Non-contact liquid cutting device and cutting method
The non-contact liquid cutting device uses ion wind generated by a high-voltage power supply to cut liquid polymers, which solves the problems of chemical contamination and corrosion caused by tool contact during the cutting process in the existing technology and achieves high-precision and environmentally friendly cutting effects.
Patent Information
- Application Number
- CN202310492329.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-04
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-05-04
AI Technical Summary
Existing technologies make it difficult to effectively cut liquid polymers, and direct contact between the tool and the polymer during the cutting process leads to chemical contamination and tool corrosion, shortening the tool life.
A non-contact liquid cutting device is used, and a high-voltage power supply is used to provide high-voltage voltage to the tool, so that the blade generates ion wind for cutting, and the liquid polymer is divided by the ion wind.
It achieves high-precision, pollution-free liquid cutting, extends tool life, expands cutting types, and is environmentally friendly and economical.
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Figure CN116476175B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cutting equipment, and in particular, to a non-contact liquid cutting device and a cutting method. Background Art
[0002] Currently available cutting technologies, such as high-pressure water jet cutting and vibrating knife cutting, are designed to separate solid objects, but are not suitable for cutting liquids. This is because liquids are fluid, have surface tension that makes them easily adsorbed on cutting tools, and have irregular and sparse molecular arrangements, making them difficult to cut using conventional methods.
[0003] Especially for the cutting of liquid polymers, since the existing technology usually has direct contact between the tool and the polymer, this cutting method has the following problems:
[0004] (1) During the cutting process, the tool will affect the polymer itself, such as chemical impact or physical contamination. Therefore, it is usually necessary to select polymer materials that are not easy to react chemically.
[0005] (2) Direct contact with the cutting tool causes corrosion to the cutting tool and shortens its service life. Summary of the Invention
[0006] The purpose of this application is to provide a non-contact liquid cutting device and cutting method to solve the deficiencies in the prior art.
[0007] To achieve the above objectives, in a first aspect, the present application provides a non-contact liquid cutting device, comprising:
[0008] base;
[0009] an electrode plate, disposed on the base, wherein the upper surface of the electrode plate is used for placing the liquid polymer to be cut;
[0010] A tool holder module is arranged on the base;
[0011] a cutter, detachably mounted on the cutter holder module, the cutter being provided with a blade portion of a preset length, the blade portion facing the upper surface of the electrode plate; and
[0012] a high-voltage power supply, wherein the positive electrode of the high-voltage power supply is electrically connected to the tool, and the negative electrode of the high-voltage power supply is electrically connected to the electrode plate and is grounded;
[0013] The high-voltage power supply is used to provide a high-voltage voltage to the tool, so that the blade generates an ion wind extending along its own length direction.
[0014] As a further improvement of the above technical solution:
[0015] In combination with the first aspect, in one possible implementation, the base includes an adjustment base and an insulating partition disposed on the adjustment base, wherein the adjustment base is used to adjust the height of the insulating partition in a vertical direction;
[0016] Wherein, the electrode plate is arranged on a side of the insulating partition facing away from the node base.
[0017] In combination with the first aspect, in one possible implementation, the base further includes a first sliding guide assembly and a second sliding guide assembly, the first sliding guide assembly being disposed on the adjustment base along a first horizontal direction, the second sliding guide assembly being disposed on the first sliding guide assembly along a second horizontal direction, and the insulating partition being disposed on the second sliding guide assembly;
[0018] The first horizontal direction is perpendicular to the second horizontal direction, the second sliding guide assembly can move relative to the first sliding guide assembly along the first horizontal direction, and the insulating partition can move relative to the second sliding guide assembly along the second horizontal direction.
[0019] In combination with the first aspect, in one possible implementation, the adjustment base includes a lower base, an upper base, and a lifting adjustment mechanism disposed between the lower base and the upper base, wherein the lifting adjustment mechanism is used to adjust the height between the upper base and the lower base;
[0020] Wherein, the insulating partition is arranged on the upper base, and the tool holder module is arranged on the lower base.
[0021] In combination with the first aspect, in a possible embodiment, the tool holder module includes a mounting seat, a rotating seat and a plurality of tool seats, the mounting seat is arranged on the base, the rotating seat is rotatably arranged on the mounting seat, and the plurality of tool seats are arranged on the outer peripheral surface of the rotating seat, and each of the tool seats is used to install at least one of the tools.
[0022] In combination with the first aspect, in one possible implementation, the non-contact liquid cutting device further includes a support plate and a third sliding guide assembly, wherein the support plate is vertically disposed on the base, and the third sliding guide assembly is disposed on the support plate along a first horizontal direction;
[0023] At least one tool holder module is provided, each tool holder module is provided on the third sliding guide assembly, the tool holder module can be flipped relative to the third sliding guide assembly in a vertical plane passing through the second horizontal direction, and the tool holder module can slide on the third sliding guide assembly along the first horizontal direction;
[0024] The first horizontal direction is perpendicular to the second horizontal direction.
[0025] In combination with the first aspect, in a possible embodiment, the tool holder module includes a mounting seat, a rotating seat and a plurality of tool seats, the mounting seat is arranged on the third sliding guide assembly, the mounting seat can be flipped relative to the third sliding guide assembly in a vertical plane passing through the second horizontal direction, and the mounting seat can slide on the third sliding guide assembly along the first horizontal direction, the rotating seat can be rotatably arranged on the mounting seat, and the plurality of tool seats are arranged on the outer peripheral surface of the rotating seat, and each of the tool seats is used to install at least one of the tools.
[0026] In combination with the first aspect, in a possible implementation manner, the shape of the blade portion includes one of a straight line shape, a curved line shape, a broken line shape, and a cross shape.
[0027] In combination with the first aspect, in a possible implementation, the non-contact liquid cutting device further includes a high-speed camera, which is arranged on one side of the base, and the shooting end of the high-speed camera faces the upper surface of the electrode plate.
[0028] To achieve the above-mentioned purpose, in a second aspect, the present application further provides a cutting method, which uses the non-contact liquid cutting device provided in the first aspect, and the cutting method comprises:
[0029] placing the liquid polymer to be cut on the upper surface of the electrode plate;
[0030] Select the cutting tool and install it on the tool holder module;
[0031] Starting the high-voltage power supply and increasing the voltage output by the high-voltage power supply to a preset value;
[0032] After the cutting is completed, the high voltage power supply is turned off.
[0033] Compared with the prior art, the present invention has the following advantages:
[0034] The present application provides a non-contact liquid cutting device and cutting method, wherein the non-contact liquid cutting device provides a high voltage voltage to a cutting tool through a high-voltage power supply, and the high voltage electricity passes through the tip of the blade of the cutting tool to ionize the air medium, forming an ion wind with a charge, thereby utilizing the ion wind to segment the liquid polymer and realize non-contact cutting. Since ion wind is utilized, and since the ions are very small, the blown ion wind is finer and has high precision. And different cutting tools can be replaced as needed to cut the liquid polymer into different shapes. Therefore, during the cutting process of the non-contact liquid cutting device provided by the present application, the cutting tool does not come into contact with the liquid polymer, which greatly extends the service life of the cutting tool and expands the types of cutting. At the same time, non-contact cutting will not affect the liquid polymer itself, and thus will not produce harmful substances, making it more economical and environmentally friendly.
[0035] Other features and advantages of the present application will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the following detailed description, they are used to explain the present application. It should be understood that the following drawings only illustrate certain embodiments of the present application and should not be considered as limiting the scope. A person of ordinary skill in the art can also derive other relevant drawings based on these drawings without inventive effort. In the drawings:
[0037] Figure 1 A schematic diagram of the three-dimensional structure of a non-contact liquid cutting device provided in Example 1 of the present application is shown;
[0038] Figure 2 Shown Figure 1 A partial enlarged schematic diagram of point A in the middle;
[0039] Figure 3 The experimental principle diagram of the non-contact liquid cutting device provided in an embodiment of the present application is shown, in which the blade of the tool is aligned with the liquid polymer (a), high voltage is applied to the tool (b), the tool releases ion wind to cut the liquid polymer (c), and the liquid polymer is cut in the middle along the length direction of the tool (d);
[0040] Figure 4 The potential diagrams (a) and (b) of the surrounding area when voltage is applied to a single tool are shown;
[0041] Figure 5 The potential diagrams (c) and (d) of the surrounding area when voltage is applied to the dual cutting tools are shown;
[0042] Figure 6 The relationship between the voltage applied to the tool and the cutting depth is shown;
[0043] Figure 7 The relationship between the voltage applied to the tool and the cutting speed is shown;
[0044] Figure 8 A partial structural diagram of a non-contact liquid cutting device provided in Example 2 of the present application is shown;
[0045] Figure 9a 、 Figure 9b 、 Figure 9c The effect pictures taken by a high-speed camera when the tool cuts at three different positions: the left, the middle, and the right of the liquid polymer;
[0046] Figure 10 The figures show the cutting process of a double-knife cutting liquid polymer (a), a knife with an arc-shaped blade cutting liquid polymer (b), and a knife with an S-shaped blade cutting liquid polymer (c), all captured by a high-speed camera within 20 seconds, where the cutting depth is 2 mm.
[0047] Description of reference numerals:
[0048] 10. Liquid polymer;
[0049] 100, base; 110, adjustment base; 111, lower base; 112, upper base; 113, lifting adjustment mechanism; 120, insulating partition; 130, first sliding guide assembly; 140, second sliding guide assembly;
[0050] 200, electrode plate;
[0051] 300, tool holder module; 310, mounting seat; 320, rotating seat; 330, tool holder;
[0052] 400, knife; 410, blade;
[0053] 500, high voltage power supply;
[0054] 600, support plate;
[0055] 700, third sliding guide assembly;
[0056] 800, high-speed camera; 810, first bracket;
[0057] 900, lighting assembly; 910, second bracket;
[0058] X, first horizontal direction; Y, second horizontal direction; Z, vertical direction; M1, horizontal plane; M2, vertical plane. DETAILED DESCRIPTION
[0059] The following describes the specific implementation of the embodiment of the present application in detail with reference to the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the embodiment of the present application and is not intended to limit the embodiment of the present application.
[0060] It should be noted that, unless there is any conflict, the embodiments and features in the embodiments of this application can be combined with each other.
[0061] In the embodiments of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0062] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0063] In this application, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components or interactions between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on specific circumstances.
[0064] The present application will be described in detail below with reference to the accompanying drawings and in conjunction with exemplary embodiments.
[0065] Example 1
[0066] See also Figure 1 、 Figure 2 and Figure 3 This embodiment provides a non-contact liquid cutting device, which is used to perform non-contact cutting on liquid polymer 10.
[0067] In this embodiment, the non-contact liquid cutting device includes a base 100, an electrode plate 200, a tool holder module 300, a cutting tool 400, and a high-voltage power supply 500. The electrode plate 200 is disposed on the base 100, and the upper surface of the electrode plate 200 is used to place the liquid polymer 10 to be cut. The tool holder module 300 is disposed on the base 100, and the cutting tool 400 is detachably mounted on the tool holder module 300. The cutting tool 400 has a blade portion 410 of a predetermined length, and the blade portion 410 faces the upper surface of the electrode plate 200.
[0068] See also Figure 3 The high-voltage power supply 500 is used to provide a high voltage. The positive electrode of the high-voltage power supply 500 is electrically connected to the cutting tool 400, and the negative electrode of the high-voltage power supply 500 is electrically connected to the electrode plate 200 and grounded. It is understood that the high-voltage power supply 500 is used to provide a high voltage to the cutting tool 400. The high voltage electricity passes through the tip of the blade portion 410 of the cutting tool 400, ionizing the air medium and forming a charged ion wind. The ion wind is then used to segment the liquid polymer 10, achieving non-contact cutting. The ion wind extends along the length of the blade portion 410.
[0069] Optionally, the length of the ion wind is greater than or equal to the width of the liquid polymer 10 along the cutting direction, so as to facilitate cutting the entire liquid polymer 10. Of course, in some embodiments, the length of the ion wind can be less than the width of the liquid polymer 10 along the cutting direction to cut out the desired shape.
[0070] In this embodiment, the base 100 includes an adjustable base 110 and an insulating spacer 120 disposed on the adjustable base 110. The adjustable base 110 is used to adjust the height of the insulating spacer 120 in the vertical direction Z, thereby adjusting the distance between the electrode plate 200 and the cutter 400. The electrode plate 200 is disposed on the side of the insulating spacer 120 facing away from the base. The insulating spacer 120 prevents the voltage generated by the electrode plate 200 from being transmitted to the adjustable base 110, thereby improving safety.
[0071] Optionally, the insulating partition 120 is a rubber plate, a silicone plate, a ceramic plate or a glass plate, etc. It should be understood that the above is only an example and is not intended to limit the scope of protection of this application.
[0072] Furthermore, the adjustable base 110 includes a lower base 111, an upper base 112, and a lifting and adjusting mechanism 113 disposed between the lower base 111 and the upper base 112. One end of the lifting and adjusting mechanism 113 is connected to the upper base 112, and the other end is connected to the lower base 111. The lifting and adjusting mechanism 113 is used to adjust the height between the upper base 112 and the lower base 111. The insulating partition 120 is disposed on the upper base 112, and the tool holder module 300 is disposed on the lower base 111.
[0073] In some embodiments, the lifting and adjusting mechanism 113 is a small scissor-type lifting mechanism, wherein the lifting and adjusting mechanism 113 includes a scissor frame and a drive assembly. The ends of the scissor frame are respectively connected to the upper base 112 and the lower base 111. The drive assembly includes an adjustment motor and a screw. The adjustment motor drives the screw to rotate, and the screw drives the ends of the two cross-hinged scissor rods on the scissor frame to move closer together through a nut. Of course, a screw handle can also be used instead of a motor drive.
[0074] In other embodiments, the lifting adjustment mechanism 113 may also be an electric push rod, a linear motor, or an electric cylinder.
[0075] In this embodiment, the base 100 also includes a first sliding guide assembly 130 and a second sliding guide assembly 140. The first sliding guide assembly 130 is arranged on the upper base 112 along the first horizontal direction X, the second sliding guide assembly 140 is arranged on the first sliding guide assembly 130 along the second horizontal direction Y, and the insulating partition 120 is arranged on the second sliding guide assembly 140.
[0076] The first horizontal direction X is perpendicular to the second horizontal direction Y, and the second sliding guide assembly 140 is movable relative to the first sliding guide assembly 130 along the first horizontal direction X. In other words, the first sliding guide assembly 130 provides guidance along the first horizontal direction X. The insulating spacer 120 is movable relative to the second sliding guide assembly 140 along the second horizontal direction Y. In other words, the second sliding guide assembly 140 provides guidance along the second horizontal direction Y.
[0077] Specifically, the first sliding guide assembly 130 includes a first guide rail and a first slider. The first guide rail is arranged along the first horizontal direction X, and the first guide rail can be slidably arranged relative to the upper base 112. The first slider is slidably arranged on the first guide rail, and the first slider is connected to the second sliding guide assembly 140. The above-mentioned second sliding guide assembly 140 includes a second guide rail and a second slider, wherein the second guide rail is arranged along the second horizontal direction Y and slidably cooperates with the upper base 112, and the second slider in the second sliding guide assembly 140 is connected to the bottom of the insulating partition 120. Therefore, the position of the electrode plate 200 on the insulating partition 120 on the horizontal plane M1 can be adjusted by cooperating with the first sliding guide assembly 130 and the second sliding guide assembly 140, thereby adjusting the cutting position of the tool 400 on the liquid polymer 10 on the electrode plate 200, and realizing cutting of the liquid polymer 10 at different positions (please refer to Figure 9a 、 Figure 9b and Figure 9c ).
[0078] Please also refer to Figure 2In this embodiment, the tool holder module 300 includes a mounting base 310, a rotating base 320, and a plurality of tool holders 330. The mounting base 310 is mounted on the lower base 111 of the base 100, and the rotating base 320 is rotatably mounted on the mounting base 310. The plurality of tool holders 330 are disposed on the outer circumference of the rotating base 320, and each tool holder 330 is used to mount at least one tool 400. Thus, the tool 400 can be switched by rotating the rotating base 320, thereby changing different tools 400 for cutting, making operation more convenient.
[0079] In some embodiments, the tool holder module 300 also includes a tool changing drive mechanism (not shown), which is arranged on the mounting seat 310 and is transmission-connected to the rotating seat 320 . The tool changing drive mechanism is used to drive the rotating seat 320 to rotate, so as to realize automatic switching of the tool 400 .
[0080] Furthermore, the tool change drive mechanism includes a tool change motor and a rotary table, wherein the tool change motor is connected to the input shaft of the rotary table, and the output shaft of the rotary table is connected to the rotary seat 320, thereby driving the output shaft of the rotary table to rotate a preset angle. Optionally, the rotary table uses an indexer.
[0081] In some embodiments, the knife holder 330 is hingedly connected to the outer circumference of the rotating base 320, and the knife holder 330 can swing up and down in the vertical plane M2 relative to the rotating base 320. Therefore, when the knife holder 330 is not needed to install a knife, the knife holder 330 can be folded for storage. When the knife holder 330 is needed, the knife holder 330 is folded.
[0082] Optionally, the plurality of tool seats 330 are distributed in an array around the rotation axis of the rotating seat 320 .
[0083] Furthermore, each tool holder 330 may be provided with at least one tool 400 , and a plurality of tools 400 are arranged at intervals on the tool holder module 300 .
[0084] See also Figure 10 For example, two parallel blades 400 are provided on a mounting portion. During cutting, both blades 400 on the blade holder 330 are energized simultaneously, so that the blade edge 410 of each blade 400 on the blade holder 330 can generate ionized wind to cut the liquid polymer 10. Of course, in some embodiments, three, four, or other numbers of blades 400 can be provided on each blade holder 330 depending on cutting requirements. It should be understood that the above is merely illustrative and does not limit the scope of protection of this application.
[0085] See also Figure 10Optionally, the shape of the blade portion 410 includes one of a straight line, a curved line, a broken line, and a cross. Different blade portions 410 can be selected to cut different shapes. The curved line can be an arc or an S-shape. It should be understood that the above is merely an example and does not limit the scope of protection of this application.
[0086] Please also refer to Figure 6 and Figure 7 In some embodiments, the voltage provided by the high-voltage power supply 500 ranges from 5kV to 11kV. It should be noted that the voltage supplied by the high-voltage power supply 500 to the cutting tool 400 is directly proportional to the cutting depth of the liquid polymer 10 by the cutting tool 400. Similarly, the voltage supplied by the high-voltage power supply 500 to the cutting tool 400 is also directly proportional to the cutting speed of the liquid polymer 10 by the cutting tool 400. Therefore, when cutting the liquid polymer 10, the voltage supplied by the high-voltage power supply 500 can be gradually increased until it reaches a preset value to ensure effective cutting. Of course, the voltage can also be directly increased to the preset value.
[0087] In other embodiments, the voltage range provided by the high voltage power supply 500 may be selected to be 6 kV to 11 kV.
[0088] Optionally, the voltage range provided by the high-voltage power supply 500 may also be selected to be 6.8 kV to 10 kV.
[0089] Alternatively, the electrode plate 200 may be made of a conductive metal material, such as a copper plate, a steel plate, an aluminum plate, or an iron plate. It should be understood that the above is merely an example and does not limit the scope of protection of this application. In this embodiment, the electrode plate 200 is a copper plate.
[0090] Optionally, the material of the tool 400 can be selected from various conductive materials according to needs.
[0091] In some embodiments, the non-contact liquid cutting device also includes a high-speed camera 800, which is arranged on one side of the base 100 through a first bracket 810, and the shooting end of the high-speed camera 800 is facing the upper surface of the electrode plate 200, so as to facilitate the operator to observe the state of the liquid polymer 10 during cutting in real time.
[0092] Furthermore, the non-contact liquid cutting device also includes a lighting assembly 900, which is arranged on one side of the base 100 through a second bracket 910. The irradiation end of the lighting assembly 900 faces the upper surface of the electrode plate 200 and is used to provide a light source for the high-speed camera 800.
[0093] See also Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 This embodiment also provides a cutting method, which uses the non-contact liquid cutting device provided above. The cutting method includes the following steps:
[0094] S100: placing the liquid polymer 10 to be cut on the upper surface of the electrode plate 200;
[0095] S200: Select a cutting tool 400 and install it on the tool holder module 300;
[0096] S300: starting the high-voltage power supply 500 and increasing the voltage output by the high-voltage power supply 500 to a preset value;
[0097] S400: Cutting is completed, and the high voltage power supply 500 is turned off.
[0098] The cutting principle of the non-contact liquid cutting device provided in this embodiment is as follows: by applying high voltage to the cutter 400, discharge at the tip of the blade 410 ionizes the air, thereby generating an ion wind below the blade 410. This ion wind then cuts and separates the liquid polymer 10. The shape of the blade 410 can be varied to cut the liquid polymer 10 into a desired shape.
[0099] The non-contact liquid cutting device provided in this embodiment has the following advantages:
[0100] (1) Since ion wind is used during cutting, and ions are very small, the ion wind blown out is finer and has higher precision.
[0101] (2) Since the cutter 400 does not need to be in direct contact with the liquid polymer 10 itself when cutting the liquid polymer 10, the service life of the cutter 400 is greatly improved, and the types of liquids that can be cut are expanded.
[0102] (3) Ion wind is used to cut polymers. During the entire cutting process, no pollutants or noise are generated, so the impact on the environment is small and no harmful substances are produced. It is economical and environmentally friendly.
[0103] Example 2
[0104] See also Figure 8 This embodiment provides a non-contact liquid cutting device. This embodiment is an improvement made on the technical basis of the above embodiment 1. Compared with the above embodiment 1, the difference is:
[0105] In this embodiment, the non-contact liquid cutting device further comprises a support plate 600 and a third sliding guide assembly 700. The support plate 600 is vertically arranged on the lower base 111, and the third sliding guide assembly 700 is arranged on the support plate (600) along the first horizontal direction X.
[0106] The third sliding guide assembly 700 includes a third guide rail and a third slider. The third guide rail is arranged along the first horizontal direction X, and both ends of the third guide rail are fixedly connected to the support plate 600. The third slider is slidably disposed on the third guide rail.
[0107] At least one tool holder module 300 is provided. This embodiment shows three tool holder modules 300, and three third sliders are correspondingly provided on the third guide rail. Specifically, in order to more clearly describe the technical solution of this embodiment, the tool holder module 300 is described below as follows:
[0108] The tool holder module 300 is disposed on a third slider corresponding to the third sliding guide assembly 700, wherein the third slider of the tool holder module 300 is hingedly engaged, thereby allowing the tool holder module 300 to flip relative to the third sliding guide assembly 700 within a vertical plane M2 passing through the second horizontal direction Y, and the tool holder module 300 to slide along the third guide rail along the first horizontal direction X. The first horizontal direction X is perpendicular to the second horizontal direction Y. It will be appreciated that when the tool holder module 300 is not in use, the entire tool holder module 300 can be flipped upward and folded, and the folded tool holder module 300 can be moved to one side along the first horizontal direction X for storage to prevent interference with the tool holder module 300 in use.
[0109] Furthermore, in this embodiment, please refer to Figure 2 The tool holder module 300 includes a mounting seat 310, a rotating seat 320 and a plurality of tool seats 330. The mounting seat 310 is hingedly arranged on the corresponding third slider on the third sliding guide assembly 700, so that the mounting seat 310 can be flipped relative to the third sliding guide assembly 700 in a vertical plane M2 passing through the second horizontal direction Y, and the mounting seat 310 can slide along the first horizontal direction X on the third sliding guide assembly 700. The rotating seat 320 is rotatably arranged on the mounting seat 310, and a plurality of tool seats 330 are arranged on the outer peripheral surface of the rotating seat 320. Each tool seat 330 is used to install at least one tool 400.
[0110] The structure and function of the tool holder module 300 provided in this embodiment are consistent with those described in the above-mentioned embodiment 1, and will not be described in detail here.
[0111] The above describes in detail the optional implementation methods of the embodiments of the present application in conjunction with the accompanying drawings. However, the embodiments of the present application are not limited to the specific details of the above implementation methods. Within the technical concept of the embodiments of the present application, various simple modifications can be made to the technical solutions of the embodiments of the present application, and these simple modifications all fall within the scope of protection of the embodiments of the present application.
[0112] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any appropriate manner unless there is any contradiction. In order to avoid unnecessary repetition, the embodiments of this application will no longer separately describe various possible combinations.
[0113] In addition, the various implementation methods of the embodiments of the present application can be arbitrarily combined, as long as they do not violate the ideas of the embodiments of the present application, they should also be regarded as the contents disclosed in the embodiments of the present application.
Claims
1. A non-contact liquid cutting device, characterized in that: include: base(100); an electrode plate (200) disposed on the base (100), wherein the upper surface of the electrode plate (200) is used for placing the liquid polymer (10) to be cut; A tool holder module (300) is disposed on the base (100); a cutter (400) detachably mounted on the cutter holder module (300), the cutter (400) being provided with a blade portion (410) of a preset length, the blade portion (410) facing the upper surface of the electrode plate (200); and A high-voltage power supply (500) is provided, wherein the positive electrode of the high-voltage power supply (500) is electrically connected to the tool (400), and the negative electrode of the high-voltage power supply (500) is electrically connected to the electrode plate (200) and is grounded; the high-voltage power supply (500) is used to provide a high voltage voltage to the tool (400), and the high voltage electricity passes through the tip of the blade portion (410) of the tool (400) to ionize the air medium to form charged ion wind, thereby utilizing the ion wind to split the liquid polymer (10) and realize non-contact cutting, wherein the ion wind extends along the length direction of the blade portion (410).
2. The non-contact liquid cutting device according to claim 1, characterized in that: The base (100) comprises an adjustment base (110) and an insulating partition (120) disposed on the adjustment base (110), wherein the adjustment base (110) is used to adjust the height of the insulating partition (120) in a vertical direction (Z); The electrode plate (200) is arranged on a side of the insulating partition (120) facing away from the adjustment base.
3. The non-contact liquid cutting device according to claim 2, characterized in that: The base (100) further comprises a first sliding guide assembly (130) and a second sliding guide assembly (140), wherein the first sliding guide assembly (130) is arranged on the adjustment base (110) along a first horizontal direction (X), the second sliding guide assembly (140) is arranged on the first sliding guide assembly (130) along a second horizontal direction (Y), and the insulating partition (120) is arranged on the second sliding guide assembly (140); The first horizontal direction (X) is perpendicular to the second horizontal direction (Y), the second sliding guide assembly (140) can move relative to the first sliding guide assembly (130) along the first horizontal direction (X), and the insulating partition (120) can move relative to the second sliding guide assembly (140) along the second horizontal direction (Y).
4. The non-contact liquid cutting device according to claim 2, characterized in that: The adjustment base (110) comprises a lower base (111), an upper base (112), and a lifting adjustment mechanism (113) disposed between the lower base (111) and the upper base (112), wherein the lifting adjustment mechanism (113) is used to adjust the height between the upper base (112) and the lower base (111); The insulating partition (120) is arranged on the upper base (112), and the tool holder module (300) is arranged on the lower base (111).
5. The non-contact liquid cutting device according to claim 1, characterized in that: The tool holder module (300) includes a mounting seat (310), a rotating seat (320) and a plurality of tool seats (330), wherein the mounting seat (310) is arranged on the base (100), the rotating seat (320) is rotatably arranged on the mounting seat (310), and the plurality of tool seats (330) are arranged on the outer peripheral surface of the rotating seat (320), and each tool seat (330) is used to install at least one tool (400).
6. The non-contact liquid cutting device according to claim 1, characterized in that: The non-contact liquid cutting device further comprises a support plate (600) and a third sliding guide assembly (700), wherein the support plate (600) is vertically arranged on the base (100), and the third sliding guide assembly (700) is arranged on the support plate (600) along a first horizontal direction (X); At least one tool holder module (300) is provided, each tool holder module (300) is provided on the third sliding guide assembly (700), the tool holder module (300) can be flipped relative to the third sliding guide assembly (700) in a vertical plane (M2) passing through a second horizontal direction (Y), and the tool holder module (300) can slide on the third sliding guide assembly (700) along the first horizontal direction (X); The first horizontal direction (X) is perpendicular to the second horizontal direction (Y).
7. The non-contact liquid cutting device according to claim 6, characterized in that: The tool holder module (300) includes a mounting seat (310), a rotating seat (320) and a plurality of tool seats (330), wherein the mounting seat (310) is arranged on the third sliding guide assembly (700), the mounting seat (310) can be flipped relative to the third sliding guide assembly (700) in a vertical plane (M2) passing through the second horizontal direction (Y), and the mounting seat (310) can slide along the first horizontal direction (X) on the third sliding guide assembly (700), the rotating seat (320) can be rotatably arranged on the mounting seat (310), and the plurality of tool seats (330) are arranged on the outer peripheral surface of the rotating seat (320), and each tool seat (330) is used to install at least one tool (400).
8. The non-contact liquid cutting device according to claim 1, characterized in that: The shape of the blade portion (410) includes one of a straight line shape, a curved line shape, a broken line shape, and a cross shape.
9. The non-contact liquid cutting device according to claim 1, characterized in that: The non-contact liquid cutting device further comprises a high-speed camera (800), which is arranged on one side of the base (100), and the shooting end of the high-speed camera (800) faces the upper surface of the electrode plate (200).
10. A cutting method, characterized in that: The non-contact liquid cutting device according to any one of claims 1 to 9 is applied, and the cutting method includes: Placing the liquid polymer (10) to be cut on the upper surface of the electrode plate (200); Selecting the cutting tool (400) and installing it on the tool holder module (300); Starting the high-voltage power supply (500) and increasing the voltage output by the high-voltage power supply (500) to a preset value; After the cutting is completed, the high voltage power supply (500) is turned off.
Citation Information
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