Positioning welding auxiliary device

By setting up a bent upper shell and a bent lower shell structure on the screen shaft, and using positioning holes and fasteners for fixed connection, the problem of long welding and positioning time for triangular blades is solved, which improves the production efficiency of waste plastic washing and recycling and reduces costs.

CN116441821BActive Publication Date: 2026-03-10ZHANGJIAGANG BEIER MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-17
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In existing technologies, the welding and positioning time of the triangular blades on the screen shaft during the waste plastic washing and recycling process is long, resulting in low production efficiency and an inability to quickly achieve uniform material distribution.

Method used

The structure adopts a bent upper shell and a bent lower shell, and is equipped with upper positioning holes, beveled positioning holes and lower positioning holes. It is fixed by buckle, which helps to quickly position and weld the triangular blades and simplifies the installation process of the triangular blades.

Benefits of technology

This technology enables rapid positioning and welding of triangular blades, shortening the manufacturing cycle, improving production efficiency, and reducing manufacturing costs.

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    Figure CN116441821B_ABST
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Abstract

This invention relates to the field of waste plastic cleaning and recycling technology. The upper bent housing has several upper positioning holes at its top that mate with the apex angles of the triangular blades. Fixed reinforcing plates are connected to both ends of the upper bent housing. An upper welding auxiliary groove is provided on the bending inclined surface of the upper bent housing. A lower bent housing is located below the upper bent housing. Several inclined positioning holes that mate with the two corners of the triangular blades (excluding the apex angle) are provided on the bending inclined surface of the lower bent housing. Several lower positioning holes that mate with the lower ends of the triangular blades are provided at the bottom of the lower bent housing. Lower fixed reinforcing plates are connected to both ends of the lower bent housing. A lower welding auxiliary groove is provided at the lower positioning holes at the bottom of the lower bent housing. This invention has a compact structure, can quickly position the triangular blades on the screen shaft, and can assist in welding, shortening the manufacturing cycle and improving production efficiency. This invention has the advantages of simple structure, reasonable design, and low manufacturing cost.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of waste plastic cleaning and recycling, and particularly relates to a positioning and welding auxiliary device. BACKGROUND

[0002] In the waste plastic cleaning and recycling industry of PET, HDPE and the like, in order to obtain waste plastic of higher quality, photoelectric sorting equipment is used to remove impurities. A prerequisite for normal use of the photoelectric sorting equipment is that the material is uniformly distributed and cannot overlap. A disc screen is usually used to solve this problem. The known disc screen structure comprises a chassis, a plurality of disc screen shafts arranged in parallel are mounted on the chassis, a plurality of uniformly distributed triangular blades are welded on the disc screen shafts, the triangular blades on a previous disc screen shaft are located in the interval between two adjacent triangular blades on a subsequent disc screen shaft, drive sprockets are mounted at both ends of the disc screen shaft, and a drive device drives the disc screen shaft to rotate through a chain transmission. After the material enters the equipment, it intermittently collides with the triangular blades, and the collision imparts kinetic energy to the material for upward and forward displacement, thereby achieving the functions of conveying forward and dispersing the material. In order to prevent the triangular blades on the disc screen shaft from interfering with each other after installation, production personnel need to position each triangular blade in sequence when welding the triangular blades. The wider the width of the disc screen shaft, the more triangular blades there are, and the longer the time spent by the production personnel if rapid positioning cannot be achieved. SUMMARY

[0003] The positioning and welding auxiliary device has the advantages of simple structure, reasonable design, convenient use, and the like.

[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: it comprises a bent upper shell, upper positioning holes, fixed rib plates, upper welding auxiliary grooves, a bent lower shell, beveled positioning holes, lower positioning holes, lower fixed rib plates, lower welding auxiliary grooves and buckles; the top of the bent upper shell is provided with a plurality of upper positioning holes used in cooperation with the top corners of the triangular blades, the two ends of the bent upper shell are respectively connected with fixed rib plates, the bent bevel of the bent upper shell is provided with upper welding auxiliary grooves, the lower part of the bent upper shell is provided with the bent lower shell, the bent bevel of the bent lower shell is provided with a plurality of beveled positioning holes used in cooperation with the other two corners of the triangular blades in addition to the top corners, the bottom of the bent lower shell is provided with a plurality of lower positioning holes used in cooperation with the lower ends of the triangular blades, the two ends of the bent lower shell are respectively connected with lower fixed rib plates, the lower positioning holes at the bottom of the bent lower shell are provided with lower welding auxiliary grooves, and the bent upper shell and the bent lower shell are fixedly connected through buckles.

[0005] Further, the upper positioning holes are uniformly distributed, and the spacing of the upper positioning holes is equal to the spacing of the triangular blades.

[0006] Further, the inclined positioning holes and the lower positioning holes are uniformly distributed, and the distance between the inclined positioning holes and the lower positioning holes corresponds to the upper positioning holes.

[0007] Further, the distance between the first upper positioning hole, the inclined positioning hole and the lower positioning hole at one end of the bent upper shell and the bent lower shell is equal to half of the distance between two adjacent triangular blades, and the distance between the first upper positioning hole, the inclined positioning hole and the lower positioning hole at the other end of the bent upper shell and the bent lower shell is also equal to half of the distance between two adjacent triangular blades.

[0008] After the above structure is adopted, the positioning and welding auxiliary device has the advantages of compact structure, fast positioning of the triangular blades on the disc screen shaft, auxiliary welding, shortened production cycle, improved production efficiency, simple structure, reasonable setting, low manufacturing cost and the like. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 is a structural diagram of the present application;

[0010] Figure 2 is a structural diagram of A-A section of Figure 1

[0011] Figure 3 is an isometric view of Figure 1

[0012] BRIEF DESCRIPTION OF DRAWINGS

[0013] bent upper shell 1, upper positioning hole 2, fixed rib plate 3, upper welding auxiliary groove 4, bent lower shell 5, inclined positioning hole 6, lower positioning hole 7, lower fixed rib plate 8, lower welding auxiliary groove 9, buckle 10. DETAILED DESCRIPTION

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0015] Referring to FIG. 1, Figure 1 Figure 3 ​​​The specific embodiment shown adopts the technical scheme as follows: it comprises a bent upper shell 1, an upper positioning hole 2, a fixed rib plate 3, an upper welding auxiliary groove 4, a bent lower shell 5, an inclined surface positioning hole 6, a lower positioning hole 7, a lower fixed rib plate 8, a lower welding auxiliary groove 9 and a buckle 10; the top of the bent upper shell 1 is provided with a plurality of upper positioning holes 2 used in cooperation with the top corners of triangular blades, the two ends of the bent upper shell 1 are respectively connected with fixed rib plates 3, the bent inclined surface of the bent upper shell 1 is provided with upper welding auxiliary grooves 4, the lower part of the bent upper shell 1 is provided with a bent lower shell 5, the bent inclined surface of the bent lower shell 5 is provided with a plurality of inclined surface positioning holes 6 used in cooperation with the two corners other than the top corners of the triangular blades, the bottom of the bent lower shell 5 is provided with a plurality of lower positioning holes 7 used in cooperation with the lower ends of the triangular blades, the two ends of the bent lower shell 5 are respectively connected with lower fixed rib plates 8, the lower positioning holes 7 at the bottom of the bent lower shell 5 are provided with lower welding auxiliary grooves 9, and the bent upper shell 1 and the bent lower shell 5 are fixedly connected through the buckle 10.

[0016] The upper positioning holes 2 are uniformly distributed, and the interval of the upper positioning holes 2 is equal to the interval of the triangular blades.

[0017] The inclined surface positioning holes 6 and the lower positioning holes 7 are uniformly distributed, and the interval of the inclined surface positioning holes 6 and the lower positioning holes 7 corresponds to the upper positioning holes 2.

[0018] The distance between one end of the bent upper shell 1 and the bent lower shell 5 and the first upper positioning hole 2, the inclined surface positioning hole 6 and the lower positioning hole 7 at the end is equal to half of the interval of the adjacent two triangular blades, and the distance between the other end of the bent upper shell 1 and the bent lower shell 5 and the first upper positioning hole 2, the inclined surface positioning hole 6 and the lower positioning hole 7 at the end is also equal to half of the interval of the adjacent two triangular blades.

[0019] The working principle of the present application is as follows: before the triangular blades are welded to the disc screen shaft, the triangular blades are sequentially placed into the inclined surface positioning holes 6 and the lower positioning holes 7 of the bent lower shell 5, after the placement is completed, the bent upper shell 1 is installed, the triangular blades correspond to the upper positioning holes 2 of the bent upper shell 1, and the fixed connection is achieved through the buckle 10, after the fixation is completed, the bent upper shell 1 and the bent lower shell 5 provided with the triangular blades are sleeved into the disc screen shaft, the triangular blades at the starting position are positioned according to the design requirements, since the interval of the upper positioning holes 2, the inclined surface positioning holes 6 and the lower positioning holes 7 is equal to the interval of the triangular blades, the remaining triangular blades do not need to be sequentially positioned, and the welding fixation is directly performed through the upper welding auxiliary grooves 4 and the lower welding auxiliary grooves 9. Since the distance between one end of the bent upper shell 1 and the bent lower shell 5 and the first upper positioning hole 2, the inclined surface positioning hole 6 and the lower positioning hole 7 at the end is equal to half of the interval of the adjacent two triangular blades, when the subsequent bent upper shell 1 and the bent lower shell 5 provided with the triangular blades are installed, it is not necessary to distinguish the direction, and after the previous set of devices are closely contacted and aligned, the triangular blades can be welded and fixed.

[0020] The foregoing merely illustrates the principles of the application and application of its more prominent features. This application is not limited to the embodiments described herein but is applicable to various arrangements and modifications without departing from the spirit and scope of the underlying principles. Numerous modifications and adaptations will be apparent to those skilled in the art without departing from the scope of the present application as defined in the following claims.

Claims

1. A tacking aid, characterised in that: It contains the upper shell, upper positioning hole, fixed rib plate, upper welding auxiliary groove, lower shell, inclined surface positioning hole, lower positioning hole, lower fixed rib plate, lower welding auxiliary groove and buckle; the top of the upper shell is provided with a plurality of upper positioning holes matched with the top corners of the triangular blades, the two ends of the upper shell are respectively connected with the fixed rib plates, the upper welding auxiliary groove is arranged on the bending inclined surface of the upper shell, the lower shell is arranged below the upper shell, a plurality of inclined surface positioning holes matched with the two corners other than the top corners of the triangular blades are arranged on the bending inclined surface of the lower shell, a plurality of lower positioning holes matched with the lower ends of the triangular blades are arranged at the bottom of the lower shell, the two ends of the lower shell are respectively connected with the lower fixed rib plates, the lower welding auxiliary groove is arranged at the lower positioning holes at the bottom of the lower shell, and the upper shell and the lower shell are fixedly connected through the buckle.

2. The tack-welding assist device of claim 1, wherein: The upper positioning holes are uniformly distributed, and the interval of the upper positioning holes is equal to the interval of the triangular blades.

3. The tack-welding assist device of claim 1, wherein: The inclined surface positioning holes and the lower positioning holes are uniformly distributed, and the interval of the inclined surface positioning holes and the lower positioning holes corresponds to the upper positioning holes.

4. The tack-welding assist device of claim 1, wherein: The distance between one end of the upper shell and the lower shell and the first upper positioning hole, inclined surface positioning hole and lower positioning hole at the end is equal to half of the interval of two adjacent triangular blades, and the distance between the other end of the upper shell and the lower shell and the first upper positioning hole, inclined surface positioning hole and lower positioning hole at the end is also equal to half of the interval of two adjacent triangular blades.

Citation Information

Patent Citations

  • Fan blade welding positioning device

    CN104191129A

  • Blade retainer welding position frock

    CN205914926U