An automatic lubrication control system for injection head

Abstract

The present invention discloses an automatic lubrication control system for a shot blasting head, which belongs to the technical field of lubrication equipment. An automatic lubrication control system for a shot blasting head comprises a movable box with a shot blasting head body, a flow guide channel is opened in the working end of the shot blasting head body, and further comprises: a filter box fixedly connected to the box, wherein a filter screen is provided in the filter box, a push plate is slidably connected in the filter box, the push plate is in contact with the end face of the filter screen, a scraper is rotatably connected to the side wall of the filter box, the scraper is in contact with the side end face of the push plate, a magnet is fixedly connected in the filter box, and the magnet cooperates with the filter screen; a working box fixedly arranged in the box, a negative pressure component is provided in the box, the negative pressure component is connected to the storage cylinder, a push rod is slidably connected in the working box, and the contact end of the push rod extends into the filter box and contacts the push plate; the present invention can, on the one hand, clean and collect steel chips in the lubricating oil in real time, and on the other hand, can also cool and dissipate heat in real time at the working end of the shot blasting head.

Description

Technical Field

[0001] The present invention relates to the technical field of lubrication equipment, in particular to an automatic lubrication control system for a shot shot head. Background Art

[0002] At present, the injection head of the die-casting machine generally works at high temperature. Due to the unreasonable material, heat treatment process and cooling method of the injection head, severe wear or corrosion will occur after a short period of use. Frequent replacement of new injection heads in production is time-consuming and labor-intensive, which reduces production efficiency and increases production costs. The die-casting machine is a precision casting equipment that uses high pressure to quickly inject molten metal liquid into a mold and solidifies it into shape through cooling.

[0003] In the prior art, the shot head is an important component of the die-casting machine. During the injection process, the temperature will rise sharply, which will cause the overall cooling rate of the metal liquid to decrease, affecting the condensation time of the casting product, and easily leading to product quality problems such as shrinkage holes and burning. It will also reduce the service life of the shot head. Therefore, the shot head must be circulated with coolant to reduce the temperature in order to increase the service life of the shot head. In the die-casting process of the shot head, it is necessary to spray lubricant on the shot head. If lubricant is not used, the wear between the side wall of the shot head and the die-casting tube will increase, resulting in a reduction in the service life of the shot head. At the same time, the lubricant must not be repeatedly filtered or waste chips collected. Long-term use will reduce the lubrication effect and accelerate the wear on the side wall of the shot head. Therefore, a shot head automatic lubrication control system is needed for automatic lubrication and filtering. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem in the prior art that the injection head needs to be cooled and the lubricant needs to be repeatedly filtered, and an automatic lubrication control system for the injection head is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] The filter bag is fixedly connected to the filter box, and the filter bag is fixedly connected to the filter box.

[0007] In order to facilitate the positioning and movement of the push rod, preferably, an oil pump is fixedly connected to the box body, the output end of the oil pump is connected to the storage cylinder through an oil inlet pipe, and the input end of the oil pump is fixedly connected to the oil tank, wherein a boost cylinder is fixedly connected to the working box, the boost cylinder passes through the working box and abuts against the filter box, a slider is slidably connected to the boost cylinder, the push rod is fixedly connected to the slider, and a first spring is fixedly connected to the boost cylinder, and both ends of the first spring are fixedly connected to the slider and the boost cylinder respectively.

[0008] In order to improve the oil delivery efficiency, a connecting column is fixedly connected to the box body, an oil chamber is opened in the connecting column, and an oil delivery pipe is arranged in the connecting column, wherein the oil delivery pipe is respectively connected to the oil chamber and the liquid outlet end of the injection head body, and the booster cylinder is connected to the oil chamber through the connecting pipe, and a valve body is arranged on the connecting pipe.

[0009] In order to facilitate the resetting of the push plate, further, the top end of the filter box is connected to the oil chamber through a pipeline, and the bottom end of the filter box is connected to the oil tank through an oil return pipe, wherein a second spring is provided in the filter box, and the two ends of the second spring are fixedly connected to the push plate and the filter box respectively.

[0010] In order to improve the sealing effect inside the filter box, preferably, a through hole is opened on the filter box, a baffle is set in the through hole for lifting, an electric telescopic rod is fixedly connected to the box body, wherein the baffle is fixedly connected to the output end of the electric telescopic rod, and a baffle cover is fixedly connected to the side wall of the filter box, and the scraper is set in the baffle cover.

[0011] In order to facilitate the delivery of the coolant, the negative pressure component further includes a negative pressure pump fixedly connected to the box body, the output end of the negative pressure pump is connected to the working box through a liquid outlet pipe, and the working box is connected to the input end of the diversion channel through a liquid guide pipe, wherein a liquid storage tank is provided in the box body, the input end of the negative pressure pump is connected to the liquid storage tank through a liquid inlet pipe, and the output end of the diversion channel is fixedly connected to the liquid storage tank through a return pipe

[0012] In order to improve the scraping effect of the scraper, a working disk is fixedly connected in the box body, a rotating shaft is rotatably connected to the working disk, one end of the rotating shaft is fixedly connected to a turbine blade, and the scraper is fixedly connected to the other end of the rotating shaft.

[0013] In order to facilitate the heat dissipation of the coolant, preferably, one side of the working disk is connected to the return pipe, and a heat dissipation box is fixedly connected to the box body, wherein a "U"-shaped tube is fixedly connected to the heat dissipation box, and the input end of the "U"-shaped tube is fixedly connected to the other side of the working disk through a pipeline, and the output end of the "U"-shaped tube is connected to the liquid storage tank.

[0014] In order to improve the heat dissipation effect, a motor is fixedly connected to the heat dissipation box, and the output end of the motor extends into the heat dissipation box and is rotatably connected to a fan blade, which cooperates with the "U" shaped tube.

[0015] In order to facilitate the detection of the coolant, preferably, a temperature meter is fixedly connected to the liquid storage tank, and the temperature meter cooperates with the heat dissipation box.

[0016] Compared with the prior art, the present invention provides an automatic lubrication control system for a shot blasting head, which has the following beneficial effects:

[0017] 1. The automatic lubrication control system of the shot blasting head can make the steel chips float upward while being filtered by the filter screen through the magnet, so that the steel chips remain on the surface of the filter screen, thereby filtering the lubricating oil. On the one hand, it can improve the effect of cleaning steel chips during long-term use and reduce the cost of repeated replacement of lubricating oil. On the other hand, it can also reduce the wear of the shot blasting head body during use, thereby improving the practicality of the device.

[0018] 2. The automatic lubrication control system of the injection head can automatically and continuously scrape off the steel chips adsorbed on the push plate through the scraper, ensuring the subsequent filtration and cleaning of impurities in the lubricating oil. On the other hand, the shield can also collect the cleaned steel chips to reduce the cleaning burden of subsequent staff.

[0019] 3. The automatic lubrication control system of the injection head uses a filter cartridge to filter the lubricating oil for the first time, and then delivers the lubricating oil to the injection head body. At the same time, it cleans the impurities in the lubricating oil flowing in the storage cylinder, thereby reducing the impurities in the lubricating oil delivered to the injection head body and improving the subsequent lubrication effect.

[0020] 4. The automatic lubrication control system of the shot head filters the lubricating oil input to the shot head body, thereby reducing the wear between the side wall of the shot head body and the die-casting tube. While increasing the service life of the shot head body, it also reduces the factory's use costs.

[0021] 4. The automatic lubrication control system of the injection head can monitor and alarm the temperature of the coolant in real time through the temperature gauge to ensure the subsequent temperature stability.

[0022] 5. The automatic lubrication control system of the injection head can slow down the circulation speed of the coolant in the tube through the setting of the "U"-shaped tube, thereby accelerating the heat dissipation effect of the fan blades on the coolant flowing in the "U"-shaped tube.

[0023] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. On the one hand, the present invention can clean and collect steel chips in the lubricating oil in real time, and on the other hand, it can also cool and dissipate heat at the working end of its injection head in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the structure of an automatic lubrication control system for a shot blasting head proposed by the present invention. Figure 1 ;

[0025] Figure 2 This is a schematic diagram of the structure of an automatic lubrication control system for a shot blasting head proposed by the present invention. Figure 2 ;

[0026] Figure 3 The invention proposes an automatic lubrication control system for the injection head Figure 2 Schematic diagram of the structure of part A;

[0027] Figure 4 The invention proposes an automatic lubrication control system for the injection head Figure 2 Schematic diagram of the structure of part B;

[0028] Figure 5 The invention proposes an automatic lubrication control system for the injection head Figure 2 Schematic diagram of the structure of part C;

[0029] Figure 6 The invention proposes an automatic lubrication control system for the injection head Figure 2 Schematic diagram of the structure of part D;

[0030] Figure 7 This is a schematic structural diagram of a booster cylinder of an automatic lubrication control system for a shot blasting head proposed by the present invention from a first-person perspective;

[0031] Figure 8 This is a structural schematic diagram from the second perspective of the booster cylinder of the automatic lubrication control system for a shot blasting head proposed by the present invention.

[0032] In the figure: 1. box body; 2. oil pump; 201. oil inlet pipe; 3. working box; 4. storage cylinder; 401. filter cylinder; 5. booster cylinder; 501. slider; 502. first spring; 503. connecting pipe; 6. push rod; 7. negative pressure pump; 701. liquid outlet pipe; 702. liquid inlet pipe; 703. liquid guide pipe; 704. diversion channel; 705. return pipe; 8. liquid storage tank; 9. connecting column; 901. oil chamber; 902. oil delivery pipe; 10. filter box; 1001. magnet; 11. filter screen; 12. push plate; 13. second spring; 14. electric telescopic rod; 1401. baffle; 15. working disk; 1501. rotating shaft; 1502. turbine blade; 16. scraper; 17. heat sink; 18. "U"-shaped tube; 19. injection head body. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0035] Example:

[0036] Reference Figures 1-8, an automatic lubrication control system for a shooting head, comprising a movable box 1 with a shooting head body 19, a guide channel 704 is opened in the working end of the shooting head body 19, and the coolant can be transported to the shooting head body 19 through the guide channel 704 for continuous cooling circulation and cooling. An oil pump 2 and a storage cylinder 4 are also installed in the box 1, and the output end of the oil pump 2 is connected to the storage cylinder 4 through an oil inlet pipe 201, and the input end of the oil pump 2 is fixedly connected to the oil tank. When the oil pump 2 is working, the lubricating oil can be transported to the storage cylinder 4 through the oil tank, and then the filter cartridge 401 is used to filter it for the first time, and then the lubricating oil is transported to the shooting head body 19. In order to facilitate the cleaning of impurities in the storage cylinder 4, the storage cylinder 4 can be unscrewed, and the filter cartridge 401 can be pulled out to the outside, and then replaced and cleaned, thereby reducing the impurities in the lubricating oil transported to the shooting head body 19 and improving the subsequent lubrication effect.

[0037] In addition, when the oil pump 2 is working, the lubricating oil may generate more heat during the process of delivering the lubricating oil. In order to facilitate the cooling of the lubricating oil, a liquid storage tank 8 is also installed in the box body 1, and the liquid storage tank 8 is filled with coolant. The output end of the negative pressure pump 7 is connected to the working box 3 through the liquid outlet pipe 701, so that the coolant can be delivered to the working box 3 to cool the delivered lubricating oil, so as to improve the lubricating effect of the subsequent lubricating oil. A connecting column 9 is also installed on the box body 1, and an oil cavity 901 is opened in the connecting column 9. An oil delivery pipe 902 is provided in the connecting column 9, wherein the oil delivery pipe 902 is respectively connected to the oil cavity 901 and the liquid outlet end of the injection head body 19. When the lubricating oil enters the injection head body 19 through the oil delivery pipe 902 When the injection molding machine is in operation, a plurality of grooves are provided on the side wall of the injection molding machine body 19 so that the lubricating oil can be sprayed on the inner wall of the die-cast tube when working, thereby reducing the wear between the side wall of the injection molding machine body 19 and the die-cast tube, and improving the service life of the injection molding machine body 19 while reducing the factory's use cost. When the injection molding machine body 19 returns to its original position, the input end of the oil pump 2 works to absorb the lubricating oil on the injection molding machine body 19 into the oil delivery pipe 902 through the groove for reflux effect. In this process, steel chips may be mixed in the lubricating oil. In order to facilitate the filtering of the lubricating oil, a filter box 10 is fixedly connected to the box body 1, and a filter screen 11 is provided in the filter box 10. A push plate 12 is slidably connected to the filter box 10, and the push plate 12 is in contact with the end face of the filter screen 11. The filter box 10 is fixedly connected with a magnet 1001, which cooperates with the filter screen 11, and the working box 3 is also fixedly connected with a booster cylinder 5, which is connected to the oil chamber 901 through a connecting pipe 503. A valve body is provided on the connecting pipe 503, which is a solenoid valve. The booster cylinder 5 passes through the working box 3 and abuts against the filter box 10. A slider 501 is slidably connected to the booster cylinder 5, and the push rod 6 is fixedly connected to the slider 501. A first spring 502 is fixedly connected to the booster cylinder 5, and the two ends of the first spring 502 are respectively fixedly connected to the slider 501 and the booster cylinder 5. A channel with the same diameter as the push rod 6 is also provided at one end of the booster cylinder 5 close to the filter box 10. When the oil delivery pipe 902 is delivered to the filter box 1 through the oil chamber 901, the oil 0, the electromagnetic valve on the connecting pipe 503 automatically closes the pipeline, and the lubricating oil is transported to the filter box 10, and the lubricating oil is filtered through the filter screen 11. When the steel chips are blocked on the filter screen 11, and multiple groups of magnets 1001 are provided on the upper end of the filter screen 11, the magnets 1001 can generate magnetic attraction for the steel chips, and the magnets 1001 maintain a relative distance from the filter screen 11, so that the steel chips can be kept floating upward while being filtered by the filter screen 11, so that the steel chips remain on the surface of the filter screen 11, thereby filtering the lubricating oil. On the one hand, it can improve the effect of cleaning steel chips during long-term use and reduce the cost of repeated replacement of lubricating oil. On the other hand, it can also reduce the wear of the injection head body 19 during use.Improve the practicality of the device.

[0038] Reference Figures 1-6 It should be explained that, in order to facilitate the scraping and collection of steel chips on the filter screen 11, when the oil pump 2 is circulating and working, the lubricating oil is delivered to the storage cylinder 4 through the oil inlet pipe 201, and the lubricating oil will push the slider 501 to move under the action of high pressure, and at the same time drive the push rod 6 to move into the filter box 10. During this process, the first spring 502 is stretched outward, and at the same time the electric telescopic rod 14 drives the baffle 1401 to rise, and the push rod 6 pushes the push plate 12 in the filter box 10 to move, thereby pressing the filter screen. The steel chips on the surface of the filter box 11 are scraped off and pushed to the through hole on one side of the filter box 10. A shield is fixedly connected to the side wall of the filter box 10. In order to facilitate the cleaning of the steel chips on the push plate 12, a scraper 16 that can fit with the end face of the push plate 12 is installed in the shield. In order to facilitate the driving of the scraper 16, a working disk 15 is also fixedly connected in the box body 1, and a rotating shaft 1501 is rotatably connected to the working disk 15. One end of the rotating shaft 1501 is fixedly connected to a turbine blade 1502, and then the scraper 16 is fixedly connected to the work disk 15. The other end of the rotating shaft 1501 is connected, and one side of the working disk 15 is connected to the return pipe 705. A negative pressure pump 7 is also installed in the box body 1, and the output end of the negative pressure pump 7 is connected to the working box 3 through the liquid outlet pipe 701. The working box 3 is connected to the input end of the guide channel 704 through the guide pipe 703, so that the coolant is transported to the guide channel 704 to circulate and cool the heat generated therein. Then, the coolant with heat is transported to one side of the working disk 15 through the return pipe 705. In the process of the coolant flowing, the coolant is cooled. During the process, the turbine blade 1502 will be driven to rotate, thereby driving the scraper 16 to rotate and centrifugally scrape the end face of the push plate 12, and then the second spring 13 fixedly connected to the push plate 12 is reset to keep the filter box 10 sealed. On the one hand, the scraper 16 can automatically and continuously scrape off the steel chips adsorbed on the push plate 12 to ensure the subsequent filtering and cleaning of impurities in the lubricating oil. On the other hand, the shield can also be used to collect the cleaned steel chips to reduce the cleaning burden of subsequent staff.

[0039] Reference Figure 2 、 Figure 5 and Figure 6In order to improve the heat dissipation effect of the coolant, a heat dissipation box 17 is fixedly connected to the box body 1, and a dust interception net is provided at the air outlet of the heat dissipation box 17 to prevent external impurities from affecting the heat dissipation. A "U"-shaped tube 18 is also fixedly connected to the heat dissipation box 17, and the input end of the "U"-shaped tube 18 is fixedly connected to the other side of the working disk 15 through a pipeline. The output end of the "U"-shaped tube 18 is connected to the liquid storage tank 8, and the input end of the negative pressure pump 7 is connected to the liquid storage tank 8 through the liquid inlet pipe 702. A motor is fixedly connected to the top, and the output end of the motor extends to the heat dissipation box 17 and is rotatably connected to the fan blades. The fan blades cooperate with the "U"-shaped tube 18. Increasing the "U"-shaped tube 18 can slow down the circulation speed of the coolant, thereby accelerating the real-time heat dissipation of the coolant flowing in the "U"-shaped tube 18, and then flowing into the liquid storage tank 8, so as to achieve the effect of repeated circulation heat dissipation, and a thermometer is fixedly connected to the liquid storage tank 8, and the temperature of the coolant can be monitored and alarmed in real time through the thermometer to ensure the stability of the subsequent temperature.

[0040] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automatic lubrication control system for a shot head, comprising a movable box (1) with a shot head body (19), wherein a guide channel (704) is provided in a working end of the shot head body (19), characterized in that: Also includes: A filter box (10) fixedly connected to the box body (1), A filter screen (11) is provided in the filter box (10), a push plate (12) is slidably connected to the filter box (10), the push plate (12) is in contact with the end surface of the filter screen (11), a scraper (16) is rotatably connected to the side wall of the filter box (10), the scraper (16) is in contact with the side end surface of the push plate (12), a magnet (1001) is fixedly connected to the filter box (10), and the magnet (1001) is in contact with the filter screen (11); A working box (3) fixedly arranged in the box body (1), The working box (3) is fixedly connected to a storage cylinder (4), a filter cartridge (401) is detachably provided in the storage cylinder (4), a negative pressure assembly is provided in the box body (1), the negative pressure assembly is connected to the working box (3), a push rod (6) is slidably connected to the working box (3), and a contact end of the push rod (6) extends into the filter box (10) and abuts against the push plate (12); An oil pump (2) is fixedly connected to the box body (1), the output end of the oil pump (2) is connected to the storage cylinder (4) through the oil inlet pipe (201), and the input end of the oil pump (2) is fixedly connected to the oil tank. The working box (3) is fixedly connected with a booster cylinder (5), the booster cylinder (5) passes through the working box (3) and abuts against the filter box (10), the booster cylinder (5) is slidably connected with a slider (501), the push rod (6) is fixedly connected to the slider (501), the booster cylinder (5) is fixedly connected with a first spring (502), and the two ends of the first spring (502) are fixedly connected to the slider (501) and the booster cylinder (5), respectively; A connecting column (9) is fixedly connected to the box body (1), an oil cavity (901) is provided in the connecting column (9), and an oil delivery pipe (902) is provided in the connecting column (9). The oil delivery pipe (902) is respectively connected to the oil chamber (901) and the liquid outlet end of the injection head body (19); the booster cylinder (5) is connected to the oil chamber (901) via a connecting pipe (503); and a valve body is provided on the connecting pipe (503); The negative pressure assembly comprises a negative pressure pump (7) fixedly connected to the box body (1); the output end of the negative pressure pump (7) is connected to the working box (3) via a liquid outlet pipe (701); and the working box (3) is connected to the input end of the diversion channel (704) via a liquid guide pipe (703). A liquid storage tank (8) is provided in the box body (1), the input end of the negative pressure pump (7) is connected to the liquid storage tank (8) via a liquid inlet pipe (702), and the output end of the diversion channel (704) is fixedly connected to the liquid storage tank (8) via a return pipe (705); A working disk (15) is fixedly connected to the box body (1), a rotating shaft (1501) is rotatably connected to the working disk (15), a turbine blade (1502) is fixedly connected to one end of the rotating shaft (1501), and the scraper (16) is fixedly connected to the other end of the rotating shaft (1501).

2. The automatic lubrication control system for a shot blasting head according to claim 1, characterized in that: The top end of the filter box (10) is connected to the oil chamber (901) through a pipeline, and the bottom end of the filter box (10) is connected to the oil tank through an oil return pipe. A second spring (13) is provided in the filter box (10), and two ends of the second spring (13) are fixedly connected to the push plate (12) and the filter box (10), respectively.

3. The automatic lubrication control system for a shot blasting head according to claim 2, characterized in that: The filter box (10) is provided with a through hole, a baffle (1401) is provided in the through hole for lifting, and an electric telescopic rod (14) is fixedly connected to the box body (1). The baffle (1401) is fixedly connected to the output end of the electric telescopic rod (14), a baffle cover is fixedly connected to the side wall of the filter box (10), and the scraper (16) is arranged in the baffle cover.

4. The automatic lubrication control system for a shot-shooting head according to claim 1, characterized in that: One side of the working disk (15) is connected to the return pipe (705), and a heat dissipation box (17) is fixedly connected to the box body (1). A U-shaped tube (18) is fixedly connected to the heat dissipation box (17), an input end of the U-shaped tube (18) is fixedly connected to the other side of the working disk (15) through a pipeline, and an output end of the U-shaped tube (18) is connected to the liquid storage tank (8).

5. The automatic lubrication control system for a shot-shooting head according to claim 4, characterized in that: A motor is fixedly connected to the heat dissipation box (17), and an output end of the motor extends into the heat dissipation box (17) and is rotatably connected to a fan blade, which cooperates with the "U"-shaped tube (18).

6. The automatic lubrication control system for a shot-shooting head according to claim 5, characterized in that: A temperature measuring meter is fixedly connected to the liquid storage tank (8), and the temperature measuring meter cooperates with the heat dissipation box (17).

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