A plating repair apparatus and method
By integrating temperature and humidity detection and automatic voltage adjustment functions into the coating repair device, the influence of ambient temperature and humidity on coating quality is resolved, achieving optimal coating repair effect and early warning prompts, and improving coating adhesion.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGDONG POWER GRID CO LTD
- Filing Date
- 2023-05-09
- Publication Date
- 2026-05-05
AI Technical Summary
Existing coating repair equipment does not take into account the impact of ambient temperature and humidity on coating quality, resulting in poor coating quality, weak adhesion, and failure to achieve the expected repair effect.
A coating repair device was designed, which includes a temperature and humidity detection module and a main control board. The repair voltage is automatically adjusted according to the ambient temperature and humidity, and an alarm module is equipped to provide voice prompts under unsuitable conditions to ensure the best coating repair effect.
It enables automatic compensation and repair voltage under different environmental conditions, improves coating quality and adhesion, ensures optimal coating repair effect, and provides early warning under unsuitable conditions, reducing the burden on operators.
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Figure CN116463695B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of coating technology for conductive parts of power equipment, and particularly to a coating repair device and method. Background Technology
[0002] Copper, aluminum, and their alloys are commonly used as conductive materials in power systems. However, copper and aluminum exhibit extremely poor conductivity after oxidation, significantly reducing the conductivity of connection points. To prevent oxidation, the metal surface of conductive connections is often plated with silver or tin. After a period of operation, the plating at contact points is damaged due to friction, heat generation, oxidation, contamination, and corrosion, leading to increased contact resistance and overheating. Currently, the conventional troubleshooting method in China involves cleaning and polishing the joint surface, which inevitably causes further damage to the plating and does not fundamentally repair the damaged plating. Continued operation will cause the joint to overheat again, leading to frequent maintenance. While detachable components can be directly replaced, components directly connected to the primary equipment body present difficulties in replacement, resulting in long overall replacement cycles and high costs. Therefore, rapid on-site plating repair for these components is extremely important. On-site rapid plating repair technology is based on the working principle of electroplating, and temperature and humidity have a significant impact on the repair effect.
[0003] Existing coating repair equipment does not consider the impact of temperature and humidity on coating quality. As a result, poor coating quality and weak adhesion may occur due to excessively low or high temperature and humidity, failing to achieve the expected repair effect. Summary of the Invention
[0004] This invention provides a coating repair device and method to solve the problem of automatically compensating for the optimal repair voltage based on ambient temperature and humidity, thereby better repairing the coating of primary connectors of power equipment on-site, and also to provide timely warning prompts when the ambient temperature and humidity exceed the range required for coating repair.
[0005] According to one aspect of the present invention, a coating repair apparatus is provided, comprising a repair main unit and a repair handle;
[0006] The repair host includes a main control board and a temperature and humidity detection module. The temperature and humidity detection module is used to detect the current ambient temperature and humidity. The main control board generates a target repair voltage based on the current ambient temperature and humidity.
[0007] The repair handle is electrically connected to the main control board and is used to repair the plating of the equipment to be repaired according to the target repair voltage.
[0008] Furthermore, the repair host also includes an alarm module, which is electrically connected to the main control board and is used to provide a voice alarm function when the repair time is up, the coating thickness is reached, or the current ambient temperature and humidity are not suitable for repair.
[0009] Furthermore, an exhaust fan is installed inside the repair host, and the exhaust fan is electrically connected to the main control board to draw ambient air into the repair host;
[0010] The temperature and humidity detection module includes a temperature and humidity sensor. The exhaust fan is electrically connected to the main control board. The temperature and humidity sensor is installed at the air intake of the exhaust fan and is used to detect the current ambient temperature and humidity in real time based on the ambient air drawn in.
[0011] Furthermore, the repair host also includes a power socket, a waterproof switch, a filter, a main power supply, and a control circuit power supply. After the AC power is connected through the power socket, it is connected to the filter through the waterproof switch. The first output terminal of the filter is connected to the main power supply, and the second output terminal of the filter is connected to the control circuit power supply.
[0012] Furthermore, the control circuit power supply is electrically connected to the main control board, used to power the main control board and also to power the repair handle control board; wherein, the repair handle control board is used to control the modification repair process and output voltage.
[0013] The repair host also includes a shunt, a positive output terminal and a negative output terminal, and the main control board also includes a main control board commutation circuit;
[0014] Furthermore, the main power supply converts AC to DC, which is then connected to the main control board's commutation circuit after passing through a shunt. The output from the main control board's commutation circuit is then connected to the positive and negative output terminals, and finally connected to the repair handle via a cable. The main control board's commutation circuit automatically switches the output polarity according to the repair process requirements, and the shunt transmits the DC voltage and DC current information back to the main control board.
[0015] Furthermore, the repair host also includes a touch screen display;
[0016] The touch screen is electrically connected to the main control board and is used to display the repair process in real time, as well as output voltage, output current, repair time, ambient temperature and humidity, and coating thickness information.
[0017] Furthermore, the repair handle is electrically connected to the main control board and is used to repair the plating of the device to be repaired according to the target repair voltage, including:
[0018] The repair handle includes a multi-functional repair handle, which is used to match different repair process selections;
[0019] The repair handle repairs the plating of the device to be repaired according to the target repair voltage.
[0020] Furthermore, the plurality of repair handles are connected to a control circuit power supply during use, and the control circuit power supply is used to power the repair handle control board.
[0021] According to another aspect of the present invention, a coating repair method is provided, the method comprising:
[0022] Detect the current ambient temperature and humidity, and adjust the output voltage to the target repair voltage based on the current ambient temperature and humidity;
[0023] Repair the coating of the equipment to be repaired according to the target repair voltage.
[0024] The technical solution of this invention detects the current ambient temperature and humidity, adjusts the output voltage to the target repair voltage based on the current ambient temperature and humidity, and repairs the plating of the equipment to be repaired according to the target repair voltage. This solves the problem that existing plating repair equipment does not consider the influence of ambient temperature and humidity on plating quality, resulting in poor plating quality and weak adhesion due to excessively low or high temperature and humidity, thus failing to achieve the expected repair effect. This invention better realizes on-site repair of the plating of primary joints of power equipment, has an automatic temperature and humidity compensation function, and can automatically compensate the repair voltage according to the ambient temperature and humidity to achieve the best plating repair effect.
[0025] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of the present invention, nor is it intended to limit the scope of the invention. Other features of the invention will become readily apparent from the following description. Attached Figure Description
[0026] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 This is a schematic diagram of the frame structure of a coating repair device according to Embodiment 1 of the present invention;
[0028] Figure 2 This is a schematic diagram of the specific circuit structure for implementing the coating repair device provided in Embodiment 1 of the present invention;
[0029] Figure 3 This is a schematic diagram of the external three-dimensional structure of the repair host in a coating repair device according to Embodiment 2 of the present invention;
[0030] Figure 4 This is a schematic diagram of the internal three-dimensional structure of a coating repair device according to Embodiment 2 of the present invention;
[0031] Figure 5 This is a flowchart of a coating repair method provided in Embodiment 3 of the present invention. Detailed Implementation
[0032] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.
[0033] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0034] Example 1
[0035] Figure 1 This is a schematic diagram of a coating repair device provided in Embodiment 1 of the present invention. Figure 1 As shown, the device includes a repair host 1 and a repair handle 2.
[0036] The repair host 1 includes a main control board 101 and a temperature and humidity detection module 102. The temperature and humidity detection module 102 is used to detect the current ambient temperature and humidity. The main control board 3 generates a target repair voltage based on the current ambient temperature and humidity.
[0037] Specifically, the ideal temperature for brush plating is around 20℃, and the ideal relative humidity range is 30%–80%. To achieve the desired repair effect, the repair voltage must be adjusted according to the temperature and humidity. When the temperature is below 20℃, the repair voltage needs to be increased appropriately; when the temperature is above 20℃, the repair voltage needs to be decreased appropriately. When the humidity is below 30%, the repair voltage needs to be decreased appropriately; when the humidity is above 80%, the repair voltage needs to be increased moderately. By detecting the current ambient temperature and humidity, a target repair voltage is generated based on the current ambient temperature and humidity, thereby achieving the ideal repair effect.
[0038] The repair handle 2 is electrically connected to the main control board 101 and is used to repair the plating of the equipment to be repaired according to the target repair voltage.
[0039] Specifically, there can be multiple repair handles 2, including multi-functional repair handles. These multi-functional repair handles are used to match different repair process selections. Each repair handle can communicate with the host via RS485. Furthermore, the cable connecting the repair handle to the main control board includes a communication line. The repair process and output voltage can be modified through the repair handle to complete the plating repair function.
[0040] Figure 2 This is a schematic diagram of the specific circuit structure for implementing the coating repair device provided in Embodiment 1 of the present invention;
[0041] like Figure 2 As shown, the positive output 104 and negative output 105 of the repair host 1 are electrically connected to the repair handle 2, and the control circuit power supply 111 of the repair host 1 is electrically connected to the repair handle control board 201 in the repair handle 2.
[0042] Specifically, the repair host 1 also includes an alarm module 115, which is electrically connected to the main control board 101. The alarm module 115 provides a voice alarm when the repair time is up, the plating thickness is reached, or the current ambient temperature and humidity are unsuitable for repair. The alarm module 115 has a built-in voice alarm that reminds the operator to stop the plating repair when the repair time is up, the plating thickness is reached, or the ambient temperature and humidity are unsuitable for repair.
[0043] Furthermore, the repair unit 1 also includes an exhaust fan 110, which is electrically connected to the main control board 101 and is used to draw ambient air into the repair unit 1. Installing the exhaust fan 110 inside the repair unit 1 allows ambient air to be drawn into the repair unit 1.
[0044] Furthermore, the repair host 1 also includes a temperature and humidity detection module 102, which is electrically connected to the main control board 101 and is used to detect the current ambient temperature and humidity.
[0045] Optionally, the temperature and humidity detection module 102 is installed near the exhaust fan 110, which can monitor the ambient temperature and humidity in real time, and then transmit the monitored data to the main control board 101 via RS485. The main control board 101 adjusts the output voltage to the optimal repair voltage according to the sampled ambient temperature and humidity, so that the repair effect is optimal.
[0046] Furthermore, the repair host 1 also includes a power socket 108, a waterproof switch 109, a filter 114, a main power supply 113, and a control circuit power supply 111. The output terminal of the power socket 108 is electrically connected to the input terminal of the waterproof switch 109, the output terminal of the waterproof switch 109 is electrically connected to the input terminal of the filter 114, the first output terminal of the filter 114 is connected to the main power supply 113, and the second output terminal of the filter 114 is connected to the control circuit power supply 111.
[0047] When the circuit is working, the AC power is connected through the power socket 108 and then through the waterproof switch 109 to the filter 114. The output of the filter 114 is connected to the main power supply 113. The main power supply 113 converts the AC power into the DC power required for plating repair and connects it to the control circuit power supply 111 and the shunt 112 respectively.
[0048] Furthermore, the repair host 1 also includes a main control board 101. The first output terminal of the control circuit power supply 111 is electrically connected to the main control board 101 to supply power to the main control board 101. The second output terminal of the control circuit power supply 111 is electrically connected to the control output 107 to supply power to the repair handle control board 201 in the externally connected repair handle 2.
[0049] The repair handle control board 201 in the repair handle 2 is connected to supply power to the repair handle control board 201; wherein, the repair handle control board 201 is used to control the modification repair process and output voltage.
[0050] Furthermore, the repair host 1 also includes a shunt 112, a positive output terminal 104, and a negative output terminal 105. The main control board 101 also includes a main control board commutation circuit 1011. The output terminal of the main power supply 113 is electrically connected to the input terminal of the shunt 112. The first output terminal of the shunt 112 is electrically connected to the input terminal of the main control board commutation circuit 1011. The second output terminal of the shunt 112 is electrically connected to the main control board 101. The input terminal of the main control board commutation circuit 1011 is electrically connected to the positive output terminal 104 and the negative output terminal 105.
[0051] During circuit operation, the main power supply 113 converts AC to DC, which is then connected to the input terminal of the main control board commutation circuit 1011 after passing through the first output terminal of the shunt 112. The output from the main control board commutation circuit 1011 is then connected to the positive output terminal 104 and the negative output terminal 105, and finally connected to the repair handle 2 via a cable to provide power for repairing the plating. The second output terminal of the shunt 112 is electrically connected to the main control board 101, used to measure the voltage and current of the DC current passing through the shunt, and to feed back the DC voltage and current information to the main control board 101.
[0052] The shunt 112 is an instrument for measuring direct current. It is based on the principle that a voltage is generated across a resistor when direct current passes through it, and can measure the direct current passing through the shunt. The positive output 104 and the negative output 105 are used to output the repair voltage. The main control board commutation circuit 1011 can automatically switch the output positive and negative terminals according to the repair process requirements, avoiding manual replacement of the positive and negative cables and reducing the workload of operators.
[0053] Furthermore, the repair host 1 also includes a touch screen 103, which is electrically connected to the main control board 101 and is used to display the repair process in real time, as well as the output voltage, output current, repair time, ambient temperature and humidity and coating thickness information.
[0054] The touch screen 103 serves as a human-computer interaction tool, which can display the current repair process of the repair host 1 in real time, as well as information such as output voltage, output current, repair time, ambient temperature and humidity, and plating thickness. It can also set parameters such as working voltage, repair time, and power consumption coefficient, making it convenient for operators to control the repair host 1.
[0055] In addition, the repair handle 2 includes a repair handle control board 201, which is electrically connected to the control circuit power supply 111 and is powered by the control circuit power supply 111. The repair handle control board 201 is used to control the repair handle 2 to modify the repair process and output voltage.
[0056] In this embodiment, AC power is connected through power socket 108, then through waterproof switch 109 to AC filter 114. AC filter 114 connects to main power supply 113 on one side and control circuit power supply 111 on the other. Control circuit power supply 111 powers main control board 101 and repair handle control board 201. Main power supply 113 converts AC power into DC power required for plating repair. After passing through shunt 112, it connects to main control board commutation circuit 1011. The output from main control board commutation circuit 1011 connects to the positive and negative terminals 104 and 105 of the panel output, and then connects to repair handle 2 via cable, providing working power for plating repair. An exhaust fan 110 is installed inside the repair host 1 to draw ambient air into the host, serving two purposes: cooling main power supply 113 and enabling temperature and humidity detection module 102 to detect ambient temperature and humidity more quickly. The temperature and humidity detection module 102 is installed near the exhaust fan to monitor the ambient temperature and humidity in real time. The monitored data is transmitted to the main control board 101 via RS485. The main control board 101 adjusts the output voltage to the optimal level based on the sampled ambient temperature and humidity values to achieve the best repair effect. The main control board's commutation circuit 1011 can automatically switch the positive and negative output terminals according to the repair process requirements, avoiding manual replacement of the positive and negative cables and reducing the workload of operators. The alarm module 115 provides a voice alarm function when the repair time is up, the plating thickness is reached, or the ambient temperature and humidity are unsuitable for repair.
[0057] This invention detects the current ambient temperature and humidity, adjusts the output voltage to the target repair voltage based on this temperature and humidity, and repairs the plating of the equipment to be repaired according to the target repair voltage. This solves the problem that existing plating repair equipment does not consider the impact of ambient temperature and humidity on plating quality, resulting in poor plating quality and weak adhesion due to excessively low or high temperatures and humidity, thus failing to achieve the expected repair effect. This invention better realizes on-site repair of the plating of primary connectors of power equipment, has an automatic temperature and humidity compensation function, and can automatically compensate the repair voltage according to the ambient temperature and humidity to achieve the best plating repair effect.
[0058] Example 2
[0059] Figure 3 This is a schematic diagram of the external three-dimensional structure of the repair host in a coating repair device according to Embodiment 2 of the present invention;
[0060] like Figure 3 As shown, the repair host 1 also includes a touch screen 103 disposed on the top of the outer casing. The touch screen 103 is connected to the main control board and is used to display information such as the repair process, output voltage, output current, repair time, ambient temperature and humidity, and plating thickness of the repair host. It can also set parameters such as working voltage, repair time, and power consumption coefficient.
[0061] Furthermore, the outer casing of the repair host 1 also includes a grounding stud 106. The positive output 104 and negative output 105 of the above embodiment are disposed on the outer casing of the repair host 1. The positive output 104 and negative output 105 are used to electrically connect with the repair handle 2 to provide working power for repairing the plating. The grounding stud 106 is used to ground the plating during repair.
[0062] Furthermore, in the above embodiment, the control output 107 is located above the outer casing of the repair host 1 and adjacent to the positive output 104 and the negative output 105. The control output 107 is connected to the control circuit power supply 111 and serves as a connector to supply power to the repair handle control board 201 in the connected repair handle 2.
[0063] Furthermore, the power socket 108 and waterproof switch 109 of the aforementioned embodiment are disposed on the upper part of the outer casing of the repair host 1. The power socket 108 is used to connect to an external AC power source, and the waterproof switch 109 is used as the power switch of the repair host 1 and has a waterproof function.
[0064] In addition, the outer casing of the repair unit 1 has a hollow structure on the side and the corresponding position of the heat dissipation channel, which facilitates the intake of cold air to dissipate heat from the internal components and the exhaust of hot air.
[0065] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the repair host of a coating repair device according to Embodiment 2 of the present invention;
[0066] In this embodiment, the repair host 1 also includes an exhaust fan 110, which is located on the side of the repair host 1 and is used to promote the circulation of air in the heat dissipation channel of the repair host 1.
[0067] Furthermore, the main control board 101, shunt 112, AC filter 114, and control loop power supply 111 of the above embodiment are disposed on the top surface of the internal heat dissipation channel of the repair host 1. The control loop power supply 111 is used to supply power to the main control board 101 and various electronic components connected to the main control board 101, and also to supply power to the repair handle control board 201. Among them, the control loop power supply 111 is connected to the control output 107 on the top of the outer casing to supply power to the repair handle control board 201 in the externally connected repair handle 2.
[0068] Furthermore, the main control board 101 is used to control the repair plating operation of the repair host 1 and process various data information. In this embodiment, heat sinks are also provided on the surfaces of the high-power devices of the main control board 101 and the control circuit power supply 111 for heat dissipation.
[0069] Furthermore, the repair host 1 also includes a shunt 112 and a main power supply 113. The main power supply 113 is located at the air vent of the heat dissipation channel for rapid heat dissipation and cooling. The output terminal of the main power supply 113 is electrically connected to the shunt 112. The shunt 112 is used to measure the voltage and current magnitude of the DC current passing through the shunt 112 and to feed back the DC voltage and DC current information to the main control board 101.
[0070] Furthermore, the input terminal of filter 104 is connected to waterproof switch 109, the first output terminal of filter 114 is connected to main power supply 113, and the second output terminal of filter 114 is connected to control circuit power supply 111, which is used to filter the AC power connected to the repair host 1.
[0071] Furthermore, in this embodiment, the temperature and humidity detection module 102 is electrically connected to the main control board 101 and is used to detect the current ambient temperature and humidity. The main control board 3 generates a target repair voltage based on the current ambient temperature and humidity. Optionally, the temperature and humidity detection module 102 is also disposed on the top surface of the heat dissipation channel and located near the air inlet of the exhaust fan 110, including but not limited to... Figure 4 The location of the temperature and humidity detection module 102 shown in the figure.
[0072] Furthermore, the internal structure of the repair host 1 also includes an alarm module 115, which is electrically connected to the main control board 101. The alarm module 115 includes a voice alarm, which provides a voice alarm function when the repair time is up, the coating thickness is reached, or the current ambient temperature and humidity are not suitable for repair.
[0073] The coating repair device provided in Embodiment 2 of this invention detects the current ambient temperature and humidity using a temperature and humidity detection module. The main control board generates a target repair voltage based on the current ambient temperature and humidity. This not only automatically compensates for the optimal repair voltage based on the ambient temperature and humidity, thus better repairing the coating of primary connectors of power equipment on-site, but also provides timely warnings when the ambient temperature and humidity exceed the range required for coating repair. An exhaust fan is installed inside the repair unit to draw in ambient air, serving two purposes: cooling the main power supply and allowing the temperature and humidity sensor to detect the ambient temperature and humidity more quickly. The temperature and humidity sensor is installed near the exhaust fan to monitor the ambient temperature and humidity in real time, transmitting the monitored data to the main control board via RS485. The main control board adjusts the output voltage to the optimal repair voltage based on the sampled ambient temperature and humidity, maximizing the repair effect. The main control board's commutation circuit can automatically switch the output positive and negative terminals according to the repair process requirements, avoiding manual replacement of positive and negative cables and reducing the workload of operators. A built-in voice alarm provides voice alerts when the repair time is up, the coating thickness is reached, or the ambient temperature and humidity are unsuitable for repair.
[0074] Example 3
[0075] Figure 5This is a flowchart of a coating repair method provided in Embodiment 3 of the present invention. This method can be executed by a coating repair device from the above embodiments, such as... Figure 5 As shown, the method includes:
[0076] S110. Detect the current ambient temperature and humidity, and adjust the output voltage to the target repair voltage based on the current ambient temperature and humidity.
[0077] Specifically, the system samples the current ambient temperature and humidity in real time to determine whether the current ambient temperature and humidity are within the suitable temperature range for coating repair. If so, the output voltage is adjusted to the optimal target repair voltage based on the current ambient temperature and humidity. If not, a voice alarm is issued to indicate that the current ambient temperature and humidity are not suitable for coating repair.
[0078] In the process of plating repair, the ideal temperature is around 20℃, with a minimum of 10℃ and a maximum of 50℃. Currently, most conventional electroplating is performed indoors, where ambient temperature and humidity are relatively easy to control. However, when electroplating repair is moved outdoors, to a substation site, controlling the ambient temperature and humidity becomes very difficult, significantly impacting the repair outcome. In winter, when the ambient temperature is low, the initial temperature should not be lower than 10℃, and the workpiece must be preheated before plating. For workpieces that are difficult to preheat, only a higher voltage and lower movement speed can be used to initiate plating. If normal voltage is used to initiate plating at low temperatures, the plating layer will not crystallize easily, resulting in high stress and peeling. In summer, when the ambient temperature is higher than 20℃, a slightly lower voltage and faster movement speed can be used to initiate plating. If normal voltage is used, the plating layer will turn black, peel, and the bond between the plating layer and the substrate will be weak. The impact of ambient humidity on the repair effect must also be considered. When the ambient humidity is below 30%, the repair voltage should be appropriately reduced; when the humidity is above 80%, the repair voltage should be appropriately increased. Repair is not advisable when the ambient temperature and humidity exceed the required range.
[0079] S120. Repair the coating of the equipment to be repaired according to the target repair voltage.
[0080] Specifically, during the repair process of the coating on the equipment to be repaired, based on the target repair voltage, the target repair time and target coating thickness can be set. When the repair time and coating thickness are equal to the set target repair time and target coating thickness, the coating repair process is completed and a voice alarm is issued.
[0081] Existing coating repair methods do not consider the impact of temperature and humidity on coating quality. This can lead to poor coating quality and weak adhesion due to excessively low or high temperatures and humidity, failing to achieve the desired repair effect. The aforementioned coating repair method not only automatically compensates for the optimal repair voltage based on ambient temperature and humidity, enabling better on-site repair of primary joint coatings in power equipment, but also provides timely warnings when ambient temperature and humidity exceed the required range for coating repair.
[0082] The coating repair method provided in Embodiment 3 of this invention can monitor the ambient temperature and humidity in real time. When the ambient temperature and humidity are too high or too low, exceeding the requirements for coating repair, a voice warning will be issued. When the ambient temperature and humidity meet the requirements for coating repair, the repair voltage can be automatically compensated according to the ambient temperature and humidity to repair the coating of the equipment to be repaired, so that the coating repair effect reaches the best, the adhesion between the coating and the metal is stronger, and a voice alarm will be issued after the coating repair process is completed.
[0083] It should be understood that the various forms of processes shown above can be used, with steps reordered, added, or deleted. For example, the steps described in this invention can be executed in parallel, sequentially, or in different orders, as long as the desired result of the technical solution of this invention can be achieved, and this is not limited herein.
[0084] The specific embodiments described above do not constitute a limitation on the scope of protection of this invention. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this invention should be included within the scope of protection of this invention.
Claims
1. A coating repair device, comprising a repair main unit and a repair handle, characterized in that: The repair host includes a main control board and a temperature and humidity detection module. The temperature and humidity detection module is used to detect the current ambient temperature and humidity. The main control board generates a target repair voltage based on the current ambient temperature and humidity. The repair handle is electrically connected to the main control board and is used to repair the plating of the equipment to be repaired according to the target repair voltage.
2. The coating repair device according to claim 1, characterized in that, The repair host also includes an alarm module, which is electrically connected to the main control board and is used to provide a voice alarm function when the repair time is up, the coating thickness is reached, or the current ambient temperature and humidity are not suitable for repair.
3. The coating repair device according to claim 1, characterized in that, The repair host is equipped with an exhaust fan, which is electrically connected to the main control board and is used to draw in ambient air from outside the repair host. The temperature and humidity detection module includes a temperature and humidity sensor. The exhaust fan is electrically connected to the main control board. The temperature and humidity sensor is installed at the air intake of the exhaust fan and is used to detect the current ambient temperature and humidity in real time based on the ambient air drawn in.
4. The coating repair device according to claim 1, characterized in that, The repair host also includes a power socket, a waterproof switch, a filter, a main power supply, and a control circuit power supply. After the AC power is connected through the power socket, it is connected to the filter through the waterproof switch. The first output terminal of the filter is connected to the main power supply, and the second output terminal of the filter is connected to the control circuit power supply.
5. The coating repair device according to claim 4, characterized in that, The control circuit power supply is electrically connected to the main control board, and is used to power the main control board and the repair handle control board; wherein, the repair handle control board is used to control the modification repair process and output voltage.
6. The coating repair device according to claim 5, characterized in that, The repair host also includes a shunt, a positive output terminal and a negative output terminal, and the main control board also includes a main control board commutation circuit; The main power supply converts AC to DC, which is then connected to the main control board's commutation circuit after passing through a shunt. The output from the main control board's commutation circuit is then connected to the positive and negative output terminals, and finally connected to the repair handle via a cable. The main control board's commutation circuit automatically switches the output polarity according to the repair process requirements, and the shunt feeds back the DC voltage and DC current information to the main control board.
7. The coating repair device according to claim 6, characterized in that, The repair host also includes a touch screen display; The touch screen is electrically connected to the main control board and is used to display the repair process in real time, as well as output voltage, output current, repair time, ambient temperature and humidity, and coating thickness information.
8. The coating repair device according to claim 6, characterized in that, The repair handle is electrically connected to the main control board and is used to repair the plating of the equipment to be repaired according to the target repair voltage, including: The repair handle includes a multi-functional repair handle, which is used to match different repair process selections; The repair handle repairs the plating of the device to be repaired according to the target repair voltage.
9. A coating repair device according to claim 8, characterized in that, The repair handle is connected to the control circuit power supply during use, and the control circuit power supply is used to power the control board of the repair handle.
10. A coating repair method, performed by a coating repair apparatus according to any one of claims 1-9, characterized in that: Detect the current ambient temperature and humidity, and adjust the output voltage to the target repair voltage based on the current ambient temperature and humidity; Repair the coating of the equipment to be repaired according to the target repair voltage.
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