the support mechanism 74, the greater the spacing between the short axes of the wire saw 42 located in the middle of the cutting frame 41, and the larger the concrete wallboard that can be cut. The smaller the opening of the support mechanism 74, the smaller the spacing between the short axes of the wire saw 42 located in the middle of the cutting frame 41, and the smaller the concrete wallboard that can be cut.
[0043] S4, start the driving device 6, drive the cutting frame 41 to rotate, and further cut the hole to form a hole with a larger diameter. The hole after cutting has a diameter a2, and a2 is equal to b1.
[0044] S5, repeat step S3, continue to increase the short axis spacing of the wire saw 42 to b2, so that the short axis spacing of the wire saw 42 is larger than the existing large diameter hole a2, and cut the hole wall; repeat step S4 to further enlarge the hole;
[0045] S6. Continue to repeat the action of S5, gradually increase the short axis spacing of the wire saw 42, and gradually cut the holes until the concrete wall panel is cut.
[0046] Obviously, those skilled in the art may make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalents, this application is intended to include these modifications and variations.
[0047] The above is only a preferred specific implementation method of the embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.
Claims
1. A processing device for waste concrete, comprising a frame (1), characterized in that: The frame (1) is provided with a cutting device (4), the cutting device (4) comprising a cutting frame (41) and a rope saw (42), the cutting frame (41) being rotatably provided on the frame (1), the rope saw (42) being in an elliptical ring shape and being rotatably connected to the cutting frame (41), the rope saw (42) being provided along the length direction of the cutting frame (41), the cutting frame (41) being provided with an adjusting device (7) for adjusting the short axis distance of the rope saw (42), the cutting frame (41) being provided with a braking device (5) for driving the rope saw (42) to rotate, and the frame (1) being provided with a driving device (6) for driving the cutting frame (41) to rotate; The adjusting device (7) comprises a first guide wheel (71) and a second guide wheel (72), the first guide wheel (71) and the second guide wheel (72) respectively rotating at the two ends of the cutting frame (41), the rope saw (42) being sleeved on the first guide wheel (71) and the second guide wheel (72), the cutting frame (41) being rotatably connected with two groups of supporting mechanisms (74), the two groups of supporting mechanisms (74) being symmetrically arranged about the middle part of the cutting frame (41), the supporting mechanism (74) comprising two supporting rods (741), the One end of the support rod (741) is rotatably connected to the cutting frame (41), and the other end of the support rod (741) faces the middle of the cutting frame (41). The two support rods (741) located on the same support mechanism (74) form a V shape. The movable end of the support rod (741) is rotatably connected to a guide ring (742). The rope saw (42) passes through the guide ring (742) and is slidably matched with the guide ring (742). The cutting frame (41) is provided with an adjustment mechanism (75) for adjusting the opening size of the support mechanism (74). The adjustment mechanism (75) includes a bidirectional lead screw (751), an adjustment rod (752) and two adjustment seats (753), wherein the bidirectional lead screw (751) is rotatably connected to the cutting frame (41), the bidirectional lead screw (751) is arranged along the length direction of the cutting frame (41), the two adjustment seats (753) are respectively threadedly connected to two threaded sections of the bidirectional lead screw (751), and the adjustment seats (753) slide along the length direction of the cutting frame (41), and two adjustment rods (752) are hinged on opposite sides of the two adjustment seats (753), the adjustment rods (752) correspond to the support rods (741) one by one, and the adjustment rods (752) are hinged to one side of the corresponding support rods (741), and the cutting frame (41) is provided with an adjustment component (76) for driving the bidirectional lead screw (751) to rotate; The adjusting assembly (76) includes a first adjusting wheel (761), a second adjusting wheel (762), an adjusting belt (763) and an adjusting motor (764); the first adjusting wheel (761) is fixed to one end of the bidirectional screw (751); the second adjusting wheel (762) rotates on one end of the cutting frame (41); the adjusting belt (763) is sleeved on the first adjusting wheel (761) and the second adjusting wheel (762); the adjusting motor (764) is fixed to one side of the cutting frame (41); and the output shaft of the adjusting motor (764) is fixed to the end of the second adjusting wheel (762); The braking device (5) comprises a fixed seat (51), a first brake wheel (52), a second brake wheel (53), a brake belt (54), and a brake motor (55); the fixed seat (51) is fixed to one end of the cutting frame (41) close to the frame (1); the first brake wheel (52) and the second brake wheel (53) are both rotatably connected to the same side of the fixed seat (51); the brake belt (54) is sleeved on the first brake wheel (52) and the second brake wheel (53); the brake motor (55) is fixed to the other side of the fixed seat (51); the first brake wheel (52) and the first guide wheel (71) are fixed by a connecting shaft; the output shaft of the brake motor (55) passes through the fixed seat (51) and is fixed to the second brake wheel (53); A tensioning device (8) is provided at one end of the cutting frame (41), and the tensioning device (8) comprises a fixed rod (81), a first fixed block (82), a second fixed block (83), a movable frame (84) and a tensioning cylinder (85). The fixed rod (81) is fixed to one end of the cutting frame (41) and is consistent with the length direction of the cutting frame (41). The first fixed block (82) and the second fixed block (83) are both fixedly mounted on the fixed rod (81). The first fixed block (82) is close to the cutting frame (41), and the second fixed block (83) is away from the cutting frame (41). The movable frame (84) is slidably connected to the fixed rod (81) and slides along the length direction of the fixed rod (81). The tensioning cylinder (85) is fixed on the first fixed block (82), and the piston rod end of the tensioning cylinder (85) is fixed to the movable frame (84). The second guide wheel (72) is rotatably mounted on the movable frame (84). Two limiting rings (73) are fixed at both ends of the cutting frame (41). The two limiting rings (73) located at each end of the cutting frame (41) are symmetrically arranged with respect to the cutting frame (41). The rope saw (42) passes through the limiting rings (73) and slides with the limiting rings (73). The limiting rings (73) correspond to the support rods (741) one by one. Each limiting ring (73) is close to the hinge between the support rod (741) and the cutting frame (41). The axial direction of the limiting ring (73) is parallel to the length direction of the cutting frame (41).
2. The waste concrete treatment equipment according to claim 1, characterized in that: The driving device (6) comprises a gear ring (61), a gear (62), a first driving wheel (63), a second driving wheel (64), a driving belt (65) and a driving motor (66); a turntable (43) is fixed to the end of the cutting frame (41); the gear ring (61) is fixed to one end of the turntable (43) and is coaxially arranged with the turntable (43); a mounting seat (67) is provided on one side of the frame (1); the first driving wheel (63) and the gear (62) are respectively rotated in conjunction with each other. The first drive wheel (63) and the gear (62) are connected to both sides of the mounting base (67), and the first drive wheel (63) and the gear (62) are fixed by a connecting shaft, the gear ring (61) is engaged with the gear (62), the second drive wheel (64) is rotatably connected to the frame (1), the drive belt (65) is sleeved on the first drive wheel (63) and the second drive wheel (64), the drive motor (66) is fixed on the frame (1), and the output shaft of the drive motor (66) is fixed to the end of the second drive wheel (64).
3. A method for using a treatment device for waste concrete, using the treatment device according to any one of claims 1-2, characterized in that: The following steps are involved: S1. Drilling holes in the concrete wall panel using a cylindrical saw to form cut holes; S2, moving the frame (1) to a position corresponding to the hole, and driving the cutting frame (41) to pass through the hole; S3, driving the adjustment device (7) to open the support mechanism (74), driving the short axis spacing of the rope saw (42) to be larger than the diameter of the hole; while the support mechanism (74) is opened, the braking device (5) is activated, causing the rope saw (42) to start rotating, so that the hole wall can be cut; S4, starting the driving device (6), driving the cutting frame (41) to rotate, further cutting the hole to form a hole with a large diameter; S5, repeating step S3, continuing to increase the short axis spacing of the rope saw (42), so that the short axis spacing of the rope saw (42) is larger than the existing large-diameter hole, and cutting the hole wall; repeating step S4, further enlarging the hole; S6. Continue to repeat the action of S5 until the concrete wall panel is cut.
4. The method for using the waste concrete treatment equipment according to claim 3, characterized in that: The step S3 also includes: when adjusting the opening of the support mechanism (74), simultaneously adjusting the tension of the rope saw (42) by using the tensioning device (8), so that the rope saw (42) is in a taut state.
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