An adjustable air compressor liquid-gas separator

Abstract

The present invention discloses an adjustable liquid-gas separator for an air compressor, which includes a water injection tank body, a separation component, a power component, an air inlet pipe, and an exhaust pipe; the present invention can reasonably adjust the separation degree according to the content of lubricating oil carried by the compressed air. Thus, when the content of lubricating oil is high and it is necessary to improve the separation degree, the air guide cover drives the telescopic hose to stretch downward, so that the downward movement path of the compressed air is extended, so that the liquefaction time of the lubricating oil is extended, improving the separation effect. Finally, the compressed air is discharged from the air guide holes around the air guide cover; the liquefied lubricating oil of the present invention is enclosed in the upper oil collecting cylinder and the telescopic hose. During the liquefaction process, the lubricating oil will float on the upper end of the upper oil collecting cylinder, and the compressed air is discharged from the air guide holes around the air guide cover, realizing an operation structure for the compressed air to avoid the lubricating oil during discharge and preventing secondary carrying.

Description

Technical Field

[0001] The present invention relates to an adjustable liquid-gas separator for an air compressor. Background Art

[0002] During the operation of an air compressor, liquid lubricating oil needs to be sprayed into the working volume. The lubricating oil is used to reduce the friction and wear of moving pairs, and to seal and cool the working chamber. As a result, the gas discharged from the air compressor often mixes with high-pressure air in the form of atomized lubricating oil. Therefore, before the compressed air is utilized, it needs to pass through a liquid-gas separator to separate the lubricating oil in the compressed air, so as to achieve the effect of clean air. The existing liquid-gas separators generally introduce the air flow into cooling water, liquefy the atomized lubricating oil and separate it in the cooling water, and then the compressed air is discharged from the upper part of the liquid-gas separator. However, with such a structure, when there is too much lubricating oil in the compressed air, the degree of separation cannot be reasonably adjusted, and the use is not efficient. At the same time, when the compressed air is discharged upward, it will come into contact with the floating lubricating oil again, and a small amount of lubricating oil will be carried away by the compressed air and discharged, resulting in incomplete separation. Summary of the Invention

[0003] Aiming at the deficiencies of the above-mentioned prior art, the problem solved by the present invention is to provide an adjustable liquid-gas separator for an air compressor that can adjust the degree of separation and achieve complete separation.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows:

[0005] An adjustable liquid-gas separator for an air compressor includes a water injection tank body, a separation component, a power component, an air inlet pipe, and an exhaust pipe. The air inlet pipe is installed on one side of the upper end of the water injection tank body, and the exhaust pipe is installed on the other side of the upper end of the water injection tank body. The separation component is installed in the middle of the interior of the water injection tank body. The separation component includes an upper oil collecting cylinder, a telescopic hose, a gas guide cover, a filter screen, a longitudinally movable ring sleeve, and a driving ring sleeve. The inner end of the air inlet pipe extends to the upper middle part of the interior of the water injection tank body. The lower side of the air inlet pipe is connected to the upper oil collecting cylinder. The lower side of the upper oil collecting cylinder is connected to the telescopic hose around its circumference. The lower end of the telescopic hose is connected to the gas guide cover around its circumference. A plurality of air guide holes are evenly formed in the circumference of the gas guide cover. The filter screen is installed at the upper end of the gas guide cover. The longitudinally movable ring sleeve is installed around the lower end of the gas guide cover. The longitudinally movable ring sleeve is slidably clamped up and down in the interior of the water injection tank body. A driving ring sleeve is screwed into the inner circumference around the lower end of the longitudinally movable ring sleeve. The power component is installed below the interior of the water injection tank body. The power component controls the forward and reverse rotation of the driving ring sleeve, the driving ring sleeve drives the longitudinally movable ring sleeve to move up and down, the longitudinally movable ring sleeve drives the gas guide cover to move up and down, and the gas guide cover drives the telescopic hose to perform telescopic movement up and down.

[0006] Further, the power assembly includes a transverse connecting rod, a through-connecting rod, a rotating block, a horizontally arranged plate, and a driving cylinder; a power groove is provided inside the lower part of the water injection tank body; a transverse connecting rod is installed in the middle of the lower end of the driving ring sleeve, a through-connecting rod is installed in the middle of the lower side of the transverse connecting rod, the lower end of the through-connecting rod extends into the power groove, a rotating block is installed at the lower end of the through-connecting rod, and the lower end of the rotating block is rotationally and snap-connected to the lower part inside the power groove; one side of the rotating block is in gear engagement with the horizontally arranged plate; the driving cylinder is installed on one side inside the power groove, and the driving cylinder telescopically connects to one end of the horizontally arranged plate.

[0007] Further, a through-connection hole is opened between the middle of the upper end of the power groove and the inside of the water injection tank body, a sealing ring is fixedly provided in the through-connection hole, and the periphery of the through-connecting rod is in sealed rotational abutment with the inner periphery of the sealing ring.

[0008] Further, sliding engaging teeth are provided up and down at the other end of the horizontally arranged plate; sliding engaging grooves are provided up and down on the other side inside the power groove; the sliding engaging teeth are respectively slidably snap-connected to the sliding engaging grooves.

[0009] Further, a rotational snap-connection block is provided at the lower end of the rotating block; a rotational snap-connection groove is provided at the lower part inside the power groove; the rotating block is rotationally snap-connected to the rotational snap-connection groove at the lower part inside the power groove through the rotational snap-connection block at the lower end.

[0010] Further, transverse connecting rods are respectively provided on both sides of the longitudinally moving ring sleeve; sliding snap-connection blocks are provided at the outer ends of the transverse connecting rods; longitudinal engaging grooves are respectively provided on both sides of the water injection tank body; the sliding snap-connection blocks are slidably snap-connected up and down to the longitudinal engaging grooves.

[0011] Further, both sides of the upper oil collecting cylinder are fixed to the inner walls on both sides of the water injection tank body through positioning rods.

[0012] Further, the upper oil collecting cylinder has a conical structure that is smaller at the top and larger at the bottom.

[0013] Further, an oil discharge pipeline is provided on one side of the water injection tank body; the inner end of the oil discharge pipeline is connected to one side of the upper end of the upper oil collecting cylinder, the outer end of the oil discharge pipeline extends to the outer side of the water injection tank body, and an opening and closing valve is provided at the outer end of the oil discharge pipeline.

[0014] The beneficial effects of the present invention are as follows:

[0015] The present invention can reasonably adjust the separation degree according to the content of lubricating oil carried by compressed air. Thus, when the content of lubricating oil is high and it is necessary to improve the separation degree, the driving ring sleeve is controlled to rotate by the power assembly. The driving ring sleeve drives the longitudinal moving ring sleeve to move downward, the longitudinal moving ring sleeve drives the air guide cover to move downward, and the air guide cover drives the telescopic hose to be stretched downward. In this way, the path of the downward movement of the compressed air is extended, so that the liquefaction time of the lubricating oil is prolonged, the separation effect is improved, and finally the compressed air is discharged from the air guide holes around the air guide cover; the liquefied lubricating oil of the present invention is enclosed in the upper oil collecting cylinder and the telescopic hose. During the liquefaction process, the lubricating oil will float on the upper end of the upper oil collecting cylinder, and the compressed air is discharged from the air guide holes around the air guide cover, realizing the operation structure of avoiding the lubricating oil when the compressed air is discharged and preventing secondary carrying. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present invention.

[0017] Figure 2 is a schematic structural diagram of the upper part of the separation component of the present invention.

[0018] Figure 3 is a schematic structural diagram of the lower part of the separation component of the present invention.

[0019] Figure 4 is a schematic structural diagram of the power assembly of the present invention. EMBODIMENTS

[0020] The following further details the content of the present invention with reference to the drawings.

[0021] As Figures 1 to 4As shown in the figure, an adjustable air compressor liquid-gas separator includes a water injection tank body 1, a separation component 2, a power component 3, an air inlet pipe 4, and an exhaust pipe 5. One side of the upper end of the water injection tank body 1 is provided with the air inlet pipe 4, and the other side of the upper end of the water injection tank body 1 is provided with the exhaust pipe 5. The separation component 2 is installed in the middle inside the water injection tank body 1. The separation component 2 includes an upper oil collecting cylinder 21, a telescopic hose 22, a gas guide hood 23, a filter screen 26, a longitudinally movable ring sleeve 24, and a driving ring sleeve 25. The inner end of the air inlet pipe 4 extends to the upper part of the middle inside the water injection tank body 1. The lower side of the air inlet pipe 4 is connected to the upper oil collecting cylinder 21. The periphery of the lower side of the upper oil collecting cylinder 21 is connected to the telescopic hose 22. The periphery of the lower end of the telescopic hose 22 is connected to the gas guide hood 23. A plurality of air guide holes are evenly opened around the gas guide hood 23. The filter screen 26 is installed at the upper end of the gas guide hood 23. The longitudinally movable ring sleeve 24 is installed around the lower end of the gas guide hood 23. The longitudinally movable ring sleeve 24 is slidably clamped up and down inside the water injection tank body 1. A driving ring sleeve 25 is screwed and connected around the inner periphery of the lower end of the longitudinally movable ring sleeve 24. The power component 3 is installed below the inside of the water injection tank body 1. The power component 3 controls the forward and reverse rotation of the driving ring sleeve 25. The driving ring sleeve 25 drives the longitudinally movable ring sleeve 24 to move up and down. The longitudinally movable ring sleeve 24 drives the gas guide hood 23 to move up and down. The gas guide hood 23 drives the telescopic hose 22 to perform telescopic motion up and down.

[0022] As Figures 1 to 4As shown, in order to facilitate the adjustment of the extension and shortening of the lubricating oil liquefaction path, further preferably, the power assembly 3 includes a lateral connecting rod 33, a through rod 31, a rotating block 32, a horizontal plate 34, and a driving cylinder; an internal power slot 12 is provided below the water injection tank body 1; a lateral connecting rod 33 is installed in the middle of the lower end of the driving ring sleeve 25, a through rod 31 is installed in the middle of the lower side of the lateral connecting rod 33, the lower end of the through rod 31 extends into the power slot 12, a rotating block 32 is installed at the lower end of the through rod 31, and the lower end of the rotating block 32 is rotatably clamped inside the lower part of the power slot 12; a horizontal plate 34 is connected to one side of the rotating block 32 by gear engagement; the driving cylinder 35 is installed on one side inside the power slot 12, and the driving cylinder 35 telescopically connects to one end of the horizontal plate 34. In order to ensure the sealing performance, further, a through hole 123 is opened between the middle of the upper end of the power slot 12 and the inside of the water injection tank body, a sealing ring 36 is fixedly provided in the through hole 123, and the periphery of the through rod 31 is in sealing rotation contact with the inner periphery of the sealing ring 36. In order to improve the stability of the horizontal movement of the horizontal plate 34, further, sliding engaging teeth 341 are provided up and down at the other end of the horizontal plate 34; sliding slots 122 are provided up and down on the other side inside the power slot 12; the sliding engaging teeth 341 are respectively slidably clamped on the sliding slots 122. In order to improve the rotation stability of the rotating block 32, further, a rotating clamping block 321 is provided at the lower end of the rotating block 32; a rotating slot 121 is provided at the lower part inside the power slot 12; the rotating block 32 is rotatably clamped with the rotating slot 121 at the lower part inside the power slot 12 through the rotating clamping block 321 at the lower end.

[0023] As Figures 1 to 4 As shown, in order to improve the stability of the vertical sliding of the vertical moving ring sleeve 24, further, lateral connecting rods 241 are respectively provided on both sides of the vertical moving ring sleeve 24; sliding clamping blocks 242 are provided at the outer ends of the lateral connecting rods 241; longitudinal slots 11 are respectively provided on both sides of the water injection tank body 1; the sliding clamping blocks 242 are slidably clamped up and down on the longitudinal slots 11. Further, both sides of the upper oil collecting cylinder 21 are fixed to the inner walls on both sides of the water injection tank body 1 through positioning rods 211. In order to facilitate the aggregation of the lubricating oil, further, the upper oil collecting cylinder 21 has a conical structure with a smaller upper part and a larger lower part. In order to facilitate the discharge of the collected lubricating oil, further, an oil discharge pipe 6 is provided on one side of the water injection tank body 1; the inner end of the oil discharge pipe 6 is connected to one side of the upper end of the upper oil collecting cylinder 21, the outer end of the oil discharge pipe 6 extends to the outer side of the water injection tank body 1, and an opening and closing valve 61 is provided at the outer end of the oil discharge pipe 6.

[0024] The present invention can reasonably adjust the separation degree according to the content of lubricating oil carried by compressed air. Thus, when the content of lubricating oil is high and it is necessary to improve the separation degree, the driving ring sleeve 25 is controlled by the power assembly 3 to rotate. The driving ring sleeve 25 drives the longitudinal moving ring sleeve 24 to move downward. The longitudinal moving ring sleeve 24 drives the air guide cover 23 to move downward. The air guide cover 23 drives the telescopic hose 22 to be stretched downward. In this way, the path of the downward movement of the compressed air is extended, so that the liquefaction time of the lubricating oil is prolonged, and the separation effect is improved. Finally, the compressed air is discharged from the air guide holes around the air guide cover 23. The liquefied lubricating oil of the present invention is enclosed in the upper oil collecting cylinder 21 and the telescopic hose 22. During the liquefaction process, the lubricating oil will float at the upper end of the upper oil collecting cylinder 21, while the compressed air is discharged from the air guide holes around the air guide cover 23, realizing an operation structure that avoids lubricating oil when the compressed air is discharged and preventing secondary carrying.

[0025] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An adjustable air compressor liquid-gas separator, characterized in that It includes a water injection tank body, a separation component, a power component, an air inlet pipe, and an exhaust pipe; an air inlet pipe is installed on one side of the upper end of the water injection tank body, and an exhaust pipe is installed on the other side of the upper end of the water injection tank body; the separation component is installed in the middle of the interior of the water injection tank body; the separation component includes an upper oil collecting cylinder, a telescopic hose, a gas guide cover, a filter screen, a longitudinally moving ring sleeve, and a driving ring sleeve; the inner end of the air inlet pipe extends above the middle of the interior of the water injection tank body; the lower side of the air inlet pipe is connected to the upper oil collecting cylinder; the lower side of the upper oil collecting cylinder is connected to the telescopic hose around its circumference; the lower end of the telescopic hose is connected to the gas guide cover around its circumference; a plurality of air guide holes are evenly opened around the gas guide cover; a filter screen is installed at the upper end of the gas guide cover; a longitudinally moving ring sleeve is installed around the lower end of the gas guide cover; the longitudinally moving ring sleeve is slidably clamped up and down inside the water injection tank body; a driving ring sleeve is screwed inside the lower end of the longitudinally moving ring sleeve around its circumference; the power component is installed below the interior of the water injection tank body; the power component controls the forward and reverse rotation of the driving ring sleeve, the driving ring sleeve drives the longitudinally moving ring sleeve to move up and down, the longitudinally moving ring sleeve drives the gas guide cover to move up and down, and the gas guide cover drives the telescopic hose to perform telescopic movement up and down.

2. The adjustable air compressor liquid-gas separator according to claim 1, characterized in that, The power component includes a horizontal connecting rod, a through rod, a rotating block, a horizontal plate, and a driving cylinder; a power slot is provided inside the lower part of the water injection tank body; a horizontal connecting rod is installed in the middle of the lower end of the driving ring sleeve, a through rod is installed in the middle of the lower side of the horizontal connecting rod, the lower end of the through rod extends into the power slot, a rotating block is installed at the lower end of the through rod, and the lower end of the rotating block is rotatably clamped inside the lower part of the power slot; a gear on one side of the rotating block is meshed with the horizontal plate; the driving cylinder is installed on one side inside the power slot, and the driving cylinder telescopically connects to one end of the horizontal plate.

3. The adjustable air compressor liquid-gas separator according to claim 2, characterized in that, A through hole is opened between the middle of the upper end of the power slot and the interior of the water injection tank body, a sealing ring is fixedly provided in the through hole, and the circumference of the through rod is in sealed rotational abutment with the inner circumference of the sealing ring.

4. The adjustable air compressor liquid-gas separator according to claim 2, wherein, Sliding engaging teeth are provided up and down at the other end of the horizontal plate; sliding engaging slots are provided up and down on the other side inside the power slot; the sliding engaging teeth are respectively slidably clamped on the sliding engaging slots.

5. The adjustable air compressor liquid-gas separator according to claim 2, characterized in that, A rotating clamping block is provided at the lower end of the rotating block; a rotating clamping slot is provided in the lower part inside the power slot; the rotating block is rotatably clamped with the rotating clamping slot in the lower part inside the power slot through the rotating clamping block at the lower end.

6. The adjustable air compressor liquid-gas separator according to claim 1, characterized in that, Horizontal connecting rods are respectively provided on both sides of the longitudinally moving ring sleeve; sliding clamping blocks are provided at the outer ends of the horizontal connecting rods; longitudinal clamping slots are respectively provided on both sides of the water injection tank body; the sliding clamping blocks are slidably clamped up and down on the longitudinal clamping slots.

7. The adjustable air compressor liquid-gas separator according to claim 1, wherein Both sides of the upper oil collecting cylinder are fixed to the inner walls on both sides of the water injection tank body through positioning rods.

8. The adjustable air compressor liquid-gas separator according to claim 1, wherein The upper oil collecting cylinder has a conical structure with a smaller upper part and a larger lower part.

9. The adjustable air compressor liquid-gas separator according to claim 1, wherein An oil discharge pipe is provided on one side of the water injection tank body; the inner end of the oil discharge pipe is connected to one side of the upper end of the upper oil collecting cylinder, the outer end of the oil discharge pipe extends to the outer side of the water injection tank body, and an opening and closing valve is provided at the outer end of the oil discharge pipe.

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