Steel pipe forming device with correction positioning function

By introducing positioning, cutting, and surface inspection components into the steel pipe forming device, the problems of steel strip offset and width deviation were solved, thereby improving product quality stability and work efficiency.

CN116423214BActive Publication Date: 2026-04-10无锡圣唐新科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-29
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing steel pipe forming equipment lacks a correction and positioning function, which makes the steel strip prone to deviation during processing. It cannot handle the allowable deviation of the steel strip width, and the replacement of the scraper affects the work efficiency.

Method used

A steel pipe forming device with a positioning component and a cutting component was designed. The positioning component corrects the steel strip offset, the cutting component adjusts the steel strip width, and the device achieves tool changing without stopping the machine by combining an induction coil and magnetic block system with a surface detection component.

Benefits of technology

It effectively prevents steel strip deviation, improves product quality stability, reduces steel strip width deviation, enables tool changes without stopping the machine, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116423214B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of steel pipe forming, in particular to a steel pipe forming device with correction positioning function, the steel pipe forming device comprises a winding and unwinding mechanism, the side end of the winding and unwinding mechanism is sequentially provided with a flattening mechanism, a winding pressing mechanism, a high-frequency welding mechanism, a sizing mechanism and a sizing mechanism, compared with the current steel pipe forming device, the present application is provided with a positioning assembly and a conveying assembly, the internal positioning block and the positioning spring of the positioning assembly play the purpose of clamping and positioning the steel strip, avoiding the easy deviation of the steel strip during movement, when the steel strip deviates, the mutual cooperation of the reset coil, the iron core and the magnetic block can make the positioning block return to the initial position, and then correct the deviation of the steel strip, the conveying assembly in the present application is provided with a cutting assembly, which can further reduce the distance between the standard value and the actual value of the steel strip on the basis of meeting the national standard, and then improve the stability and overall quality of the product.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel pipe forming, in particular to a steel pipe forming device with correction positioning function. BACKGROUND

[0002] Steel pipes are divided into seamless steel pipes and seamed steel pipes, and most of the seamed steel pipes are processed by steel pipe forming devices. The specific steps are as follows: flattening first, then coiling, welding, and finally forming a steel pipe of a specific size through edge trimming, cooling and cutting.

[0003] The technical solutions of the steel pipe forming devices on the market are similar to those in the following patents: "CN113695433A Steel pipe forming equipment (publication date: 2021.11.26)" and "CN215355520U Steel pipe forming die (publication date: 2021.12.31)", but in actual work, the following problems are often encountered: first, the steel strip may deviate during movement due to external factors or factors of the machine itself, and the existing steel pipe forming device usually does not have a correction positioning function, which affects subsequent processing; second, according to the national standard, the width of the steel strip has a certain allowable deviation, and as the width of the steel strip increases, the allowable deviation also increases. The current steel pipe forming device usually uses the steel strip directly without processing, which causes unstable product quality and is not conducive to improving product quality; third, the steel strip forms a pipe blank after coiling, and the pipe blank is formed into a steel pipe after passing through the high-frequency welding mechanism. At this time, the steel pipe surface will carry weld beads. The current steel pipe forming device usually uses a scraper to remove the weld beads, and when the scraper is damaged, it often needs to be replaced, which greatly affects the work efficiency. SUMMARY

[0004] The purpose of the present application is to provide a steel pipe forming device with correction positioning function to solve the problems raised in the background.

[0005] In order to solve the above technical problems, the present application provides the following technical scheme: a steel pipe forming device with a correction positioning function, the steel pipe forming device comprises a winding and unwinding mechanism, side ends of the winding and unwinding mechanism are sequentially provided with a flattening mechanism, a winding mechanism, a high-frequency welding mechanism, a sizing mechanism and a sizing mechanism, a steel strip is arranged on the winding and unwinding mechanism, the steel strip sequentially passes through the flattening mechanism, the winding mechanism, the high-frequency welding mechanism, the sizing mechanism and the sizing mechanism, a pretreatment mechanism is arranged between the flattening mechanism and the winding mechanism, the pretreatment mechanism comprises a positioning assembly, a conveying assembly and a pretreatment seat, the positioning assembly is arranged at one end of the pretreatment seat close to the flattening mechanism, the conveying assembly is arranged at one end of the pretreatment seat close to the winding mechanism, the offset steel strip is corrected and positioned through the positioning assembly, a surface treatment mechanism is arranged at one end of the high-frequency welding mechanism away from the winding mechanism, and a cooling mechanism is arranged at one end of the surface treatment mechanism close to the sizing mechanism.

[0006] The winding mechanism is the working basis of the present application, the steel strip is arranged on the winding and unwinding mechanism, during work, the steel strip sequentially passes through the flattening mechanism, the winding mechanism, the high-frequency welding mechanism, the sizing mechanism and the sizing mechanism, the steel strip is continuously wound into a pipe blank through the winding mechanism, the pipe blank is welded through the high-frequency welding mechanism to form a steel pipe, the diameter and length of the steel pipe are adjusted through the sizing mechanism and the sizing mechanism, the offset steel strip is corrected and positioned through the positioning assembly, the steel strip is stably conveyed through the conveying assembly, the welds on the surface of the steel pipe are removed through the surface treatment mechanism, and the steel pipe is cooled through the cooling mechanism.

[0007] Further, the positioning assembly is provided with two groups, the two groups of positioning assemblies are oppositely arranged at both ends in the interior of the pretreatment seat, the positioning assembly comprises a positioning seat, one end of the positioning seat close to the steel strip is provided with a positioning groove, one end of the positioning seat away from the steel strip is provided with a reset groove, the interior of the positioning groove is provided with a pulley support and a positioning block, the interior of the reset groove is provided with a magnetic block and an iron core, one end of the iron core close to the magnetic block is provided with a rubber pad, the positioning block is connected with the magnetic block through a guide rod, the magnetic block and the rubber pad are connected through a positioning spring, and the side end of the steel strip is in contact with the positioning block.

[0008] During work, the two ends of the steel strip are located in the two groups of positioning grooves and are in contact with the two groups of positioning blocks, at the same time, the pulley support is connected with the positioning seat through a supporting spring frame, the pulley support plays a role in supporting the steel strip on one hand and facilitates the steel strip of different thicknesses to pass through the positioning assembly on the other hand, the positioning block and the positioning spring play a role in clamping and positioning the steel strip, so that the steel strip is prevented from being easily offset when moving, and the quality of the product is ensured.

[0009] Further, the outer side of the magnetic block is provided with an induction coil, the outer side of the iron core is provided with a reset coil, the inner side of the positioning groove is further provided with two groups of annular conductive blocks, one group of the annular conductive blocks is arranged on the positioning block, the other group of the annular conductive blocks is arranged on one end of the positioning groove close to the reset groove, the two groups of the annular conductive blocks are connected through a conductive rod, and the outer side of the pretreatment seat is provided with two groups of external power supplies; the reset coil and the two groups of annular conductive blocks are connected with one group of external power supplies.

[0010] The application further comprises a first current detection device and a second current detection device; in the working process of the application, the two groups of annular conductive blocks, the first current detection device and one group of external power supplies form a loop, and the induction coil is connected with the second current detection device; when the steel belt deviates due to external factors or factors of the machine equipment itself, one group of the positioning blocks will move towards the direction close to the reset groove, at this time, the distance between the two groups of annular conductive blocks will be shortened, the change of the distance between the two groups of annular conductive blocks can be detected through the first current detection device, and the corresponding current (the specific value of the current is measured according to the experiment) can be input to the reset coil through the change of the value on the first current detection device; at this time, the iron core will be magnetized and generate a magnetic field repelling the magnetic block, so that the magnetic block and the positioning block return to the initial position, so as to correct the deviation of the steel belt; in the deviation process of the steel belt in the application, in addition to the change of the distance between the two groups of annular conductive blocks, the magnetic block will also be inserted into the induction coil, at this time, the induction coil will generate an induced current, which can hinder the displacement of the magnetic block and the positioning block on one hand, and can calibrate and protect on the other hand according to the size of the induced current, so as to avoid the malfunction of the first current detection device.

[0011] Further, the side end of the pretreatment seat is provided with a gear transmission assembly and a driving motor, the conveying assembly comprises a first roller and a second roller, the driving motor drives the first roller and the second roller to rotate through the gear transmission assembly, the steel belt continuously moves between the first roller and the second roller, one group of fixed cylinders is arranged at the two ends of the second roller respectively, the fixed cylinders are connected with the inner wall of the pretreatment seat through a fixed support, and one group of cutting assemblies is arranged in the fixed cylinder.

[0012] According to the national standard, the width of the steel strip has a certain allowable deviation, that is, the greater the width of the steel strip, the greater the allowable deviation, the cutting assembly is provided, the distance between the standard value and the actual value of the steel strip can be further reduced on the basis of meeting the national standard, and the stability and overall quality of the product are further improved, the cutting assembly is connected with the first current detection device during work, and the cutting assembly is retracted in the fixed cylinder, when the steel strip passes through the positioning assembly, if the width approaches the standard value, the cutting assembly is continuously retracted in the fixed cylinder, friction between the cutting assembly and the side end of the steel strip is avoided, the quality of the steel strip and the service life of the cutting assembly are affected, if the width of the steel strip is too large, the first current detection device will deliver a group of commands to the cutting assembly, at this time, the cutting assembly will extend from the fixed cylinder, and the excess steel strip is cut off by the cutting assembly.

[0013] Further, the cutting assembly comprises a liquid storage groove and a first chute, the first chute and the liquid storage groove are arranged at the upper and lower ends of the fixed cylinder respectively, a correction motor is arranged outside the first chute, a first air cylinder is arranged outside the liquid storage groove, a lead screw and a first tool holder are arranged in the first chute, the correction motor drives the first tool holder to move in the first chute through the lead screw, a sealing plate is arranged in the liquid storage groove, the first air cylinder is connected with the sealing plate, a first cutter is arranged in the first tool holder, transmission liquid is arranged in the liquid storage groove, and the liquid storage groove is connected with the bottom end of the first tool holder through an arc-shaped groove and a hose.

[0014] When the cutting assembly is not working, the first tool holder is driven to move by the correction motor and the lead screw, so that the distance between the two groups of first cutters meets the standard value of the steel strip, when the cutting assembly is working, if the width approaches the standard value, the first cutter will always be located in the first tool holder under the action of the contraction spring, so as to avoid friction between the first cutter and the side end of the steel strip, if the width of the steel strip is too large, the first current detection device will send a command to the first air cylinder, so that the transmission liquid arranged in the liquid storage groove enters the first tool holder through the arc-shaped groove and the hose, under the action of the hydraulic pressure, the first cutter extends from the first tool holder, and the excess steel strip is cut off by the first cutter.

[0015] Further, the surface treatment mechanism comprises a support frame, a second tool holder, a support seat and a reversing assembly, the support seat is arranged at the inner lower end of the support frame, the second tool holder is arranged in two groups, the two groups of second tool holders are arranged at the inner upper end of the support frame through the reversing assembly, a group of second cutters is arranged at the upper and lower ends of each group of second tool holders, and the outer side of the second tool holder close to the high-frequency welding mechanism is provided with a surface detection assembly.

[0016] The pipe blank is shaped into a steel pipe when passing through the high-frequency welding mechanism, and the steel pipe surface carries weld bumps. When the weld bumps on the steel pipe pass through the surface treatment mechanism, the weld bumps on the steel pipe surface can be removed by the second cutter on the second cutter seat. Since the group of second cutters close to the high-frequency welding mechanism has the maximum working intensity, damage is prone to occur. Therefore, the surface detection assembly is arranged outside the group of second cutter seats close to the high-frequency welding mechanism. The surface detection assembly can be selected from existing technologies, such as visual detection technology or infrared detection technology. When the surface detection assembly detects that the weld bumps on the steel pipe are not completely removed after passing through the group of second cutters close to the high-frequency welding mechanism, the two groups of second cutter seats are driven to move away from the high-frequency welding mechanism by the reversing assembly, and at the same time, the two groups of second cutter seats are rotated to enable the new cutters that are not working to contact the weld bumps on the steel pipe. Finally, the moving speed of the two groups of second cutter seats is greater than the speed of the steel pipe. Compared with the current shutdown and cutter replacement, the working efficiency is greatly improved.

[0017] Further, the reversing assembly comprises a first sliding seat, a second sliding seat and a second cylinder. The inner upper end of the support frame is provided with two groups of second sliding grooves. The first sliding seat is arranged in one group of second sliding grooves. The second sliding seat is arranged in the other group of second sliding grooves. The second cylinder is provided with two groups. The two groups of second cylinders are arranged outside the two groups of second sliding grooves. The first sliding seat and the second sliding seat are driven to move in the two groups of second sliding grooves by the second cylinder. The first sliding seat is provided with a reversing motor. The second sliding seat is provided with an induction assembly. The reversing motor is connected with one end of the two groups of second cutters through a first bevel gear transmission assembly. The induction assembly is connected with the other end of the two groups of second cutters through a second bevel gear transmission assembly.

[0018] When the group of second cutters close to the high-frequency welding mechanism is damaged, the first sliding seat and the second sliding seat are driven to move in the two groups of second sliding grooves by the second cylinder. Then, the two groups of second cutters are rotated by the reversing motor and the first bevel gear transmission assembly, so as to change the positions of the damaged cutters and the new cutters. Through the above technical solution, the purpose of non-stop cutter replacement is achieved, and the working efficiency is improved.

[0019] Further, the induction assembly comprises a movable plate, a first induction block, a second induction block and an induction groove. The induction groove is arranged in the interior of the second sliding seat. The movable plate is arranged in the interior of the induction groove. The two ends of the movable plate are connected with the two groups of second cutters through two groups of second bevel gear transmission assemblies. The first induction block is arranged at the two ends of the movable plate. The second induction block is arranged at the two ends of the induction groove. The first induction block is aligned with the second induction block when the surface treatment mechanism works.

[0020] The application also provides an induction assembly, and a horizontal inductor and a battery are arranged in the second sliding seat; in normal operation, the first induction block, the second induction block, the horizontal inductor and the battery form a loop, the position of the movable plate is detected by the horizontal inductor, and the position of the movable plate is related to the position of the second cutter, that is, when the movable plate is in a horizontal state, the second cutter is in a vertical state; when the second cutter is deflected due to an accident in the operation of the reversing assembly, the movable plate will be deflected synchronously, at this time, the first induction block and the second induction block cannot be aligned, the first induction block, the second induction block, the horizontal inductor and the battery will also be disconnected, and the position of the second cutter can be determined in time by the induction assembly, so that the second cutter cannot only remove the weld bumps on the surface of the steel pipe but also cause damage to the steel pipe.

[0021] Compared with the prior art, the application has the beneficial effects that: the positioning assembly and the conveying assembly are arranged in the steel pipe forming device, the positioning block and the positioning spring in the positioning assembly can clamp and position the steel belt when the steel belt passes through the positioning assembly and the conveying assembly, the positioning block can be restored to the initial position by the mutual cooperation of the reset coil, the iron core and the magnetic block when the steel belt is deviated due to external factors or factors of the machine equipment, so as to correct the deviation of the steel belt, in addition, the magnetic block and the induction coil in the application can hinder the displacement of the positioning block and can also calibrate and protect redundantly, so that the first current detection device does not malfunction, the cutting assembly is arranged in the conveying assembly, the distance between the standard value and the actual value of the steel belt can be further reduced on the basis of meeting the national standard, so as to improve the stability and overall quality of the product, finally, the surface detection assembly is arranged outside the second cutter seat near the high-frequency welding mechanism, and the induction assembly is arranged in the second sliding seat, when the weld bumps on the steel pipe are not completely removed after the steel pipe passes through the second cutter near the high-frequency welding mechanism, the two second cutter seats are driven to move away from the high-frequency welding mechanism by the reversing assembly, and the two second cutter seats are rotated, so that the new cutter contacts the weld bumps on the steel pipe, the position of the second cutter can be determined in time by the induction assembly, the purpose of non-stop tool changing is achieved, and the deflection of the second cutter during tool changing is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0022] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and are used to explain the application, but do not constitute a limitation on the application. In the drawings:

[0023] Figure 1 is a schematic diagram of the overall structure of the application;

[0024] Figure 2 is a front view of the pre-processing mechanism of the present application;

[0025] Figure 3 is a front view of the pre-processing mechanism of the present application; Figure 2 is a sectional view of the structure of A-A part in the present application;

[0026] Figure 4 is a front view of the pre-processing mechanism of the present application; Figure 2 is a sectional view of the structure of B-B part in the present application;

[0027] Figure 5 is a sectional view of the structure of the positioning assembly of the present application;

[0028] Figure 6 is a sectional view of the structure of the conveying assembly of the present application;

[0029] Figure 7 is a front view of the pre-processing mechanism of the present application; Figure 6 is a sectional view of the structure of D part in the present application;

[0030] Figure 8 is a sectional view of the structure of C-C part in the present application; Figure 6

[0031] Figure 9 is a front view of the surface processing mechanism of the present application;

[0032] Figure 10 is a front view of the surface processing mechanism of the present application;

[0033] Figure 11 is a sectional view of the structure of the sensing assembly of the present application.

[0034] ​In the figure: 1 - roll mechanism, 2 - flattening mechanism, 3 - pretreatment mechanism, 31 - positioning assembly, 311 - positioning seat, 312 - pulley support, 313 - positioning block, 314 - positioning groove, 315 - magnetic block, 316 - reset groove, 3161 - induction coil, 3162 - reset coil, 317 - iron core, 32 - conveying assembly, 321 - first roller, 322 - second roller, 3221 - fixed cylinder, 3222 - correction motor, 3223 - liquid storage groove, 3224 - first air cylinder, 3225 - lead screw, 3226 - first tool holder, 3227 - first sliding groove, 3228 - first tool, 33 - pretreatment seat, 4 - roll pressing mechanism, 5 - high-frequency welding mechanism, 6 - surface treatment mechanism, 61 - support frame, 611 - second sliding groove, 62 - second tool holder, 621 - second tool, 63 - support seat, 64 - reversing assembly, 641 - first sliding seat, 6411 - reversing motor, 642 - second sliding seat, 6421 - induction assembly, 64211 - movable plate, 64212 - first induction block, 64213 - second induction block, 6422 - induction groove, 643 - second air cylinder, 7 - cooling mechanism, 8 - sizing mechanism, 9 - sizing mechanism. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0036] As shown in Figures 1-3 , Figure 9 , a steel pipe forming device with correction positioning function, the steel pipe forming device comprises a roll mechanism 1, the side end of the roll mechanism 1 is sequentially provided with a flattening mechanism 2, a roll pressing mechanism 4, a high-frequency welding mechanism 5, a sizing mechanism 8 and a sizing mechanism 9, a pretreatment mechanism 3 is arranged between the flattening mechanism 2 and the roll pressing mechanism 4, the pretreatment mechanism 3 comprises a positioning assembly 31, a conveying assembly 32 and a pretreatment seat 33, the positioning assembly 31 is arranged at one end of the pretreatment seat 33 close to the flattening mechanism 2, the conveying assembly 32 is arranged at one end of the pretreatment seat 33 close to the roll pressing mechanism 4, the high-frequency welding mechanism 5 is provided with a surface treatment mechanism 6 at an end away from the roll pressing mechanism 4, and the surface treatment mechanism 6 is provided with a cooling mechanism 7 at an end close to the sizing mechanism 8.

[0037] The coiling mechanism 4 is the working basis of the present application, the steel belt is arranged on the coiling and releasing mechanism 1, during working, the steel belt passes through the flattening mechanism 2, the coiling mechanism 4, the high-frequency welding mechanism 5, the sizing mechanism 8 and the sizing mechanism 9 in sequence, the steel belt is continuously coiled into a pipe blank through the coiling mechanism 4, the pipe blank is welded through the high-frequency welding mechanism 5 to form a steel pipe, the diameter and length of the steel pipe are adjusted through the sizing mechanism 8 and the sizing mechanism 9, the deviated steel belt is corrected and positioned through the positioning assembly 31, the steel belt is stably conveyed through the conveying assembly 32, the weld bead on the surface of the steel pipe is removed through the surface treatment mechanism 6, and the steel pipe is cooled through the cooling mechanism 7.

[0038] As shown in Figures 2-4 The positioning assembly 31 is provided with two groups, the two groups of positioning assemblies 31 are oppositely arranged at the two ends inside the pretreatment seat 33, the positioning assembly 31 comprises a positioning seat 311, one end of the positioning seat 311 close to the steel belt is provided with a positioning groove 314, the other end of the positioning seat 311 away from the steel belt is provided with a reset groove 316, the inside of the positioning groove 314 is provided with a pulley support 312 and a positioning block 313, the inside of the reset groove 316 is provided with a magnetic block 315 and an iron core 317, one end of the iron core 317 close to the magnetic block 315 is provided with a rubber pad, the positioning block 313 is connected with the magnetic block 315 through a guide rod, and the magnetic block 315 and the rubber pad are connected through a positioning spring.

[0039] During working, the two ends of the steel belt are located in the two groups of positioning grooves 314 and are in contact with the two groups of positioning blocks 313, at the same time, the pulley support 312 is connected with the positioning seat 311 through a supporting spring frame, on one hand, the pulley support 312 plays a role of supporting the steel belt, on the other hand, it is convenient for the steel belt with different thicknesses to pass through the positioning assembly 31, the positioning block 313 and the positioning spring play a role of clamping and positioning the steel belt, so as to avoid the steel belt from being easily deviated when moving, thereby ensuring the quality of the product.

[0040] As shown in Figures 2-4 The inside of the reset groove 316 is also provided with an induction coil 3161 and a reset coil 3162, the induction coil 3161 is arranged outside the magnetic block 315, the reset coil 3162 is arranged outside the iron core 317, the inside of the positioning groove 314 is also provided with two groups of annular conductive blocks, one group of annular conductive blocks is arranged on the positioning block 313, the other group of annular conductive blocks is arranged at one end of the positioning groove 314 close to the reset groove 316, the two groups of annular conductive blocks are connected through a conductive rod, the outside of the pretreatment seat 33 is provided with two groups of external power supplies, the reset coil 3162 and the two groups of annular conductive blocks are connected with one group of external power supplies respectively.

[0041] The application is also provided with first current detection equipment and second current detection equipment, in the working process of the application, two groups of annular conductive blocks and the first current detection equipment, one group of external power supply form a loop, at the same time, the induction coil 3161 is connected with the second current detection equipment, when the steel belt deviates due to external factors or factors of the machine equipment itself, one group of positioning blocks 313 will move towards the direction close to the reset slot 316, at this time, the distance between the two groups of annular conductive blocks will be shortened, the change of the distance between the two groups of annular conductive blocks can be detected through the first current detection equipment, the workers can input corresponding current (the specific value of the current is measured according to the experiment) to the reset coil 3162 through the value change on the first current detection equipment, at this time, the iron core 317 will be magnetized and generate a magnetic field repelling the magnetic block 315, through the magnetic field, the magnetic block 315 and the positioning block 313 are restored to the initial position, so as to correct the deviation of the steel belt, in the application, in addition to the change of the distance between the two groups of annular conductive blocks, the magnetic block 315 will also be inserted into the induction coil 3161, at this time, the induction coil 3161 will generate an induced current, through the induced current, on the one hand, the purpose of hindering the displacement of the magnetic block 315 and the positioning block 313 is achieved, on the other hand, according to the size of the induced current, the purpose of calibration and redundancy protection is achieved, so as to avoid the failure of the first current detection equipment and thus malfunction or failure.

[0042] As Figures 5-7 shown, the side end of the pretreatment seat 33 is provided with a gear transmission assembly and a driving motor, the conveying assembly 32 includes a first roller 321 and a second roller 322, the first roller 321 and the second roller 322 are connected through a transmission shaft and the gear transmission assembly, the driving motor drives the first roller 321 and the second roller 322 to rotate through the gear transmission assembly, the steel belt continuously moves between the first roller 321 and the second roller 322, each end of the second roller 322 is provided with a group of fixed cylinders 3221, the fixed cylinders 3221 are connected with the inner wall of the pretreatment seat 33 through a fixed support, the inside of each group of fixed cylinders 3221 is provided with a group of cutting assemblies, the width of the steel belt is stabilized through the cutting assemblies.

[0043] According to the national standard, the width of the steel strip has a certain allowable deviation, that is, the greater the width of the steel strip, the greater the allowable deviation, the cutting assembly is provided, the distance between the standard value and the actual value of the steel strip can be further reduced on the basis of meeting the national standard, and the stability and overall quality of the product are further improved, the cutting assembly is connected with the first current detection device during work, and the cutting assembly is retracted in the fixed cylinder 3221, when the steel strip passes through the positioning assembly 31, if the width approaches the standard value, the cutting assembly is continuously retracted in the fixed cylinder 3221, friction between the cutting assembly and the side end of the steel strip is avoided, and the quality of the steel strip and the service life of the cutting assembly are affected, if the width of the steel strip is too large, the first current detection device will deliver a group of commands to the cutting assembly, at this time, the cutting assembly will be stretched out from the fixed cylinder 3221, and the excess steel strip is cut off by the cutting assembly.

[0044] As shown in Figures 5-7 The cutting assembly comprises a liquid storage groove 3223 and a first sliding groove 3227, the first sliding groove 3227 and the liquid storage groove 3223 are arranged at the upper and lower ends of the fixed cylinder 3221 respectively, a correction motor 3222 is arranged outside the first sliding groove 3227, a first air cylinder 3224 is arranged outside the liquid storage groove 3223, a lead screw 3225 and a first tool seat 3226 are arranged inside the first sliding groove 3227, the correction motor 3222 drives the first tool seat 3226 to move in the first sliding groove 3227 through the lead screw 3225, a sealing plate is arranged inside the liquid storage groove 3223, the first air cylinder 3224 is connected with the sealing plate, a first cutter 3228 is arranged inside the first tool seat 3226, the first tool seat 3226 and the first cutter 3228 are connected through a contraction spring, transmission liquid is arranged in the liquid storage groove 3223, and the liquid storage groove 3223 is connected with the bottom end of the first tool seat 3226 through an arc-shaped groove and a hose.

[0045] When the present application is not working, the first tool seat 3226 is driven to move by the correction motor 3222 and the lead screw 3225, so that the distance between the two groups of first cutters 3228 meets the standard value of the steel strip, when the present application is working, if the width approaches the standard value, the first cutter 3228 will always be located in the first tool seat 3226 under the action of the contraction spring, friction between the first cutter 3228 and the side end of the steel strip is avoided, if the width of the steel strip is too large, the first current detection device will send a command to the first air cylinder 3224, so that the transmission liquid arranged in the liquid storage groove 3223 enters the first tool seat 3226 through the arc-shaped groove and the hose, under the action of the hydraulic pressure, the first cutter 3228 will stretch out from the first tool seat 3226, and the excess steel strip is cut off by the first cutter 3228.

[0046] As shown in Figures 8-9As shown in the drawings, the surface treatment mechanism 6 comprises a support frame 61, a second tool seat 62, a support seat 63 and a reversing assembly 64, the support seat 63 is arranged at the inner lower end of the support frame 61, the second tool seat 62 is provided with two groups, the two groups of second tool seats 62 are arranged at the inner upper end of the support frame 61 through the reversing assembly 64, and each group of second tool seats 62 is provided with a group of second cutters 621 at the upper and lower ends.

[0047] When the pipe blank is shaped into a steel pipe through the high-frequency welding mechanism 5, the surface of the steel pipe will carry welding bumps, when the welding bumps on the steel pipe pass through the surface treatment mechanism 6, the welding bumps on the surface of the steel pipe can be removed through the second cutters 621 on the second tool seat 62, and since the group of second cutters 621 close to the high-frequency welding mechanism 5 has the maximum working intensity and is prone to damage, a surface detection assembly is arranged outside the group of second tool seats 62 close to the high-frequency welding mechanism 5, the surface detection assembly can be selected from existing technologies, such as visual detection technology or infrared detection technology, when the surface detection assembly detects that the welding bumps on the steel pipe are not completely removed after passing through the group of second cutters 621 close to the high-frequency welding mechanism 5, the two groups of second tool seats 62 are driven to move away from the high-frequency welding mechanism 5 through the reversing assembly 64, and at the same time, the two groups of second tool seats 62 are rotated, so that the new cutters that are not working contact the welding bumps on the steel pipe, and finally the moving speed of the two groups of second tool seats 62 is greater than the speed of the steel pipe, compared with the current replacement of cutters, the working efficiency of the present application is greatly improved.

[0048] As shown in the drawings, Figures 8-10 The reversing assembly 64 comprises a first sliding seat 641, a second sliding seat 642 and a second air cylinder 643, the inner upper end of the support frame 61 is provided with two groups of second sliding grooves 611, the first sliding seat 641 is arranged in one group of second sliding grooves 611, the second sliding seat 642 is arranged in the other group of second sliding grooves 611, the second air cylinder 643 is provided with two groups, the two groups of second air cylinders 643 are respectively arranged outside the two groups of second sliding grooves 611, the first sliding seat 641 is provided with a reversing motor 6411, the second sliding seat 642 is provided with an induction assembly 6421, the reversing motor 6411 is connected with one end of the two groups of second cutters 621 through a first bevel gear transmission assembly, and the induction assembly 6421 is connected with the other end of the two groups of second cutters 621 through a second bevel gear transmission assembly.

[0049] When the group of second cutters 621 close to the high-frequency welding mechanism 5 is damaged, the first sliding seat 641 and the second sliding seat 642 are driven to move in the two groups of second sliding grooves 611 through the second air cylinder 643, then the two groups of second cutters 621 are rotated through the reversing motor 6411 and the first bevel gear transmission assembly, so as to change the positions of the damaged cutters and the new cutters, through the above technical scheme, the purpose of non-stop cutter replacement is achieved, and the working efficiency is improved.

[0050] As Figures 9-11 The induction assembly 6421 comprises a movable plate 64211, a first induction block 64212, a second induction block 64213 and an induction groove 6422, the induction groove 6422 is arranged in the second sliding seat 642, the movable plate 64211 is arranged in the induction groove 6422, the two ends of the movable plate 64211 are connected with the two sets of second cutters 621 through two sets of second bevel gear transmission assemblies respectively, the first induction block 64212 is arranged at the two ends of the movable plate 64211, the second induction block 64213 is arranged at the two ends of the induction groove 6422, and the first induction block 64212 is aligned with the second induction block 64213 when the surface treatment mechanism 6 works.

[0051] The induction assembly 6421 is further arranged, and the second sliding seat 642 is further arranged with a horizontal inductor and a storage battery, when working normally, the first induction block 64212, the second induction block 64213, the horizontal inductor and the storage battery form a loop, the position of the movable plate 64211 is detected through the horizontal inductor, and the position of the movable plate 64211 is related to the position of the second cutter 621, that is, when the movable plate 64211 is in a horizontal state, the second cutter 621 is in a vertical state, when the reversing assembly 64 works abnormally and causes the second cutter 621 to be deflected, the movable plate 64211 will be deflected synchronously, at this time, the first induction block 64212 and the second induction block 64213 will not be aligned, the first induction block 64212, the second induction block 64213, the horizontal inductor and the storage battery form a loop and will be disconnected, and workers can judge the position of the second cutter 621 in time through the induction assembly 6421, so that the second cutter 621 cannot remove the weld bead on the surface of the steel pipe and also cannot cause damage to the steel pipe.

[0052] The working principle of the present application: the present application is provided with a steel belt on the roll mechanism 1, and the steel belt sequentially passes through the flattening mechanism 2, the pretreatment mechanism 3, the roll mechanism 4, the high-frequency welding mechanism 5, the surface treatment mechanism 6, the cooling mechanism 7, the sizing mechanism 8 and the sizing mechanism 9 during work. The offset steel belt is corrected and positioned through the pretreatment mechanism 3, and the cutting assembly is arranged in the pretreatment mechanism 3. The distance between the standard value and the actual value of the steel belt can be further reduced on the basis of meeting the national standard, thereby improving the stability and overall quality of the product. The steel belt is continuously rolled into a pipe blank through the roll mechanism 4, and the pipe blank is formed into a steel pipe when passing through the high-frequency welding mechanism 5. At this time, the steel pipe surface will carry weld beads. When the weld beads on the steel pipe pass through the second cutter 621 on the second tool holder 62 of the surface treatment mechanism 6, the weld beads on the surface of the steel pipe can be removed. The present application is provided with a surface detection assembly outside a group of second tool holders 62 close to the high-frequency welding mechanism 5. When the surface detection assembly detects that the weld beads on the steel pipe are not completely removed after passing through a group of second cutters 621 close to the high-frequency welding mechanism 5, the two groups of second tool holders 62 are driven to move away from the high-frequency welding mechanism 5 through the reversing assembly 64, and at the same time, the two groups of second tool holders 62 will rotate to make the new cutter in operation contact the weld beads on the steel pipe. The steel pipe is cooled through the cooling mechanism 7, and the diameter and length of the steel pipe are adjusted through the sizing mechanism 8 and the sizing mechanism 9.

[0053] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article, or apparatus.

[0054] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, and those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A steel pipe forming apparatus having a correction positioning function, characterized by: The steel pipe forming device comprises a coiling and uncoiling mechanism (1), the side end of the coiling and uncoiling mechanism (1) is sequentially provided with a flattening mechanism (2), a coiling mechanism (4), a high-frequency welding mechanism (5), a sizing mechanism (8) and a sizing mechanism (9), a steel belt is arranged on the coiling and uncoiling mechanism (1), the steel belt sequentially passes through the flattening mechanism (2), the coiling mechanism (4), the high-frequency welding mechanism (5), the sizing mechanism (8) and the sizing mechanism (9), a pretreatment mechanism (3) is arranged between the flattening mechanism (2) and the coiling mechanism (4), the pretreatment mechanism (3) comprises a positioning assembly (31), a conveying assembly (32) and a pretreatment seat (33), the positioning assembly (31) is arranged at one end of the pretreatment seat (33) close to the flattening mechanism (2), the conveying assembly (32) is arranged at one end of the pretreatment seat (33) close to the coiling mechanism (4), the steel belt is corrected and positioned through the positioning assembly (31), a surface treatment mechanism (6) is arranged at one end of the high-frequency welding mechanism (5) away from the coiling mechanism (4), and a cooling mechanism (7) is arranged at one end of the surface treatment mechanism (6) close to the sizing mechanism (8); The positioning assembly (31) is arranged in two groups and is oppositely arranged at both ends in the pretreatment seat (33), the positioning assembly (31) comprises a positioning seat (311), one end of the positioning seat (311) close to the steel belt is provided with a positioning groove (314), one end of the positioning seat (311) away from the steel belt is provided with a reset groove (316), the inside of the positioning groove (314) is provided with a pulley support (312) and a positioning block (313), the inside of the reset groove (316) is provided with a magnetic block (315) and an iron core (317), one end of the iron core (317) close to the magnetic block (315) is provided with a rubber pad, the positioning block (313) is connected with the magnetic block (315) through a guide rod, the magnetic block (315) and the rubber pad are connected through a positioning spring, and the side end of the steel belt is in contact with the positioning block (313); The outside of the magnetic block (315) is provided with an induction coil (3161), the outside of the iron core (317) is provided with a reset coil (3162), and the inside of the positioning groove (314) is further provided with two groups of annular conductive blocks, one group of the annular conductive blocks is arranged on the positioning block (313), the other group of the annular conductive blocks is arranged at one end of the positioning groove (314) close to the reset groove (316), the two groups of annular conductive blocks are connected through a conductive rod, and the outside of the pretreatment seat (33) is provided with two groups of external power supplies, the reset coil (3162) and the two groups of annular conductive blocks are connected with one group of external power supplies respectively. The side end of the pretreatment seat (33) is provided with a gear transmission assembly and a driving motor, the conveying assembly (32) comprises a first roller (321) and a second roller (322), the driving motor drives the first roller (321) and the second roller (322) to rotate through the gear transmission assembly, the steel belt continuously moves between the first roller (321) and the second roller (322), the two ends of the second roller (322) are each provided with a group of fixed cylinders (3221), the fixed cylinders (3221) are connected with the inner wall of the pretreatment seat (33) through a fixed support, the inside of each group of the fixed cylinders (3221) is provided with a group of cutting assemblies, and the width of the steel belt is stabilized through the cutting assemblies.

2. The steel pipe forming apparatus having a correction positioning function according to claim 1, characterized in that: The cutting assembly comprises a liquid storage groove (3223) and a first sliding groove (3227), the first sliding groove (3227) and the liquid storage groove (3223) are arranged at the upper and lower ends of the fixed cylinder (3221) respectively, the outer side of the first sliding groove (3227) is provided with a correction motor (3222), the outer side of the liquid storage groove (3223) is provided with a first air cylinder (3224), the inside of the first sliding groove (3227) is provided with a lead screw (3225) and a first tool holder (3226), the correction motor (3222) drives the first tool holder (3226) to move in the first sliding groove (3227) through the lead screw (3225), the inside of the liquid storage groove (3223) is provided with a sealing plate, the first air cylinder (3224) is connected with the sealing plate, the inside of the first tool holder (3226) is provided with a first cutter (3228), the liquid storage groove (3223) is provided with transmission liquid, and the liquid storage groove (3223) is connected with the bottom end of the first tool holder (3226) through an arc-shaped groove and a hose.

3. A steel pipe forming apparatus having a correction positioning function according to claim 2, characterized in that: The surface treatment mechanism (6) comprises a support frame (61), a second tool holder (62), a support seat (63) and a reversing assembly (64), the support seat (63) is arranged at the inner lower end of the support frame (61), the second tool holder (62) is provided with two groups, the two groups of the second tool holder (62) are arranged at the inner upper end of the support frame (61) through the reversing assembly (64), the upper and lower ends of each group of the second tool holder (62) are provided with a group of second cutters (621), and the outer side of a group of the second tool holder (62) close to the high-frequency welding mechanism (5) is provided with a surface detection assembly.

4. The steel pipe forming apparatus having a correction positioning function according to claim 3, characterized in that: The reversing assembly (64) comprises a first sliding seat (641), a second sliding seat (642) and a second cylinder (643), the inner upper end of the support frame (61) is provided with two groups of second sliding grooves (611), the first sliding seat (641) is arranged in one group of the second sliding grooves (611), the second sliding seat (642) is arranged in the other group of the second sliding grooves (611), the second cylinder (643) is provided with two groups, and the two groups of second cylinders (643) are respectively arranged outside the two groups of second sliding grooves (611); the first sliding seat (641) and the second sliding seat (642) are driven to move in the two groups of second sliding grooves (611) by the second cylinder (643); the first sliding seat (641) is provided with a reversing motor (6411); the second sliding seat (642) is provided with an induction assembly (6421); the reversing motor (6411) is connected with one end of the two groups of second cutters (621) through a first bevel gear transmission assembly; and the induction assembly (6421) is connected with the other end of the two groups of second cutters (621) through a second bevel gear transmission assembly.

5. The steel pipe forming apparatus having a correction positioning function according to claim 4, characterized in that: The induction assembly (6421) comprises a movable plate (64211), a first induction block (64212), a second induction block (64213) and an induction groove (6422); the induction groove (6422) is arranged in the second sliding seat (642); the movable plate (64211) is arranged in the induction groove (6422); the two ends of the movable plate (64211) are connected with the two groups of second cutters (621) through the two groups of second bevel gear transmission assemblies; the first induction block (64212) is arranged at the two ends of the movable plate (64211); the second induction block (64213) is arranged at the two ends of the induction groove (6422); and the first induction block (64212) is aligned with the second induction block (64213) when the surface treatment mechanism (6) works.

Citation Information

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